CN109817412A - A kind of insulation shell and its processing method for electric power electric transformer - Google Patents
A kind of insulation shell and its processing method for electric power electric transformer Download PDFInfo
- Publication number
- CN109817412A CN109817412A CN201711163526.1A CN201711163526A CN109817412A CN 109817412 A CN109817412 A CN 109817412A CN 201711163526 A CN201711163526 A CN 201711163526A CN 109817412 A CN109817412 A CN 109817412A
- Authority
- CN
- China
- Prior art keywords
- shell
- built
- insulation shell
- fitting
- electric power
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 37
- 238000003672 processing method Methods 0.000 title claims description 9
- 229920000784 Nomex Polymers 0.000 claims abstract description 15
- 239000004763 nomex Substances 0.000 claims abstract description 15
- 239000011229 interlayer Substances 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000011152 fibreglass Substances 0.000 claims abstract description 10
- 239000011521 glass Substances 0.000 claims description 19
- 239000004744 fabric Substances 0.000 claims description 15
- 239000010410 layer Substances 0.000 claims description 6
- 239000004677 Nylon Substances 0.000 claims description 5
- 229920001778 nylon Polymers 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- 229910052755 nonmetal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 description 5
- 229920006305 unsaturated polyester Polymers 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
Landscapes
- Insulating Bodies (AREA)
- Insulating Of Coils (AREA)
- Organic Insulating Materials (AREA)
Abstract
The invention discloses a kind of insulation shells for electric power electric transformer, the built-in fitting for being used to install other equipment including shell made of glass reinforced plastic and on shell, and each face of the shell, which is wrapped up, is equipped with interlayer made of NOMEX cardboard.Insulation shell of the invention is made of glass reinforced plastic inner clip NOMEX cardboard, and unique material and structure make insulation shell have better high pressure resistant electrical property for existing insulation shell.Built-in fitting is made of nonmetal parts, on the one hand improves insulation performance；On the other hand, the overall weight of insulation shell is greatly reduced.
Description
Technical field
The invention belongs to field of track traffic, and in particular to a kind of insulation shell of the electric power electric transformer for EMU
And its processing method.
Background technique
Currently, the insulation shell for EMU electric power electric transformer is generally made of glass-reinforced plastic material, glass is being pasted
Pre-embedding metal part ultimately forms the insulation shell with built-in fitting for installing other equipment during glass steel.It is actually using
In the process, it has following defects that
1. although generally can only achieve 30,000 volts of pressure resistances, if there is the insulation of requirements at the higher level glass-reinforced plastic material has insulation performance
Property, this kind of insulation shell is difficult to reach requirement.For example, need to produce the insulation shell that can satisfy 60,000 volts of requirements above at present, it is existing
Technology is difficult to accomplish.
2. built-in fitting is metal, on the one hand since metal is conductor, cause product insulation performance poor, proof voltage can be compared with
It is low；On the other hand, metal quality weight considerably increases the overall weight of insulation shell.
NOMEX cardboard involved in this case is a kind of aromatic polyester amine polymer of synthesis, is E.I.Du Pont Company's invention wound
It makes and is capable of providing when it is processed into various paper kenels in a kind of nineteen sixty-five commercialized scientific and technological heat resistanceheat resistant insulating materials
Fabulous motor, chemistry and mechanical integrity.
Gel coat (English name gel coat), it is added made of the dispersion such as pigment and thixotropic agent in unsaturated polyester (UP) (UP)
The coloring thixotropy product that glass reinforced plastic (FRP) and table top finishing coat are used to develop.
Summary of the invention
In view of the above-mentioned problems, the present invention is intended to provide a kind of be used for electric power electric transformer with more excellent insulation performance
Insulation shell and its processing method.
The technical solution that the present invention solves the problems, such as is: a kind of insulation shell for electric power electric transformer, including glass reinforced plastic
Manufactured shell and the built-in fitting for being used to install other equipment on shell, each face of the shell, which is wrapped up, to be set
There is interlayer made of NOMEX cardboard.
Interlayer made of NOMEX cardboard is set in shell in above scheme, since NOMEX cardboard has excellent insulation
Performance, it is more preferable than the insulation performance of glass-reinforced plastic material, so that can only achieve the shell of 30,000 volts of voltage endurance capabilities originally, it now is possible to
60,000 volts of voltage endurance capability are reached
Preferably, the built-in fitting is made of nylon material.The built-in fitting of this kind of material is first very light, is second insulator, absolutely
Edge performance is better than metal.
Preferably, the shell length is 2.9~3.5m, and the thickness of interlayer is 0.5~1mm.
Correspondingly, the present invention also provides a kind of processing methods of above-mentioned insulation shell for electric power electric transformer, including
Following steps:
(a) die surface is cleaned out, coating release agent, later in the uniform glue spraying clothing of die surface；
(b) on gel coat, glass cloth is pasted layer by layer, and NOMEX cardboard and built-in fitting are bonded in glass before reaching preset thickness
On glass cloth；
(c) continue to paste glass cloth again up to design thickness, so that NOMEX cardboard is wrapped in interior, built-in fitting part by glass cloth
It is embedded in glass cloth, partial denudation is outside；
(d) product is vacuum-treated immediately after pasting；
(e) insulation shell product can be obtained in demoulding.
Preferably, the built-in fitting is made of nylon material.
Preferably, the shell length is 2.9~3.5m, and the thickness of interlayer is 0.5~1mm.
Remarkable result of the invention is:
1. insulation shell is made of glass reinforced plastic inner clip NOMEX cardboard, unique material and structure make insulation shell relative to existing exhausted
There is better high pressure resistant electrical property for edge shell.
2. built-in fitting is made of nonmetal parts, insulation performance is on the one hand improved；On the other hand, insulation is greatly reduced
The overall weight of shell.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings.
Fig. 1 is insulation shell structural schematic diagram of the present invention.
In figure: 1- shell, 2- built-in fitting, 3- interlayer.
Specific embodiment
As shown in Figure 1, a kind of insulation shell for electric power electric transformer, including shell 1, Yi Jishe made of glass reinforced plastic
In the nylon material built-in fitting 2 for being used to install other equipment on shell 1.Each face of the shell 1, which is wrapped up, to be equipped with
Interlayer 3 made of NOMEX cardboard.
1 length of shell is 2.9~3.5m, and the interlayer 3 is with a thickness of 0.5~1mm.
The present embodiment also provides a kind of processing method of above-mentioned insulation shell for electric power electric transformer, including walks as follows
It is rapid:
(a) die surface is cleaned out, coating release agent, later in the uniform glue spraying clothing of die surface.
(b) on gel coat, glass cloth is pasted layer by layer, is bonded NOMEX cardboard and built-in fitting before reaching preset thickness
On glass cloth.
(c) continue to paste glass cloth again up to design thickness, so that NOMEX cardboard is wrapped in interior, built-in fitting 2 by glass cloth
It is partially submerged into glass cloth, partial denudation is outside.
(d) product is vacuum-treated immediately after pasting.
(e) insulation shell product can be obtained in demoulding.
Claims (6)
1. a kind of insulation shell for electric power electric transformer, including shell made of glass reinforced plastic (1) and it is set to shell (1)
On for installing the built-in fittings (2) of other equipment, it is characterised in that: wrap up equipped with NOMEX in each face of the shell (1)
Interlayer made of cardboard (3).
2. the insulation shell according to claim 1 for electric power electric transformer, it is characterised in that: the built-in fitting (2)
It is made of nylon material.
3. the insulation shell according to claim 1 for electric power electric transformer, it is characterised in that: the shell (1) is long
Degree is 2.9~3.5m, and the interlayer (3) is with a thickness of 0.5~1mm.
4. a kind of processing method for the insulation shell of electric power electric transformer as described in claim 1, it is characterised in that including
Following steps:
(a) die surface is cleaned out, coating release agent, later in the uniform glue spraying clothing of die surface；
(b) on gel coat, glass cloth is pasted layer by layer, and NOMEX cardboard and built-in fitting are bonded in glass before reaching preset thickness
On glass cloth；
(c) continue to paste glass cloth again up to design thickness, so that NOMEX cardboard is wrapped in interior, built-in fitting (2) portion by glass cloth
Divide in insertion glass cloth, partial denudation is outside；
(d) product is vacuum-treated immediately after pasting；
(e) insulation shell product can be obtained in demoulding.
5. processing method according to claim 4, it is characterised in that: the built-in fitting (2) is made of nylon material.
6. processing method according to claim 4, it is characterised in that: shell (1) length is 2.9~3.5m, described
Interlayer (3) is with a thickness of 0.5~1mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711163526.1A CN109817412B (en) | 2017-11-21 | 2017-11-21 | Insulating shell for power electronic transformer and processing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711163526.1A CN109817412B (en) | 2017-11-21 | 2017-11-21 | Insulating shell for power electronic transformer and processing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109817412A true CN109817412A (en) | 2019-05-28 |
| CN109817412B CN109817412B (en) | 2024-07-30 |
Family
ID=66599576
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711163526.1A Active CN109817412B (en) | 2017-11-21 | 2017-11-21 | Insulating shell for power electronic transformer and processing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109817412B (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86203852U (en) * | 1986-05-27 | 1987-10-03 | 山东省武城棉机厂 | Integral vehicle body made of glass fibre reinforced plastics (frp) |
| CN2132254Y (en) * | 1992-06-15 | 1993-05-05 | 胡宗 | Novel dry-type energy-saving power transformer |
| CN101289826A (en) * | 2007-04-17 | 2008-10-22 | 中国铁道科学研究院铁道建筑研究所 | Crossties of glass fiber reinforced plastics and producing method thereof |
| CN201809907U (en) * | 2010-09-20 | 2011-04-27 | 马义和 | Prefabricated member for corrugated roof covering or cornice |
| CN104088481A (en) * | 2014-07-18 | 2014-10-08 | 北京城建建设工程有限公司 | Sandwich composite glass fiber reinforced plastic plenum chamber for auditorium and construction method thereof |
| CN204117824U (en) * | 2014-08-04 | 2015-01-21 | 河北天安电力设备有限公司 | A kind of outdoor breaker PT |
| CN104319064A (en) * | 2014-09-30 | 2015-01-28 | 天津市元和华铁电气设备有限公司 | Fireproof insulated casing for isolation transformer |
| CN105069857A (en) * | 2015-07-20 | 2015-11-18 | 西安航空制动科技有限公司 | Flight data recorder casing and preparation method thereof |
| CN105082556A (en) * | 2014-05-07 | 2015-11-25 | 上海航天设备制造总厂 | Von Karman shaped satellite fairing and moulding method thereof |
| CN105153638A (en) * | 2015-07-09 | 2015-12-16 | 光合(北京)文化创意股份有限公司 | Fiber reinforced plastic and method for producing sculpture from fiber reinforced plastic |
| CN206271506U (en) * | 2016-12-02 | 2017-06-20 | 浙江志杰电力科技有限公司 | A kind of firm formula European-type box becomes |
| CN207651290U (en) * | 2017-11-21 | 2018-07-24 | 株洲电力机车广缘科技有限责任公司 | A kind of insulation shell for electric power electric transformer |
-
2017
- 2017-11-21 CN CN201711163526.1A patent/CN109817412B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86203852U (en) * | 1986-05-27 | 1987-10-03 | 山东省武城棉机厂 | Integral vehicle body made of glass fibre reinforced plastics (frp) |
| CN2132254Y (en) * | 1992-06-15 | 1993-05-05 | 胡宗 | Novel dry-type energy-saving power transformer |
| CN101289826A (en) * | 2007-04-17 | 2008-10-22 | 中国铁道科学研究院铁道建筑研究所 | Crossties of glass fiber reinforced plastics and producing method thereof |
| CN201809907U (en) * | 2010-09-20 | 2011-04-27 | 马义和 | Prefabricated member for corrugated roof covering or cornice |
| CN105082556A (en) * | 2014-05-07 | 2015-11-25 | 上海航天设备制造总厂 | Von Karman shaped satellite fairing and moulding method thereof |
| CN104088481A (en) * | 2014-07-18 | 2014-10-08 | 北京城建建设工程有限公司 | Sandwich composite glass fiber reinforced plastic plenum chamber for auditorium and construction method thereof |
| CN204117824U (en) * | 2014-08-04 | 2015-01-21 | 河北天安电力设备有限公司 | A kind of outdoor breaker PT |
| CN104319064A (en) * | 2014-09-30 | 2015-01-28 | 天津市元和华铁电气设备有限公司 | Fireproof insulated casing for isolation transformer |
| CN105153638A (en) * | 2015-07-09 | 2015-12-16 | 光合(北京)文化创意股份有限公司 | Fiber reinforced plastic and method for producing sculpture from fiber reinforced plastic |
| CN105069857A (en) * | 2015-07-20 | 2015-11-18 | 西安航空制动科技有限公司 | Flight data recorder casing and preparation method thereof |
| CN206271506U (en) * | 2016-12-02 | 2017-06-20 | 浙江志杰电力科技有限公司 | A kind of firm formula European-type box becomes |
| CN207651290U (en) * | 2017-11-21 | 2018-07-24 | 株洲电力机车广缘科技有限责任公司 | A kind of insulation shell for electric power electric transformer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109817412B (en) | 2024-07-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US7120993B2 (en) | Method of manufacturing insulated coil | |
| CN106415740B (en) | Chiller core | |
| JP2002330562A (en) | Coil for rotary electric machine, and mica tape used for insulation of the coil | |
| CN104200938B (en) | A kind of processing method of high-voltage capacitance formula dry sleeve | |
| CN103875041A (en) | Method for producing a tape for an electrical insulation system | |
| CN103072352B (en) | Coating type composite material for dry type transformer and preparation method thereof | |
| CN207651290U (en) | A kind of insulation shell for electric power electric transformer | |
| US20190389126A1 (en) | Producing Power Bushing Condenser Core By Additive Manufacturing | |
| JP2010251615A (en) | Method of manufacturing conductor coil with insulating film, and conductor coil with insulating film | |
| CN103350553B (en) | Single-side reinforcing mica tape | |
| JP2012244861A (en) | Insulation coil | |
| CN109817412A (en) | A kind of insulation shell and its processing method for electric power electric transformer | |
| CN101599676A (en) | A kind of release method of stator coil | |
| CN107974233A (en) | A kind of composite insulator is glued interface coupling agent and preparation method | |
| US2713715A (en) | Coil making method | |
| CN104673137B (en) | Halogen-free hot melting adhesion agent suitable for flexible flat cable as well as preparation method and application thereof | |
| JP6351359B2 (en) | COIL, COIL MANUFACTURING METHOD, AND COIL MANUFACTURING DEVICE | |
| JP2000021669A (en) | Method and device for manufacturing electromagnetic coil | |
| CN208045197U (en) | A kind of motor high intensity corona-resistant insulation material | |
| CN209515224U (en) | A kind of 10kV motor winding wire | |
| CN205911034U (en) | A environment -friendly enameled wire for direct current motor | |
| CN104653949A (en) | Insulated sleeve with long-term temperature resistance and low radiation and manufacturing method thereof | |
| CN101919007B (en) | Insulation material having paint and a material additive, and insulating tape | |
| CN102568715B (en) | Insulator umbrella skirt, insulators comprising umbrella skirt as well as manufacturing methods for insulator umbrella skirt and insulators | |
| CN203150204U (en) | Polyamide-imide enameled flat copper wire coated with DuPont double-layer paint film |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |