CN109817388B - Copper rod paying-off device for electromagnetic wire production - Google Patents
Copper rod paying-off device for electromagnetic wire production Download PDFInfo
- Publication number
- CN109817388B CN109817388B CN201910175194.1A CN201910175194A CN109817388B CN 109817388 B CN109817388 B CN 109817388B CN 201910175194 A CN201910175194 A CN 201910175194A CN 109817388 B CN109817388 B CN 109817388B
- Authority
- CN
- China
- Prior art keywords
- movable support
- base
- support
- coil
- limiting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 39
- 239000010949 copper Substances 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000012544 monitoring process Methods 0.000 claims abstract description 4
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Landscapes
- Unwinding Of Filamentary Materials (AREA)
- Train Traffic Observation, Control, And Security (AREA)
Abstract
The invention provides a copper rod paying-off device for electromagnetic wire production, which can solve the technical problems that the existing paying-off device cannot automatically feed back the wire clamping condition and the quality and the production efficiency of electromagnetic wires are affected. A copper pole pay-off for electromagnetic wire production, its characterized in that: the paying-off device further comprises a movable support, an elastic piece, a support limiting piece, a sensor, a controller and an alarm, wherein the movable support is arranged on the outer side of the coil limiting unit, a wire guide is arranged on the upper portion of the movable support, the movable support is movably arranged relative to the base, the elastic piece is connected with the movable support, the support limiting piece is fixedly arranged relative to the base, the sensor and the alarm are respectively electrically connected with the controller, when the wire is not clamped, the elastic piece can elastically support the movable support against the support limiting piece, after the wire is clamped, the movable support can move to one side of the coil under the drive of the copper rod, and the sensor is used for monitoring the movement of the movable support to one side of the coil and feeding back the controller, and the alarm gives an alarm.
Description
Technical Field
The invention relates to the technical field of electromagnetic wire production equipment, in particular to a copper rod paying-off device for electromagnetic wire production.
Background
The paying-off process is the first procedure in the magnet wire production line and is typically equipped with a paying-off device. The prior paying-off device is shown in fig. 1, and comprises a base 1, a base 2, a support column 4 and a coil limiting unit, wherein the base 1 is fixed on the ground, the base 2 is rotatably supported on the base 1 through a bearing 3, the support column 4 and the coil limiting unit are arranged on the base 2, and the coil limiting unit formed by more than 3 limiting rods 5 is arranged outside the support column 4 in a surrounding mode. When this pay-off runs into the condition of pressing from both sides the silk, unable automatic feedback staff leads to pressing from both sides the silk seriously, and the copper pole is scratched seriously, has cracked risk even, not only influences the quality of electromagnetic wire, influences production efficiency moreover.
Disclosure of Invention
Aiming at the problems, the invention provides a copper rod paying-off device for electromagnetic wire production, which can solve the technical problems that the existing paying-off device cannot automatically feed back the wire clamping condition and the quality and the production efficiency of the electromagnetic wire are affected.
Its technical scheme is like this for copper pole pay-off of electromagnetic wire production, and it includes base, coil spacing unit, support column, and the base rotates to support on the base, and support column, coil spacing unit are installed in the base, and spacing unit encircles and sets up in the support column outside, its characterized in that: the paying-off device further comprises a movable support, an elastic piece, a support limiting piece, a sensor, a controller and an alarm, wherein the movable support is arranged on the outer side of the coil limiting unit, a wire guide is arranged on the upper portion of the movable support, the movable support is movably arranged relative to the base, the elastic piece is connected with the movable support, the support limiting piece is fixedly arranged relative to the base, the sensor and the alarm are respectively and electrically connected with the controller, when the wire is not clamped, the elastic piece can elastically support the movable support against the support limiting piece, after the wire is clamped, the movable support can move to one side of the coil under the drive of the copper rod, and the sensor is used for monitoring the movement of the movable support to one side of the coil.
Further, copper pole pay-off still includes fixed stay, fixed stay sets up in the outside of coil spacing unit and upper portion is provided with the wire guide, fixed stay for the base is fixed to be set up, fixed stay is provided with 2, movable support is provided with 1, 2 fixed stay and 1 movable support distributes with triangle-shaped's three summit mode, the copper pole passes 2 in proper order fixed stay, 1 the traction unit is connected after the movable support.
Further, the elastic piece is a torsion spring, the movable support is rotatably mounted on the base through a pin shaft, the torsion spring is sleeved on the pin shaft, and two spring feet respectively abut against the movable support and the base.
Furthermore, the supporting limiting piece is a limiting groove formed in the base, and the lower portion of the movable support penetrates through the limiting groove and is rotatably mounted on the base through a pin shaft.
Further, the elastic piece is a spring, the movable support is arranged on the sliding block, the sliding block is slidably arranged on the sliding rail, the sliding rail is fixedly connected with the base, and the spring abuts against the sliding block or the movable support and can shrink and expand along the extending direction of the sliding rail.
Further, the sensor is a displacement sensor or a proximity sensor.
Further, the copper rod paying-off device further comprises a power supply, wherein the power supply is used for supplying power to the sensor, the controller and the alarm.
Further, a roller is mounted on one side of the wire guide close to the coil.
Further, the roller is a V-shaped roller.
Further, the coil limiting unit comprises more than 3 limiting rods, and the more than 3 limiting rods are arranged on the outer side of the supporting column in a surrounding mode.
The copper rod paying-off device has the following beneficial effects: 1. the movable support is arranged at the outer side of the coil limiting unit, the copper rod of the coil passes through the guide hole on the movable support and then is pulled forwards by the traction unit, passive paying-off is carried out, after wire clamping, the traction unit continuously pulls a section of copper rod started at the wire clamping part forwards, namely the section of copper rod can shrink inwards, thereby acting on the movable support to push the movable support to move to one side of the coil, the sensor monitors a feedback controller, and the controller controls an alarm to give an alarm, so that staff can conveniently and immediately process the coil, the conditions of serious wire clamping and serious copper rod scratch are avoided, the copper rod is prevented from being broken, and the quality and the production efficiency of a magnetic wire are ensured; 2. the copper rod is outwards pulled by a spiral line structure, namely, a circle of copper rod sequentially passes through the 2 fixed supports and the 1 movable supports and then is connected with the traction unit, if wire clamping occurs, the tightening of the copper rod feeds back the fixed supports and the movable supports, and as only one movable support is arranged and is adjacent to the traction unit relative to other supports, the movable support can firstly generate larger movement amplitude, so that the wire clamping condition can be conveniently and rapidly fed back.
Drawings
Fig. 1 is a schematic diagram of a front view structure of a conventional pay-off device.
Fig. 2 is a schematic diagram of a front view of a pay-off device according to the present invention.
Fig. 3 is a schematic top view of the pay-off device of the present invention.
Fig. 4 is a schematic view of the installation structure of the roller of the present invention.
Fig. 5 is a control schematic of the present invention.
Detailed Description
As shown in fig. 2 to 5, the copper rod paying-off device for electromagnetic wire production comprises a base 1, a base 2, a coil limiting unit and a supporting column 4, wherein the base 1 is fixed on the ground, the base 2 is rotatably supported on the base 1 through a bearing 3, the supporting column 4 and the coil limiting unit are arranged on the base 2, the limiting unit is arranged on the outer side of the supporting column 4 in a surrounding mode, preferably, the coil limiting unit is more than 3 limiting rods 5, the paying-off device further comprises a movable support 7, an elastic piece, a supporting limiting piece, a sensor 9, a controller 11 and an alarm 10, the movable support 7 is arranged on the outer side of the coil limiting unit, a wire hole 8 is arranged at the upper portion of the movable support, preferably, a V-shaped roller 14 is arranged on one side, close to the coil, of the wire hole 8 is arranged in a V-shaped groove of the roller and in rolling fit with the roller, so that scratch of the copper rod is reduced, the movable support 7 is movably arranged relative to the base 1, the elastic piece is connected with the movable support 7, the supporting limiting piece is fixedly arranged relative to the base 1, the sensor 9 and the alarm 10 are respectively and electrically connected with the controller 11, preferably, the supporting limiting piece is a limiting groove formed on the base 1 so as to reduce component preparation, the lower part of the movable support 7 passes through the limiting groove and is rotatably arranged on the base 1 through a pin shaft, a support connecting seat matched with the movable support 7 and the pin shaft can be additionally arranged in the base, the elastic piece is a torsion spring, the movable support 7 is rotatably arranged on the base 1 through the pin shaft, the torsion spring is sleeved on the pin shaft, two spring legs respectively abut against the movable support 7 and the base 1, the sensor is a displacement sensor, the alarm is an alarm lamp, when the alarm lamp is not clamped, the elastic piece can elastically abut against the movable support 7 on one side groove wall of the limiting groove, and after clamping the alarm wire, the movable support 7 can move around the axial coil side of the pin and separate from the groove wall at one side of the limit groove under the drive of the copper rod, and the displacement sensor 9 is used for monitoring the movement of the movable support 7 to the coil side.
The copper rod paying-off device further comprises fixed supports 6, the fixed supports 6 are arranged on the outer side of the coil limiting unit, wire holes 8 are formed in the upper portion of the fixed supports, V-shaped rollers 14 are arranged on one side, close to the coil, of the wire holes 8, a supporting plate 15 and a roller mounting support 13 are arranged on the top of the fixed supports and the top of the movable supports from top to bottom, the wire holes 8 are formed by splicing a top plate of the roller mounting support 13, two downwardly extending shaft bodies and the supporting plate 15, the V-shaped rollers 14 are sleeved on the shaft bodies of the roller mounting support 13, the fixed supports 6 are fixedly connected with the base 1, 2 fixed supports 6 are arranged on the fixed supports 6, 1 movable support 7 are arranged on the fixed supports 7, the two fixed supports 6 and one movable support 7 are distributed in a triangular three-vertex mode, and the copper rod sequentially penetrates through the 2 fixed supports 6 and the 1 movable support 7 to be connected with the traction unit.
The copper rod paying-off device further comprises a power supply, wherein the power supply is used for supplying power to the sensor 9, the controller and the alarm 10, and the power supply can be alternating current or direct current.
Claims (7)
1. A copper pole pay-off for electromagnetic wire production, it includes base, coil spacing unit, support column, and the base rotates to support on the base, and support column, coil spacing unit are installed in the base, and spacing unit encircles and sets up in the support column outside, its characterized in that: the paying-off device further comprises a movable support, an elastic piece, a support limiting piece, a sensor, a controller and an alarm, wherein the movable support is arranged on the outer side of the coil limiting unit, a wire guide is arranged on the upper portion of the movable support, the movable support is movably arranged relative to the base, the elastic piece is connected with the movable support, the support limiting piece is fixedly arranged relative to the base, the sensor and the alarm are respectively and electrically connected with the controller, when a wire is not clamped, the elastic piece can elastically support the movable support against the support limiting piece, after the wire is clamped, the movable support can move to one side of the coil under the drive of a copper rod, and the sensor is used for monitoring the movement of the movable support to one side of the coil;
the copper rod paying-off device further comprises fixed supports, wherein the fixed supports are arranged on the outer side of the coil limiting unit, wire holes are formed in the upper portion of the fixed supports, the fixed supports are fixedly arranged relative to the base, 2 fixed supports are arranged, 1 movable support is arranged, 2 fixed supports and 1 movable support are distributed in a mode of three vertexes of a triangle, and the copper rod sequentially penetrates through the 2 fixed supports and the 1 movable support and then is connected with the traction unit; the movable support is adjacent to the traction unit relative to the other supports;
the elastic piece is a torsion spring, the movable support is rotatably arranged on the base through a pin shaft, the torsion spring is sleeved on the pin shaft, and two spring feet respectively prop against the movable support and the base;
the supporting limiting piece is a limiting groove formed in the base, and the lower portion of the movable support penetrates through the limiting groove and is rotatably mounted on the base through a pin shaft.
2. The copper pole pay-off device for electromagnetic wire production of claim 1, wherein: the elastic piece is a spring, the movable support is arranged on the sliding block, the sliding block is slidably arranged on the sliding rail, the sliding rail is fixedly connected with the base, and the spring abuts against the sliding block or the movable support and can shrink and expand along the extending direction of the sliding rail.
3. The copper pole pay-off device for electromagnetic wire production of claim 1, wherein: the sensor is a displacement sensor or a proximity sensor.
4. The copper pole pay-off device for electromagnetic wire production of claim 1, wherein: and a roller is arranged on one side of the wire guide close to the coil.
5. The copper pole pay-off for electromagnetic wire production of claim 4, wherein: the roller is a V-shaped roller.
6. The copper pole pay-off device for electromagnetic wire production of claim 1, wherein: the coil limiting unit comprises more than 3 limiting rods, and the more than 3 limiting rods are arranged on the outer side of the supporting column in a surrounding mode.
7. The copper pole pay-off device for electromagnetic wire production of claim 1, wherein: the copper rod paying-off device further comprises a power supply, wherein the power supply is used for supplying power to the sensor, the controller and the alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910175194.1A CN109817388B (en) | 2019-03-08 | 2019-03-08 | Copper rod paying-off device for electromagnetic wire production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910175194.1A CN109817388B (en) | 2019-03-08 | 2019-03-08 | Copper rod paying-off device for electromagnetic wire production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109817388A CN109817388A (en) | 2019-05-28 |
| CN109817388B true CN109817388B (en) | 2024-03-19 |
Family
ID=66608408
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910175194.1A Active CN109817388B (en) | 2019-03-08 | 2019-03-08 | Copper rod paying-off device for electromagnetic wire production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109817388B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114436035A (en) * | 2022-03-14 | 2022-05-06 | 江苏永鼎盛达电缆有限公司 | Copper rod drawing emergency control swinging pay-off equipment for cables and use method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601155A (en) * | 2012-03-13 | 2012-07-25 | 东莞市科力钢铁线材有限公司 | Trunk type take-up machine |
| CN203437454U (en) * | 2013-07-31 | 2014-02-19 | 天津市金颐有色线材有限公司 | Intelligent pay-off device for high-speed copper heavy drawing machine |
| CN205772364U (en) * | 2016-07-04 | 2016-12-07 | 新疆特变电工自控设备有限公司 | Automatic winding inserter auxiliary pay off rack |
| CN208555531U (en) * | 2018-05-17 | 2019-03-01 | 德州恒远焊材有限公司 | A kind of random line detector facilitating Horizontal despooling frame unwrapping wire |
| CN210167158U (en) * | 2019-03-08 | 2020-03-20 | 无锡锡洲电磁线有限公司 | A copper pole pay-off for electromagnetic wire production |
-
2019
- 2019-03-08 CN CN201910175194.1A patent/CN109817388B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601155A (en) * | 2012-03-13 | 2012-07-25 | 东莞市科力钢铁线材有限公司 | Trunk type take-up machine |
| CN203437454U (en) * | 2013-07-31 | 2014-02-19 | 天津市金颐有色线材有限公司 | Intelligent pay-off device for high-speed copper heavy drawing machine |
| CN205772364U (en) * | 2016-07-04 | 2016-12-07 | 新疆特变电工自控设备有限公司 | Automatic winding inserter auxiliary pay off rack |
| CN208555531U (en) * | 2018-05-17 | 2019-03-01 | 德州恒远焊材有限公司 | A kind of random line detector facilitating Horizontal despooling frame unwrapping wire |
| CN210167158U (en) * | 2019-03-08 | 2020-03-20 | 无锡锡洲电磁线有限公司 | A copper pole pay-off for electromagnetic wire production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109817388A (en) | 2019-05-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109817388B (en) | Copper rod paying-off device for electromagnetic wire production | |
| CN204867774U (en) | Condenser lead wire spot welder | |
| KR101920195B1 (en) | A fixing apparatus of jumper line | |
| CN112894332A (en) | Assembling machine for manufacturing electric power fittings | |
| CN210103125U (en) | Adjustable pay-off rack suitable for electric power construction | |
| CN210167158U (en) | A copper pole pay-off for electromagnetic wire production | |
| CN204992958U (en) | Large -scale permanent -magnet machine decides, rotor attaches together device | |
| CN106276394A (en) | Aluminum steel automatic winding unit and control method thereof in row's equipment on a kind of aluminium section bar | |
| KR101806526B1 (en) | Insulator for fixing aerial power line to electric pole | |
| CN203180430U (en) | Electric winch | |
| CN202917253U (en) | Semi-curing device for rectangular enamelled wires | |
| CN110238687A (en) | A kind of stainless steel welded pipe line automatic steel tube feeding unit | |
| CN211138259U (en) | Pressure head lifting assembly | |
| CN110854736B (en) | Method for assisting electric field feeding by adopting insulating bottle supporting frame | |
| CN214024261U (en) | Integrated tool equipment of ladder way guide rail fixed plate convenient to adjust | |
| CN204277186U (en) | Wire reel bracket | |
| CN219620538U (en) | Bare copper wire paying-off protection frame | |
| CN102982897A (en) | Semi-hardening device for rectangular enameled wires | |
| CN205582620U (en) | Line alarm device is crossed to cable core | |
| CN219575398U (en) | Wire feeder of winding machine | |
| KR102629785B1 (en) | Insulation system for electric pole with transformer installed | |
| CN205056700U (en) | Section straightener | |
| CN219852051U (en) | Dummy bar guiding and supporting device | |
| CN220148823U (en) | Power cable pay-off support | |
| CN215787353U (en) | Wire feeding disc mechanism for large disc diameter welding |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |