CN109809835A - A kind of preparation method of anti-reinforced concrete carbonation coating - Google Patents

A kind of preparation method of anti-reinforced concrete carbonation coating Download PDF

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Publication number
CN109809835A
CN109809835A CN201910216527.0A CN201910216527A CN109809835A CN 109809835 A CN109809835 A CN 109809835A CN 201910216527 A CN201910216527 A CN 201910216527A CN 109809835 A CN109809835 A CN 109809835A
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coating
elliposoidal
utricule
polyurethane
liquid
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CN109809835B (en
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王圣程
姜慧
朱炯
禄利刚
马晴晴
刘晴
王艳
张朕
赵众
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Xuzhou University of Technology
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Xuzhou University of Technology
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Abstract

The invention discloses a kind of preparation methods of anti-reinforced concrete carbonation coating, and coating template is arranged outside armored concrete, elliposoidal utricule is fixed in coating template, by injecting saturated limewater in liquid injection pipe road direction elliposoidal utricule;The liquid polyurethane being sufficiently stirred is injected into coating template and is paved with armored concrete upper surface, and liquid polyurethane reacts end solidification in coating template and forms polyurethane initiation layer;The liquid polyurethane being sufficiently stirred is injected into coating template again, liquid polyurethane reacts end solidification in coating template and forms urethane sealant layer;At quarterly intervals, the saturated limewater inside elliposoidal utricule is discharged, then refills saturated limewater into elliposoidal utricule, loops back and forth like this.The present invention is equipped with the elliposoidal utricule full of saturated limewater in the coating, effectively obstructs and absorbs the carbon dioxide of intrusion, prevent carbon dioxide from entering armored concrete, improves the durability of armored concrete.

Description

A kind of preparation method of anti-reinforced concrete carbonation coating
Technical field
The present invention relates to a kind of preparation method of coating, the preparation side of specifically a kind of anti-reinforced concrete carbonation coating Method.
Background technique
Under the conditions of normal atmospheric environment, concrete carbonization (i.e. carbon dioxide is reacted with concrete) is to lead to steel bar corrosion Important prerequisite.Reinforcing bar, which constantly corrodes, promotes crack, generates along muscle crack, so that cohesive force reduces, steel Muscle forced area reduces, and leads to a series of adverse consequences such as structure durability and bearing capacity reduction, or even cause safety accident.Mesh Before, the gas concentration lwevel in air is 0.03%, and with increasing for CO2 emissions, the content of carbon dioxide accelerates to increase It is long, then it will lead to concrete carbonization quickening, so that the pH value in concrete reduces, finally reinforcing bar corroded, so mesh The carbonization of preceding concrete has become the serious problem of comparison.Therefore, how to protect armored concrete, resist carbon dioxide Become urgent problem to be solved in intrusion armored concrete.
Summary of the invention
In view of the above existing problems in the prior art, the present invention provides a kind of preparation sides of anti-reinforced concrete carbonation coating Method is equipped with the elliposoidal utricule full of saturated limewater in the coating, effectively obstructs and absorb the carbon dioxide of intrusion, prevent Carbon dioxide enters armored concrete, improves the durability of armored concrete.
To achieve the goals above, the technical solution adopted by the present invention is that: a kind of system of anti-reinforced concrete carbonation coating Preparation Method, specific steps are as follows:
A, coating template is set outside armored concrete, elliposoidal utricule is fixed in coating template, elliposoidal capsule is made Distance of the body left and right ends apart from coating template two sides is 2~3mm, the top of elliposoidal utricule be connected with fluid injection pipeline, under Portion is connected with drain line, and liquid injection pipe road is equipped with pressure gauge, by injecting saturation lime in liquid injection pipe road direction elliposoidal utricule Water stops fluid injection when until fluid pressure reaching 0.16~0.21MPa in elliposoidal utricule;
B, the liquid polyurethane being sufficiently stirred is injected into coating template and is paved with armored concrete upper surface, the poly- ammonia of liquid Ester reacts end solidification in coating template and forms polyurethane initiation layer, and the extreme higher position of the polyurethane initiation layer is in elliposoidal 0.6~0.8 times of polar radius position of utricule;
C, the liquid polyurethane being sufficiently stirred is injected into coating template again, liquid polyurethane reacts in coating template Terminate solidification and form urethane sealant layer, and the extreme higher position of the urethane sealant layer is higher than the extreme higher position 3 of elliposoidal utricule ~5mm;
D, drain line at quarterly intervals, is opened, the saturated limewater inside elliposoidal utricule is discharged, is closed after being completely exhausted out Close drain line;It is then turned on fluid injection pipeline, injects saturated limewater into elliposoidal utricule, until the intracorporal liquid of elliposoidal capsule Body pressure is that 0.16~0.21MPa closes fluid injection pipeline;It loops back and forth like this, completes the system of anti-reinforced concrete carbonation coating It is standby.
Further, the elliposoidal utricule is made of chlorosulfonated polyethylene adhesive plaster material, can resist 200 DEG C or more high temperature, and With corrosion resistance characteristic.
Further, the coefficient of foaming of polyurethane used in the polyurethane initiation layer and urethane sealant layer is 2.5~3.5 Times, and minimum thickness of the polyurethane initiation layer between elliposoidal utricule and armored concrete is 2~3mm.
Compared with prior art, the present invention is using elliposoidal utricule made of chlorosulfonated polyethylene adhesive plaster material, high-quality, corrosion resistant Erosion, and 200 DEG C or more high temperature can be resisted, it can be when preparing polyurethane initiation layer and urethane sealant layer (due to being in liquid Polyurethane temperature is higher) ensure the intact of elliposoidal utricule.Saturated limewater is filled in elliposoidal utricule, in carbon dioxide After penetrating spheroid utricule made of chlorosulfonated polyethylene adhesive plaster material, carbon dioxide gas enters in elliposoidal utricule and saturation lime Neutralization reaction occurs for water, to prevent the further infiltration of carbon dioxide gas, and periodic replacement saturation lime at quarterly intervals Water, it is ensured that the absorbability of carbon dioxide gas in elliposoidal utricule.Used polyurethane foam multiple be 2.5~ 3.5 times, cohesive force is strong, and flexibility is good, and compression strength is high, impervious good, has the infiltration of very strong barrier carbon dioxide gas Ability.The saturated limewater that the coating takes full advantage of elliposoidal utricule has obstructed carbon dioxide and has invaded armored concrete Erosion has protection effect good, can improve the durability and service life of concrete to the greatest extent.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
In figure: 1, armored concrete;2, polyurethane initiation layer;3, elliposoidal utricule;4, urethane sealant layer;5, liquid injection pipe Road;6, pressure gauge;7, drain line.
Specific embodiment
The present invention will be further described below.
Patent description is carried out by top of the top of Fig. 1, as shown in Figure 1, the technology specifically comprises the steps of:
A, coating template is set outside armored concrete 1, elliposoidal utricule 3 is fixed in coating template, elliposoidal is made Distance of 3 left and right ends of utricule apart from coating template two sides is 2~3mm, and the top of elliposoidal utricule 3 is connected with fluid injection pipeline 5, lower part is connected with drain line 7, and fluid injection pipeline 5 is equipped with pressure gauge 6, is injected by fluid injection pipeline 5 into elliposoidal utricule 3 Saturated limewater stops fluid injection when until fluid pressure reaching 0.16~0.21MPa in elliposoidal utricule 3;
B, the liquid polyurethane being sufficiently stirred is injected into coating template and is paved with 1 upper surface of armored concrete, and liquid is poly- Urethane reacts end solidification in coating template and forms polyurethane initiation layer 2, and the extreme higher position of the polyurethane initiation layer 2 is ellipse 0.6~0.8 times of polar radius position of spherical balloon 3;
C, the liquid polyurethane being sufficiently stirred is injected into coating template again, liquid polyurethane reacts in coating template Terminate solidification and form urethane sealant layer 4, and the extreme higher position of the urethane sealant layer 4 is higher than the highest order of elliposoidal utricule 3 Set 3~5mm;
D, drain line 7 at quarterly intervals, is opened, the saturated limewater inside elliposoidal utricule 3 is discharged, after being completely exhausted out Close drain line 7;It is then turned on fluid injection pipeline 5, injects saturated limewater into elliposoidal utricule 3, until elliposoidal utricule 3 Interior fluid pressure is that 0.16~0.21MPa closes fluid injection pipeline 5;It loops back and forth like this, completes anti-reinforced concrete carbonation and apply The preparation of layer.
Further, the elliposoidal utricule 3 is made of chlorosulfonated polyethylene adhesive plaster material, can resist 200 DEG C or more high temperature, and With corrosion resistance characteristic.
Further, the coefficient of foaming of polyurethane used in the polyurethane initiation layer 2 and urethane sealant layer 4 is 2.5~3.5 Times, and minimum thickness of the polyurethane initiation layer 2 between elliposoidal utricule 3 and armored concrete 1 is 2~3mm.

Claims (3)

1. a kind of preparation method of anti-reinforced concrete carbonation coating, which is characterized in that specific steps are as follows:
A, coating template is set outside armored concrete, elliposoidal utricule is fixed in coating template, keeps elliposoidal utricule left Distance of the right both ends apart from coating template two sides is 2~3mm, and the top of elliposoidal utricule is connected with fluid injection pipeline, lower part connects It is connected to drain line, liquid injection pipe road is equipped with pressure gauge, by injecting saturated limewater in liquid injection pipe road direction elliposoidal utricule, directly Stop fluid injection when fluid pressure reaches 0.16~0.21MPa in elliposoidal utricule;
B, the liquid polyurethane being sufficiently stirred is injected into coating template and is paved with armored concrete upper surface, and liquid polyurethane exists Reaction terminates solidification and forms polyurethane initiation layer in coating template, and the extreme higher position of the polyurethane initiation layer is in elliposoidal utricule 0.6~0.8 times of polar radius position;
C, the liquid polyurethane being sufficiently stirred is injected into coating template again, liquid polyurethane reacts in coating template to be terminated Solidification forms urethane sealant layer, and the extreme higher position of the urethane sealant layer be higher than the extreme higher position 3 of elliposoidal utricule~ 5mm;
D, drain line at quarterly intervals, is opened, the saturated limewater inside elliposoidal utricule is discharged, the row of closing after being completely exhausted out Liquid pipeline;It is then turned on fluid injection pipeline, injects saturated limewater into elliposoidal utricule, until the intracorporal liquid pressure of elliposoidal capsule Power is that 0.16~0.21MPa closes fluid injection pipeline;It loops back and forth like this, completes the preparation of anti-reinforced concrete carbonation coating.
2. a kind of preparation method of anti-reinforced concrete carbonation coating according to claim 1, which is characterized in that described ellipse Spherical balloon is made of chlorosulfonated polyethylene adhesive plaster material.
3. a kind of preparation method of anti-reinforced concrete carbonation coating according to claim 1, which is characterized in that described poly- The coefficient of foaming of polyurethane used in urethane initiation layer and urethane sealant layer is 2.5~3.5 times, and polyurethane initiation layer is in ellipsoid Minimum thickness between shape utricule and armored concrete is 2~3mm.
CN201910216527.0A 2019-03-21 2019-03-21 Preparation method of reinforced concrete carbonization prevention coating Active CN109809835B (en)

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CN1036027A (en) * 1988-03-25 1989-10-04 上海中南建筑材料公司 Water soluble chlorosulphonated polyethylene anti-corrosion coating
CN102392411A (en) * 2011-10-20 2012-03-28 上海交通大学 Reinforcement erosion prevention method and device for piers made of concrete for marine engineering
CN103333559A (en) * 2013-06-28 2013-10-02 中国建筑股份有限公司 Water-based transparent concrete water-proof carbonization-preventing coating and preparation method thereof
JP5727242B2 (en) * 2011-01-26 2015-06-03 住友電気工業株式会社 PREGROUT PC STEEL AND METHOD OF CURING THE PREGROUT LAYER
CN104987128A (en) * 2015-06-19 2015-10-21 南京友西科技股份有限公司 Method for improving durability of concrete through lime water
CN204874314U (en) * 2015-08-21 2015-12-16 徐州工程学院 A reinforced concrete base member protective coating for villaumite erosion environment
CN205740479U (en) * 2016-05-11 2016-11-30 上海市政工程设计研究总院(集团)有限公司 A kind of cast-in-situ steel reinforced concrete airbag structure
WO2017200905A1 (en) * 2016-05-14 2017-11-23 Firestone Building Products Co., LLC Adhesive-backed composite insulation boards with vacuum-insulated capsules
CN207958973U (en) * 2017-12-07 2018-10-12 四川建筑职业技术学院 A kind of bridge pier with decompression LP blades device
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CN1036027A (en) * 1988-03-25 1989-10-04 上海中南建筑材料公司 Water soluble chlorosulphonated polyethylene anti-corrosion coating
JP5727242B2 (en) * 2011-01-26 2015-06-03 住友電気工業株式会社 PREGROUT PC STEEL AND METHOD OF CURING THE PREGROUT LAYER
CN102392411A (en) * 2011-10-20 2012-03-28 上海交通大学 Reinforcement erosion prevention method and device for piers made of concrete for marine engineering
CN103333559A (en) * 2013-06-28 2013-10-02 中国建筑股份有限公司 Water-based transparent concrete water-proof carbonization-preventing coating and preparation method thereof
CN104987128A (en) * 2015-06-19 2015-10-21 南京友西科技股份有限公司 Method for improving durability of concrete through lime water
CN204874314U (en) * 2015-08-21 2015-12-16 徐州工程学院 A reinforced concrete base member protective coating for villaumite erosion environment
CN205740479U (en) * 2016-05-11 2016-11-30 上海市政工程设计研究总院(集团)有限公司 A kind of cast-in-situ steel reinforced concrete airbag structure
WO2017200905A1 (en) * 2016-05-14 2017-11-23 Firestone Building Products Co., LLC Adhesive-backed composite insulation boards with vacuum-insulated capsules
CN207958973U (en) * 2017-12-07 2018-10-12 四川建筑职业技术学院 A kind of bridge pier with decompression LP blades device
CN109354998A (en) * 2018-08-27 2019-02-19 中国铁路总公司 A kind of preparation method of concrete-bridge waterproof coating and its construction method and polyurethane intermediate coat, polyurethane finish

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Denomination of invention: A preparation method of anti carbonization coating for reinforced concrete

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