CN109808057B - Ash stirring and distributing device and ceramic tile ash loading method - Google Patents
Ash stirring and distributing device and ceramic tile ash loading method Download PDFInfo
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- CN109808057B CN109808057B CN201910217987.5A CN201910217987A CN109808057B CN 109808057 B CN109808057 B CN 109808057B CN 201910217987 A CN201910217987 A CN 201910217987A CN 109808057 B CN109808057 B CN 109808057B
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Abstract
The ash stirring and distributing device comprises a frame, wherein the frame is provided with a stirring device and a distributing device which are used for mixing materials from top to bottom, and the ash stirring and distributing device is characterized in that the distributing device is positioned under a discharge port of the stirring device and can automatically lift and adjust the height of the stirring device, the discharge width of the stirring device and the discharging width of the distributing device can be adjusted, and the actions of the stirring device and the distributing device are uniformly and coordinately controlled by a control system. The invention realizes full-automatic operation from raw material stirring to ash loading, improves the mechanical automation level and efficiency of the ceramic tile ash loading operation, reduces manual operation, reduces the labor intensity of the ceramic tile ash loading operation, and has high universality, practicability and reliability. The invention also provides a ceramic tile plastering method.
Description
Technical Field
The invention relates to an ash stirring and distributing device, which realizes full-automatic operation from stirring raw materials to feeding ash. The invention also relates to a method for plastering ceramic tiles.
Background
In the decoration process, the floor and most walls of a room need to be inlaid with ceramic tiles, mortar raw materials need to be mixed to form sand in work, and the mortar needs to be coated on the back of the tiles, so that the labor intensity is high, and professional technicians are needed. According to the proficiency of workers, the mortar can be unevenly coated or not even, so that the phenomena of hollowing and falling of the ceramic tiles are caused, and the decoration quality is influenced.
In order to improve the efficiency and reduce the labor intensity of workers, mechanical automatic plastering or mortar coating machines are also appeared in the prior art, and the following prior patent documents are obtained through retrieval:
CN201721841696, a cement smearing device for the surface of a building ceramic tile, and discloses water for the surface of the building ceramic tile
Mud paints device, including first supporting leg and second supporting leg, the fixed surface of first supporting leg is connected with the backup pad, and the fixed surface of backup pad is connected with first bearing, the first pivot of the inner circle fixedly connected with of first bearing, the fixed surface of first pivot is connected with the transmission roller, and the fixed surface of transmission roller is connected with the transmission band, and the fixed surface of transmission band is connected with the baffle, and the surface swing joint of baffle has the ceramic tile.
CN 201610233956-ceramic tile plastering machine, it discloses a ceramic tile plastering machine, it is equipped with ash storage box on the upper end of the frame, the upside of ash storage box is equipped with the plastering frame, the plastering frame is installed on the plastering track of the plastering box upper end by the plastering groove, the front upper end of the plastering frame is equipped with the push-pull rod, the front middle part of the frame is equipped with the transmission converter, the middle lower part of the frame is equipped with the motor, the motor sprocket is equipped with on the main shaft of the motor, the right side of the motor is equipped with the auxiliary transmission shaft, the right side of the auxiliary transmission shaft is equipped with the main transmission shaft, the front side of the main transmission shaft is equipped with the driving sprocket, the auxiliary transmission sprocket and the driving sprocket chain, the right lower end of the frame is equipped with the power switch, the left end of the frame is equipped with two left and right conveying rollers, the left lower.
CN 201710366664-mechanical tile plastering method, adopting mechanical tile plastering device, said device comprises a tile conveying table, a dust storage box and a cleaning power integrated device, the dust storage box and the cleaning power integrated device are sequentially and detachably mounted on the tile conveying table, the dust storage box comprises a box body with an open top and a strip-shaped dust outlet at the bottom, a movable partition plate and a dentate scraper, the dentate scraper is arranged at the bottom of the box body and is located at one side of the dust outlet far away from the cleaning power integrated device, the dust outlet is parallel to the dentate scraper, the dust outlet is perpendicular to the moving direction of the tile, and the tile can sequentially pass through the dust outlet and the dentate scraper under the driving of the cleaning power integrated device.
CN 201810913777-an electronic ceramic tile mortar daubing machine, including the frame, be provided with the conveyer belt in the frame, be provided with the ash bucket on the conveyer belt, ash bucket below is provided with the mortar export, and the mortar export is provided with spiral discharge roller, and conveyer belt and spiral discharge roller rotate with the motor and are connected.
The invention aims to develop equipment capable of realizing full-automatic operation from raw material stirring to plastering so as to reduce the labor intensity of tile inlaying operation and improve the efficiency and quality of the tile inlaying operation.
Disclosure of Invention
The ash stirring and distributing device provided by the invention realizes full-automatic operation from raw material stirring to ash loading, improves the mechanical automation level and efficiency of the ash loading operation of the ceramic tile, reduces manual operation, reduces the labor intensity of the ash loading operation of the ceramic tile, and has high universality, practicability and reliability. The invention also provides a ceramic tile plastering method.
In order to achieve the purpose, the invention adopts the technical scheme that:
the ash stirring and distributing device comprises a frame, wherein the frame is provided with a stirring device and a distributing device which are used for mixing materials from top to bottom, and the ash stirring and distributing device is characterized in that the distributing device is positioned under a discharge port of the stirring device and can automatically lift and adjust the height of the stirring device, the discharge width of the stirring device and the discharging width of the distributing device can be adjusted, and the actions of the stirring device and the distributing device are uniformly and coordinately controlled by a control system.
Preferably, the stirring device comprises a stirring hopper with adjustable installation height on the frame, a stirring blade arranged in the stirring hopper, an automatic sealing plate assembly for controlling the opening and closing of a discharge port of the stirring hopper, a stirring motor for driving the stirring blade to rotate in the stirring hopper, and a water outlet pipe which is arranged on the stirring hopper and can be butted with a water pipe.
Preferably, the discharge gate of stirring fill be circular, and set up a plurality ofly along the even interval of length direction of stirring fill, automatic shrouding subassembly includes the shrouding corresponding with the discharge gate, adorns the telescoping cylinder on the stirring fill and connect the shrouding and the connecting steel pipe of telescoping cylinder, shrouding and connecting steel pipe parallel arrangement and the interval between the two is adjustable, the telescoping cylinder drives and connects the steel pipe motion to drive the shrouding motion, open or seal the discharge gate.
Preferably, the stirring hopper is provided with a conversion flashboard corresponding to the discharge port, the conversion flashboard can be slidably arranged on the stirring hopper, and the discharge port can be completely or partially sealed by sliding the conversion flashboard under the action of external force.
Preferably, the stirring fill on be fixed with rather than the cooperation frid of outer wall laminating, the cooperation frid on open and to have the spout corresponding with the discharge gate, the conversion flashboard is the crooked platelike with the laminating of stirring fill outer wall, and during the direction cooperation inserted the spout, be equipped with the location link plate that is used for fixing a position the conversion flashboard position on the stirring fill, the conversion flashboard inserts between location link plate and the stirring fill outer wall, does not move when having no exogenic action.
Preferably, the distributing device comprises a distributing hopper which is parallel to the stirring device and is provided with a vertical through opening, a vertical telescopic cylinder which is arranged on the frame and is used for driving the distributing hopper to lift, an electric vibrator which is arranged on the distributing hopper and is used for driving the distributing hopper to vibrate so as to uniformly distribute ash materials in the distributing hopper, and a scraping plate which is arranged at the bottom of the distributing hopper; the cloth fill on be equipped with the cloth baffle that is used for adjusting the cloth width and be arranged in detecting the detector that whether the material is full in the cloth fill, the mobilizable dress of cloth baffle divide into two check with the cloth fill in the cloth fill.
Preferably, the installation end of vertical telescoping cylinder fix in the frame, the flexible end of vertical telescoping cylinder is connected with flexible end screw-thread fit along vertical connecting screw who fixes on the cloth fill for having the internal screw thread pipe, the cover has spacing sleeve on the flexible end, spacing sleeve separates contactless with vertical telescoping cylinder overcoat, threaded fit cover has adjusting nut on the connecting screw, spacing sleeve is fixed with adjusting nut, rotating adjusting nut moves on connecting screw, drive spacing sleeve and move on flexible end, adjust the spacing distance between spacing sleeve and the vertical telescoping cylinder overcoat.
The method for plastering the ceramic tile adopts the ash stirring and distributing device, and comprises the following steps:
s1, erecting the ash stirring and distributing device on the tile conveying equipment in a crossing manner;
s2, adding the raw materials into a stirring device, and then starting the stirring device to stir the raw materials to form ash;
s3, when the ceramic tile on the ceramic tile conveying equipment is static, the distributing device is descended to be pressed on the ceramic tile conveying equipment;
s4, after the stirring device is closed after stirring, opening a discharge hole of the stirring device, feeding the stirred and formed ash material into the distributing device, and sealing the discharge hole of the stirring device after the distributing device is filled with the ash material;
s5, lifting the distributing device, moving the ceramic tiles on the ceramic tile conveying equipment at the same time, enabling the mortar to fall onto the ceramic tiles along with the movement of the ceramic tiles, and leveling the mortar through the bottom of the distributing device;
and S6, sequentially finishing the ash loading of the plurality of ceramic tiles until the ash in the distributing device is used up.
Preferably, before the step S2, the discharging widths of the stirring device and the distributing device are adjusted according to the width of the tile, so that the discharging widths of the stirring device and the distributing device correspond to the width of the tile.
Preferably, before step S4 is completed and step S5 is performed, the spacing distance between the limiting sleeve and the outer sleeve of the vertical telescopic cylinder is adjusted according to the moving speed of the tile on the tile conveying device, so that the retraction length of the telescopic end is adjusted, the lifting height of the distributing hopper is limited, and the outflow speed of ash in the distributing hopper is matched with the moving speed of the tile.
The invention has the beneficial effects that:
1. the ash stirring and distributing device comprises a stirring device and a distributing device, wherein the stirring device is used for stirring and forming ash, the distributing device is used for containing the formed ash and uniformly coating the ash on a moving ceramic tile, so that full-automatic operation from raw material stirring to ash loading is realized, the mechanical automation level and efficiency of the ash loading operation of the ceramic tile are improved, manual operation is reduced, and the labor intensity of the ash loading operation of the ceramic tile is reduced.
2. Realize the automatic start-stop of discharge gate through the automatic shrouding subassembly among the agitating unit, through the cooperation of conversion flashboard with cooperation frid, realize the regulation to agitating unit ejection of compact width, realize the regulation to the cloth width through the removal of cloth baffle among the distributing device to adapt to the grey demand of going up of different width ceramic tiles, grey material stirring distributing device's commonality and practicality are stronger.
3. Through the cooperation of the discharge gates of conversion flashboard, cooperation frid and stirring fill among the agitating unit device, adjust the discharge gate size of stirring fill to the realization is to the regulation of every discharge gate discharge load, with the size of adjusting the discharge gate according to the consistency of ash, effective control discharge speed further improves the practicality.
4. But distributing device automatic rising and ceramic tile contact or separation, so that on the ceramic tile evenly coated with the ash material at the in-process that the ceramic tile removed, and through vertical telescoping cylinder among the distributing device, spacing sleeve, adjusting nut and connecting screw's cooperation, adjust the length that contracts of returning of vertical telescoping cylinder, thereby realize the regulation to distributing device lifting height, make speed that distributing device promoted back ash material flow to on the ceramic tile and the speed phase-match that the ceramic tile removed, the coating homogeneity of ash material on the ceramic tile is better, go up grey reliability higher.
Drawings
FIG. 1 is a schematic structural diagram of an ash stirring and distributing device of the present invention.
Fig. 2 is a schematic structural view of the stirring device.
FIG. 3 is a schematic structural view of a stirring hopper.
Fig. 4 is a schematic structural view of a material distribution device.
FIG. 5 is a schematic view of the structure of the vertical telescopic cylinder.
Fig. 6 is a schematic view of the assembly of the vertical telescopic cylinder and the distributing hopper.
Detailed Description
The following describes an embodiment of the present invention in detail with reference to fig. 1 to 6.
Ash material stirring distributing device, including frame 1, from last agitating unit 2 and the distributing device 3 that is used for the compounding that is equipped with down in frame 1, its characterized in that distributing device 3 be located agitating unit 2 discharge gate under and can automatic rising-falling adjusts the place height, agitating unit 2 and distributing device 3's ejection of compact width all can be adjusted, agitating unit 2 and distributing device 3's action is by the unified coordinated control of control system.
As shown in the figure, above grey material stirring distributing device, including agitating unit 2 and distributing device 3, agitating unit 2 is used for the stirring shaping of grey material, and distributing device 3 is used for the fashioned grey material of splendid attire to evenly coating the grey material to the ceramic tile that removes, realize from the raw materials stirring to the full automatic operation of last grey, improve the mechanical automation level and the efficiency of grey operation on the ceramic tile, reduce manual operation, reduce the intensity of labour of grey operation on the ceramic tile. When in use, the ash stirring and distributing device is spanned and erected on the ceramic tile conveying equipment; adding the raw materials into the stirring device 2, and starting the stirring device 2 to stir the raw materials to form ash; when the ceramic tiles on the ceramic tile conveying equipment are static, the material distributing device 3 is descended to be pressed on the ceramic tiles on the ceramic tile conveying equipment; after the stirring is finished, closing the stirring device 2, opening a discharge port of the stirring device 2, feeding the stirred and formed ash material into the distributing device 3, and sealing the discharge port of the stirring device 2 after the distributing device 3 is filled with the ash material; then, the distributing device 3 is lifted, the ceramic tiles move on the ceramic tile conveying equipment at the same time, the mortar falls onto the ceramic tiles along with the movement of the ceramic tiles, and the mortar is leveled through the bottom of the distributing device 3; and (4) sequentially finishing the ash loading of the plurality of ceramic tiles until the ash in the distributing device 3 is used up.
The stirring device 2 comprises a stirring bucket 21 with adjustable installation height on a frame, a stirring blade 22 arranged in the stirring bucket 21, an automatic sealing plate assembly 23 for controlling the opening and closing of a discharge port of the stirring bucket 21, a stirring motor 24 for driving the stirring blade 22 to rotate in the stirring bucket 21, and a water outlet pipe 25 which is arranged on the stirring bucket 21 and can be butted with a water pipe. As shown in the figure, a screen can be erected on the stirring hopper 21 to facilitate filtering of sand, the screen is taken down after the sand is completely filled, cement is added, the water outlet pipe 25 is communicated with a water pipe, water is added into the stirring hopper, and the required ash is formed by stirring with the stirring blade 22.
The discharge port 21.1 of the stirring hopper 21 is circular, and a plurality of the automatic seal plate assemblies 23 are arranged along the length direction of the stirring hopper 21 at uniform intervals, each automatic seal plate assembly 23 comprises a seal plate 23.1 corresponding to the discharge port 21.1, a telescopic cylinder 23.2 arranged on the stirring hopper 21 and a connecting steel pipe 23.3 connecting the seal plate 23.1 and the telescopic cylinder 23.2, the seal plates 23.1 and the connecting steel pipes 23.3 are arranged in parallel, the distance between the seal plates and the connecting steel pipes is adjustable, and the telescopic cylinders 23.2 drive the connecting steel pipes 23.3 to move, so that the seal plates 23.1 are driven to move, and the discharge port 21.1 is opened or closed. The stirring hopper 21 is provided with a conversion gate plate 21.2 corresponding to the discharge port 21.1, the conversion gate plate 21.2 can be slidably arranged on the stirring hopper 21, and the discharge port 21.1 can be completely or partially closed by sliding the conversion gate plate 21.2 under the action of external force.
The telescopic cylinder 23.2 can be an air cylinder or an oil cylinder, the telescopic cylinders 23.2 are arranged on two sides of the stirring hopper 21, the connecting steel pipe 23.3 is driven to move through the movement of the telescopic cylinder 23.2, the sealing plate 23.1 is driven to move, the discharge hole 21.1 is opened or closed, and the automatic opening of the discharge hole is realized. The interval between shrouding 23.1 and the connection steel pipe 23.3 is adjustable, when conversion flashboard 21.2 was closed one or more discharge gate 21.1 totally or partially in the use, adjusts the interval between corresponding shrouding 23.1 and the connection steel pipe 23.3, avoids shrouding 23.1 to take place to interfere with conversion flashboard 21.2 when closing discharge gate 21.1, influences the normal back that contracts of telescoping cylinder 23.2, also guarantees simultaneously that the discharge gate 21.1 that does not use conversion flashboard 21.2 totally or partially to close effectively seals through shrouding 23.1.
Wherein, stirring fill 21 on be fixed with rather than the cooperation frid 21.3 of outer wall laminating, cooperation frid 21.3 on open and to have a spout 21.4 corresponding with discharge gate 21.1, conversion flashboard 21.2 is the crooked platelike with stirring fill 21 outer wall laminating, and the direction cooperation inserts in the spout 21.4, be equipped with the location link plate 21.5 that is used for fixing a position conversion flashboard 21.2 position on the stirring fill 21, conversion flashboard 21.2 inserts between location link plate 21.5 and the stirring fill 21 outer wall, it is unmovable when no exogenic action. Through the guide cooperation of conversion flashboard 21.2 and spout 21.4, make conversion flashboard 21.2 can slide into spout 21.4 and close discharge gate 21.1 part or totally, hang stirring conversion flashboard 21.2 through location link plate 21.5, fix a position on stirring fill 21, prevent when having no exogenic action conversion flashboard 21.2 downstream and close discharge gate 21.1, improve the reliability in utilization. Through the cooperation of conversion flashboard 21.2 and spout 21.4, thereby with the ejection of compact width that conversion flashboard 21.2 totally enclosed is located the most marginal one or more discharge gates 21.1 and adjusts distributing device 3, realize the regulation to agitating unit ejection of compact width, with the last grey demand that adapts to different width ceramic tiles, through conversion flashboard 21.2, cooperation frid 21.3 and discharge gate 21.1's cooperation, adjust the discharge gate size of stirring fill, thereby realize the regulation to every discharge gate discharge capacity, with the size of adjusting the discharge gate according to the consistency of ash, effective control discharge speed, further improve the practicality.
The distributing device 3 comprises a distributing hopper 31 which is parallel to the stirring device 2 and is provided with an opening in a vertical direction, a vertical telescopic cylinder 32 which is arranged on the frame 1 and is used for driving the distributing hopper 31 to lift, an electric vibrator which is arranged on the distributing hopper 31 and is used for driving the distributing hopper to vibrate so as to evenly distribute ash in the distributing hopper, and a scraping plate 34 which is arranged at the bottom of the distributing hopper 31, wherein the scraping plate 34 scrapes the ash falling on the ceramic tiles during the moving process of the ceramic tiles; the distributing hopper 31 is provided with a distributing partition plate 31.3 for adjusting the width of the distributing material and a detector 31.4 for detecting whether the distributing hopper 31 is full of the material so as to timely seal the discharge hole of the stirring hopper 21 and prevent the ash material in the distributing hopper from overflowing; the distributing partition plate 31.3 is movably arranged in the distributing hopper 31 to divide the distributing hopper 31 into two grids. The adjustment of cloth width is realized through the removal of cloth baffle 31.3 to the grey demand of going up of different width ceramic tiles is adapted to, and the commonality and the practicality of ash stirring distributing device are stronger.
The installation end of the vertical telescopic cylinder 32 is fixed on the frame 1, the telescopic end 32.1 of the vertical telescopic cylinder 32 is a threaded pipe with internal threads, the connecting screw 31.1 fixed on the material distributing hopper 31 along the vertical direction is in threaded fit connection with the telescopic end 32.1, the telescopic end 32.1 is sleeved with a limiting sleeve 33, the limiting sleeve 33 is separated from the outer sleeve of the vertical telescopic cylinder 32 and is not in contact with the outer sleeve of the vertical telescopic cylinder, the connecting screw 31.1 is sleeved with an adjusting nut 31.2 in threaded fit, the limiting sleeve 33 is fixed with the adjusting nut 31.2, the adjusting nut 31.2 is rotated to move on the connecting screw 31.1, the limiting sleeve 33 is driven to move on the telescopic end 32.1, and the spacing distance between the limiting sleeve 33 and the outer sleeve of the vertical telescopic cylinder 32 is adjusted. The vertical telescopic cylinder 32 extends downwards to press the distributing hopper 31 on the upper surface of the end part of the tile, the vertical telescopic cylinder 32 retracts upwards to lift the distributing hopper 31, the telescopic end 32.1 retracts to drive the limiting sleeve 33 to abut against the outer sleeve of the vertical telescopic cylinder 32, the telescopic end 32.1 is limited to further retract, namely, the distributing hopper is limited to further lift, the adjusting nut 31.2 is rotated to move on the connecting screw rod 31.1, the limiting sleeve 33 is driven to move on the telescopic end 32.1, the spacing distance between the limiting sleeve 33 and the outer sleeve of the vertical telescopic cylinder 32 is adjusted, the retracting length of the telescopic end 32.1 is adjusted, and the limitation on the lifting height of the distributing hopper 31 is realized. Because the distributing hopper 31 promotes highly big, apart from the ceramic tile distance big, the speed that the ash flows out is just big, consequently before distributing hopper 31 promotes, according to the speed that the ceramic tile moved on ceramic tile conveying equipment to prescribing a limit to distributing hopper 31's lifting height, makes the outflow speed of ash and the removal speed phase-match of ceramic tile in distributing hopper 31.
The method for plastering the ceramic tile adopts the ash stirring and distributing device, and comprises the following steps:
s1, erecting the ash stirring and distributing device on the tile conveying equipment in a crossing manner;
s2, adding the raw materials into the stirring device 2, and then starting the stirring device 2 to stir the raw materials to form ash;
s3, when the ceramic tile on the ceramic tile conveying equipment is static, the distributing device 3 is descended to be pressed on the ceramic tile conveying equipment;
s4, after the stirring is finished, the stirring device 2 is closed, the discharge hole of the stirring device 2 is opened, the stirred and formed ash is fed into the distributing device 3, and after the distributing device 3 is filled with the ash, the discharge hole of the stirring device 2 is closed;
s5, lifting the distributing device 3, moving the ceramic tiles on the ceramic tile conveying equipment at the same time, enabling the mortar to fall onto the ceramic tiles along with the movement of the ceramic tiles, and leveling the mortar through the bottom of the distributing device 3;
and S6, sequentially finishing the ash application of the plurality of ceramic tiles until the ash in the distributing device 3 is used up.
The ceramic tile plastering method realizes full-automatic operation from raw material stirring to plastering, improves the mechanical automation level and efficiency of ceramic tile plastering operation, reduces manual operation, and reduces the labor intensity of ceramic tile plastering operation. When in use, the ash stirring and distributing device is spanned and erected on the ceramic tile conveying equipment; adding the raw materials into the stirring device 2, and starting the stirring device 2 to stir the raw materials to form ash; when the ceramic tiles on the ceramic tile conveying equipment are static, the material distributing device 3 is descended to be pressed on the ceramic tiles on the ceramic tile conveying equipment; after the stirring is finished, closing the stirring device 2, opening a discharge port of the stirring device 2, feeding the stirred and formed ash material into the distributing device 3, and sealing the discharge port of the stirring device 2 after the distributing device 3 is filled with the ash material; then, the distributing device 3 is lifted, the ceramic tiles move on the ceramic tile conveying equipment at the same time, the mortar falls onto the ceramic tiles along with the movement of the ceramic tiles, and the mortar is leveled through the bottom of the distributing device 3; and (4) sequentially finishing the ash loading of the plurality of ceramic tiles until the ash in the distributing device 3 is used up.
Wherein, before step S2, carry out corresponding regulation to agitating unit 2 and distributing device 3 ' S ejection of compact width according to the width of ceramic tile, make agitating unit 2 and distributing device 3 ' S ejection of compact width corresponding with the ceramic tile width to adapt to the grey demand of going up of different width ceramic tiles, grey material stirring distributing device ' S commonality and practicality are stronger.
Before the step S4 is completed and the step S5 is performed, the spacing distance between the limiting sleeve 33 and the outer sleeve of the vertical telescopic cylinder 32 is adjusted according to the moving speed of the tile on the tile conveying equipment, so that the retraction length of the telescopic end 32.1 is adjusted, the lifting height of the distributing hopper 31 is limited, and the outflow speed of ash in the distributing hopper 31 is matched with the moving speed of the tile. Because the cloth fill 31 promotes highly big, apart from the ceramic tile the distance big more, the speed that the ash material flows out is just big more, consequently before cloth fill 31 promotes, prescribes a limit to the lifting height of cloth fill 31 according to the speed that the ceramic tile moved on ceramic tile transmission equipment, makes the outflow speed of ash material and the removal speed phase-match of ceramic tile in the cloth fill 31, and the coating homogeneity of ash material on the ceramic tile is better, and the reliability of going up ash is higher.
The technical solutions of the embodiments of the present invention are fully described above with reference to the accompanying drawings, and it should be noted that the described embodiments are only some embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Claims (4)
1. The ash stirring and distributing device comprises a rack (1), wherein a stirring device (2) and a distributing device (3) for mixing materials are arranged on the rack (1) from top to bottom, and the ash stirring and distributing device is characterized in that the distributing device (3) is positioned under a discharge port of the stirring device (2) and can be automatically lifted and adjusted in height, the discharge widths of the stirring device (2) and the distributing device (3) can be adjusted, and the actions of the stirring device (2) and the distributing device (3) are uniformly and coordinately controlled by a control system;
the distributing device (3) comprises a distributing hopper (31) which is parallel to the stirring device (2) and is provided with a vertical through opening, a vertical telescopic cylinder (32) which is arranged on the frame (1) and is used for driving the distributing hopper (31) to lift, an electric vibrator which is arranged on the distributing hopper (31) and is used for driving the distributing hopper to vibrate so as to ensure that ash materials are uniformly distributed in the distributing hopper, and a scraping plate (34) which is arranged at the bottom of the distributing hopper (31); the distribution hopper (31) is provided with a distribution clapboard (31.3) for adjusting the distribution width and a detector (31.4) for detecting whether the material in the distribution hopper (31) is full, and the distribution clapboard (31.3) is movably arranged in the distribution hopper (31) to divide the distribution hopper (31) into two grids;
the mounting end of the vertical telescopic cylinder (32) is fixed on the rack (1), the telescopic end (32.1) of the vertical telescopic cylinder (32) is a threaded pipe with internal threads, a connecting screw rod (31.1) fixed on the distributing hopper (31) along the vertical direction is in threaded fit connection with the telescopic end (32.1), the telescopic end (32.1) is sleeved with a limiting sleeve (33), the limiting sleeve (33) is separated from and not contacted with the outer sleeve of the vertical telescopic cylinder (32), an adjusting nut (31.2) is sleeved on the connecting screw rod (31.1) in a threaded fit manner, the limiting sleeve (33) is fixed with the adjusting nut (31.2), the adjusting nut (31.2) is rotated to move on the connecting screw rod (31.1) to drive the limiting sleeve (33) to move on the telescopic end (32.1), and the spacing distance between the limiting sleeve (33) and the outer sleeve of the vertical telescopic cylinder (32) is adjusted;
the stirring device (2) comprises a stirring hopper (21) with adjustable installation height on a frame, a stirring blade (22) arranged in the stirring hopper (21), an automatic sealing plate assembly (23) for controlling the opening and closing of a discharge hole of the stirring hopper (21), a stirring motor (24) for driving the stirring blade (22) to rotate in the stirring hopper (21) and a water outlet pipe (25) which is arranged on the stirring hopper (21) and can be butted with a water pipe;
the automatic sealing plate component (23) comprises sealing plates (23.1) corresponding to the discharge holes (21.1), a telescopic cylinder (23.2) installed on the stirring hopper (21) and a connecting steel pipe (23.3) connecting the sealing plates (23.1) and the telescopic cylinder (23.2), the sealing plates (23.1) and the connecting steel pipe (23.3) are arranged in parallel, the distance between the sealing plates and the connecting steel pipe (23.3) is adjustable, and the telescopic cylinder (23.2) drives the connecting steel pipe (23.3) to move, so that the sealing plates (23.1) are driven to move, and the discharge holes (21.1) are opened or closed;
the stirring hopper (21) is provided with a conversion gate plate (21.2) corresponding to the discharge port (21.1), the conversion gate plate (21.2) can be slidably arranged on the stirring hopper (21), and the discharge port (21.1) can be completely or partially closed by sliding the conversion gate plate (21.2) under the action of external force;
stirring fill (21) on be fixed with rather than the cooperation frid (21.3) of outer wall laminating, cooperation frid (21.3) go up to open and to have spout (21.4) corresponding with discharge gate (21.1), conversion flashboard (21.2) are the crooked platelike with stirring fill (21) outer wall laminating, and the direction cooperation inserts in spout (21.4), be equipped with location link plate (21.5) that are used for fixing a position conversion flashboard (21.2) position on stirring fill (21), conversion flashboard (21.2) insert between location link plate (21.5) and stirring fill (21) outer wall, do not move during no exogenic action.
2. The tile plastering method adopts the ash stirring and distributing device of claim 1, and comprises the following steps:
s1, erecting the ash stirring and distributing device on the tile conveying equipment in a crossing manner;
s2, adding the raw materials into the stirring device (2), and then starting the stirring device (2) to stir the raw materials to form ash;
s3, when the ceramic tile on the ceramic tile conveying equipment is static, the distributing device (3) is descended to be pressed on the ceramic tile conveying equipment;
s4, after the stirring is finished, closing the stirring device (2), opening a discharge hole of the stirring device (2), feeding the stirred and formed ash into the distributing device (3), and sealing the discharge hole of the stirring device (2) after the distributing device (3) is filled with the ash;
s5, lifting the distributing device (3), moving the ceramic tiles on the ceramic tile conveying equipment at the same time, dropping the lime on the ceramic tiles along with the movement of the ceramic tiles, and leveling the lime through the bottom of the distributing device (3);
and S6, sequentially finishing the ash loading of the plurality of ceramic tiles until the ash in the distributing device (3) is used up.
3. A tile setting method as claimed in claim 2, characterized in that before proceeding to step S2, the discharge widths of the stirring device (2) and the distributing device (3) are adjusted accordingly according to the tile width, so that the discharge widths of the stirring device (2) and the distributing device (3) correspond to the tile width.
4. A method for plastering ceramic tiles as claimed in claim 2, wherein the spacing distance between the spacing sleeve (33) and the outer sleeve of the vertical telescopic cylinder (32) is adjusted according to the moving speed of the ceramic tiles on the tile conveying device before the step S4 is completed and the step S5 is performed, so that the retraction length of the telescopic end (32.1) is adjusted, the lifting height of the distributing hopper (31) is limited, and the flowing speed of the ash in the distributing hopper (31) is matched with the moving speed of the ceramic tiles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910217987.5A CN109808057B (en) | 2019-03-21 | 2019-03-21 | Ash stirring and distributing device and ceramic tile ash loading method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910217987.5A CN109808057B (en) | 2019-03-21 | 2019-03-21 | Ash stirring and distributing device and ceramic tile ash loading method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109808057A CN109808057A (en) | 2019-05-28 |
| CN109808057B true CN109808057B (en) | 2020-12-08 |
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| CN201910217987.5A Expired - Fee Related CN109808057B (en) | 2019-03-21 | 2019-03-21 | Ash stirring and distributing device and ceramic tile ash loading method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101456214A (en) * | 2008-11-19 | 2009-06-17 | 陕西长大西筑路面机械科技有限公司 | Novel stirring station |
| CN204322265U (en) * | 2014-12-04 | 2015-05-13 | 三一汽车制造有限公司 | Concrete precast element production system and spiral distributor |
| CN106003421A (en) * | 2016-06-17 | 2016-10-12 | 湖南中路华程桥梁科技股份有限公司 | Reactive powder concrete delayed coagulation adjustable constant feeding control method and device |
| CN107143118B (en) * | 2017-05-23 | 2019-04-09 | 上海市建筑装饰工程集团有限公司 | Ceramic tile machinery plastering method |
| CN109049345A (en) * | 2018-10-12 | 2018-12-21 | 中信国安建工集团有限公司 | One kind is for concrete storage stirring bucket and application method |
| CN109435055B (en) * | 2018-11-21 | 2020-10-16 | 中南林业科技大学 | Mechanism and method for automatically stirring mortar and coating porcelain brick |
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