CN109805144B - Chocolate shaving machine - Google Patents
Chocolate shaving machine Download PDFInfo
- Publication number
- CN109805144B CN109805144B CN201910198424.6A CN201910198424A CN109805144B CN 109805144 B CN109805144 B CN 109805144B CN 201910198424 A CN201910198424 A CN 201910198424A CN 109805144 B CN109805144 B CN 109805144B
- Authority
- CN
- China
- Prior art keywords
- roller
- chocolate
- shaving
- rotating shaft
- scraper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 235000019219 chocolate Nutrition 0.000 title claims abstract description 83
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 43
- 239000000498 cooling water Substances 0.000 claims abstract description 15
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 9
- 239000002699 waste material Substances 0.000 claims description 20
- 238000011084 recovery Methods 0.000 claims 4
- 238000001816 cooling Methods 0.000 abstract description 8
- 239000002002 slurry Substances 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 description 12
- 230000007547 defect Effects 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 239000000969 carrier Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Confectionery (AREA)
Abstract
The invention discloses a chocolate shaving machine which comprises a frame, a tray, a roller, a rotating shaft, a motor speed reducer, a cold water tank and a shaving mechanism, wherein the tray is arranged at the lower part in the frame, the rotating shaft penetrates through the roller and the frame and is connected with the motor speed reducer, the two ends of the rotating shaft are respectively connected with a water outlet and a water inlet of the cold water tank, the cold water tank transmits cooling water into the roller through the rotating shaft and outputs the cooling water subjected to heat exchange through the rotating shaft, a hopper is arranged above the roller, the shaving mechanism is arranged at one side of the roller, which is turned out, the shaving mechanism is parallel to the axial direction of the roller, a chocolate layer is formed by adopting chocolate melt slurry and is adhered to the surface of the cooling roller, then the chocolate layer is scraped by the shaving mechanism, so that chocolate shaving with enough length is obtained, the cooling speed of a small amount of chocolate is high, the efficiency of the chocolate shaving is improved, and the operation is simple.
Description
Technical Field
The invention relates to the technical field of food processing, in particular to a chocolate shaving machine.
Background
Chocolate in addition to its eating quality, chocolate is also given a magic strength and is commonly used to decorate food products, such as cake surfaces requiring chocolate shavings for decoration.
Currently, the commonly used shaving appliances are mainly of the type of electric chocolate scraping machines, (hand-held) chocolate shaving knives, chocolate shaving knives and the like. Various existing chocolate shaving devices have respective technical defects and practical defects: (1) The electric chocolate shaving machine shavings the chocolate block, which finally keeps 30mm of chocolate, is not shavings, and complete shavings cannot be realized. (2) The chocolate shaving knife is a curved knife edge at the head, so that the shaving needs to be performed back and forth, the shaving effect is bad, the generated scraps are more, the waste is more, the shaving remains more, the shaving difficulty is high, the chocolate needs to be held by hands, the chocolate can be melted and stuck, especially in summer, the temperature is high, the hand is stuck when the chocolate is touched, the chocolate can be melted at 45 degrees, and the shaving is dirty and has low tiring efficiency. (3) The chocolate shaving knife is characterized in that two rows of knife edges protrude from the straight panel, besides the defect of the (2), 1Kg of chocolate blocks are needed to be taken by bare hands to shave the chocolate blocks back and forth on the knife, so that the chocolate shaving knife is easier to stick hands and scratch hands, and the chocolate shaving knife (2) and (3) is not suitable for mass production of chocolate shaving.
Chocolate shavings have been a problem for engineers in the food industry, and although some shavings tools for the five-flower eight-door are appeared in the market, all the chocolate needs to be solidified into large solid chocolate and then shavings are carried out, and the length of the shavings is limited.
Disclosure of Invention
The technical problem to be solved by the invention is to provide the chocolate shaving machine, wherein the chocolate melt is adhered to the surface of the cooling roller to quickly form the chocolate layer, and then the chocolate layer is scraped by the shaving mechanism to obtain the chocolate shaving with sufficient length, so that the cooling speed of a small amount of chocolate is high, the efficiency of the chocolate shaving is improved, and the operation is simple.
In order to solve the technical problems, the invention provides a chocolate shaving machine which comprises a rack, a tray, a roller, a rotating shaft, a motor speed reducer, a cold water tank and a shaving mechanism, wherein the tray is arranged at the lower part in the rack, the rotating shaft penetrates through the roller and the rack to be connected with the motor speed reducer, two ends of the rotating shaft are respectively connected with a water outlet and a water inlet of the cold water tank, the cold water tank transmits cooling water into the roller through one end of the rotating shaft and outputs the cooling water after heat exchange through the other end of the rotating shaft, a hopper is arranged above the roller, the shaving mechanism is arranged at one side of the roller, and the shaving mechanism is parallel to the axial direction of the roller.
Further, the shaving mechanism comprises a first scraper and an air cylinder, wherein the first scraper is connected with a push rod of the air cylinder, and the first scraper is obliquely arranged and is opposite to the rotating direction of the roller in the oblique direction.
Further, the plane where the first scraper is located is tangent to the periphery of the roller, and the blade of the first scraper is uniformly provided with a plurality of notches.
Further, the cylinder sets up in the middle of U type fixed bolster, the fixed bolster both ends are located the roller outside and are connected with the pivot through the bearing, be provided with the fixed plate in the frame, be provided with the spout on the fixed plate, the fixed bolster pass through locking mechanism with the spout is connected.
Further, guide seats are arranged on the fixed supports on two sides of the air cylinder, and guide rods matched with the guide seats are fixed on the back of the first scraper.
Further, still include waste recycling mechanism, waste recycling mechanism includes waste recycling dish and second scraper, waste recycling dish through the waste mounting seat set up in shaving mechanism rear, the second scraper is located waste recycling dish top and laminating the roller.
Further, a baffle is arranged on one side of the hopper, which is positioned at the rotating-out side of the roller.
Further, the roller comprises an inner cylinder and an outer cylinder, a channel which is communicated with a space between the inner cylinder and the outer cylinder is arranged on the inner cylinder, and the channel penetrates through the rotating shaft to be respectively communicated with a water outlet and a water inlet of the cold water tank.
Further, the cold water tank is connected with the rotating shaft through a rotating joint.
Compared with the prior art, the chocolate shaving machine has the beneficial effects that the chocolate melt is adhered to the surface of the cooling roller to quickly form the chocolate layer, then the chocolate layer is scraped by the shaving mechanism, so that the chocolate shaving with enough length is obtained, the cooling speed of a small amount of chocolate is high, the efficiency of the chocolate shaving is improved, and meanwhile, the operation is simple.
Drawings
FIG. 1 is a side view of a chocolate chip machine of the present invention;
fig. 2 is a front view of the chocolate shaving machine of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific examples, which are not intended to be limiting, so that those skilled in the art will better understand the invention and practice it.
Referring to fig. 1 and 2, an embodiment of a chocolate shaving machine according to the present invention comprises a frame 1, a tray 2, a roller 3, a rotating shaft 4, a motor reducer 5, a cold water tank 6 and a shaving mechanism 8, wherein the tray 2 is disposed at the lower part in the frame 1 and is used for receiving the cut chocolate shaving, the tray 2 covers the projection plane in the frame 1 to ensure that all the chocolate shaving is collected, two sides of the frame 1 are fixed with tray carriers 21, the tray 2 is placed on the tray carriers 21 to facilitate drawing out the tray 2 and collecting the chocolate shaving, the rotating shaft 4 passes through the roller 3 and the frame 1 to be connected with the motor reducer 5, the motor reducer 5 drives the rotating shaft 4 to drive the roller 3 to rotate, the two ends of the rotating shaft 4 are respectively connected with the water outlet and the water inlet of the cold water tank 6, the water outlet of the cold water tank 6 transmits cooling water into the roller 3 through the rotating shaft 4 and outputs the cooling water subjected to heat exchange to the water inlet of the cold water tank 6 through the rotating shaft 4, the cooling water is recycled, the cooling of the surface of the roller 3 is ensured, water is saved, a hopper 9 is arranged above the roller 3, chocolate melt is poured onto the roller 3 from the hopper 9, the chocolate melt falling onto the surface of the roller 3 is quickly solidified and attached to the surface of the roller 3 due to the rotary cooling state of the roller 3, moves out of the range of the hopper 9 along with the rotation of the roller 3, and due to the rotation of the roller 3, the chocolate melt is adhered to the surface of the roller 3 along the set direction without reversely dripping, a layer of chocolate is adhered to the surface of the roller 3 due to the continuous dropping of the chocolate melt, the shaving mechanism 8 is arranged on one side of the roller 3, the chocolate is completely solidified on the surface of the roller 3, the shaving mechanism 8 is adhered to the surface of the roller 3 to peel the chocolate layer from the surface of the roller 3, so as to form chocolate shaving, the shaving mechanism 8 is parallel to the axial direction of the roller 3 for convenience in arrangement and ensuring that the formed chocolate shaving is the same, in the embodiment, the shaving mechanism 8 comprises a first scraper 81 and a cylinder 82, the first scraper 81 is connected with a push rod of the cylinder 82, the first scraper 81 is obliquely arranged and the oblique direction of the first scraper 81 is opposite to the rotating direction of the roller 3, when the roller is not in operation, the push rod of the air cylinder 82 is retracted, the first scraper 81 is not in contact with the surface of the roller 3, no chocolate shaving is carried out, when the push rod of the air cylinder 82 pushes out, the first scraper 81 is in contact with the surface of the roller 3, the outer side surface of the first scraper 81 forms an obtuse angle with the surface of the roller 3 due to the oblique direction of the first scraper 81 opposite to the rotating direction of the roller 3, so that the chocolate shaving scraped from the surface of the roller 3 has enough space to roll without being crushed, further, in the embodiment, the plane of the first scraper 81 is tangential to the periphery of the roller 3, at this time, the outer side surface of the first scraper 81 and the surface of the roller 3 form the same plane, which is favorable for forming chocolate shavings on one hand, and reduces friction between the first scraper 81 and the roller 3, and reduces loss of the first scraper 81 on the other hand, and the blade of the first scraper 81 is also uniformly provided with a plurality of notches 811, so that the width of the shavings is set. Since the chocolate at the notch 811 of the first scraper 81 is still adhered to the surface of the roller 3, in order to prevent the residual chocolate from affecting the subsequent adhesion, in this embodiment, the apparatus further comprises a waste recycling mechanism 10, wherein the waste recycling mechanism 10 comprises a waste recycling tray 101 and a second scraper 102, the waste recycling tray 101 is disposed behind the shaving mechanism 8 through a waste mounting seat 103 for collecting the residual chocolate on the roller 3 after the shaving, the second scraper 102 is disposed above the waste recycling tray 101 and is adhered to the roller 3, the second scraper 102 always scrapes the roller 3 to ensure the cleaning of the roller 3 before the chocolate slurry is injected, the attachment of new chocolate mass on the surface of the roller 3 is not affected, and meanwhile, the chocolate waste scraped by the second scraper 102 directly falls into the waste recycling tray 101, so that the recycling is convenient.
Referring to fig. 2, the cylinder 82 is disposed in the middle of the U-shaped fixing support 83, two ends of the fixing support 83 are located outside the roller 3 and connected with the rotating shaft 4 through bearings, so that the shaving mechanism 8 can rotate around the surface of the roller 3, referring to fig. 1, a fixing plate 11 is disposed in the frame 1, a sliding groove 111 is disposed on the fixing plate 11, the fixing support 83 is connected with the sliding groove 111 through a locking mechanism, the shaving mechanism 8 is guaranteed to rotate to a proper position according to needs and then can be fixed at the position to work, in this embodiment, in order to ensure that the position of the first scraper 81 is unchanged after the cylinder 82 pushes out the first scraper 81, a guide seat 84 is disposed on the fixing support 83 on two sides of the cylinder 82, the back of the first scraper 81 is fixed with a guide rod 85 matched with the guide seat 84, the guide rod 85 inserted in the guide seat 84 is fixed in the position in the length direction of the first scraper 81, no offset occurs due to uneven stress, meanwhile, the thickness of a chocolate layer attached to the roller 3 is guaranteed to be stable, and the hopper 9 is located on one side of the baffle 91, which is always provided with a baffle 91, and the thickness of the chocolate layer is guaranteed to be consistently equal to the surface of the roller 91.
Referring to fig. 2, in order to cool the surface of the roller 3, the roller 3 includes an inner cylinder 31 and an outer cylinder 32, a channel 33 communicating the space between the inner cylinder 31 and the outer cylinder 32 is provided on the inner cylinder 31, the channel 33 passes through the rotating shaft 4 to communicate the water outlet and the water inlet of the cold water tank 6, the water outlet of the cold water tank 6 injects cooling water into the space between the inner cylinder 31 and the outer cylinder 32, due to the adhesion of the chocolate slurry, the cooling water exchanges heat with the roller surface, then the cooling water after heat exchange is conveyed to the water inlet of the cold water tank 6 again, the cooling water after heat exchange is cooled in the cold water tank 6, the cooling water can be continuously introduced into the space between the inner cylinder 31 and the outer cylinder 32, solidification of the chocolate is ensured, and the water outlet and the water inlet of the cold water tank 6 are both connected with the rotating shaft 4 through a rotating joint, so that the rotation of the rotating shaft 4 does not affect the injection and outflow of the cooling water.
The above-described embodiments are merely preferred embodiments for fully explaining the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutions and modifications will occur to those skilled in the art based on the present invention, and are intended to be within the scope of the present invention. The protection scope of the invention is subject to the claims.
Claims (6)
1. The chocolate shaving machine is characterized by comprising a frame, a tray, a roller, a rotating shaft, a motor speed reducer, a cold water tank and a shaving mechanism, wherein the tray is arranged at the inner lower part of the frame, the rotating shaft penetrates through the roller and the frame and is connected with the motor speed reducer, two ends of the rotating shaft are respectively connected with a water outlet and a water inlet of the cold water tank, the cold water tank transmits cooling water into the roller through one end of the rotating shaft and outputs the cooling water through the other end of the rotating shaft, a hopper is arranged above the roller, the shaving mechanism is arranged at one side of the roller, the shaving mechanism is parallel to the axial direction of the roller, and a baffle is arranged at one side of the hopper, which is positioned at the other side of the roller, from which the roller rotates;
the roller comprises an inner cylinder and an outer cylinder, at least two channels which are communicated with the space between the inner cylinder and the outer cylinder are arranged on the inner cylinder, and the channels penetrate through the rotating shaft to be respectively communicated with a water outlet and a water inlet of the cold water tank;
The shaving mechanism comprises a first scraper and an air cylinder, wherein the first scraper is connected with a push rod of the air cylinder, and the first scraper is obliquely arranged and is opposite to the rotating direction of the roller in the oblique direction.
2. A chocolate shaving machine as claimed in claim 1, wherein said first scraper is arranged in a plane tangential to the periphery of said roller, and wherein the edges of said first scraper are provided with a plurality of notches.
3. A chocolate shaving machine as claimed in claim 1, wherein the air cylinder is arranged in the middle of a U-shaped fixing bracket, two ends of the fixing bracket are arranged outside the roller and connected with the rotating shaft through bearings, a fixing plate is arranged in the frame, a sliding groove is formed in the fixing plate, and the fixing bracket is connected with the sliding groove through a locking mechanism.
4. A chocolate shaving machine as claimed in claim 3, wherein guide holders are provided on the fixed brackets on both sides of said cylinder, and guide bars cooperating with said guide holders are fixed to the back of said first scraper.
5. A chocolate shaving machine as claimed in claim 1, further comprising a waste recovery mechanism comprising a waste recovery tray and a second scraper, said waste recovery tray being disposed behind said shaving mechanism by a waste mount, said second scraper being located above said waste recovery tray and engaging said roller.
6. A chocolate shaving machine as claimed in claim 1, wherein said cold water tank is connected to said spindle by a swivel joint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910198424.6A CN109805144B (en) | 2019-03-15 | 2019-03-15 | Chocolate shaving machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910198424.6A CN109805144B (en) | 2019-03-15 | 2019-03-15 | Chocolate shaving machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109805144A CN109805144A (en) | 2019-05-28 |
| CN109805144B true CN109805144B (en) | 2024-06-14 |
Family
ID=66609248
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910198424.6A Active CN109805144B (en) | 2019-03-15 | 2019-03-15 | Chocolate shaving machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109805144B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113524374B (en) * | 2021-09-11 | 2022-11-22 | 广东凯森木业有限责任公司 | Timber multilayer wood shaving device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2554172A1 (en) * | 1975-12-02 | 1977-06-16 | Morinaga & Co | Corrugated chocolate rolls - produced by scraping film off roller and rolling corrugated film along scraper board |
| CN209965153U (en) * | 2019-03-15 | 2020-01-21 | 苏州永德胜模具科技有限公司 | Chocolate shaving machine |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB203155A (en) * | 1922-08-10 | 1923-09-06 | Arthur Edward Aldred | Improvements in or relating to scrapers for removing films of solidified food stuffs from rotating drums |
| GB328607A (en) * | 1929-01-30 | 1930-04-30 | Max Marc Guggenheim | Improvements in and relating to confectionery |
| CS158618B2 (en) * | 1967-05-08 | 1974-11-25 | ||
| GB0117176D0 (en) * | 2001-07-13 | 2001-09-05 | Mars Uk Ltd | Thin film forming |
| EP1378175A1 (en) * | 2002-07-02 | 2004-01-07 | Aasted-Mikroverk Aps | Apparatus for making chocolate flakes |
| CN204292122U (en) * | 2014-11-13 | 2015-04-29 | 南通维尔斯机械科技有限公司 | The automatic drum cooler of a kind of massecuite |
| CN205180267U (en) * | 2015-06-15 | 2016-04-27 | 高宏 | Chocolate drag scraper of hand formula |
-
2019
- 2019-03-15 CN CN201910198424.6A patent/CN109805144B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2554172A1 (en) * | 1975-12-02 | 1977-06-16 | Morinaga & Co | Corrugated chocolate rolls - produced by scraping film off roller and rolling corrugated film along scraper board |
| CN209965153U (en) * | 2019-03-15 | 2020-01-21 | 苏州永德胜模具科技有限公司 | Chocolate shaving machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109805144A (en) | 2019-05-28 |
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