CN109799846B - Boiler makeup water sequential control logic optimization system and control method - Google Patents
Boiler makeup water sequential control logic optimization system and control method Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 114
- 238000000034 method Methods 0.000 title abstract description 10
- 238000005457 optimization Methods 0.000 title abstract description 6
- 239000007788 liquid Substances 0.000 claims abstract description 122
- 238000007789 sealing Methods 0.000 claims abstract description 7
- 238000012544 monitoring process Methods 0.000 claims description 13
- 230000003028 elevating effect Effects 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000005259 measurement Methods 0.000 abstract description 7
- 230000008030 elimination Effects 0.000 abstract description 3
- 238000003379 elimination reaction Methods 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 description 16
- 230000005540 biological transmission Effects 0.000 description 8
- 230000005494 condensation Effects 0.000 description 6
- 238000009833 condensation Methods 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 1
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Abstract
The invention discloses a boiler makeup water sequential control logic optimization system and a control method. Belongs to the technical field of boiler makeup water level meter measurement value jump elimination. The measured value of the liquid level information acquired by the boiler makeup water level gauge body is not easy to jump, and the actual water level information in the current boiler is obtained through the water level line scale information of the lifting liquid on the liquid level display tube, which is checked when the three-point water level plane in the boiler is equal in height. The boiler liquid level gauge comprises a boiler liquid level gauge body, wherein the boiler liquid level gauge body comprises a liquid level display tube filled with lifting liquid, and water line scales are arranged on the liquid level display tube; the light guide plate also comprises a light shield and three light guide columns; the boiler liquid level meter body is three in total. The light shield is fixedly connected to the three display tubes through three bottom shield hole sealing sleeves on the lower bottom surface of the light shield.
Description
Technical Field
The invention relates to the technical field of boiler makeup water level gauge measurement value jump elimination, in particular to a boiler makeup water sequential control logic optimization system and a control method.
Background
The prior boiler makeup water level gauge measurement value jump is that the boiler liquid level detection end of the boiler liquid level gauge body in the boiler is only one, and the collected liquid level point is also only one, so that further measurement value jump elimination processing can not be carried out on the collected liquid level information.
Disclosure of Invention
The invention provides a boiler makeup water sequential control logic optimization system and a control method, which are used for solving the defect that jump of a liquid level information measurement value acquired by a boiler makeup water liquid level meter body is difficult to eliminate, and obtaining relatively real water level information in a current boiler through water level line scale information of lifting liquid on a liquid level display tube which is checked when three water level planes in the boiler are equal in height, and are easy to check, manage and monitor remotely, and have good reliability.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the boiler makeup water sequential control logic optimizing system comprises a boiler liquid level meter body, wherein the boiler liquid level meter body comprises a liquid level display tube filled with lifting liquid, and water level line scales are arranged on the liquid level display tube; the device also comprises a water supply tank, a controller, a water supply pipe, an electromagnetic valve arranged on the water supply pipe, a light shield and three light guide columns; the boiler liquid level meter body is divided into three parts;
the light shield is fixedly connected to the three display tubes through three bottom shield hole airtight sleeves on the lower bottom surface of the light shield; the upper surface of each liquid level display tube is respectively provided with a vertical hole communicated with the tube cavity of the corresponding liquid level display tube, the vertical hole of each liquid level display tube is respectively and fixedly connected with a vertical tube in a sealing manner, a lifting rod is arranged in the tube cavity of each vertical tube in a sliding manner, a piston lifting block is respectively arranged in the corresponding liquid level display tube between each vertical tube and the corresponding lifting liquid in a sealing manner in a sliding manner in the vertical direction, and the upper surface of each piston lifting block is respectively and fixedly connected with the lower surface of the corresponding lifting rod;
the upper surface of one lifting rod of the three lifting rods is provided with a reflector, the upper end of the lifting rod is provided with a bracket, and the bracket is provided with three light-gathering and transmitting devices; the inner ends of the three light guide columns are connected to the three light condensing and transmitting devices in a one-to-one light guide way, and the outer ends of the three light guide columns are positioned outside the light shield;
the upper surfaces of the other two lifting rods in the three lifting rods are respectively provided with a laser lamp, and laser emitted by each laser lamp can be sequentially transmitted to the outer end of the light guide column outside the light shield after passing through the reflector, the light gathering and transmitting device and the light guide column;
the water outlet of the water supply tank is in butt joint connection with the water inlet of the boiler through a water supply pipe; the control end of the electromagnetic valve is connected with the controller;
the system also comprises a remote monitoring platform and a wireless module, wherein a first camera capable of shooting the information of the elevating liquid reaching the water level scale mark is arranged on the liquid level display tube, a second camera capable of shooting the brightness information of the outer end of the light guide column is arranged on the light shield, and a control end of the first camera, a control end of the second camera and the wireless module are respectively connected with the controller; the controller is connected with the remote monitoring platform through the wireless module.
The controller uploads the information detected by the corresponding photoelectric sensor to the remote monitoring platform, and meanwhile, the controller uploads the information that the lifting liquid reaches the water level scale mark together through the camera. The remote monitoring platform can control whether the outer ends of the two pairs of light guide columns of the camera emit light or not to remotely check through the controller.
A control method suitable for a boiler makeup water sequential control logic optimization system is characterized in that a first one of three light-gathering and transmitting devices is arranged to represent the same height of three water level planes in a boiler when receiving laser; when a second one of the three light-gathering and transmitting devices receives laser, the second one of the three light-gathering and transmitting devices indicates that three-point water level planes in the boiler are not equal in height; a third light-gathering and transmitting device of the three light-gathering and transmitting devices is arranged to indicate that the three-point water level planes in the boiler are not equal in height when receiving laser; setting a light guide column corresponding to the first light condensation and transmission device as a first light guide column; setting a light guide column corresponding to the second light condensation and transmission device as a second light guide column; setting a light guide column corresponding to the third light condensation and transmission device as a third light guide column;
the control method comprises the following steps of confirming and detecting the equal height of the three-point water level plane in the boiler:
the method comprises the steps that boiler liquid level detection ends of three boiler liquid level meter bodies are arranged at three positions in a boiler, and the three positions are not on the same straight line;
when the liquid level in the boiler is detected, the liquid level lifting at the position of the liquid level detection end of the boiler in the boiler liquid level meter body is displayed through the lifting liquid lifting time in the corresponding liquid level display tube; when lifting liquid in any liquid level display tube is lifted, the corresponding piston lifting block is driven to lift, the corresponding lifting rod is driven to lift by the lifting of the piston lifting block, and the corresponding laser lamp or the corresponding reflector and the light focusing transmission device are driven to lift by the lifting of the lifting rod;
when two laser beams emitted by two laser lamps are reflected by a reflector, if the two laser beams are reflected to a first light-gathering and transmitting device, the reflected two laser beams are transmitted to the outer end of a first light-guiding column by a first light-guiding column, the fact that the difference value between the heights of three water level planes detected by three boiler liquid level detection ends in a boiler at the moment is within a set range value of the same height of the three water level planes in the boiler is also indicated;
when the three-point water level plane in the boiler is at the same height, a user can obtain the relatively real water level information in the current boiler by checking the water level line scale information of the lifting liquid on the liquid level display tube;
when two laser beams emitted by two laser lamps are reflected by a reflector, if only one laser beam is not reflected to the first light-gathering and transmitting device, that is, only one or two laser beams are reflected to the second light-gathering and transmitting device or the third light-gathering and transmitting device, at least one of the values of the difference of the heights of the three water level planes detected by the three liquid level detection ends of the boiler is not in the set equal-height range of the three water level planes of the boiler, and meanwhile, the difference of the heights of the three water level planes of the boiler is also indicated;
at the moment, a user cannot obtain the relatively real water level information in the current boiler by checking the water level line scale information of the lifting liquid on the liquid level display tube;
at the moment, a user needs to wait continuously, and when the three-point water level plane in the boiler is equal in height, the current water level information in the current boiler is obtained by checking the water level line scale information of the lifting liquid on the liquid level display tube.
The controller controls the opening and closing of the electromagnetic valve, when the electromagnetic valve is opened, the water supply tank supplies water to the boiler, and when the electromagnetic valve is closed, the water supply tank stops supplying water to the boiler.
The liquid level information measurement value acquired by the boiler makeup water level gauge body is not easy to jump, the actual water level information in the current boiler is obtained through the water level line scale information of the lifting liquid on the liquid level display tube which is checked when the three-point water level plane in the boiler is equal in height, and the on-site check management and the remote monitoring management are easy to check, and the reliability is good.
Preferably, the light condensing and transmitting device comprises a fixed pipe fixed on the bracket, and the center point of the reflector falls on the extension line of the pipe line of the fixed pipe; the convex lens is fixedly arranged in the fixed pipe orifice facing to one end of the reflector, the inner end of the light guide column is fixed in the other end of the fixed pipe, and laser emitted by the laser lamp is transmitted to the light guide column through laser energy reflected to the convex lens by the reflector and can be transmitted to the outer end of the light guide column through the light guide column.
Preferably, the system further comprises a controller and a display, wherein the outer end of each light guide column is respectively provided with a photoelectric sensor, and each photoelectric sensor and each display are respectively connected with the controller;
under the control of the controller, the photoelectric sensors collect the optical signals at the outer end of the light guide column and upload the optical signals to the controller, and the controller judges whether the three-point water level plane in the current boiler is equal in height according to the collected optical signals which are collected by the photoelectric sensors.
Preferably, the system further comprises a voice prompt connected to the controller.
The voice prompter prompts whether the three-point water level plane in the current boiler is equal in height or not and simultaneously displays the three-point water level plane in the display.
The invention can achieve the following effects:
the invention obtains the relatively real water level information in the current boiler by checking the water level line scale information of the lifting liquid on the liquid level display tube when the three water level planes in the boiler are equal in height, is easy to check on-site view management and remote monitoring management, and has good reliability.
Drawings
FIG. 1 is a schematic view of a connection structure of a three-point boiler liquid level meter according to an embodiment of the present invention in a use state when a boiler liquid level detection end of the three boiler liquid level meter bodies detects that three-point water level planes in the boiler are not equal in height.
FIG. 2 is a schematic diagram of a connection structure of a three-point boiler liquid level meter according to an embodiment of the present invention in a use state when the boiler liquid level detection ends of the three boiler liquid level meter bodies detect the same height of the three-point water level planes in the boiler.
FIG. 3 is a schematic view of a connection structure of a use state of the embodiment of the present invention when two lasers emitted by two lasers are reflected to a first light-gathering and transmitting device when the boiler liquid level detection ends of three boiler liquid level meter bodies detect that the three-point liquid level surfaces in the boiler are equal in height.
FIG. 4 is a schematic view of a connection structure of a usage state when two laser beams emitted by two lasers are reflected to a first light-gathering and transmitting device and another laser beam is reflected to a second light-gathering and transmitting device when the boiler liquid level detection ends of three boiler liquid level meter bodies detect that three point liquid level planes in the boiler are not equal in height.
FIG. 5 is a schematic view of a connection structure of a use state of the three boiler level gauge bodies according to the embodiment of the present invention when the boiler level detection ends detect that three level planes in the boiler are not equal, two laser beams emitted by two lasers are reflected to a first light-gathering and transmitting device, and another laser beam is reflected to a third light-gathering and transmitting device.
FIG. 6 is a schematic diagram of a connection structure in a use state when two lasers emitted by two lasers are reflected to a second light-gathering and transmitting device when the boiler liquid level detection ends of three boiler liquid level meter bodies detect that three-point liquid level planes in the boiler are not equal in height.
FIG. 7 is a schematic diagram of a connection structure in a use state when two lasers emitted by two lasers are reflected to a third light-gathering and transmitting device when the boiler liquid level detection ends of three boiler liquid level meter bodies detect that three-point liquid level planes in the boiler are not equal in height.
Fig. 8 is a schematic block diagram of a circuit schematic connection structure according to an embodiment of the present invention.
Detailed Description
The technical scheme of the invention is further specifically described below through examples and with reference to the accompanying drawings.
Examples: the boiler make-up water sequential control logic optimizing system is shown in fig. 1-8, and comprises a boiler liquid level meter body 23, wherein the boiler liquid level meter body comprises a liquid level display tube 1 filled with lifting liquid 21, and water level line scales are arranged on the liquid level display tube; the device also comprises a water supply tank 31, a controller, a water supply pipe 32, an electromagnetic valve 33 arranged on the water supply pipe, a light shield 15 and three light guide columns; the boiler liquid level meter body is divided into three parts;
the light shield is fixedly connected to the three display tubes through three bottom shield hole airtight sleeves on the lower bottom surface of the light shield; the upper surface of each liquid level display tube is respectively provided with a vertical hole communicated with the tube cavity of the corresponding liquid level display tube, the vertical hole of each liquid level display tube is respectively and fixedly connected with a vertical tube 4 in a sealing manner, a lifting rod 5 is arranged in the tube cavity of each vertical tube in a sliding manner up and down, a piston lifting block 2 is arranged in the corresponding liquid level display tube between each vertical tube and the corresponding lifting liquid in a sealing manner up and down in a sliding manner, and the upper surface of each piston lifting block is respectively and fixedly connected with the lower surface of the corresponding lifting rod;
the upper surface of one lifting rod of the three lifting rods is provided with a reflector 6, the upper end of the lifting rod is provided with a bracket 7, and the bracket is provided with three light-gathering and transmitting devices 9; the inner ends of the three light guide columns are connected to the three light condensing and transmitting devices in a one-to-one light guide way, and the outer ends of the three light guide columns are positioned outside the light shield;
the upper surfaces of the other two lifting rods in the three lifting rods are respectively provided with a laser lamp 14, and laser 13 emitted by each laser lamp can be sequentially transmitted to the outer end of the light guide column outside the light shield after passing through the reflector, the light gathering and transmitting device and the light guide column.
The light-gathering and transmitting device comprises a fixed pipe fixed on the bracket, and the center point of the reflector falls on the extension line of the pipe line of the fixed pipe; the convex lens 8 is fixedly arranged in the fixed pipe orifice facing to one end of the reflector, the inner end of the light guide column is fixed in the other end of the fixed pipe, and laser emitted by the laser lamp is transmitted to the light guide column through laser energy reflected to the convex lens by the reflector and can be transmitted to the outer end of the light guide column through the light guide column.
The system further comprises a controller 26 and a display 27, wherein the photoelectric sensor 3 is respectively arranged at the outer end of each light guide column, and the control end of each laser lamp 14, each photoelectric sensor and the display are respectively connected with the controller.
The system also includes a voice prompt 28 connected to the controller.
The system also comprises a remote monitoring platform 29 and a wireless module 30, wherein a first camera 20 capable of shooting the information of the elevating liquid reaching the water level scale mark is arranged on the liquid level display tube, and a second camera 19 capable of shooting the brightness information of the outer end of the light guide column is arranged on the light shield; the control end of the first camera, the control end of the second camera and the wireless module are respectively connected with the controller; the controller is connected with the remote monitoring platform through the wireless module.
The controller in this embodiment adopts an industrial tablet computer of the CBW-T104S model.
Under the control of the controller, the photoelectric sensors collect the optical signals at the outer end of the light guide column and upload the optical signals to the controller, and the controller judges whether the three-point water level plane in the current boiler is equal in height according to the collected optical signals which are collected by the photoelectric sensors.
The voice prompter prompts whether the three-point water level plane in the current boiler is equal in height or not and simultaneously displays the three-point water level plane in the display.
The controller uploads the information detected by the corresponding photoelectric sensor to the remote monitoring platform, and meanwhile, the controller uploads the information that the lifting liquid reaches the water level scale mark together through the camera. The remote monitoring platform can control whether the outer ends of the two pairs of light guide columns of the camera emit light or not to remotely check through the controller.
The water outlet of the water supply tank is in butt joint connection with the water inlet of the boiler through a water supply pipe; the control end of the electromagnetic valve is connected with the controller;
a control method suitable for boiler make-up water sequential control logic optimizing system is provided, wherein a first light-gathering and transmitting device 11 of three light-gathering and transmitting devices is used for representing the equal height of three water level planes in a boiler when receiving laser; the second light-gathering and transmitting device 10 of the three light-gathering and transmitting devices is arranged to indicate that three-point water level planes in the boiler are not equal in height when receiving laser; a third light-gathering and transmitting device 12 of the three light-gathering and transmitting devices is arranged to indicate that the three-point water level planes in the boiler are not equal in height when receiving laser; a light guide column corresponding to the first light condensation and transmission device is set as a first light guide column 17; setting a light guide column corresponding to the second light condensation transmission device as a second light guide column 18; a light guide column corresponding to the third light condensation and transmission device is set as a third light guide column 16;
the control method comprises the following steps of confirming and detecting the equal height of the three-point water level plane in the boiler:
the boiler liquid level detection ends 22 of the three boiler liquid level meter bodies are arranged at three positions in the boiler, and the three positions are not on the same straight line;
when the liquid level in the boiler is detected, the liquid level lifting at the position of the liquid level detection end of the boiler in the boiler liquid level meter body is displayed through the lifting liquid lifting time in the corresponding liquid level display tube; when lifting liquid in any liquid level display tube is lifted, the corresponding piston lifting block is driven to lift, the corresponding lifting rod is driven to lift by the lifting of the piston lifting block, and the corresponding laser lamp or the corresponding reflector and the light focusing transmission device are driven to lift by the lifting of the lifting rod;
when two laser beams emitted by two laser lamps are reflected by a reflector, if the two laser beams are reflected to a first light-gathering and transmitting device, the reflected two laser beams are transmitted to the outer end of a first light-guiding column by a first light-guiding column, the fact that the difference value between the heights of three water level planes detected by three boiler liquid level detection ends in a boiler at the moment is within a set range value of the same height of the three water level planes in the boiler is also indicated; a three-point water level 24 of equal height.
When the three-point water level plane in the boiler is at the same height, a user can obtain the relatively real water level information in the current boiler by checking the water level line scale information of the lifting liquid on the liquid level display tube;
when two laser beams emitted by two laser lamps are reflected by a reflector, if only one laser beam is not reflected to the first light-gathering and transmitting device, that is, only one or two laser beams are reflected to the second light-gathering and transmitting device or the third light-gathering and transmitting device, at least one of the values of the difference of the heights of the three water level planes detected by the three liquid level detection ends of the boiler is not in the set equal-height range of the three water level planes of the boiler, and meanwhile, the difference of the heights of the three water level planes of the boiler is also indicated; three-point water level planes 25 of unequal height.
At the moment, a user cannot obtain the relatively real water level information in the current boiler by checking the water level line scale information of the lifting liquid on the liquid level display tube;
at the moment, a user needs to wait continuously, and when the three-point water level plane in the boiler is equal in height, the current water level information in the current boiler is obtained by checking the water level line scale information of the lifting liquid on the liquid level display tube.
The controller controls the opening and closing of the electromagnetic valve, when the electromagnetic valve is opened, the water supply tank supplies water to the boiler, and when the electromagnetic valve is closed, the water supply tank stops supplying water to the boiler.
According to the embodiment, jump is not easy to occur on the liquid level information measurement value acquired by the boiler makeup water liquid level meter body, the actual water level information in the current boiler is obtained through the water level line scale information of the lifting liquid on the liquid level display tube which is checked when the three-point water level plane in the boiler is equal in height, and the on-site check management and the remote monitoring management are easy to check, and the reliability is good.
The embodiments of the present invention have been described above with reference to the accompanying drawings, but the embodiments are not limited to the above examples, and various changes or modifications may be made by one of ordinary skill in the art within the scope of the appended claims.
Claims (1)
1. The boiler makeup water sequential control logic optimizing system comprises a boiler liquid level meter body, wherein the boiler liquid level meter body comprises a liquid level display tube filled with lifting liquid, and water level line scales are arranged on the liquid level display tube; the device is characterized by further comprising a water supply tank, a controller, a water supply pipe, an electromagnetic valve arranged on the water supply pipe, a light shield and three light guide columns; the boiler liquid level meter body is divided into three parts;
the light shield is fixedly connected to the three display tubes through three bottom shield hole airtight sleeves on the lower bottom surface of the light shield; the upper surface of each liquid level display tube is respectively provided with a vertical hole communicated with the tube cavity of the corresponding liquid level display tube, the vertical hole of each liquid level display tube is respectively and fixedly connected with a vertical tube in a sealing manner, a lifting rod is arranged in the tube cavity of each vertical tube in a sliding manner, a piston lifting block is respectively arranged in the corresponding liquid level display tube between each vertical tube and the corresponding lifting liquid in a sealing manner in a sliding manner in the vertical direction, and the upper surface of each piston lifting block is respectively and fixedly connected with the lower surface of the corresponding lifting rod;
the upper surface of one lifting rod of the three lifting rods is provided with a reflector, the upper end of the lifting rod is provided with a bracket, and the bracket is provided with three light-gathering and transmitting devices; the inner ends of the three light guide columns are connected to the three light condensing and transmitting devices in a one-to-one light guide way, and the outer ends of the three light guide columns are positioned outside the light shield;
the upper surfaces of the other two lifting rods in the three lifting rods are respectively provided with a laser lamp, and laser emitted by each laser lamp can be sequentially transmitted to the outer end of the light guide column outside the light shield after passing through the reflector, the light gathering and transmitting device and the light guide column;
the water outlet of the water supply tank is in butt joint connection with the water inlet of the boiler through a water supply pipe; the control end of the electromagnetic valve is connected with the controller;
the system also comprises a remote monitoring platform and a wireless module, wherein a first camera capable of shooting the information of the elevating liquid reaching the water level scale mark is arranged on the liquid level display tube, a second camera capable of shooting the brightness information of the outer end of the light guide column is arranged on the light shield, and a control end of the first camera, a control end of the second camera and the wireless module are respectively connected with the controller; the controller is connected with the remote monitoring platform through the wireless module.
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