CN109799021A - A kind of Novel vulcanizing machine pressure measuring unit - Google Patents
A kind of Novel vulcanizing machine pressure measuring unit Download PDFInfo
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- CN109799021A CN109799021A CN201910121861.8A CN201910121861A CN109799021A CN 109799021 A CN109799021 A CN 109799021A CN 201910121861 A CN201910121861 A CN 201910121861A CN 109799021 A CN109799021 A CN 109799021A
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- thermal insulation
- insulation board
- pressure
- pressure sensor
- display screen
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Abstract
The invention discloses a kind of Novel vulcanizing machine pressure measuring unit, primary structure includes pressure sensor, conducting wire, capture card, display screen, single-chip microcontroller, thermal insulation board.Thermal insulation board is the bearing part of whole device, and surface is equipped with pressure sensor, sensor and vulcanizer girder steel following table face contact and then generates pressure signal on it;It is hollow structure inside thermal insulation board, conducting wire, capture card, single-chip microcontroller are mounted on inside thermal insulation board;Display screen, maximum value, the number of the pressure sensor of minimum value and normal work of display detection pressure are installed in thermal insulation board left side.The pressure sensor of this pressure measuring unit installation is combined with thermal insulation board, and occupied space is smaller;Pressure sensor is more and uniform, therefore measurement is more accurate, and the uniformity of pressure has been effectively ensured;It is shown using liquid crystal display, reading is more convenient.Since finished thermal insulation intralamellar part tends to vacuum state, therefore its heat insulating effect is more preferable.
Description
Technical field
The present invention relates to a kind of Novel vulcanizing machine pressure measuring units, belong to field of pressure measurement.
Background technique
Thermal insulation board used in existing vulcanizer is mostly solid construction, and it is inconvenient to carry, and can only reduce at the top of heating plate
The heat radiation of heat radiation, heating plate side cannot effectively reduce;The pressure measuring unit of vulcanizer is to separate with heat insulating device,
It is time-consuming and laborious when installation, seriously affect production efficiency;Existing vulcanizer pressure measuring unit is mostly pressure gauge, and what is only reacted is sulphur
The pressure of change machine force (forcing) pump, due to leakage etc., pressure and force (forcing) pump when adhesive tape vulcanizing are there are pressure difference, therefore sulfide stress
Measurement result is inaccurate.Based on the above deficiency, the invention discloses a kind of survey pressures for integrating insulation and showing with pressure
Device, pressure sensor directly measures pressure when adhesive tape vulcanizing, and carries out real-time display, the measured value of sulfide stress and true
For value there is no error, insufficient pressure caused by avoiding because of leakage substantially increases adhesive tape vulcanizing quality;Lighter in weight,
Convenient in carrying;It is not required to install, can be used directly, improve curing efficiency, and bring larger economic benefit.
Summary of the invention
The present invention is intended to provide a kind of vulcanizer pressure measuring unit.
The present invention provides a kind of vulcanizer pressure measuring units, including pressure sensor, conducting wire, capture card, display screen, monolithic
Machine, thermal insulation board;Wherein, sensor, capture card, single-chip microcontroller, display screen are sequentially connected by conducting wire;Pressure sensor uniformly divides
It is distributed in heat-insulated plate surface, for acquiring pressure signal;The input port of capture card connects pressure sensor, and delivery outlet connects monolithic
Machine;The analog signal of pressure sensor acquisition reaches single-chip microcontroller by capture card, becomes several after Chip Microcomputer A/D conversion process
Word signal;Display screen is set on thermal insulation board, is connect with single-chip microcontroller, digital signal is shown on a display screen after single-chip microcontroller is handled
Source is in the pressure sensor number of normal operating conditions and the maximum and minimum value of pressure;
It is hollow structure inside thermal insulation board, pressure sensor is fixed at the top of thermal insulation board, and pin is placed in inside thermal insulation board;Acquisition
Card, single-chip microcontroller are built in thermal insulation board inner wall, and are connected with conducting wire;Display screen is fixed on heat-insulated plate surface, and pin is placed in heat-insulated
Intralamellar part is connected by conducting wire with single-chip microcontroller, the pressure sensor of real-time display highest and minimal pressure force value and normal work
Number.
Be provided with fixing groove in above-mentioned apparatus, at the top of thermal insulation board, pressure sensor is set in fixing groove, and with adiabatic gum into
Row sealing.
In above-mentioned apparatus, single-chip microcontroller is for calculating maximum and minimum pressure values, and it will be shown on display screen;It calculates
The pressure sensor number worked normally out, it will be shown on display screen.
In above-mentioned apparatus, thermal insulation board is hollow structure, upper surface and side be provided with through-hole with placement force sensor and
Display screen;Thermal insulation board side wall inner surfaces are bonded with heating plate outer surface and tend to vacuum state inside thermal insulation board.
Beneficial effects of the present invention:
(1) manufactured and designed a kind of thermal insulation board of hollow structure as carrier, after installing all kinds of electronic devices, internal meeting
It levels off to vacuum state, reduces the heat dissipation of hot plate to a certain extent, reduce temperature rising-time.
(2) using high-precision, highly sensitive sensor, pressure value is avoided more than allowed band.
(3) High Performance SCM is used, processing speed is fast, can display real-time pressure state.
(4) thermal insulation board and pressure measuring unit are subjected to organic combination, reduce the volume and again of vulcanizer to a certain extent
Amount is carried more convenient.
(5) more in view of the module of single-chip microcontroller integration, this pressure measuring unit can carry out Function Extension as the case may be.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of vulcanizer pressure measuring unit, mainly describes the general location of all parts.
Fig. 2 is the schematic perspective view of vulcanizer pressure measuring unit.1, single-chip microcontroller;2, capture card;3, pressure sensor;
4, display screen;5, hollow heat insulated plate.
Specific embodiment
As shown in Figure 1 and 2, a kind of Novel vulcanizing machine pressure measuring unit, which is characterized in that including 1, single-chip microcontroller;2, capture card;
3, pressure sensor;4, display screen;5, hollow heat insulated plate.
Bearing part of the hollow heat insulated plate 5 as pressure measuring unit, therefore appropriately sized groove is opened in surface and side on it,
Groove size and quantity can be depending on different situations.The design of side plate is to be bonded the side wall of vulcanizer heating plate to reduce heating
The heat radiation of plate.
Open equally distributed groove in thermal insulation board upper surface, pressure sensor 3 be placed in 5 upper surface of thermal insulation board, and with every
Heat seal glue is sealed, and is connected between sensor 3 and capture card 2 with conducting wire.
Capture card 2 is fixed on inside thermal insulation board, and one end connects pressure sensor 3, and one end connects single-chip microcontroller 1.
Single-chip microcontroller 1 is fixed on inside thermal insulation board, while connecting capture card 2 and display screen 4.
Display screen 4 is fixed on the side plate of thermal insulation board 5 with heat-insulating and sealing glue, and connect with single-chip microcontroller 1, and real-time display pressure passes
The number of probes of the maximum value of sensor 3, minimum value and normal work.
Make to tend to vacuum state inside thermal insulation board after installing all components.
For the course of work of clearer expression pressure measuring unit, now it is illustrated.
Vulcanizer girder steel is placed on thermal insulation board 5, and is in contact with the pressure sensor 3 at 5 top of thermal insulation board.Work as vulcanizer
After fixing, under the action of pressure pump, vulcanizer generates pressure.Pressure sensor is generated by the active force of vulcanizer girder steel
Pressure signal, this signal are analog quantity.Capture card 2 is connected with sensor 3 and single-chip microcontroller 1, and analog signal is transmitted by capture card 2
To single-chip microcontroller 1.Single-chip microcontroller contains AD conversion module, and analog signal becomes digital signal after the conversion of single-chip microcontroller 1, corresponding
Under algorithm effect, digital signal is handled, the maximal and minmal value of pressure is filtered out, finally by two most value and normal works
The number of probes of work is shown on the display screen 4.Whole device has low delay, small in size, light-weight, good effect of heat insulation
The characteristics of.
Thermal insulation board is the bearing part of entire pressure measuring unit, is divided into top plate and two side plates, and wherein top plate, which is provided with, uniformly divides
The slot of cloth, in order to install pressure sensor;Side plate is bonded with vulcanizer heating plate, plays the role of insulation.Thermal insulation board
Inside is hollow structure, and the pin of pressure sensor is suspended in inside thermal insulation board, and capture card and single-chip microcontroller are fixed in thermal insulation board
Surface;Groove is provided in the outer surface of side plate to install display screen.Thermal insulation board institute waits installing in slotted position corresponding first device
It is all sealed with heat-insulating and sealing glue after part.
Pressure sensor is fixed at the top of thermal insulation board, and capture card and single-chip microcontroller are fixed on appropriate location inside thermal insulation board, is shown
Display screen is fixed on side plate.When vulcanizer generates pressure, pressure sensor is generated pressure by the pressure from vulcanizer girder steel
Signal (analog quantity), multichannel pressure signal reach capture card by conducting wire and reach single-chip microcontroller again.There is AD to turn built in single-chip microcontroller
Block is changed the mold, analog signal is converted into digital signal, and digital signal is after SCM program is handled, and most value is shown in display screen
On.The pressure measuring unit that the present invention is formed can accurately reaction pressure be most worth in real time, and the special construction (hollow) of thermal insulation board is effective
Ground has blocked the transmitting of heat.
Beneficial effects of the present invention:
(1) manufactured and designed a kind of thermal insulation board of hollow structure as carrier, after installing all kinds of electronic devices, internal meeting
It levels off to vacuum state, reduces the heat dissipation of hot plate to a certain extent, reduce temperature rising-time.
(2) using high-precision, highly sensitive sensor, pressure value is avoided more than allowed band.
(3) High Performance SCM is used, processing speed is fast, can display real-time pressure state.
(4) thermal insulation board and pressure measuring unit are subjected to organic combination, reduce the volume and again of vulcanizer to a certain extent
Amount is carried more convenient.
(5) more in view of the module of single-chip microcontroller integration, this pressure measuring unit can carry out Function Extension as the case may be.
Claims (4)
1. a kind of Novel vulcanizing machine pressure measuring unit, which is characterized in that including pressure sensor, conducting wire, capture card, display screen, list
Piece machine, thermal insulation board;Wherein, sensor, capture card, single-chip microcontroller, display screen are sequentially connected by conducting wire;Pressure sensor is uniform
It is distributed in heat-insulated plate surface, for acquiring pressure signal;The input port of capture card connects pressure sensor, and delivery outlet connects monolithic
Machine;The analog signal of pressure sensor acquisition reaches single-chip microcontroller by capture card, becomes several after Chip Microcomputer A/D conversion process
Word signal;Display screen is set on thermal insulation board, is connect with single-chip microcontroller, digital signal is shown on a display screen after single-chip microcontroller is handled
Source is in the pressure sensor number of normal operating conditions and the maximum and minimum value of pressure;
It is hollow structure inside thermal insulation board, pressure sensor is fixed at the top of thermal insulation board, and pin is placed in inside thermal insulation board;Acquisition
Card, single-chip microcontroller are built in thermal insulation board inner wall, and are connected with conducting wire;Display screen is fixed on heat-insulated plate surface, and pin is placed in heat-insulated
Intralamellar part is connected by conducting wire with single-chip microcontroller, the pressure sensor of real-time display highest and minimal pressure force value and normal work
Number.
2. a kind of Novel vulcanizing machine pressure measuring unit according to claim 1, it is characterised in that: be provided at the top of the thermal insulation board
Fixing groove, pressure sensor are set in fixing groove, and are sealed with adiabatic gum.
3. a kind of Novel vulcanizing machine pressure measuring unit according to claim 1, it is characterised in that: the single-chip microcontroller is for calculating
Maximum and minimum pressure values out, and it will be shown on display screen;The pressure sensor number for calculating normal work, is shown
Show on a display screen.
4. a kind of Novel vulcanizing machine pressure measuring unit according to claim 1, it is characterised in that: the thermal insulation board is hollow knot
Structure, upper surface and side are provided with through-hole with placement force sensor and display screen;Outside thermal insulation board side wall inner surfaces and heating plate
Tend to vacuum state inside surface fitting and thermal insulation board.
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CN201910121861.8A CN109799021A (en) | 2019-02-19 | 2019-02-19 | A kind of Novel vulcanizing machine pressure measuring unit |
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CN201910121861.8A CN109799021A (en) | 2019-02-19 | 2019-02-19 | A kind of Novel vulcanizing machine pressure measuring unit |
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Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0615674A (en) * | 1992-06-30 | 1994-01-25 | Furukawa Electric Co Ltd:The | Production of rubber molded item |
CN202378216U (en) * | 2011-12-29 | 2012-08-15 | 袁锡钧 | Vulcanizing machine |
CN203888100U (en) * | 2014-06-13 | 2014-10-22 | 东莞市奥能工程塑料有限公司 | Flat plate vulcanizing machine with heat conducting device |
CN205112186U (en) * | 2015-10-20 | 2016-03-30 | 东台市新锦泰化工有限公司 | Novel vulcanizing press |
CN206682511U (en) * | 2017-04-25 | 2017-11-28 | 厦门市海耐科技股份有限公司 | A kind of three layers of combined heat insulated device of vacuum |
CN207724664U (en) * | 2017-10-17 | 2018-08-14 | 南京泛特塑业有限公司 | A kind of clamping pressure automatic test compensation device of vulcanizing press |
CN208035107U (en) * | 2018-02-12 | 2018-11-02 | 广州鹏东塑胶制品有限公司 | A kind of light-duty Tape Vulcanizer |
CN208375727U (en) * | 2018-07-03 | 2019-01-15 | 安徽吉昌液压机械有限公司 | Plug-type vulcanizing press |
CN208410470U (en) * | 2018-06-11 | 2019-01-22 | 深圳市科益实业有限公司 | A kind of antiadhesion barrier molding machine |
CN208484095U (en) * | 2017-12-26 | 2019-02-12 | 东莞市运鑫机械制造有限公司 | A kind of industry vulcanizer |
-
2019
- 2019-02-19 CN CN201910121861.8A patent/CN109799021A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0615674A (en) * | 1992-06-30 | 1994-01-25 | Furukawa Electric Co Ltd:The | Production of rubber molded item |
CN202378216U (en) * | 2011-12-29 | 2012-08-15 | 袁锡钧 | Vulcanizing machine |
CN203888100U (en) * | 2014-06-13 | 2014-10-22 | 东莞市奥能工程塑料有限公司 | Flat plate vulcanizing machine with heat conducting device |
CN205112186U (en) * | 2015-10-20 | 2016-03-30 | 东台市新锦泰化工有限公司 | Novel vulcanizing press |
CN206682511U (en) * | 2017-04-25 | 2017-11-28 | 厦门市海耐科技股份有限公司 | A kind of three layers of combined heat insulated device of vacuum |
CN207724664U (en) * | 2017-10-17 | 2018-08-14 | 南京泛特塑业有限公司 | A kind of clamping pressure automatic test compensation device of vulcanizing press |
CN208484095U (en) * | 2017-12-26 | 2019-02-12 | 东莞市运鑫机械制造有限公司 | A kind of industry vulcanizer |
CN208035107U (en) * | 2018-02-12 | 2018-11-02 | 广州鹏东塑胶制品有限公司 | A kind of light-duty Tape Vulcanizer |
CN208410470U (en) * | 2018-06-11 | 2019-01-22 | 深圳市科益实业有限公司 | A kind of antiadhesion barrier molding machine |
CN208375727U (en) * | 2018-07-03 | 2019-01-15 | 安徽吉昌液压机械有限公司 | Plug-type vulcanizing press |
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Application publication date: 20190524 |