CN109797638B - Cleaning and crack pouring integrated machine for highway pavement maintenance - Google Patents

Cleaning and crack pouring integrated machine for highway pavement maintenance Download PDF

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Publication number
CN109797638B
CN109797638B CN201910175167.4A CN201910175167A CN109797638B CN 109797638 B CN109797638 B CN 109797638B CN 201910175167 A CN201910175167 A CN 201910175167A CN 109797638 B CN109797638 B CN 109797638B
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China
Prior art keywords
stirring
box
cleaning
mounting plate
device mounting
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CN201910175167.4A
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CN109797638A (en
Inventor
张敏
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Third Engineering Co Ltd of China Railway 19th Bureau Group Co Ltd
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Third Engineering Co Ltd of China Railway 19th Bureau Group Co Ltd
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Abstract

The invention discloses a cleaning and crack pouring integrated machine for highway pavement maintenance, which solves the problems of lower working efficiency and labor intensity caused by respectively cleaning, crack pouring and trowelling in highway pavement maintenance. A wavy device mounting plate (8) is fixedly connected between the bottom end of an output shaft of the left electric control hydraulic cylinder (6) which extends downwards and the bottom end of an output shaft of the right electric control hydraulic cylinder (7) which extends downwards, and an electric heating trowel (11), a stirring box (12), a cleaning brush driving motor (16), a dust suction fan (20) and a slag storage box (19) are respectively arranged on the wavy device mounting plate (8); the stirring box structure can enable slurry to be simultaneously stirred by the stirring rods in two different rotation directions, so that the stirring effect is improved, stirring is uniform, meanwhile, the cleaning brush is driven by the cleaning brush driving motor to rotate, and dust is absorbed by the cleaning brush driving motor in cooperation with the fan, so that gaps are cleaned before pouring the gaps, the purpose of automatic cleaning is achieved, and the labor intensity is reduced.

Description

Cleaning and crack pouring integrated machine for highway pavement maintenance
Technical Field
The invention relates to highway pavement maintenance equipment, in particular to a cleaning and crack pouring integrated machine for highway pavement maintenance.
Background
The crack filling machine belongs to road surface maintenance machinery, is mainly used for preventive maintenance of road surface diseases, and is matched with a grooving machine, a crack filling machine and a blower for use, and the crack filling machine is core equipment for crack filling. Before the crack is poured by the crack pouring machine, dust on the road surface needs to be cleaned, and the existing cleaning mode is mostly manual to clean the cracks on the road surface, so that the working efficiency of the cleaning mode is low, the labor intensity is high, and the maintenance progress of engineering is affected.
Disclosure of Invention
The invention provides a cleaning and crack pouring integrated machine for highway pavement maintenance, which solves the technical problems of lower working efficiency and labor intensity caused by respectively performing cleaning, crack pouring and trowelling in highway pavement maintenance.
The invention solves the technical problems by the following technical proposal:
the present general inventive concept: the gap cleaning, gap filling and trowelling processes are combined together on the trolley, the structural combination is scientific and reasonable, and the maintenance work efficiency of the pavement is greatly improved.
The utility model provides a highway pavement maintenance is with clearance pouring into seams all-in-one, including the box automobile body, be provided with the charge door on the roof of box automobile body, be articulated with left reinforced apron and right reinforced apron on the charge door respectively, be provided with equipment bottom window down on the bottom plate of box automobile body, be provided with left automatically controlled pneumatic cylinder and right automatically controlled pneumatic cylinder on the roof lower bottom surface of box automobile body respectively fixedly, fixedly connected with wavy equipment mounting panel between downwardly extending's output shaft bottom of left automatically controlled pneumatic cylinder and downwardly extending's output shaft bottom of right automatically controlled pneumatic cylinder, fixedly hung the sleeve on the left end lower bottom surface of wavy equipment mounting panel, be provided with the telescopic link in the sleeve, fixedly connected with electrical heating screed in the bottom of telescopic link; a stirring box is fixedly arranged on the upper top surface of the left middle part of the wavy device mounting plate, and a discharging pipe at the bottom end of the stirring box passes through a discharging hole on the wavy device mounting plate and is arranged below the wavy device mounting plate; a hanging rod is fixedly hung on the lower bottom surface of the right middle part of the wavy device mounting plate, a cleaning brush driving motor is arranged at the lower end of the hanging rod, a rotating ring is arranged on an output shaft of the cleaning brush driving motor, and cleaning brushes are arranged on the rotating ring in an equal-interval radian manner; the slag storage box is fixedly arranged on the top surface of the right end of the wavy device mounting plate, the dust collection fan is fixedly arranged on the lower bottom of the right end of the wavy device mounting plate, the dust collection fan is connected with a dust collection pipe with a downward opening end, and an output pipeline of the dust collection fan is communicated with the slag storage box.
A left feed inlet and a right feed inlet are respectively arranged on the top end surface of the stirring box; a stirring driving motor is fixedly hung on the inner side surface of the right end of the top plate of the stirring box, an active stirring shaft bottom end bearing is arranged on the inner side surface of the right end of the bottom plate of the stirring box, an active stirring shaft is connected between the active stirring shaft bottom end bearing and the stirring driving motor, an active gear is arranged at the upper end of the active stirring shaft, and an active stirring rod is arranged on the active stirring shaft below the active gear; a passive stirring shaft upper end bearing is arranged on the inner side surface of the left end of the top plate of the stirring box, a passive stirring shaft lower end bearing is arranged on the inner side surface of the left end of the bottom plate of the stirring box, a passive stirring shaft is arranged between the passive stirring shaft lower end bearing and the passive stirring shaft upper end bearing, the upper end of the driven stirring shaft is provided with a driven gear which is meshed with the driving gear, and the driven stirring shaft below the driven gear is provided with a driven stirring rod.
A spring is arranged on the sleeve and the telescopic rod between the electric heating screeding plate and the wavy device mounting plate; an electric control operation plate and a slag removal door of the slag storage box are respectively arranged on the front side panel of the box-shaped car body.
The stirring box structure can enable slurry to be simultaneously stirred by the stirring rods in two different rotation directions, the stirring effect is improved, stirring is uniform, meanwhile, the cleaning brush is driven by the cleaning brush driving motor to rotate, and dust is absorbed by the cleaning brush in cooperation with the fan, so that gaps are cleaned before the gaps are filled, the purpose of automatic cleaning is achieved, the labor intensity is reduced, and the maintenance quality of the road gaps is guaranteed.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the stirring tank 12 of the present invention;
fig. 3 is a schematic structural view of the front panel of the box-shaped vehicle body 1 of the present invention.
Detailed Description
The invention is described in detail below with reference to the attached drawing figures:
the cleaning and seam filling integrated machine for highway pavement maintenance comprises a box-shaped car body 1, wherein a charging port 2 is arranged on a top plate of the box-shaped car body 1, a left charging cover plate 3 and a right charging cover plate 4 are hinged on the charging port 2 respectively, so that the charging operation is conveniently carried out by opening the charging cover plate, a bottom plate of the box-shaped car body 1 is provided with a device lower bottom detection window 5, a left electric control hydraulic cylinder 6 and a right electric control hydraulic cylinder 7 are fixedly arranged on the lower bottom surface of the top plate of the box-shaped car body 1 respectively, a wavy device mounting plate 8 is fixedly connected between the bottom end of an output shaft of the left electric control hydraulic cylinder 6 which extends downwards and the bottom end of an output shaft of the right electric control hydraulic cylinder 7 which extends downwards, the wavy device mounting plate 8 is vertically lifted up and down by controlling the two electric control hydraulic cylinders, after the wavy device mounting plate 8 is lowered, the highway pavement is firstly treated, namely a gap to be treated on a highway, dust is sucked through a dust suction fan 20, the dust slag is sucked into a slag storage box 19 through a dust suction pipe 22 and an output pipeline 21, then the gap is filled with the stirred gap through a discharging pipe 14, and finally the gap is cleaned by a cleaning brush 18, and finally the gap is filled into the gap through a flat plate 11; the equipment installation is arranged in a wavy manner, so that more equipment can be installed in a limited space, the equipment is compactly arranged, a sleeve 9 is fixedly hung on the lower bottom surface of the left end of a wavy equipment installation plate 8, a telescopic rod 10 is arranged in the sleeve 9, and an electric heating trowel 11 is fixedly connected to the bottom end of the telescopic rod 10; a stirring box 12 is fixedly arranged on the upper top surface of the left middle part of the wavy device mounting plate 8, and a discharging pipe 14 at the bottom end of the stirring box 12 passes through a discharging hole 13 on the wavy device mounting plate 8 and is arranged below the wavy device mounting plate 8; a hanging rod 15 is fixedly hung on the lower bottom surface of the right middle part of the wavy device mounting plate 8, a cleaning brush driving motor 16 is arranged at the lower end of the hanging rod 15, a rotating ring 17 is arranged on an output shaft of the cleaning brush driving motor 16, and cleaning brushes 18 are arranged on the rotating ring 17 at equal intervals in radian; the slag storage box 19 is fixedly arranged on the top surface of the right end of the wavy device mounting plate 8, the dust suction fan 20 is fixedly arranged on the lower bottom of the right end of the wavy device mounting plate 8, the dust suction fan 20 is connected with a dust suction pipe 22 with a downward opening end, and an output pipeline 21 of the dust suction fan 20 is communicated with the slag storage box 19.
A left feed inlet 23 and a right feed inlet 24 are respectively arranged on the top end surface of the stirring tank 12; a stirring driving motor 25 is fixedly hung on the inner side surface of the right end of the top plate of the stirring box 12, an active stirring shaft bottom end bearing 29 is arranged on the inner side surface of the right end of the bottom plate of the stirring box 12, an active stirring shaft 26 is connected between the active stirring shaft bottom end bearing 29 and the stirring driving motor 25, an active gear 27 is arranged at the upper end of the active stirring shaft 26, and an active stirring rod 28 is arranged on the active stirring shaft 26 below the active gear 27; a driven stirring shaft upper end bearing 30 is arranged on the inner side surface of the left end of the top plate of the stirring box 12, a driven stirring shaft lower end bearing 31 is arranged on the inner side surface of the left end of the bottom plate of the stirring box 12, a driven stirring shaft 32 is arranged between the driven stirring shaft lower end bearing 31 and the driven stirring shaft upper end bearing 30, a driven gear 34 is arranged at the upper end of the driven stirring shaft 32, the driven gear 34 is meshed with the driving gear 27, and a driven stirring rod 33 is arranged on the driven stirring shaft 32 below the driven gear 34; the design of this structure achieves uniform stirring of the mixed material in the stirring tank 12.
The springs 35 are arranged on the sleeve 9 and the telescopic rod 10 between the electric heating trowelling plate 11 and the wavy device mounting plate 8, so that the surface of the electric heating trowelling plate 11 and the gap to be poured is kneaded and smoothed, the flatness of the gap surface is improved, and the loss rate of the electric heating trowelling plate 11 is reduced; the front side panel of the box-shaped vehicle body 1 is respectively provided with an electric control operation panel 36 and a slag removal door 37 of the slag storage box 19, and the series of operations of cleaning, filling and trowelling the filled gaps are completed through the operation of the electric control operation panel 36, so that the working efficiency is greatly improved; by opening the slag removal door 37, cleaning of dust and slag in the slag storage bin 19 is facilitated.

Claims (3)

1. The cleaning and seam filling integrated machine for highway pavement maintenance comprises a box-shaped car body (1), wherein a charging port (2) is arranged on a top plate of the box-shaped car body (1), a left charging cover plate (3) and a right charging cover plate (4) are hinged on the charging port (2) respectively, a bottom plate of the box-shaped car body (1) is provided with a device lower bottom detection window (5), and the cleaning and seam filling integrated machine is characterized in that a left electric control hydraulic cylinder (6) and a right electric control hydraulic cylinder (7) are fixedly arranged on the lower bottom surface of the top plate of the box-shaped car body (1), a wavy device mounting plate (8) is fixedly connected between the bottom end of an output shaft of the left electric control hydraulic cylinder (6) which extends downwards and the bottom end of an output shaft of the right electric control hydraulic cylinder (7) which extends downwards, a sleeve (9) is fixedly hung on the lower bottom surface of the left end of the wavy device mounting plate (8), a telescopic rod (10) is arranged in the sleeve (9), and an electric heating flat plate (11) is fixedly connected to the bottom end of the telescopic rod (10); a stirring box (12) is fixedly arranged on the upper top surface of the left middle part of the wavy device mounting plate (8), and a discharging pipe (14) at the bottom end of the stirring box (12) passes through a discharging hole (13) on the wavy device mounting plate (8) and is arranged below the wavy device mounting plate (8); a hanging rod (15) is fixedly hung on the lower bottom surface of the right middle part of the wavy equipment mounting plate (8), a cleaning brush driving motor (16) is arranged at the lower end of the hanging rod (15), a rotating ring (17) is arranged on an output shaft of the cleaning brush driving motor (16), and cleaning brushes (18) are arranged on the rotating ring (17) at equal intervals in radian; the device comprises a wavy device mounting plate (8), wherein a slag storage box (19) is fixedly arranged on the top surface of the right end of the wavy device mounting plate (8), a dust collection fan (20) is fixedly arranged on the lower bottom of the right end of the wavy device mounting plate (8), a dust collection pipe (22) with a downward opening end is connected to the dust collection fan (20), and an output pipeline (21) of the dust collection fan (20) is communicated with the slag storage box (19).
2. The cleaning and joint filling integrated machine for highway pavement maintenance according to claim 1, wherein a left feed port (23) and a right feed port (24) are respectively arranged on the top end surface of the stirring tank (12); a stirring driving motor (25) is fixedly hung on the inner side surface of the right end of the top plate of the stirring box (12), an active stirring shaft bottom end bearing (29) is arranged on the inner side surface of the right end of the bottom plate of the stirring box (12), an active stirring shaft (26) is connected between the active stirring shaft bottom end bearing (29) and the stirring driving motor (25), an active gear (27) is arranged at the upper end of the active stirring shaft (26), and an active stirring rod (28) is arranged on the active stirring shaft (26) below the active gear (27); a passive stirring shaft upper end bearing (30) is arranged on the inner side surface of the left end of a top plate of a stirring box (12), a passive stirring shaft lower end bearing (31) is arranged on the inner side surface of the left end of a bottom plate of the stirring box (12), a passive stirring shaft (32) is arranged between the passive stirring shaft lower end bearing (31) and the passive stirring shaft upper end bearing (30), a passive gear (34) is arranged at the upper end of the passive stirring shaft (32), the passive gear (34) is meshed with a driving gear (27), and a passive stirring rod (33) is arranged on the passive stirring shaft (32) below the passive gear (34).
3. The cleaning and pouring integrated machine for highway pavement maintenance according to claim 1 or 2, characterized in that a spring (35) is arranged on the sleeve (9) and the telescopic rod (10) between the electric heating trowel (11) and the wavy device mounting plate (8); an electric control operation plate (36) and a slag removal door (37) of the slag storage box (19) are respectively arranged on the front side panel of the box-shaped vehicle body (1).
CN201910175167.4A 2019-03-08 2019-03-08 Cleaning and crack pouring integrated machine for highway pavement maintenance Active CN109797638B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910175167.4A CN109797638B (en) 2019-03-08 2019-03-08 Cleaning and crack pouring integrated machine for highway pavement maintenance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910175167.4A CN109797638B (en) 2019-03-08 2019-03-08 Cleaning and crack pouring integrated machine for highway pavement maintenance

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Publication Number Publication Date
CN109797638A CN109797638A (en) 2019-05-24
CN109797638B true CN109797638B (en) 2024-04-02

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110158434B (en) * 2019-05-31 2021-05-18 中国一冶集团有限公司 Concrete pavement joint cleaning and pouring integrated device and construction method
CN110258277B (en) * 2019-06-24 2023-09-08 克孜勒苏柯尔克孜自治州第一建筑安装工程有限责任公司 Municipal road asphalt concrete pavement maintenance structure and construction method thereof
CN110387801A (en) * 2019-07-29 2019-10-29 万辉 A kind of rapid repairing road surface device and restorative procedure
CN111851237A (en) * 2020-08-09 2020-10-30 杜东升 Road maintenance structure and construction method thereof
CN112048982A (en) * 2020-10-21 2020-12-08 青岛同创旷远企业发展有限公司 Road and bridge crack repairing and reinforcing device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100841977B1 (en) * 2007-05-15 2008-06-27 강석윤 Mixing machine for materiel
CN205975325U (en) * 2016-08-06 2017-02-22 浙江祥达建设有限公司 Highway maintenance cementation of fissures device
CN206418383U (en) * 2017-01-13 2017-08-18 刘德秋 A kind of road-surface joint-grouting machine
CN108301299A (en) * 2017-12-19 2018-07-20 山西云度知识产权服务有限公司 A kind of road construction pavement seam filling device
CN208121534U (en) * 2017-04-18 2018-11-20 中建路桥集团有限公司 A kind of filling and sealing machine for highway engineering
CN209907173U (en) * 2019-03-08 2020-01-07 中铁十九局集团第三工程有限公司 Highway road surface maintenance is with clearance cementation of fissures all-in-one

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100841977B1 (en) * 2007-05-15 2008-06-27 강석윤 Mixing machine for materiel
CN205975325U (en) * 2016-08-06 2017-02-22 浙江祥达建设有限公司 Highway maintenance cementation of fissures device
CN206418383U (en) * 2017-01-13 2017-08-18 刘德秋 A kind of road-surface joint-grouting machine
CN208121534U (en) * 2017-04-18 2018-11-20 中建路桥集团有限公司 A kind of filling and sealing machine for highway engineering
CN108301299A (en) * 2017-12-19 2018-07-20 山西云度知识产权服务有限公司 A kind of road construction pavement seam filling device
CN209907173U (en) * 2019-03-08 2020-01-07 中铁十九局集团第三工程有限公司 Highway road surface maintenance is with clearance cementation of fissures all-in-one

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