CN109795756A - A kind of gasket of high speed wire bar baling press is put into mechanism and gasket construction - Google Patents
A kind of gasket of high speed wire bar baling press is put into mechanism and gasket construction Download PDFInfo
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- CN109795756A CN109795756A CN201910249222.XA CN201910249222A CN109795756A CN 109795756 A CN109795756 A CN 109795756A CN 201910249222 A CN201910249222 A CN 201910249222A CN 109795756 A CN109795756 A CN 109795756A
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- gasket
- pressing plate
- wire
- disk
- baling press
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- 230000007246 mechanism Effects 0.000 title claims abstract description 28
- 238000010276 construction Methods 0.000 title claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 55
- 239000010959 steel Substances 0.000 claims abstract description 55
- 238000003825 pressing Methods 0.000 claims abstract description 53
- 229910052751 metal Inorganic materials 0.000 claims abstract description 9
- 239000002184 metal Substances 0.000 claims abstract description 9
- 238000007373 indentation Methods 0.000 claims abstract description 7
- 238000005056 compaction Methods 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 21
- 239000000463 material Substances 0.000 abstract description 19
- 230000008569 process Effects 0.000 abstract description 17
- 238000012856 packing Methods 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000012545 processing Methods 0.000 abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 abstract description 2
- 229910052742 iron Inorganic materials 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 13
- 239000011111 cardboard Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 12
- 206010060820 Joint injury Diseases 0.000 description 11
- 208000022542 ankle injury Diseases 0.000 description 11
- 239000000758 substrate Substances 0.000 description 9
- 239000003317 industrial substance Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000000523 sample Substances 0.000 description 6
- 230000006378 damage Effects 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 235000015895 biscuits Nutrition 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003447 ipsilateral effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000002633 protecting effect Effects 0.000 description 2
- 230000033764 rhythmic process Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
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- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
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- 230000001771 impaired effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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- 125000006850 spacer group Chemical group 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/06—Bundling coils of wire or like annular objects
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gasket Seals (AREA)
- Basic Packing Technique (AREA)
Abstract
The present invention relates to the improvement mechanisms that iron and steel domain processing steel bar forms equipment in wire rod packing process, are specifically that the gasket in high speed wire bar baling press process is put into mechanism and relevant gasket construction.A kind of gasket of high speed wire bar baling press is put into mechanism, the gasket (14) that numerical-control motor driving conveying cylinder (16) rotating gasket volume (17) is unfolded in horizontal direction, across anti-wire casing (18) position for frustrating channel to pressing plate (2) that disk (25) is conceded, press strip (19) are arranged in the top of gasket (14) in notch in wire casing (18)；Conveying cylinder (16) is that fitting pressing plate (2) surface clamps transport pad piece (14), or conveying cylinder (16) is made of the drive roll and driven roller configured side by side.Gasket (14) parallelogram or narrow and long rectangular, adjacent pads (14) are connected with bevel edge or long side, open up sawtooth hole (14c) or line sample indentation；Gasket (14) is metal sheet.The present apparatus realizes gasket and places automatic and mechanical, and gasket (14) is consumables convenient for specialized production, and the special line supply of material greatly improves working efficiency and economic benefit.
Description
Technical field
The present invention relates to the improvement mechanisms that iron and steel domain processing steel bar forms equipment in wire rod packing process, are specifically high line
Gasket in wire rod baling press process is put into mechanism and relevant gasket construction.
Background technique
The wire rod of steel mill's production with wire rod because being delivered goods, also known as wire rod.This field steel mill high speed wire bar bundling is being not used
Before packaging protecting gasket, directly with baling press bundling after high speed wire bar production molding, ties up steel wire (band) and directly tie tight disk
Item.Because it is larger by pulling force that baling press ties up steel wire, ankle injury, while transportational process are being easy to appear with wire rod two sides contact position
In, wire rod two sides are destroyed vulnerable to hitting and rubbing, and are influenced high speed wire bar quality, are led to the subsequent drawing wire rod process of client
Generate broken string situation, influence the continuity of production process, cause product significant wastage, production cost increase and produced
Security risk in journey.
In order to solve this problem, various regions steel mill uses manually place the technique side for preventing high speed wire bar ankle injury gasket successively
The anti-ankle injury gasket cut is attached on eight packing drawing lines of baling press by method before high speed wire bar enters baling press, is packaged
Good rear defence ankle injury gasket completely cuts off wire rod contact with steel wire is tied up at high speed wire bar both ends, provides protection against high speed wire bar and exists
Bundling tightening region is damaged, meanwhile, it is also prevented from and ties up steel wire during transportation and contacted with wire rod, friction intensification is to wire surface
Damage.But in order to guarantee the rhythm of production of high line, such mode requires worker beating within one minute or so time
Chartered plane accurate location sticks eight, and the requirement to labour skill is high, and labor intensity is very big, and personnel pierce packing in the high temperature environment
There is also danger for machine.Furthermore gasket is easy to fall off, Yi Yiwei, expected protecting effect cannot be played.And in order to be resistant to high speed wire bar
High temperature, anti-ankle injury gasket must be made of industrial chemicals resistant to high temperature, gasket higher cost.
Therefore, the steel mill of this field reduces the labor intensity of worker, prevents security risk, adopt to improve operating efficiency
The process of high speed wire bar ankle injury gasket is prevented with a kind of more efficient placement, uses a kind of " high speed wire bar wrapped pad
Piece " CN202642408U or " a kind of steel cord wire rod be packed for disk " CN203127443U carry out bundling.Such packaging disk,
Four gaskets of original every side are linked into an integrated entity using four block-shaped identical band card slot cardboards, cardboard is quadrant
Cyclic structure.That is, four blocks of materials as gasket are pasted onto and the anti-annulus cardboard for dampening the general size of disk of baling press
On, worker respectively hangs a piece of prefabricated annulus cardboard in the wire rod two sides hung on C-shaped transmission hook, and packing can be pierced to avoid worker
Movement in installation, alleviates labor intensity of workers, improves production efficiency.
But that's what it all adds up to that artificial place prevents the process of high speed wire bar ankle injury ring flat-plate gasket from still having following five
A aspect problem:
First, environmental issue.In manufacture " high speed wire bar packaging gasket " and " a kind of steel cord wire rod be packed for disk "
In the process, need to consume a large amount of cardboard manufacture support plate or substrate, papermaking is the row of consumption an ecological environment and high pollution
Industry；Used gasket must be it is resistant to high temperature, gasket is all made of using industrial chemicals, and chemical industry is equally one high dirty
The industry of dye.
In steel mill's use process, the workshop place of large area is needed to be stacked.After bundling, there is a large amount of waste paper
The waste products such as plate, rivet are discarded in processing workshop, so that the working environment for causing workshop becomes tacky, need big
The artificial carry out clean-up and rectification working site of amount.
For terminal user, the gasket that cannot recycle is also a kind of loss, harm to the ecological, environmental protective of society, is deposited
How the problem of gasket is made with industrial chemicals, is being handled.
Second, it is at high cost to be packaged gasket material.At present using cardboard manufacture support plate or substrate, made of industrial chemicals
Gasket, rivet, along with needing manually to be made a complete component, the gasket material of the cost of the packet wire rod of steel mill every dozen at
This is very high.
Third is packaged quality problems.It is used at present place gasket process all baling press start packing movement before, be
Suspension status, unstable, unreliable, the movement of wire rod in being packaged machine compaction process of slack and undisciplined wire rod will cause substrate, pad
The displacement of piece will appear the situation that gasket is deviated, fallen off, being broken that is packaged after packed, or even the partial region having fails
It encases, being packaged quality not can guarantee.Simultaneously as there are residual temperatures for high speed wire bar, so that being packaged gasket made of industrial chemicals
Melted by heat is packaged of poor quality but also section contact area domain fails to encase.
4th, human cost.Steel mill must arrange 1~2 worker that eight anti-ankle injury gaskets are attached to the packing of baling press
The position of drawing lines, or the annulus cardboard of two panels four anti-ankle injury gaskets of each band is hung over into two sides that c-type transmits high speed wire bar on hook,
It needs to consume human cost.
5th, labor intensity of workers is high, and there are security risks.Since the high speed wire bar temperature on the assembly line at scene is high,
There are the process of a natural cooling, high ambient temperature, the noise of worker's work are big, and worker is at one minute or so by 8 anti-ankle injurys
Gasket is attached to the position that baling press is packaged drawing lines, and the amount of labour of worker is very big, and personnel pierce baling press in the high temperature environment
It is dangerous.Or worker to walk repeatedly movement c-type transmission hook two sides, by 4 anti-ankle injury gaskets of each band of two panels
Annulus cardboard hangs over the two sides of high speed wire bar slack and undisciplined on c-type transmission hook, wherein a piece of cardboard, which will be open, is inserted in c-type transmission hook again
Sealing, this, which allows for process, becomes complicated, and in order to meet the rhythm on assembly line, labor intensity is very big；After packing, worker
Be responsible for removing it is packed after additional product, the amount of labour of worker such as discarded cardboard, the rivet in scene it is very big；And in steel mill
There is c-type transmission hook obscission, worker's work is in the case where mobile c-type transmits hook, and there is also danger.
Urgently it is hoped that there will be the more preferable technical solutions for changing, improving by high speed wire bar baling press user, the operative employee of the industry.
Summary of the invention
The object of the invention, the quasi- one kind that provides overcome and avoid above two plus set gasket mode bring number of drawbacks, energy
Compare appropriate location accurate, that gasket is pointedly encased inside to before wire rod is tied up bundling machine, reaches quick placement, cancel people
Work, a kind of gasket on high speed wire bar baling press are put into the structure of mechanism and put gasket.
The purpose of the present invention is realized by the following technical scheme:
A kind of gasket of high speed wire bar baling press is put into mechanism, and the baling press includes that compaction direction both ends are back and forth moved in opposite directions
Dynamic two pressure plates；
Fixed on the opposite seal face of the two of the pressing plate it is rounded have it is certain thickness it is anti-frustrate disk, the pressing plate together with
Anti- four diagonal angles for frustrating disk have four wire casings for tying up steel wire, and wire casing is by anti-four fans frustrated disk and be divided into upper and lower, left and right
Shape plate；
It is characterized by:
In four diagonal angles of the pressing plate, conveying cylinder and gasket volume are set,
Gasket volume is connected elongated around being rolled into a roll, the wrapping winding of monolithic gasket side by side by the gasket of multi-quantity
Direction is located at the two sides of gasket volume expansion；
Numerical-control motor driving conveying cylinder rotating gasket rolls up the gasket being unfolded in horizontal direction, frustrates what disk was conceded across anti-
Press strip is arranged in the top of gasket in the notch of wire casing in channel to the wire casing position of pressing plate；
One of described conveying cylinder selection the following two kinds structure:
First, conveying cylinder fitting clamp surface rotation, clamping conveying are located at the gasket of gasket volume expansion between the two；
Second, conveying cylinder is made of the drive roll and driven roller configured side by side, the gasket of clamping conveying between the two
Roll up the gasket of expansion.
The gasket of another high speed wire bar baling press is put into mechanism, is arranged in four diagonal angles of the pressing plate by shim clip
The continuous delivery device and gasket volume that unit and crosswise pushing unit are constituted are held,
Gasket volume is connected elongated around being rolled into a roll, the wrapping winding of monolithic gasket side by side by the gasket of multi-quantity
Direction is located at the two sides of gasket volume expansion；Back and forth gasket is worn by crosswise pushing unit after the gasket clamping unit holding shim
Cross it is anti-to frustrate the channel that disk is conceded mobile to the wire casing position of pressing plate, in the notch position of wire casing, pressure is set in the top of gasket
Item.
Prior art high speed wire bar baling press has the transmission hook in C font above, will produce and process, and have compared with
The wire rod of high-temperature is hung on the horizontal hook of transmission hook.
Two side of high speed wire bar baling press or so is pressing plate, is moved back and forth on the track of guiding device by wheel, or opposite
Movement compresses wire rod, and walks steel wire by steel wire guidance set, tightens, then steel wire is tightened cutting by packing head, and completion is beaten
Packet, then two pressing plate opposite directions are mobile, and the transmission hook of C font removes the wire rod tied up, and complete packing task.
Have a lifting platform below baling press, for be packaged front hanging transmission hook on wire rod can pier obtain it is more neat.
The opposite panel of the pressing plate of baling press is generally steel in rectangle, and material is harder, in order to prevent pressing plate panel
It dampened when squeezing wire rod, squeeze low-quality disk item, caused wire rod damage influence quality, generally fix one piece of tool again on the panel of pressing plate
Have certain thickness round or polygon or it is other shapes of it is anti-frustrate disk, the material of the plate is soft compared with steel, and the thickness of plate is about 30
Millimeter or so, the anti-effective diameter for frustrating disk is corresponding to the wire rod ring diameter that wire rod is packaged front and back formation, more bigger, in a word will not
It is impaired to directly contact clamp surface for the biscuit of wire rod when extruding.It is described anti-since whole circle wire rod is packaged front and back in a ring
Disk is frustrated generally also in circular ring shape.
For uniform safe packing, ties up steel wire and be normally at pressing plate and level in 45 degree of four diagonal angles, biscuit is allowed to exist
It is orthogonal to tie up everywhere.Therefore four wire casings for tying up steel wire, institute are provided with together with anti-four diagonal angles for frustrating disk in pressing plate
Wire casing is stated also for the anti-four fan-shaped plate frustrated disk and be divided into upper and lower, left and right.Frustrating disk since one piece of sector of top is anti-will allow
Wire rod is placed from C font transmission hook decline above, therefore centre must concede a vertical cut (V. cut), thus lead to a fan of top
Shape prevents that frustrate disk forms two pieces of small sectors for buckleing intermediate rectangular notch again.
Such baling press can be representative by the baling press product of the SUND BIRSTA company of Sweden.
The present invention has been put forward for the first time a kind of four diagonal angles setting conveying cylinder, gasket volume in the pressing plate in this field
Mechanism, numerical-control motor driving conveying cylinder rotation roll up the gasket that is unfolded in horizontal direction with mobile gasket, frustrate disk across anti-and concede
Channel to the wire casing position of pressing plate press strip is set in the top of gasket in the notch of wire casing.
The present invention, this field have been put forward for the first time another simultaneously and have been clamped in the four diagonal angles setting of the pressing plate by gasket
The continuous delivery device and gasket that unit and crosswise pushing unit are constituted are rolled up, by crosswise pushing after gasket clamping unit holding shim
Unit back and forth by gasket pass through it is anti-to frustrate the channel that disk is conceded mobile to the wire casing position of pressing plate, in the notch position of wire casing,
Press strip is arranged in the top of gasket.
Gasket of the present invention is put into mechanism, and to avoid high temperature, dangerous situation that people pierces in two pressing plate of baling press artificial
Place the mode of gasket；It does not need to make the prefabricated hanging ring of gasket in advance, also avoid artificial directly in baling press field operation yet.
As previously mentioned, wire casing is by the anti-four fan-shaped plate frustrated disk and be divided into upper and lower, left and right, since device is mounted on the four diagonal of pressing plate
Place is therefore, general that the channel that each two gaskets conveying is mobile up and down is only conceded on disk in left and right two pieces of sector anti-frustrate.
Such right statement show also even if the pressing plate of side or a side plate wherein one to four any wire casing position
It installs gasket and is put into mechanism all within the scope of restriction of the invention.
In order to make gasket specification, smoothly, reliable delivery to wire casing position, in the line of conveying cylinder or clamping unit to pressing plate
Between groove location, settable two limit blend stops by configured in parallel, or concede what the two sides in channel were constituted by anti-disk of frustrating
Limit shifting chute.
Since the present invention is to be put into mechanism by gasket gasket is pushed to four diagonal angle wire casing positions, relative position " essence
It is quasi- ", thus it is entirely dispensable such as " the high speed wire bar packaging gasket " CN202642408U of the prior art two or a kind of " steel cord wire rod
It is packed for disk " mode of CN203127443U, gasket is made very big, gasket is tied up by steel wire when just can guarantee packing,
Will not move partially, gasket width of the invention is much smaller than the gasket of the prior art two, through test only need the prior art two two/
One to one third.
A kind of gasket construction being put into mechanism for above two high speed wire bar baling press gasket, it is characterised in that:
The gasket parallelogram, adjacent pads are connected with bevel edge, on the inclined direction of bevel edge and the pressing plate
Wire casing direction is consistent, and sawtooth hole or line sample indentation are opened up between adjacent pads,
Alternatively, the gasket is in narrow and long rectangular, adjacent pads are connected with long side, long side and horizontal inclined angle, inclination
Direction is consistent with the wire casing direction on the pressing plate, and sawtooth hole or line sample indentation are opened up between adjacent pads；
The gasket is metal sheet.
Gasket parallelogram of the present invention or narrow and long rectangular, adjacent pads are connected with bevel edge or long side, bevel edge or
The inclined direction of long side is consistent with the wire casing direction on the pressing plate, for this purpose, the gasket of the strip multi-quantity of gasket volume expansion
Conveyed in horizontal direction by outer lateral wire casing position, such structure, can make additional component, device on pressing plate outward
Extend configuration, there is larger space and position.
In order to convey the gasket of strip multi-quantity in horizontal direction, axis and the gasket volume of conveying cylinder of the present invention
Axis all must be it is vertical, the center of gravity that the axis of gasket volume rolls up entire volume gasket compares balance, and conveying expansion is run
When it is more steady, and outer space is big, so that gasket volume can configure large number of gasket, improves primary charging gasket volume
The very long activity duration can be maintained, the working efficiency of device is improved.
If be arranged obliquely using ipsilateral two continuous delivery devices up and down, the gasket end of output is rectangle, with wire casing
It is just consistent.But since the wire casing position of ipsilateral two packings up and down is closer, space outward is limited, two groups of conveying cylinders
It is rolled up with gasket and is easy interference " fighting ", more gasket cannot be configured, adding gasket repeatedly reduces working efficiency.
" sawtooth hole or line sample indentation are opened up between adjacent pads ", tie up steel wire taken out in wire casing, the tension of lux-hour
Power just tears adjacent pads and gasket along sawtooth hole or line sample indentation, ties up and unifies with tear fracture two-step, and this
The unique distinction of invention.
The sawtooth hole can be conventional short-range hole, be also possible to the hole of long range, as long as can roll up convenient for gasket
Horizontal feed, and it is convenient for adjacent pads tear fracture.
After gasket is arranged, the steel wire tied up is not directly contacted with steel wire rod surface, in the process of tying up or transport, storage,
The tightening of steel wire is mobile or vibration movement all occurs all directly to contact and rub, damage, influence disk in the outer surface of gasket
Surface quality has achieved the purpose that protect wire rod surface quality.
There are two types of structure type is available for the conveying cylinder:
First, conveying cylinder be bonded clamp surface, between the two clamping conveying gasket volume expansion gasket, this structure phase
To simple, process and assemble is easy, at low cost.
Second, the conveying cylinder is made of the drive roll and driven roller configured side by side, clamping conveying between the two
The gasket of gasket volume expansion, the operation of this structure is relatively light, and conveying stablizes, is accurate.
The technical program also has been put forward for the first time can be used and be made of gasket clamping unit and crosswise pushing unit in this field
Continuous delivery device, pushed one by one after gasket is clamped.
The conveying of the above several ways positions, and can both be controlled by numerical-control motor, can also pacify in the end of conveying in place
Positioning probe or switch are filled, transfer position is controlled.
Using technical solution of the present invention, it is equipped with the gasket volume of multi-quantity gasket composition on high speed wire bar baling press, adopts
Gasket is rolled up from limit shifting chute and is sent out by conveying cylinder one of in two ways, or will by clamping unit, clamping device
Gasket pushes to the wire casing position of four diagonal angle of pressing plate from limit shifting chute one by one, and guarantees the wrapping winding direction and line of gasket
Slot direction is consistent, and C font transmission hook string in top has hung the loose wire rod of the raft processed, the top of baling press is moved into, by lower section
After the undertaking of lifting platform, pier connect, lower part is relatively neat, and when two pressing plates close up, loose wire rod becomes compact, reaches regulation ruler
When very little, four diagonal angles of baling press export steel wire, are tied up, tighten, tie tight, and steel wire hinge twines, and cuts, and complete to be packaged, open
Two pressing plates, transmission hook remove the compact and more neat wire rod tied up, complete the procedures.
It is most common device in machinery industry, manipulator, supply line, conveying device for clamping unit, clamping device
It is all be unable to do without clamping, such as by two symmetrical parallelogram, reciprocally swinging a pair of galianconism can make overhanging a pair long
Arm end clamps back and forth, relieving acts.Wobbling action is more extensive, and crank link mechanism can be used, and eccentric swing etc. is fine
It realizes.Using worm screw reciprocating rotary, a pair of opposite gear of driving, so that it may realize the reciprocating rotation of a pair of of gear, band movable tooth
A pair of of swing arm on wheel swings back and forth, therefore holding action is easily achieved.
The crosswise pushing unit is cylinder, oil cylinder or linear motor.
Further, the gasket is aluminium flake, copper sheet or steel disc.
Further, the spacer thickness is 0.1-1 millimeter,
Further, the steel disc that the gasket is 0.2 millimeter of thickness.
Further, the long side of the bevel edge of the gasket parallelogram or narrow and long rectangular and horizontal line are in 45 degree of angles.
Further, in the middle position of two short sides of two horizontal sides or narrow and long rectangular for being located at the gasket parallelogram
It opens up and ties up pilot hole.
Further, the pilot hole of tying up is 5-12mm of aperture semi-circular hole or width 15-35mm, depth 5-15mm
Rectangular opening.
Superiority of the invention and the utility model has the advantages that
One, the present invention has been put forward for the first time in this field and has been different from the existing technical solution for placing gasket mode, is not required to very important person
Work execute-in-place, pure machine undertake, and are initiative basic patents, will sexually revise at all the operation mode of this field, have compared with
Important technical effect and market, economic value.
Two, the severe work situation such as manually-operated high temperature, dangerous and bring defect are thoroughly relieved.
Three, specific aim makes gasket, and " accurate " placement gasket greatlys save gasket material.
Four, being packaged gasket material cost reduces.The packing gasket that the present invention uses is metal sheet namely metal foil sheet material
Material, cost manufacture support plate or substrate with cardboard than what is used now, the gasket made of industrial chemicals, plastics, rivet, then plus
Manually a complete component is made in upper needs, and required cost substantially reduces.Maximum magnitude is using similar at present
CN203127443U mode " including four block-shaped identical substrates and four block buffering material layers, the substrate are quadrant
Cyclic structure offers a rectangular slits in the middle part of the substrate, and four substrates, which join end to end, surrounds a circle, circular
Outer diameter is matched with the size of steel cord wire rod volume outer diameter, is fixedly connected between two two substrates using cushioned material layer ", the present invention is gone
In addition to so-called circular ring structure, pre-production is not both needed, is nested in advance, and do not needed to tear after wrapping, remove annulus, saved
Manually, the processing saved material, save defective material after removing.Metal sheet gasket of the invention can be recycled in end user location, be made
For the raw material for smelting steel mill.There is no an additional waste such as cardboard, the patch made of industrial chemicals, plastic rivet, clean and environmental protection,
Realize be packaged gasket from production, using, discard the environmental protection of each link, to realize that the environment of blue mountains and green waters is made that contribution.
Five, technical detail of the invention can ensure that saving gasket material, and can improve the quality that gasket pad is put when tying up.
Compared with artificial, machine feeding can ensure the high consistency acted every time, can be improved packing quality, decrease or even eliminate
The phenomenon that training off, falling off.
Six, gasket part of the invention is consumables, and usage amount is huge, is designed, is arranged in a manner of gasket volume, can be saved big
Consumptive material and fund are measured, convenient for profession production, the special line supply of material improves working efficiency.
The present invention changes and has liberated artificial work using mechanization, automation, substantially increases speed, the effect of operation
The offer of rate, quality, effect, gasket is again very scientific, reasonable, economical, is suitable for batch, there is urgent application value.
Detailed description of the invention
Fig. 1 is the General allocation structure schematic diagram of prior art high speed wire bar baling press；
Fig. 2 is the embodiment General allocation structure signal that a kind of gasket of high speed wire bar baling press of the present invention is put into mechanism
Figure；
Fig. 3 is the prior art, faces high speed wire bar baling press wherein pressing plate component, observes the structural schematic diagram of forward surface,
It shows and frustrates disk, wire casing component including anti-；
Fig. 4 is the present invention, and the gasket that high speed wire bar baling press is configured on the basis of Fig. 3 is put into the knot of one embodiment of mechanism
Structure schematic diagram；
Fig. 5 is one section of gasket volume deploying portion structural schematic diagram that one embodiment of the invention is connected and composed by several gaskets；
Fig. 6 is the stereoscopic schematic diagram of one section of gasket volume of the invention；
Fig. 7 is one embodiment of the invention, the structural representation including conveying cylinder, gasket volume, limit shifting chute component part
Figure；
Fig. 8 is A-A sectional view in Fig. 7, the structural schematic diagram of display limit shifting chute；
Fig. 9 is one of two kinds of structure type of conveying cylinder of the present invention, one kind that conveying cylinder is bonded with clamp surface
Example structure schematic diagram；
Figure 10 is the another kind among two kinds of structure types of conveying cylinder of the present invention, and conveying cylinder is by the active that configures side by side
A kind of example structure schematic diagram of roller and driven roller configuration；
Figure 11 is that present invention wire rod identical with the prior art is lashed through compressing, from the structural schematic diagram of external observation；
Figure 12 is the structural schematic diagram that Figure 11 is observed by two sides；
Figure 13 is one section of gasket volume deploying portion structural representation that further embodiment of this invention is connected and composed by several gaskets
Figure, gasket are in narrow and long rectangular shape；
Figure 14 is an embodiment of the present invention, and continuous delivery device is made of gasket clamping unit and crosswise pushing unit,
A wherein example structure figure of clamping unit shows clamped condition；
Figure 15 is that clamping unit decontrols status diagram in Figure 14；
Figure 16 is an embodiment of the present invention, and continuous delivery device is made of gasket clamping unit and crosswise pushing unit
Structural schematic diagram, and the position between gasket；
Figure 17 is an embodiment of the present invention, and continuous delivery device is by gasket clamping unit and crosswise pushing unit structure
At the configuration mode and structure being shown on local pressing plate.
In figure, 1 be steel wire guidance set, 2 be pressing plate, 3 be coil, 4 be transmission hook, 5 be packaged head, 7 be thread feeding mechanism,
8 it is lifting platform, 9 be guiding device, 10 be wheel, 11 be steel wire, 12 be pressure roller, 14 be gasket, 14b is to tie up pilot hole, 14c
It is sawtooth hole, 16 be conveying cylinder, 17 be gasket volume, 18 be wire casing, 19 be press strip, 20 be limit shifting chute, 25 is anti-to frustrate circle
It is numerical-control motor, 26d holding frame, 26e be spring, 26f is that clamping axis, 26g are that disk, 26a, which are that X folder is secondary, 26b is eccentric shaft, 26c,
Eccentric rotating plate, 26h are linear motors, 26k clamp mount, 27 are lengthened plates.
Specific embodiment
It elaborates below in conjunction with attached drawing to the present invention.
A kind of gasket of high speed wire bar baling press is put into mechanism, and the compression baling press includes compaction direction both ends toward complex phase
To mobile two pressure plates 2；Fixed on two opposite seal faces of the pressing plate 2 it is rounded it is anti-frustrate disk 25, the pressing plate 2
Four diagonal angle of disk has four wire casings for lashing steel wire 18, and wire casing (18) will prevent that frustrating disk (25) is divided into upper and lower, left and right
Four fan-shaped plate, it is characterised in that:
17 are rolled up by conveying cylinder 16, gasket in the four diagonal angles setting of the pressing plate 2；
Numerical-control motor drives the rotation of the conveying cylinder 16 band mobile gasket 14 mobile, by limiting shifting chute 20 to the pressure
18 position of wire casing conveying on plate 2；
Connected rear elongated twine is rolled into a roll to constitute gasket volume 17 to the gasket 14 of multi-quantity side by side；
The limit shifting chute 20 is the flat elongated slot for being oriented to gasket 14, and end is concordant with the wire casing 18；
The conveying cylinder 16, which is that fitting is anti-, frustrates the clamping conveying of 25 surface of disk positioned at 17 expansion of the volume of gasket between the two
Gasket 14；
Alternatively, the conveying cylinder 16 is made of the drive roll and driven roller configured side by side, clamp between the two defeated
Send the gasket 14 of 17 expansion of gasket volume.
The gasket placement mechanism of another high speed wire bar baling press, the baling press include that compaction direction both ends are back and forth opposite
Mobile two pressure plates 2；
Fixed on two opposite seal faces of the pressing plate 2 it is rounded have certain thickness anti-frustrate disk 25, the pressing plate 2
Have four wire casings for tying up steel wire 18 together with anti-four diagonal angles for frustrating disk 25, wire casing 18 anti-will frustrate disk 25 be divided into it is upper and lower,
Left and right four fan-shaped plate, it is characterised in that:
In four diagonal angles of the pressing plate 2, the continuous pusher being made of gasket clamping unit and crosswise pushing unit is set
Structure and gasket volume 17,
Gasket volume 17 is connected elongated around being rolled into a roll, the packet of monolithic gasket 14 side by side by the gasket 14 of multi-quantity
Prick the two sides that winding direction is located at 17 expansion of gasket volume；After the gasket clamping unit holding shim 14 from crosswise pushing unit toward
It is multiple that gasket 14 is mobile to 18 position of wire casing of pressing plate 2, in the notch position of wire casing 18, press strip is set in the top of gasket 14
19。
The structure of the specific clamping unit are as follows:
Two strip plates, which intersect, constitutes X folder secondary 26a, infall setting clamping axis 26f, and spring is arranged between the galianconism of intersection
26e, the long-armed end of intersection are the clamping end of normally off, and the space of certain distance n is held between the two of intersection are long-armed, this
Eccentric shaft 26b is arranged in parallel by holding frame 26d and clamping axis 26f between space, configuration is by numerical-control motor on eccentric shaft 26b
The eccentric rotating plate 26g of 26c driving rotation, eccentric rotating plate 26g is greater than certain distance n in the partial region height of rotation, so that two
It opens long-armed clamping end；
The crosswise pushing unit is cylinder, oil cylinder or linear motor 26h.
When control numerical-control motor 26c rotation, two long-armed clamping ends of realization just can be facilitated to clamp repeatedly, opening action, after
And designated position is easily and accurately pushed to by the cylinder of crosswise pushing unit, oil cylinder or linear motor 26h.
Spring 26e herein is tension spring, is respectively in U-shaped when two strip plates change shape in the clamping hinged place axis 26f certainly
Shape, then spring 26e is the spring compressed, at this point, two strip plates intersect still in intersection X-shaped
A kind of gasket construction being put into mechanism for the above two high speed wire bar baling press gasket, it is characterised in that:
14 parallelogram of gasket, adjacent pads 14 are connected with bevel edge, and the inclined direction of bevel edge is prevented frustrating with described
18 direction of wire casing in 25 disk of disk is consistent, and sawtooth hole 14c is opened up between adjacent pads 14；
Alternatively, the gasket 14 is in narrow and long rectangular, adjacent pads 14 are connected with long side, long side and horizontal inclined angle,
Inclined direction is consistent with 18 direction of wire casing on the pressing plate 2, and sawtooth hole 14c or line sample recess pressure are opened up between adjacent pads 14
Trace；
The gasket 14 is metal sheet.
The gasket construction for reaching above-mentioned standard, can satisfy and the gasket for the high speed wire bar baling press is put into mechanism
Operation.Wherein the sawtooth hole 14c is that one kind is broadly described, and on different type of machines top board wire casing 18, in different placements, is pushed away
It send in mechanism, has different shapes, such as complete pinprick, perhaps in lines cutting seam type or two kinds of combination, such as
It is such, if not only convenient for gasket 14 around be rolled into a roll gasket volume 17, but also convenient for conveying cylinder 16 push or gasket clamping unit and
Gasket 14 is pushed to 18 oral area of wire casing by crosswise pushing unit, and disconnected conducive to Le when tying up steel wire.
When 14 parallelogram of gasket, gasket processing and fabricating is convenient, and corresponding mould is also simple, at low cost.Work as institute
Gasket 14 is stated in narrow and long rectangular, more evenly, rationally, bundling quality is good for stress when wire binding strangles disconnected adjacent pads, same long
It is long that the gasket of degree effectively ties up length.The gasket 14 is aluminium flake, copper sheet or steel disc.Aluminium flake, copper sheet or steel disc are relatively preferably
Metal sheet, from a wealth of sources and convenient, hardness meets the requirements just, and also renewable recycling is recycled after use.
The gasket 14 with a thickness of 0.1-1 millimeter, according to tie up weight, wire rod requirement, metal hardness and rigidity,
Select the thickness of wherein range.
The steel disc that the gasket 14 is 0.2 millimeter of thickness.The gasket of such material and thickness, it is lucky to compress deformation range
It is encased inside use when tying up for general wire rod, the unlikely movement such as the tying up and move with steel wire outside wire rod, unlikely abrasion destroys disk
The outer surface of item, nor excessively thickness wastes material, steel disc price is lower, from a wealth of sources.
The bevel edge of 14 parallelogram of gasket or the long side of narrow and long rectangular and horizontal line are in 45 degree of angles.It is general high
The pressing plate of drum baling press is preventing that frustrating disk surface and level is provided with four lines for lashing steel wire in 45 degree of four diagonal angles
Slot.Therefore the long side of the bevel edge of gasket 14 or narrow and long rectangular corresponds to the knot of existing conventional equipment with horizontal line just in 45 degree of angles
Structure.Certainly, if occurring being more than or less than this angle in the market, and in order to be applied in the device of the invention, reach identical mesh
, it should be regarded as " being equal to " principle and effect, also belong to the protection scope of this patent.
It is opened up in the middle position of two short sides of two horizontal sides or narrow and long rectangular that are located at 14 parallelogram of gasket
Tie up pilot hole 14b.For " accurate " operation, improve steel wire bundling quality, will not deflection, open up pilot hole 14b, be both convenient for steel
Line, which is easily accessible, slides into gasket is packaged the pilot hole 14b of side center position, and subsequent will not move when shifts, more really
It protects and is packaged quality.
The pilot hole 14b that ties up is 5-12mm of aperture semi-circular hole or width 15-35mm, the rectangle of depth 5-15mm
Hole.Through experience and calculating, it is better that this range ties up effect.
The present invention is not limited to the above embodiments, on the basis of technical solution disclosed by the invention, the technology of this field
According to disclosed technology contents, some of which technical characteristic can be made personnel by not needing creative labor
Replacement and deformation, these replacements and deformation are within the scope of the invention.
Claims (10)
1. a kind of gasket of high speed wire bar baling press is put into mechanism, the baling press includes that compaction direction both ends back and forth move towards
Two pressure plates (2)；
Fixed on two opposite seal faces of the pressing plate (2) it is rounded have certain thickness anti-frustrate disk (25), the pressing plate
(2) there are four wire casings for tying up steel wire (18) together with anti-four diagonal angles for frustrating disk (25), wire casing (18) frustrates disk (25) for anti-
It is divided into the four fan-shaped plate of upper and lower, left and right；
It is characterized by:
In four diagonal angles of the pressing plate (2), conveying cylinder (16) and gasket volume (17) are set,
Gasket volume (17) be connected side by side by the gasket (14) of multi-quantity it is elongated around being rolled into a roll, monolithic gasket (14)
Wrapping winding direction is located at the two sides of gasket volume (17) expansion；
The gasket (14) that numerical-control motor driving conveying cylinder (16) rotating gasket volume (17) is unfolded in horizontal direction frustrates circle across anti-
Wire casing (18) position of the channel that disk (25) is conceded to pressing plate (2), the notch in wire casing (18) are arranged in the top of gasket (14)
Press strip (19)；
One of described conveying cylinder (16) selection the following two kinds structure:
First, conveying cylinder (16) is bonded pressing plate (2) surface pivots, clamping conveying is located at gasket volume (17) expansion between the two
Gasket (14)；
Second, conveying cylinder (16) is made of the drive roll and driven roller configured side by side, the gasket of clamping conveying between the two
Roll up the gasket (14) of (17) expansion.
2. a kind of gasket of high speed wire bar baling press is put into mechanism, the baling press includes that compaction direction both ends back and forth move towards
Two pressure plates (2)；
Fixed on two opposite seal faces of the pressing plate (2) it is rounded have certain thickness anti-frustrate disk (25), the pressing plate
(2) there are four wire casings for tying up steel wire (18) together with anti-four diagonal angles for frustrating disk (25), wire casing (18) frustrates disk (25) for anti-
It is divided into the four fan-shaped plate of upper and lower, left and right；
It is characterized by:
In four diagonal angles of the pressing plate (2), the continuous delivery device being made of gasket clamping unit and crosswise pushing unit is set
(17) are rolled up with gasket,
Gasket volume (17) be connected side by side by the gasket (14) of multi-quantity it is elongated around being rolled into a roll, monolithic gasket (14)
Wrapping winding direction is located at the two sides of gasket volume (17) expansion；By crosswise pushing after the gasket clamping unit holding shim (14)
Unit is back and forth by gasket (14) across preventing that frustrate the channel that disk (25) is conceded moves to wire casing (18) position of pressing plate (2), online
Press strip (19) are arranged in the top of gasket (14) in the notch position of slot (18).
3. the gasket placement mechanism of high speed wire bar baling press according to claim 2, it is characterised in that: the clamping unit
Structure are as follows:
Two strip plates, which intersect, constitutes X folder pair (26a), infall setting clamping axis (26f), and spring is arranged between the galianconism of intersection
(26e), the long-armed end of intersection are the clamping end of normally off, and the space of certain distance n is held between the two of intersection are long-armed,
Eccentric shaft (26b) is arranged in parallel by holding frame (26d) and clamping axis (26f) between this space, is configured on eccentric shaft (26b)
By the eccentric rotating plate (26g) of numerical-control motor (26c) driving rotation, eccentric rotating plate (26g) is greater than in the partial region height of rotation
Certain distance n, so that two long-armed clamping ends are opened；
The crosswise pushing unit is cylinder, oil cylinder or linear motor (26h).
4. the gasket knot that a kind of high speed wire bar baling press gasket for one of claim 1,2 or 3 is put into mechanism
Structure, it is characterised in that:
Gasket (14) parallelogram, adjacent pads (14) are connected with bevel edge, the inclined direction of bevel edge and the pressing plate
(2) wire casing (18) direction on is consistent, and sawtooth hole (14c) or line sample indentation are opened up between adjacent pads (14),
Alternatively, the gasket (14) is in narrow and long rectangular, adjacent pads (14) are connected with long side, long side and horizontal inclined angle,
Inclined direction is consistent with wire casing (18) direction on the pressing plate (2), and sawtooth hole (14c) or line are opened up between adjacent pads (14)
Sample indentation；
The gasket (14) is metal sheet.
5. gasket construction according to claim 4, it is characterised in that:
The gasket (14) is aluminium flake, copper sheet or steel disc.
6. gasket construction according to claim 4, it is characterised in that:
The gasket (14) is with a thickness of 0.1-1 millimeter.
7. gasket construction according to claim 4, it is characterised in that:
The steel disc that the gasket (14) is 0.2 millimeter of thickness.
8. gasket construction described in claim 4, it is characterised in that:
The bevel edge of gasket (14) parallelogram or the long side of narrow and long rectangular and horizontal line are in 45 degree of angles.
9. gasket construction according to claim 4, it is characterised in that:
Bundle is opened up in the middle position of two short sides of two horizontal sides or narrow and long rectangular that are located at the gasket (14) parallelogram
It pricks pilot hole (14b).
10. gasket construction according to claim 9, it is characterised in that:
Tie up pilot hole (14b) is 5-12mm of aperture semi-circular hole or width 15-35mm, the rectangular opening of depth 5-15mm.
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP19829885.3A EP3819222A4 (en) | 2018-07-06 | 2019-06-20 | Gasket placement mechanism for high speed wire rod baling machine and gasket structure |
| US17/258,166 US11912446B2 (en) | 2018-07-06 | 2019-06-20 | Gasket placement mechanism for high speed wire rod baling machine and gasket structure |
| KR1020207034688A KR102413392B1 (en) | 2018-07-06 | 2019-06-20 | Gasket Placement Mechanism and Gasket Structure of High Speed Wire Rod Packing Machine |
| PCT/CN2019/092160 WO2020007203A1 (en) | 2018-07-06 | 2019-06-20 | Gasket placement improvement mechanism for high-wire coil packing machine |
| PCT/CN2019/092161 WO2020007204A1 (en) | 2018-07-06 | 2019-06-20 | Gasket placement mechanism for high speed wire rod baling machine and gasket structure |
| JP2020567153A JP7331020B2 (en) | 2018-07-06 | 2019-06-20 | Gasket Placement Mechanism and Gasket Structure for High-speed Wire Wrapping Machine |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2018107369015 | 2018-07-06 | ||
| CN201810736901.5A CN108773540A (en) | 2018-07-06 | 2018-07-06 | A kind of gasket of high speed wire bar baling press is put into mechanism and gasket construction |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109795756A true CN109795756A (en) | 2019-05-24 |
| CN109795756B CN109795756B (en) | 2024-02-27 |
Family
ID=64029634
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810736901.5A Pending CN108773540A (en) | 2018-07-06 | 2018-07-06 | A kind of gasket of high speed wire bar baling press is put into mechanism and gasket construction |
| CN201811330178.7A Withdrawn CN109305426A (en) | 2018-07-06 | 2018-11-09 | A kind of gasket of high speed wire bar baling press is put into mechanism and gasket construction |
| CN201910249222.XA Active CN109795756B (en) | 2018-07-06 | 2019-03-29 | Gasket putting mechanism and gasket structure of high wire coil rod packer |
Family Applications Before (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810736901.5A Pending CN108773540A (en) | 2018-07-06 | 2018-07-06 | A kind of gasket of high speed wire bar baling press is put into mechanism and gasket construction |
| CN201811330178.7A Withdrawn CN109305426A (en) | 2018-07-06 | 2018-11-09 | A kind of gasket of high speed wire bar baling press is put into mechanism and gasket construction |
Country Status (1)
| Country | Link |
|---|---|
| CN (3) | CN108773540A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113978787A (en) * | 2021-12-01 | 2022-01-28 | 上海为隆节能环保技术有限公司 | Layering structure of gasket rolling channel of gasket placing machine of wire rod packing machine |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108773540A (en) * | 2018-07-06 | 2018-11-09 | 上海为隆节能环保技术有限公司 | A kind of gasket of high speed wire bar baling press is put into mechanism and gasket construction |
| CN113525754B (en) * | 2021-08-06 | 2023-03-07 | 曹县爱伦金属加工有限公司 | Packaging method of finishing coil pipe |
| CN114379833B (en) * | 2021-11-30 | 2022-11-29 | 无锡瑞进智能工程有限公司 | Gasket placing device for wire rod packing machine and using method thereof |
| CN115328052B (en) * | 2022-08-23 | 2024-05-28 | 阳春新钢铁有限责任公司 | System and method for shortening double-channel period of high-line packing area |
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- 2018-07-06 CN CN201810736901.5A patent/CN108773540A/en active Pending
- 2018-11-09 CN CN201811330178.7A patent/CN109305426A/en not_active Withdrawn
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| CN113978787B (en) * | 2021-12-01 | 2023-02-28 | 上海为隆节能环保技术有限公司 | Layering structure of gasket rolling channel of gasket placing machine of wire rod packing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109305426A (en) | 2019-02-05 |
| CN108773540A (en) | 2018-11-09 |
| CN109795756B (en) | 2024-02-27 |
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