CN109794476B - Intelligent water service pipeline inner wall cleaning equipment and cleaning method - Google Patents
Intelligent water service pipeline inner wall cleaning equipment and cleaning method Download PDFInfo
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- CN109794476B CN109794476B CN201910240473.1A CN201910240473A CN109794476B CN 109794476 B CN109794476 B CN 109794476B CN 201910240473 A CN201910240473 A CN 201910240473A CN 109794476 B CN109794476 B CN 109794476B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 93
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title abstract description 31
- 238000007790 scraping Methods 0.000 claims description 10
- 239000010813 municipal solid waste Substances 0.000 claims description 8
- 238000005202 decontamination Methods 0.000 claims description 6
- 230000003588 decontaminative effect Effects 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 11
- 230000007547 defect Effects 0.000 abstract description 3
- 239000010802 sludge Substances 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 230000032696 parturition Effects 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Abstract
The invention provides intelligent water service pipeline inner wall cleaning equipment and a cleaning method, and belongs to the technical field of cleaning. The technical proposal is as follows: the utility model provides an wisdom water affair pipeline inner wall equipment of decontaminating, includes the operation panel and sets up the mechanism of hugging closely and the mechanism of decontaminating on the operation panel, hugs closely the mechanism setting at the pipeline outer wall, and the mechanism of decontaminating sets up at the pipeline inner wall. The beneficial effects of the invention are as follows: the invention overcomes the defects of manual cleaning, saves the cost of manual operation, and overcomes the difficulty of rollover of the whole cleaning device in the open literature.
Description
Technical Field
The invention relates to the technical field of intelligent water affairs, in particular to a device and a method for cleaning the inner wall of an intelligent water affair pipeline.
Background
Currently, a new generation of information technology represented by the internet of things, cloud computing, big data and mobile internet promotes the construction of smart cities. Wherein "smart water affairs" is an important ring in the higher stages of the informatization development of the smart city following the digital city. At present, intelligent water affairs are through the running state of online monitoring equipment such as data acquisition appearance, wireless network, quality of water pressure gauge real-time perception city water supply and drainage system to adopt the organic integration water affair management department of visual mode and water supply and drainage facility, form "city water affair thing networking", and can in time analyze and handle the huge amount of water affair information, and make corresponding processing result auxiliary decision suggestion, manage the whole production of water affair system, management and service flow with more meticulous and dynamic mode, thereby reach the state of "wisdom".
However, current intelligent water service construction suffers from a number of problems. For example, a large amount of sludge can exist on the inner wall of a pipeline for conveying water and distributing water to a user in water supply engineering, and at present, the pipeline sludge cleaning on the market has defects in the operation process, so that the traditional pipeline inner wall sludge cleaning needs to be manually and largely detached and washed, and the problem of incomplete cleaning can not be caused due to the fact that the pipeline inner wall sludge cleaning cannot be purposefully cleaned according to the length of the pipeline.
In the prior art, although a robot specially aiming at cleaning sludge on the inner wall of a pipeline is arranged, as disclosed in Chinese patent application publication No. CN108867842A, the intelligent water service pipeline sludge cleaning robot comprises a robot main body arranged inside the pipeline, a bottom plate is fixed below the robot main body, universal self-locking wheels are arranged at four corners of the bottom plate, weighing weights are fixed on two sides below the bottom plate through hanging rings, in the published patent application, a KS02Y controller controls one end of a motor to drive a fixed block to rotate through a rotating shaft, namely a connecting rod drives a mud removing scraper and a hairbrush to rotate respectively to clean sludge on the inner wall of the pipeline. As is well known, the inner wall of the pipeline is arc-shaped, and in the moving process of the robot main body, the universal self-locking wheel is in point contact with the inner wall of the pipeline, so that even if a weight is loaded, the robot main body cannot be ensured to stably move in the pipeline. Under the unstable prerequisite of robot main part, rotate the connecting rod again and carry out the desilting to the pipeline inner wall and handle, because connecting rod circular motion, the centrifugal force of production can lead to the fact the whole of robot main part to turn on one's side.
Disclosure of Invention
The invention aims to provide a device and a method for cleaning the inner wall of intelligent water pipelines, which can prevent the intelligent water pipelines from rotating and can clean the inner wall of intelligent water pipelines with different lengths.
The invention is realized by the following measures: the utility model provides an wisdom water affair pipeline inner wall equipment of decontaminating, is in including operation panel and setting enclasping mechanism and the mechanism of decontaminating on the operation panel, enclasping mechanism sets up at the pipeline outer wall, the mechanism of decontaminating sets up at the pipeline inner wall.
The invention has the beneficial effects that: the invention overcomes the defects of manual cleaning, saves the cost of manual operation, and overcomes the difficulty of rollover of the whole cleaning device in the open literature.
Further, the operation panel includes the mesa that supports through the bearing seat, the mesa includes left end portion, right-hand member portion and intermediate part, the mesa is square, the left end portion is provided with first movable disk, be provided with the support of decontaminating on the first movable disk, the support of decontaminating with first movable disk vertical fixed connection, be provided with on the support of decontaminating the mechanism of decontaminating, the right-hand member portion is provided with the second movable disk, be provided with the pipeline baffle on the second movable disk, the pipeline baffle with distance between the mechanism of decontaminating is adjusted according to the length of pipeline, intermediate part is provided with control pipeline rotation hold tightly the mechanism.
The adoption of the method has the further beneficial effects that: the first movable disk and the second movable disk are matched for use, and the functions are as follows: can carry out the decontaminating to intelligent water service pipeline inner wall of different length, the pipeline roof plays the effect of location to the pipeline, can prevent because the effect of decontaminating mechanism makes the displacement around the pipeline produces, also can adjust the position of decontaminating mechanism according to the length of pipeline, accommodation is wide.
Further, the enclasping mechanism comprises a bottom plate, the bottom plate with mesa fixed connection, the bottom plate includes left side and right side, the left side is provided with first support, the right side is provided with the second support, all be provided with the perforation on the first support with the second support is provided with the lead screw in the perforation, lead screw both ends screw thread spiral reverse, the lead screw includes left end and right-hand member portion, left side end is provided with first movable block, be provided with in the first movable block with lead screw external screw corresponding internal screw thread, first movable block lateral surface is provided with link a, be provided with first staple bolt on the link a, the right side end is provided with the second movable block, be provided with in the second movable block with the internal screw thread that corresponds of lead screw external screw thread, the second movable block lateral surface is provided with link B, be provided with the second staple bolt on the link B, first staple bolt includes first tip A, second tip A and intermediate shaft B are provided with link B, the first end is provided with link a pair of intermediate shaft A, the link B is provided with the link B, the link B is provided with the tip is provided with, the link B is provided with the link B, the link B is provided with the tip, the link B is provided with the arc-shaped to be provided with, the link B is provided with the link B, and an output shaft of the motor is connected with the lead screw through a coupler.
The adoption of the method has the further beneficial effects that: the clamping mechanism is used for clamping the central position of the pipeline, so that the center of the pipeline is more stable, and the pipeline can be prevented from rotating. The screw rod driving moving block with opposite rotation directions is adopted to reversely move, screw rod transmission precision is high, the balancing weight is adopted to have two functions, and because the left hoop and the right hoop move in the direction, a small-range displacement in the vertical direction can be generated at the joint of the two hoops, the balancing weight can be arranged to effectively prevent the joint of the hoops from swinging left and right and swinging back and forth, and the central position of a pipeline can be effectively guaranteed to be clamped. The arc of the clamping block corresponds to the outer wall of the pipeline, so that the pipeline is clamped more firmly, and preferably, the clamping block can be made of rubber, so that the outer wall of the pipeline can be effectively protected while clamping, and the pipeline can be effectively prevented from being deformed due to extrusion.
Further, the mechanism of decontaminating includes the bottom plate of decontaminating, the roof of decontaminating and sets up the bottom plate of decontaminating with the telescopic machanism between the roof of decontaminating, be fixed with the portion of striking off on the roof of decontaminating, the roof of decontaminating passes through telescopic machanism for the bottom plate of decontaminating is flexible, control strike off the board and follow pipeline inner wall rectilinear movement.
The adoption of the method has the further beneficial effects that: the dirt cleaning mechanism can automatically stretch out and draw back, and the scraping plate is driven to move along the length direction of the pipeline through automatic stretching.
Further, the bottom plate of decontaminating includes the base plate of decontaminating and sets up the frame of base plate upper portion of decontaminating, the frame is the square structure of upper and lower open-ended that is enclosed by four sides, and one of them side outside is provided with spliced pole A, with the adjacent another side outside of side is provided with spliced pole B, be provided with electric putter hangers on the base plate of decontaminating.
The adoption of the method has the further beneficial effects that: the connecting columns are arranged on two adjacent side surfaces to provide positioning for the telescopic mechanism, and interference between the main folding part and the auxiliary folding part, between the main connecting rod pair and the auxiliary connecting rod pair, and between the main connecting rod part and the auxiliary connecting rod part can be prevented.
Further, the telescopic mechanism comprises a folding component and a connecting component;
the connecting assembly is of a square structure with an upper opening and a lower opening, the square structure is formed by surrounding four side surfaces, a small rotating shaft A is arranged outside one side surface of the connecting assembly corresponding to the connecting column A, the small rotating shaft A comprises an upper small rotating shaft A and a lower small rotating shaft A, a small gear meshed with each other is arranged on the upper small rotating shaft A and the lower small rotating shaft A, a small rotating shaft B is arranged outside the other side surface of the connecting assembly corresponding to the connecting column B, and the small rotating shaft B comprises an upper small rotating shaft B and a lower small rotating shaft B;
the folding assembly comprises a first folding part, a middle folding part and a top layer folding part;
the first folding part comprises a main folding part and an auxiliary folding part, the main folding part comprises a first connecting rod and a second connecting rod, one end of the first connecting rod is in pivot connection with the connecting column A, the other end of the first connecting rod is in pivot connection with one end of the second connecting rod, the other end of the second connecting rod is in pivot connection with the lower small rotating shaft A, the auxiliary folding part comprises a third connecting rod and a fourth connecting rod, one end of the third connecting rod is in pivot connection with the connecting column B, the other end of the third connecting rod is in pivot connection with one end of the fourth connecting rod, the other end of the fourth connecting rod is in pivot connection with the lower small rotating shaft B, and an electric push rod is arranged between the first connecting rod and the electric push rod hanging lug;
the middle folding part comprises a connecting assembly, a main connecting rod pair and an auxiliary connecting rod pair, wherein the main connecting rod pair comprises a connecting rod A and a connecting rod B, one end of the connecting rod A is in pivot connection with the upper small rotating shaft A, the other end of the connecting rod A is in pivot connection with the other end of the connecting rod B, the other end of the connecting rod B is in pivot connection with the lower small rotating shaft A, the auxiliary connecting rod pair comprises a connecting rod C and a connecting rod D, one end of the connecting rod C is in pivot connection with the upper small rotating shaft B, the other end of the connecting rod C is in pivot connection with the other end of the connecting rod D, and the other end of the connecting rod D is in pivot connection with the lower small rotating shaft B;
the top layer folding part comprises a dirt-cleaning top plate, a connecting assembly, a main connecting rod part and an auxiliary connecting rod part, a connecting column C corresponding to the connecting column A is arranged on the outer side of one side surface of the dirt-cleaning top plate, a connecting column D is arranged on the other side surface adjacent to the side surface, the connecting column D corresponds to the connecting column B, the main connecting rod part comprises a fifth connecting rod and a sixth connecting rod, one end of the fifth connecting rod is in pivot connection with the upper small rotating shaft A, the other end of the fifth connecting rod is in pivot connection with one end of the sixth connecting rod, the other end of the sixth connecting rod is in pivot connection with the connecting column C, the auxiliary connecting rod part comprises a seventh connecting rod and an eighth connecting rod, one end of the seventh connecting rod is in pivot connection with the upper small rotating shaft B, the other end of the seventh connecting rod is in pivot connection with one end of the eighth connecting rod, and the other end of the eighth connecting rod is in pivot connection with the connecting column D.
The adoption of the method has the further beneficial effects that: the electric push rod provides power support for the movement of the whole telescopic mechanism, wherein the mutually meshed pinions mainly play a role in transmission.
Further, the first moving disc comprises a tongue portion and a side lug portion, a straight notch B is formed in the tongue portion, the straight notch B corresponds to a through hole B in the table top, and a bolt is arranged in the straight notch B and the through hole B.
The adoption of the method has the further beneficial effects that: can adapt to pipelines with different lengths.
Further, the trash cleaning support is arranged on the tongue portion of the first movable disc.
The adoption of the method has the further beneficial effects that: the tongue of movable disk is located the mesa of operation panel, can effectually prevent that the device of decontaminating from giving birth to and turning on one's side further, the side ear portion is provided with straight notch C, be provided with vacuum chuck in the straight notch C.
The adoption of the method has the further beneficial effects that: the vacuum chuck can play the role of auxiliary support and can also prevent the operation table from generating front-back or left-right displacement.
Further, the bearing seat comprises an upper bearing seat and a lower bearing seat, the upper bearing seat is fixedly connected with the bottom of the table top, a through hole A is formed in the upper bearing seat, and a straight slot A corresponding to the through hole A is formed in the lower bearing seat.
The adoption of the method has the further beneficial effects that: the height of the table top of the operating table can be adjusted according to actual needs.
A method for cleaning the inner wall of the intelligent water service pipeline by using the intelligent water service pipeline cleaning equipment comprises the following steps:
step one: measuring the length L of the pipeline;
step two: placing the pipeline on the enclasping mechanism (3) to enable the enclasping mechanism (3) to clamp the central position of the pipeline;
step three: -adjusting the second mobile disc (14) so that the duct shutter (15) is in contact with one end face of the duct;
step four: adjusting the first mobile disc (12) according to the length L of the pipeline, and adjusting the distance between the first mobile disc (12) and the second mobile disc (14);
step five: the dirt cleaning mechanism (3) is aligned to the inner wall of the pipeline, and the scraping plate (34) is controlled to linearly move along the inner wall of the pipeline through the telescopic mechanism (33).
The method for cleaning the pipeline can prevent the pipeline from rotating during cleaning, and can solve the problem of cleaning the inner walls of the pipelines with different lengths.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the operation table.
Fig. 3 is a schematic view of the structure of the clasping mechanism on the console.
Fig. 4 is a schematic structural view of the clasping mechanism.
Fig. 5 is a schematic view of the structure of the cleaning mechanism on the operation table.
Fig. 6 is a schematic structural view of the decontamination mechanism when contracted.
Fig. 7 is a schematic view of the structure of the cleaning mechanism when extended.
Fig. 8 is a schematic structural view of the dirt cleaning base plate.
Wherein, the reference numerals are as follows: 1. an operation table; 11. a table top; 12. a first movable tray; 13. a cleaning bracket; 14. a second movable tray; 15. a conduit baffle; 16. a bearing seat; 161. an upper bearing seat; 162. a lower bearing seat; 17. a vacuum chuck; 2. a clasping mechanism; 21. a bottom plate; 22. a first bracket; 23. a second bracket; 24. a screw rod; 25. a first moving block; 26. the first hoop; 27. a second moving block; 28. the second hoop; 29. a first tightening block; 210. a second tightening block; 211. balancing weight; 212. a motor; 3. a cleaning mechanism; 31. a dirt cleaning bottom plate; 311. cleaning the substrate; 312. a frame; 32. a top plate for cleaning; 33. a telescoping mechanism; 331. a folding assembly; 332. a connection assembly; 333. a pinion gear; 3311. a first folding portion; 3312. a middle folding part; 3313. a top layer fold; 334. an electric push rod; 34. and a scraping part.
Detailed Description
In order to clearly illustrate the technical characteristics of the scheme, the scheme is explained below through a specific embodiment.
Aiming at the problems that the pertinence of manually cleaning a pipeline is not strong, the working efficiency is low and the whole cleaning device in the open literature is easy to turn on one's side in the prior art, the invention provides a method for cleaning the inner wall of an intelligent water service pipeline, which is different from the traditional cleaning method, and the inventor finally obtains intelligent water service pipeline inner wall cleaning equipment through continuous verification under the thought of the method.
As shown in fig. 1, the invention relates to intelligent water service pipeline inner wall cleaning equipment, which comprises an operation table 1, a holding mechanism 2 and a cleaning mechanism 3, wherein the holding mechanism 2 and the cleaning mechanism 3 are arranged on the operation table 1, the holding mechanism 2 is arranged on the pipeline outer wall, and the cleaning mechanism 3 is arranged on the pipeline inner wall.
As shown in fig. 1 and 2: the operation panel 1 includes mesa 11 that supports through bearing seat 16, mesa 11 includes left end portion, right-hand member portion and intermediate part, mesa 11 is square, the left end portion is provided with first movable disk 12, be provided with the support 13 that decontaminates on the first movable disk 12, the support 13 that decontaminates is provided with the mechanism 3 that decontaminates on the support 13 that decontaminates with first movable disk 12 vertical fixed connection, the right-hand member portion is provided with the second movable disk 14, be provided with pipeline baffle 15 on the second movable disk 14, distance between pipeline baffle 15 and the mechanism 3 that decontaminates is adjusted according to the length of pipeline, the intermediate part is provided with the rotatory enclasping mechanism 2 of control pipeline.
The bearing seat 16 comprises an upper bearing seat 161 and a lower bearing seat 162, the upper bearing seat 161 is fixedly connected with the bottom of the table top 11, a through hole A is arranged on the upper bearing seat 161, and a straight slot A corresponding to the through hole A is arranged on the lower bearing seat 162.
The first movable disk 12 comprises a tongue portion and a side lug portion, a straight slot opening B is formed in the tongue portion, the straight slot opening B corresponds to a through hole B in the table top 11, and bolts are arranged in the straight slot opening B and the through hole B.
The cleaning bracket 13 is provided at the tongue of the first moving plate 12.
The side lug part is provided with a straight slot opening C, and a vacuum chuck 17 is arranged in the straight slot opening C.
Operating principle of the operating table: the bearing seat 16 is divided into an upper bearing seat 161 and a lower bearing seat 162, the upper bearing seat 161 is fixedly connected with the bottom of the table top 11, a plurality of rows of through holes A are formed in the upper bearing seat 161, and a straight notch is formed in the lower bearing seat 162, so that when the straight notch is matched with different through holes A for use, the height of the whole operation table can be adjusted, bolt holes in different positions are formed in the table top 11, the first movable disc 12 can move left and right along the table top 11 through the bolt holes in different positions, and the second movable disc 14 can move left and right along the table top 11.
As shown in fig. 1, 3 and 4, the enclasping mechanism 2 comprises a bottom plate 21, the bottom plate 21 is fixedly connected with a table top 11, the bottom plate 21 comprises a left side and a right side, a first support 22 is arranged on the left side, a second support 23 is arranged on the right side, through holes are formed in the first support 22 and the second support 23, a screw 24 is arranged in each through hole, threads at two ends of the screw 24 rotate oppositely, the screw 24 comprises a left end part and a right end part, the left end part is provided with a first moving block 25, an internal thread corresponding to the external thread of the screw 24 is arranged in the first moving block 25, a hanging shaft A is arranged on the outer side surface of the first moving block 25, a first hoop 26 is arranged on the hanging shaft A, a second moving block 27 is arranged on the right end part, an internal thread corresponding to the external thread of the screw 24 is arranged in the second moving block 27, a hanging shaft B is arranged on the outer side surface of the second moving block 27, the second hoop 28 is arranged on the hanging shaft B, the first hoop 26 comprises a first end A, a second end A and a middle end A, the first end A is provided with a hanging shaft through hole A, the hanging shaft through hole A is arranged on the hanging shaft A, the middle end A is provided with a first tightening block 29, the first tightening block 29 is arc-shaped, the second end A is provided with a circular ring A, the second hoop 28 comprises a first end B, a second end B and a middle end B, the first end B is provided with a hanging shaft through hole B, the hanging shaft through hole B is arranged on the hanging shaft B, the middle end B is provided with a second tightening block 210, the second tightening block 210 is arc-shaped, the second end B is provided with a circular ring B, the circular ring B is combined with the circular ring A, the joint is provided with a balancing weight 211, the right end of the lead screw 24 is provided with a motor 212, and an output shaft of the motor 212 is connected with the lead screw 24 through a coupler.
The working principle of the enclasping mechanism 2 is as follows: starting the motor 212, taking the motor 212 forward rotating to hold the pipeline as an example, the motor 212 forward rotating to drive the screw rod 24 to rotate, and as the screw threads at the two ends of the screw rod 24 rotate in opposite directions, the distance between the first moving block 25 and the second moving block 27 becomes smaller, the distance between the first end A of the first anchor ear 26 and the first end B of the second anchor ear 28 becomes smaller, the balancing weight 211 moves downwards, and finally the first clamping block 29 and the second clamping block 210 are driven to hold the outer wall of the pipeline. The first moving block 25 and the second moving block 27 in the holding mechanism are arranged on the same screw 24, so that the first anchor ear 26 and the second anchor ear 28 move simultaneously, and the first clamping block 29 and the second clamping block 210 clamp the pipeline forcibly simultaneously, so that the pipeline is prevented from rotating.
As shown in fig. 1, 5-8: the cleaning mechanism 3 comprises a cleaning bottom plate 31, a cleaning top plate 32 and a telescopic mechanism 33 arranged between the cleaning bottom plate 31 and the cleaning top plate 32, a scraping part 34 is fixed on the cleaning top plate 32, the cleaning top plate 32 stretches and contracts relative to the cleaning bottom plate 31 through the telescopic mechanism 33, and the scraping plate 34 is controlled to linearly move along the inner wall of the pipeline.
The cleaning base plate 31 comprises a cleaning base plate 311 and a frame 312 arranged on the upper portion of the cleaning base plate 311, wherein the frame 312 is of a square structure which is surrounded by four side faces and is provided with an upper opening and a lower opening, one side face is externally provided with a connecting column A, the other side face adjacent to the side face is externally provided with a connecting column B, and the cleaning base plate 311 is provided with an electric push rod hanging lug.
The telescopic mechanism 33 comprises a folding component 331 and a connecting component 332;
the connecting component 332 is a square structure with upper and lower openings and is surrounded by four side surfaces, a small rotating shaft A is arranged outside one side surface of the connecting component 332 corresponding to the connecting column A, the small rotating shaft A comprises an upper small rotating shaft A and a lower small rotating shaft A, a small gear 333 meshed with each other is arranged on the upper small rotating shaft A and the lower small rotating shaft A, a small rotating shaft B is arranged outside the other side surface of the connecting component 332 corresponding to the connecting column B, and the small rotating shaft B comprises an upper small rotating shaft B and a lower small rotating shaft B;
the folding assembly 331 includes a first fold 3311, a middle fold 3312, and a top fold 3313;
the first folding part 3311 comprises a main folding part and an auxiliary folding part, the main folding part comprises a first connecting rod and a second connecting rod, one end of the first connecting rod is in pivot connection with the connecting column A, the other end of the first connecting rod is in pivot connection with one end of the second connecting rod, the other end of the second connecting rod is in pivot connection with the lower small rotating shaft A, the auxiliary folding part comprises a third connecting rod and a fourth connecting rod, one end of the third connecting rod is in pivot connection with the connecting column B, the other end of the third connecting rod is in pivot connection with one end of the fourth connecting rod, the other end of the fourth connecting rod is in pivot connection with the lower small rotating shaft B, and an electric push rod 334 is arranged between the first connecting rod and an electric push rod hanging lug;
the middle folding part 3312 comprises a connecting component 332, a main connecting rod pair and an auxiliary connecting rod pair, wherein the main connecting rod pair comprises a connecting rod A and a connecting rod B, one end of the connecting rod A is in pivot connection with the upper small rotating shaft A, the other end of the connecting rod A is in pivot connection with the other end of the connecting rod B, the other end of the connecting rod B is in pivot connection with the lower small rotating shaft A, the auxiliary connecting rod pair comprises a connecting rod C and a connecting rod D, one end of the connecting rod C is in pivot connection with the upper small rotating shaft B, the other end of the connecting rod C is in pivot connection with the other end of the connecting rod D, and the other end of the connecting rod D is in pivot connection with the lower small rotating shaft B;
the top-layer folding part 3313 includes a top-layer cleaning plate 32, a connecting assembly 332, a main connecting rod part and an auxiliary connecting rod part, a connecting column C corresponding to the connecting column A is arranged on the outer side of one side surface of the top-layer cleaning plate 32, a connecting column D corresponding to the connecting column B is arranged on the other side surface adjacent to the side surface, the main connecting rod part includes a fifth connecting rod and a sixth connecting rod, one end of the fifth connecting rod is in pivot connection with an upper small pivot A, the other end of the fifth connecting rod is in pivot connection with one end of the sixth connecting rod, the other end of the sixth connecting rod is in pivot connection with the connecting column C, the auxiliary connecting rod part includes a seventh connecting rod and an eighth connecting rod, one end of the seventh connecting rod is in pivot connection with the upper small pivot B, the other end of the eighth connecting rod is in pivot connection with one end of the eighth connecting rod, and the other end of the eighth connecting rod is in pivot connection with the connecting column D.
A method for cleaning the inner wall of intelligent water service pipeline by utilizing the device comprises the following steps:
step one: measuring the length L of the pipeline;
step two: placing the pipeline on the enclasping mechanism 3, so that the enclasping mechanism 3 clamps the central position of the pipeline;
the method for placing the pipeline on the enclasping mechanism 3 comprises the following steps: according to the measured length L of the pipeline, the central position of the pipeline is found out and marked, the pipeline is lifted, the marked position of the central position of the pipeline is placed at the first clamping block 29 and the second clamping block 210 in the enclasping mechanism 3, the motor 212 is started to drive the screw 24 to rotate, the motor 212 is firstly set to rotate forward due to the opposite screw threads at the two ends of the screw 24, whether the first moving block 25 and the second moving block 27 move in opposite directions or back directions is tested, and when the movement is measured, the marked position of the central position of the pipeline is clamped when the first moving block 25 and the second moving block 27 are mutually close to each other, and the motor 212 is closed.
Step three: adjusting the second moving disc 14 so that the duct shutter 15 is in contact with one end face of the duct;
wherein, the method for adjusting the second movable disk 14 on the operation table 1 and the contact between the pipeline baffle 15 on the second movable disk 14 and one end surface of the pipeline is specifically as follows: and unscrewing bolts in the straight slot opening B and the through hole B of the tongue of the second movable disk 14, pushing the second movable disk 14 to enable a pipeline top plate 15 on the second movable disk 14 to prop against the end surface of one end of the pipeline, searching for the other through hole B, and screwing bolts in the straight slot opening B and the other through hole B to realize positioning of the second movable disk 14.
Step four: adjusting the first moving disc 12 according to the length L of the pipeline, and adjusting the distance between the first moving disc 12 and the second moving disc 14;
the first moving disc 12 on the operating platform 1 is adjusted, the trash removal support 13 on the first moving disc 12 is adjusted, the trash removal mechanism 3 is aligned to the cavity of the inner wall of the pipeline, the bolt in the straight notch B and the through hole B of the tongue of the first moving disc 12 is unscrewed, the first moving disc 12 is pushed, the trash removal mechanism 3 on the first moving disc 12 is in a contracted state, the scraping part 34 just contacts the inner wall of the pipeline at the end face to find the other through hole B, and the bolt is screwed in the straight notch B and the other through hole B, so that the positioning of the first moving disc 12 is realized.
Step five: the dirt cleaning mechanism 3 is aligned with the inner wall of the pipeline, and the scraping plate 34 is controlled to linearly move along the inner wall of the pipeline through the telescopic mechanism 33.
Including the telescoping of the first fold 3311, which drives the telescoping of the middle fold 3312 and ultimately the top fold 3313.
The method for stretching the first folding part specifically comprises the following steps: taking the starting position of the whole telescopic mechanism as a scaling state as an example, the extension method of the first folding part starts an electric push rod, a piston rod of the electric push rod drives a first connecting rod of the main folding part to vertically move in the same plane, a second connecting rod is connected with a pivot of the first connecting rod and also vertically moves, and a third connecting rod and a fourth connecting rod of the auxiliary folding part vertically move under the driving of the main folding part to drive a connecting component at the lowest layer to be far away from the sewage cleaning bottom plate; the method for scaling the first folding part comprises the steps of reversely rotating a motor in the electric push rod to enable the electric push rod to shrink, enabling a first connecting rod of the main folding part to be changed into a horizontal state from a vertical state, enabling a second connecting rod to be also changed into the horizontal state under the driving of the first connecting rod, enabling a third connecting rod and a fourth connecting rod of the auxiliary folding part to be also changed into the horizontal state under the driving of the main folding part, and enabling a connecting assembly at the lowest layer to be driven to be close to a dirt cleaning bottom plate.
The expansion and contraction method of the middle folding part specifically comprises the following steps: according to the method for extending the middle folding part, when the connecting component at the lowest end moves in the direction away from the dirt-cleaning bottom plate, the second connecting rod of the first folding part drives the lower small rotating shaft A to rotate, and as the lower small rotating shaft A and the upper small rotating shaft A are respectively provided with a pinion meshed with each other, the connecting rod A in the main connecting pair is changed into a vertical state from a horizontal state through the transmission effect of the gear set, the connecting rod B drives the connecting component at the upper layer to be far away from the dirt-cleaning bottom plate, and the connecting rod C and the connecting rod D in the auxiliary connecting pair are also changed into a vertical state from the horizontal state under the effect of the main connecting pair, so that the extension of the middle folding part is realized. When the electric pushing and shrinking are carried out, the connecting rod A and the connecting rod B are changed into a horizontal state from a vertical state through the transmission function of the gear set, and the connecting rod C and the connecting rod D are also changed into a horizontal state from the vertical state, so that the shrinkage of the middle folding part is realized.
The telescoping method of the top layer folding part comprises the following steps: according to the method for stretching the top-layer folding part, when the connecting assembly at the lowest end moves in the direction away from the dirt-cleaning bottom plate, due to the gear transmission effect of the middle folding part, the fifth connecting rod and the sixth connecting rod of the main connecting rod part are changed into a vertical state from a horizontal state, the dirt-cleaning top plate is driven to move in the direction away from the dirt-cleaning bottom plate, and the seventh connecting rod and the eighth connecting rod of the auxiliary connecting rod part are changed into a vertical state from the horizontal state under the driving of the main connecting rod part, so that the stretching of the top-layer folding part is realized. When the electric push rod contracts, the fifth connecting rod and the sixth connecting rod are changed into a horizontal state from a vertical state, and the seventh connecting rod and the eighth connecting rod are also changed into a horizontal state from the vertical state, so that the contraction of the top-layer folding part is realized.
The technical features of the present invention that are not described in the present invention may be implemented by or using the prior art, and are not described in detail herein, but the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, but is also intended to be within the scope of the present invention by those skilled in the art.
Claims (4)
1. The intelligent water service pipeline inner wall cleaning equipment is characterized by comprising an operation table (1), a holding mechanism (2) and a cleaning mechanism (3), wherein the holding mechanism (2) and the cleaning mechanism (3) are arranged on the operation table (1), the holding mechanism (2) is arranged on the pipeline outer wall, and the cleaning mechanism (3) is arranged on the pipeline inner wall;
the operation table (1) comprises a table top (11) supported by a bearing seat (16), the bearing seat comprises an upper bearing seat and a lower bearing seat, the upper bearing seat is fixedly connected with the bottom of the table top, a through hole A is formed in the upper bearing seat, a straight slot A corresponding to the through hole A is formed in the lower bearing seat, the table top (11) comprises a left end portion, a right end portion and a middle portion, the table top (11) is square, the left end portion is provided with a first movable disk (12), a cleaning support (13) is arranged on the first movable disk (12), the cleaning support (13) is fixedly connected with the first movable disk (12) vertically, a cleaning mechanism (3) is arranged on the cleaning support (13), a second movable disk (14) is arranged at the right end portion of the table top (11), a pipeline baffle (15) is arranged on the second movable disk, and the pipeline baffle (15) and the pipeline (3) are tightly held by a rotary distance adjusting mechanism (2) according to the length of the pipeline (3);
the enclasping mechanism (2) comprises a bottom plate (21), the bottom plate (21) is fixedly connected with the table top (11), the bottom plate (21) comprises a left side and a right side, the left side of the bottom plate (21) is provided with a first support (22), the right side of the bottom plate (21) is provided with a second support (23), the first support (22) and the second support (23) are provided with perforations, a lead screw (24) is arranged in the perforations, threads at two ends of the lead screw (24) are opposite in rotation direction, the lead screw (24) comprises a left end part and a right end part, the left end part is provided with a first moving block (25), an inner thread corresponding to the outer thread of the lead screw (24) is arranged in the first moving block (25), the outer side surface of the first moving block (25) is provided with a hanging shaft A, the right end part is provided with a second moving block (27), the second moving block (27) is internally provided with a through hole corresponding to the second hanging shaft A, the second end part (24) is provided with a middle shaft A, the middle shaft A is provided with a middle shaft B (28), the first clamping block (29) is arc-shaped, the second end part A is provided with a circular ring A, the second hoop (28) comprises a first end part B, a second end part B and a middle end part B, the first end part B is provided with a hanging shaft through hole B, the hanging shaft through hole B is arranged on the hanging shaft B, the middle end part B is provided with a second clamping block (210), the second clamping block (210) is arc-shaped, the second end part B is provided with a circular ring B, the circular ring B is combined with the circular ring A of the second end part A, a balancing weight (211) is arranged at the combining position, the right end part of the screw (24) is provided with a motor (212), and an output shaft of the motor (212) is connected with the screw (24) through a coupling; the cleaning mechanism (3) comprises a cleaning bottom plate (31), a cleaning top plate (32) and a telescopic mechanism (33) arranged between the cleaning bottom plate (31) and the cleaning top plate (32), a scraping part (34) is fixed on the cleaning top plate (32), and the cleaning top plate (32) stretches and contracts relative to the cleaning bottom plate (31) through the telescopic mechanism (33) to control the scraping part (34) to linearly move along the inner wall of the pipeline;
the trash cleaning base plate (31) comprises a trash cleaning base plate (311) and a frame (312) arranged on the upper portion of the trash cleaning base plate (311), the frame (312) is of a square structure with an upper opening and a lower opening and is formed by surrounding four side faces, a connecting column A is arranged outside one side face, a connecting column B is arranged outside the other side face adjacent to the one side face, and an electric push rod hanging lug is arranged on the trash cleaning base plate (311);
the telescopic mechanism (33) comprises a folding component (331) and a connecting component (332);
the connecting component (332) is of a square structure with an upper opening and a lower opening, the square structure is surrounded by four side surfaces, a small rotating shaft A is arranged outside one side surface of the connecting component (332) corresponding to the connecting column A, the small rotating shaft A comprises an upper small rotating shaft A and a lower small rotating shaft A, a pinion (333) meshed with each other is arranged on the upper small rotating shaft A and the lower small rotating shaft A, a small rotating shaft B is arranged outside the other side surface of the connecting component (332) corresponding to the connecting column B, and the small rotating shaft B comprises an upper small rotating shaft B and a lower small rotating shaft B; the folding assembly (331) includes a first fold (3311), a middle fold (3312), and a top fold (3313);
the first folding part (3311) comprises a main folding part and an auxiliary folding part, the main folding part comprises a first connecting rod and a second connecting rod, one end of the first connecting rod is in pivot connection with the connecting column A, the other end of the first connecting rod is in pivot connection with one end of the second connecting rod, the other end of the second connecting rod is in pivot connection with the lower small rotating shaft A, the auxiliary folding part comprises a third connecting rod and a fourth connecting rod, one end of the third connecting rod is in pivot connection with the connecting column B, the other end of the third connecting rod is in pivot connection with one end of the fourth connecting rod, the other end of the fourth connecting rod is in pivot connection with the lower small rotating shaft B, and an electric push rod (334) is arranged between the first connecting rod and the electric push rod hanging lug;
the middle folding part (3312) comprises the connecting component (332), a main connecting rod pair and an auxiliary connecting rod pair, wherein the main connecting rod pair comprises a connecting rod A and a connecting rod B, one end of the connecting rod A is in pivot connection with the upper small rotating shaft A, the other end of the connecting rod A is in pivot connection with the other end of the connecting rod B, the other end of the connecting rod B is in pivot connection with the lower small rotating shaft A, the auxiliary connecting rod pair comprises a connecting rod C and a connecting rod D, one end of the connecting rod C is in pivot connection with the upper small rotating shaft B, the other end of the connecting rod C is in pivot connection with the other end of the connecting rod D, and the other end of the connecting rod D is in pivot connection with the lower small rotating shaft B;
the top layer folding part (3313) comprises a cleaning top plate (32), a connecting assembly (332), a main connecting rod part and an auxiliary connecting rod part, wherein a connecting column C corresponding to the connecting column A is arranged on the outer side of one side surface of the cleaning top plate (32), a connecting column D is arranged on the other side surface adjacent to the side surface, the connecting column D corresponds to the connecting column B, the main connecting rod part comprises a fifth connecting rod and a sixth connecting rod, one end of the fifth connecting rod is pivotally connected with the upper small rotating shaft A, the other end of the fifth connecting rod is pivotally connected with one end of the sixth connecting rod, the other end of the sixth connecting rod is pivotally connected with the connecting column C, the auxiliary connecting rod part comprises a seventh connecting rod and an eighth connecting rod, one end of the seventh connecting rod is pivotally connected with the upper small rotating shaft B, the other end of the eighth connecting rod is pivotally connected with one end of the eighth connecting rod, and the other end of the eighth connecting rod is pivotally connected with the connecting column D.
2. The intelligent water service pipeline inner wall decontamination apparatus according to claim 1, wherein the first movable disk (12) comprises a tongue and a side ear, a straight slot B is provided on the tongue, the straight slot B corresponds to a through hole B on the table top (11), and bolts are provided in the straight slot B and the through hole B.
3. The intelligent water service pipeline inner wall decontamination apparatus according to claim 2, characterized in that the decontamination bracket (13) is arranged at the tongue of the first movable disk (12).
4. A decontamination method using the intelligent water service pipeline inner wall decontamination apparatus of claim 3, comprising the steps of:
step one: measuring the length L of the pipeline;
step two: placing the pipeline on the enclasping mechanism (2) to enable the enclasping mechanism (2) to clamp the central position of the pipeline;
step three: -adjusting the second mobile disc (14) so that the duct shutter (15) is in contact with one end face of the duct;
step four: adjusting the first mobile disc (12) according to the length L of the pipeline, and adjusting the distance between the first mobile disc (12) and the second mobile disc (14);
step five: the dirt cleaning mechanism (3) is aligned to the inner wall of the pipeline, and the scraping part (34) is controlled to linearly move along the inner wall of the pipeline through the telescopic mechanism (33).
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CN111299265A (en) * | 2020-02-25 | 2020-06-19 | 丽水市盛裕机械制造有限公司 | Cleaning device for machining tubular workpiece |
CN111412205B (en) * | 2020-04-07 | 2021-06-08 | 中国船舶科学研究中心(中国船舶重工集团公司第七0二研究所) | Band-type brake mechanism for removable saddle of deep sea carrying platform |
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