CN109778576A - Produce the series connection unit installation of the above wirerope of major diameter 220mm - Google Patents
Produce the series connection unit installation of the above wirerope of major diameter 220mm Download PDFInfo
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- CN109778576A CN109778576A CN201910186843.8A CN201910186843A CN109778576A CN 109778576 A CN109778576 A CN 109778576A CN 201910186843 A CN201910186843 A CN 201910186843A CN 109778576 A CN109778576 A CN 109778576A
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- basket support
- gear box
- case apparatus
- host
- basket
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Abstract
Produce the series connection unit installation of the above wirerope of major diameter 220mm, it include: the first basket support, second basket support assembly, host system for turning over, main drive, shaft transmission system, gear reduction box part, metering system, traction device, oiling station, take-up；First basket support: actinobacillus device, main-gear box cover, the first host basket support, closes rope device, straightener at wire passing device；Second basket support: main-gear box, the second basket support host, the second basket support close rope device, straightener, sizing tool, pressing device；Bevel gear box device, commutation case apparatus, shaft device, be transmitted to the first, second basket support respectively, the bevel gear box device of the second basket support, commutation case apparatus, shaft device it is identical as the device of the first basket support；Front end is connect by bevel gear box device, commutation case apparatus with the first host basket support, and ground shaft device rear end and power main motor, the bar shaped of the second basket support are slowed down slows down away from case apparatus, steering to device assembly connection to case apparatus, double reduction case apparatus, low bank between fields.
Description
Technical field
The present invention relates to steel wire rope production equipment, belong to metal product processing industry technical field, more particularly to production is greatly
The series connection unit installation of the above wirerope of diameter 220mm.
Background technique
Since the market of wirerope application market is continually developed, quality specification is continuously increased, and diameter is also to major diameter direction
Development.The main applications product such as ocean, harbour, harbour gradually increases.Existing equipment can only produce φ 114mm sub-thread below
Rope, φ 130mm sealing cord below, are not able to satisfy needed for market.To develop domestic and international market, meet the city diameter phi 220mm
The needs of field,
Research of technique is carried out, the strength of troop is designed using company with hidden danger, my unit organization technical staff in view of the foregoing drawbacks,
The series connection unit an of largest domestic is manufactured using designed, designed, processing, installation etc., company determines design 36/800+48/
800 series connection unit, which, which mainly produces product, has products, the diameters such as big specification single cord, sealing cord, multilayer strand to reach
φ 220mm or more.The investment of the equipment efficiently solves company's production capacity, has filled up the market vacancy.The type is in metal
Corresponding technological borrowing scheme is not found in product processing industry, has no that public media there are identical technology contents to report.
Summary of the invention
The purpose of the present invention is to solve the needs of Large-diameter Steel cord needed for harbour, harbour, mine etc., be conducive to mention
High handling ability, handling service life improve productivity, substitution import etc..Need the equipment of a set of production Large-diameter Steel cord.
The present invention provides a kind of major diameter Wire Rope Production cascade machine group appliance arrangement, which specifically includes that 36/
800 basket supports, 42/800 basket support assembly, host system for turning over, main drive, shaft transmission system, gear reduction box part, meter
Rice system, traction device, oiling station, take-up etc..
The structure composition of present device device are as follows: the structure of the first basket support and leading portion includes: in the present invention, unwrapping wire dress
It sets, wire passing device, main-gear box cover, the first host basket support, close rope device, straightener；The structure composition in the second basket support and middle section
Include:
Second basket support main-gear box, the second basket support host, the second basket support close rope device, straightener, sizing tool, pressing device.
Meter-measuring device, traction device, support roller device, device for soaking oil, bus cable device, take-up；Bevel gear box device changes
To case apparatus, shaft device (the first, second basket support being transmitted to respectively, so middle section province is about).Main motor (power source), bar shaped are slowed down
Slow down to case apparatus, double reduction case apparatus, low bank between fields away from case apparatus, steering to device.
At the I-beam wheel that will spool steel wire totally 78, it is attached separately on 78 frames of the board, according to the knot of wirerope
Structure and technique requirement, select suitable low bank between fields away from equipment revolving speed, using clicks driving, starting device carries out operating production,
Suitable surface lubrication rouge is selected to carry out carrying out steel wire oil spout or oiling, rice as defined in setting is long, selects matched take-up work
Character wheel is produced, and should be detected in due course to parameters in production process, until cutting off steel cable to regulation meter Chang Hou, is pricked
Head packaging enters area to be checked.It is put in storage wait deliver.
Beneficial effect using the above scheme is:
Structure is complicated for the series connection unit of the present invention production above wirerope of major diameter 220mm, and drive path is longer, transmission accuracy
Height, load are evenly distributed, and equipment performance is preferable, and production capacity is strong, the big φ 4800mm of Receiving wire wheel diameter, and production capacity is big
200 tons, product quality produced is excellent, intensity is high, diameter is big, is used to national Larger Engineering Projects and Code in Hazardous Special Locations, product
With the stronger market competitiveness, market satisfaction is higher.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the first basket support and leading portion in the present invention.
In Fig. 1: 1- actinobacillus device, 2- wire passing device, 3- main-gear box cover, the first host of 4- basket support, 5- close rope device, 6-
Straightener.
Fig. 2 is the second basket support and the structural schematic diagram in middle section in type of the present invention.
In Fig. 2: the second basket support of 7- main-gear box, the second basket support of 8- host, the second basket support of 9- close rope device, 10- straightener,
11- sizing tool, 12- pressing device.
Fig. 3 is complete machine back segment schematic diagram in the present invention.
In Fig. 3: 13- meter-measuring device, 14- traction device, 15- support roller device, 16- device for soaking oil, 17- bus cable device, 18-
Take-up.
Fig. 4 is host running part leading portion schematic diagram in type of the present invention.
In Fig. 4: shaft device (is transmitted to the first, second basket respectively with commutating case apparatus, 21- by 19- bevel gear box device, 20-
Frame, thus the 22 of middle section, 23,24 provinces about).
Fig. 5 is host running part back segment schematic diagram in the present invention.
In Fig. 5: 25- main motor (power source), 26- bar shaped slow down to case apparatus, 27- double reduction case apparatus, 28- low bank between fields away from
Case apparatus, 29-, which are turned to, to slow down to device.
Fig. 6 is the total figure schematic diagram of equipment in type of the present invention.
Specific embodiment
The series connection unit installation of the above wirerope of production major diameter 220mm of the invention is made with reference to the accompanying drawing further
Explanation.
In Fig. 5: the main electricity of 25- is to provide the first, second basket support power, and main motor is transmitted respectively by ground shaft transmission system
To the first, second basket support and traction device, the mainly consistency of the poker characteristic of guarantee wirerope and quality, unwrapping wire dress
Passive delivery is set, passive unwrapping wire is belonged to, take-up belongs to independent driving.
The structure composition of present device device are as follows:
The structure of the first basket support and leading portion includes: in the present invention
Shown in Fig. 1, actinobacillus device 1, main-gear box cover 3, the first host basket support 4, closes rope device 5, straightener 6 at wire passing device 2；
The structure composition in the second basket support and middle section includes:
Shown in Fig. 2, the second basket support main-gear box 7, the second basket support host 8, the second basket support close rope device 9, straightener 10, sizing tool
11, pressing device 12.
Shown in Fig. 3, meter-measuring device 13, traction device 14, support roller device 15, device for soaking oil 16, bus cable device 17, take-up dress
Set 18.
Shown in Fig. 4, bevel gear box device 19, commutation case apparatus 20, shaft device 21(be transmitted to the first, second basket support respectively,
The bevel gear box device 22 of second basket support, commutation case apparatus 23, shaft device 24 and the first basket support 19,20,21 devices difference
It is identical thus 22,23,24 province of middle section about).
Shown in Fig. 5, main motor 25(power source), bar shaped slows down and fills to case apparatus 26, double reduction case apparatus 27, low bank between fields away from case
28 are set, turns to and slows down to device 29.
Above-mentioned each individual equipment and device are respectively schemed shown successively sequence combination by total Fig. 6 and 1-5 and are assembled into a whole set of production greatly
The series connection unit installation of the above wirerope of diameter 220mm.
At the I-beam wheel that will spool steel wire totally 78, it is attached separately on 78 frames of the board, according to the knot of wirerope
Structure and technique requirement, select suitable low bank between fields away from equipment revolving speed, using clicks driving, starting device carries out operating production,
Suitable surface lubrication rouge is selected to carry out carrying out steel wire oil spout or oiling, rice as defined in setting is long, selects matched take-up work
Character wheel is produced, and should be detected in due course to parameters in production process, until cutting off steel cable to regulation meter Chang Hou, is pricked
Head packaging enters area to be checked.It is put in storage wait deliver.
The device working method are as follows: the equipment must be mounted in the workshop with 50 tons or more of driving, workshop length
At least 200 meters, at least 20 meters of width, at least 15 meters of height should ensure that enough ground spaces in production process, convenient for storage
Stacking, the transhipment of auxiliary material and finished product, the basic external condition such as entrucking storage；Progress basis is had to before equipment installation to pour
It fills, for the intensity for guaranteeing basis, basis is necessary for final grouting type, since the required precision of equipment is high, uses the installation of equipment
There must be the unit of country's installation qualification to carry out；It must have the professional skill of technique center above the provincial level when producing wirerope
Art personnel's Instructing manufacture.
Claims (2)
1. a kind of series connection unit installation for producing the above wirerope of major diameter 220mm, it is characterised in that: the equipment specifically includes that
First basket support, the assembly of the second basket support, complete machine further include host system for turning over, main drive, shaft transmission system, gear reduction
Box part, metering system, traction device, oiling station, take-up；The structure composition of the whole series series connection unit apparatus are as follows:
The structure of first basket support and leading portion includes:
Actinobacillus device (1), main-gear box cover (3), the first host basket support (4), closes rope device (5), straightener at wire passing device (2)
(6)；
The structure composition in the second basket support and middle section includes:
Second basket support main-gear box (7), the second basket support host (8), the second basket support close rope device (9), straightener (10), sizing tool
(11), pressing device (12)；
The wire passing device (2) of first basket support and leading portion, the first host basket support (4), closes rope device (5), rectifys main-gear box cover (3)
Straight device (6) closes rope dress with the second basket support and the second basket support main-gear box (7) in middle section, the second basket support host (8), the second basket support
Set (9), straightener (10), sizing tool (11), pressing device (12) are arranged in series on a central axes, back segment is arranged metering and fills
Set (13), traction device (14), support roller device (15), device for soaking oil (16), bus cable device (17), take-up (18)；
Bevel gear box device (19), commutation case apparatus (20), shaft device (21), be transmitted to the first, second basket support, the second basket respectively
The bevel gear box device (22) of frame, commutation case apparatus (23), shaft device (24) and the first basket support (19,20,21) device point
It is not identical；The ground shaft device (21) of first basket support and the ground shaft device (24) of the second basket support are arranged in the one of the first, second basket support
Side, and installed at an axis, front end passes through bevel gear box device (19), commutation case apparatus (20) and the first host basket support (4)
Connection, the rear end of the ground shaft device (24) of the second basket support and power source main motor (25), bar shaped are slowed down to case apparatus (26), second level
Reduction-box apparatus (27), low bank between fields slow down away from case apparatus (28), steering to device (29) assembly connection；
Above-mentioned each equipment and device, by combination is assembled into a whole set of production greatly in order shown in the total each section of Fig. 6 and 1 to 5 figure
The series connection unit installation of the above wirerope of diameter 220mm.
The unit installation 2. a kind of major diameter Wire Rope Production according to claim 1 is connected, it is characterised in that: described first
Basket support is 36/800 basket support, and the second basket support is the assembly of 42/800 basket support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910186843.8A CN109778576A (en) | 2019-03-13 | 2019-03-13 | Produce the series connection unit installation of the above wirerope of major diameter 220mm |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910186843.8A CN109778576A (en) | 2019-03-13 | 2019-03-13 | Produce the series connection unit installation of the above wirerope of major diameter 220mm |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109778576A true CN109778576A (en) | 2019-05-21 |
Family
ID=66489140
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910186843.8A Pending CN109778576A (en) | 2019-03-13 | 2019-03-13 | Produce the series connection unit installation of the above wirerope of major diameter 220mm |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109778576A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114164692A (en) * | 2021-12-10 | 2022-03-11 | 合肥神马科技集团有限公司 | Triangular strand steel wire rope production line |
| CN114164693A (en) * | 2021-12-14 | 2022-03-11 | 合肥神马科技集团有限公司 | Ground shaft transmission structure for steel wire rope equipment |
-
2019
- 2019-03-13 CN CN201910186843.8A patent/CN109778576A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114164692A (en) * | 2021-12-10 | 2022-03-11 | 合肥神马科技集团有限公司 | Triangular strand steel wire rope production line |
| CN114164693A (en) * | 2021-12-14 | 2022-03-11 | 合肥神马科技集团有限公司 | Ground shaft transmission structure for steel wire rope equipment |
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Application publication date: 20190521 |