CN109777976B - Alloy zinc strip manufacturing device and processing method - Google Patents
Alloy zinc strip manufacturing device and processing method Download PDFInfo
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- CN109777976B CN109777976B CN201910070682.6A CN201910070682A CN109777976B CN 109777976 B CN109777976 B CN 109777976B CN 201910070682 A CN201910070682 A CN 201910070682A CN 109777976 B CN109777976 B CN 109777976B
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Abstract
The invention discloses an alloy zinc strip manufacturing device and a processing method, which comprises a smelting furnace shell, a rotating motor, a sealing cover, a high-temperature resistant rotating rod, a high-temperature resistant stirring claw, a smelting furnace barrel, a fixing component, a fire nozzle, an I-shaped supporting block, a cross beam, a base, a motor shell, a central hole and a fixing groove, wherein the smelting furnace barrel is sleeved in the smelting furnace shell, the I-shaped supporting block is fixed at the two sides of the bottom of the smelting furnace barrel at the center through screws, the bottom of the I-shaped supporting block is fixed at the top of the inner wall of the smelting furnace shell through screws, the cross beam is fixed at the center of the I-shaped supporting block through screws, the top of the cross beam is provided with a plurality of fire nozzles, and the fire nozzles are positioned at the bottom of the smelting furnace barrel, the alloy zinc strip manufacturing device is simple in structure and convenient to operate, the traditional integrated structure design is abandoned, the, avoiding the leakage caused by long-time damage in use and being beneficial to improving the processing safety.
Description
Technical Field
The invention relates to the technical field of alloy zinc strip manufacturing, in particular to an alloy zinc strip manufacturing device and a processing method.
Background
The zinc alloy is an alloy formed by adding other elements on the basis of zinc, the commonly added alloy elements comprise low-temperature zinc alloys such as aluminum, copper, magnesium and the like, the zinc alloy has low melting point and good fluidity, is easy to weld, braze and plastically process, and is generally prepared by a melting method and is processed into a material by pressure casting or pressure; the traditional alloy zinc strip manufacturing device is complex in structure and troublesome to operate, a smelting furnace is generally integrated equipment and cannot be freely installed and disassembled, the outer wall of the smelting furnace is easy to burst after the smelting furnace is used for a long time, so that internal high-temperature raw materials leak, and the safety during production is not facilitated; aiming at the defects, it is necessary to design a manufacturing device and a processing method of the alloy zinc strip.
Disclosure of Invention
The invention aims to provide an alloy zinc strip manufacturing device and a processing method, which aim to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: an alloy zinc strip manufacturing device comprises a smelting furnace shell, a rotating motor, a sealing cover, a high-temperature resistant rotating rod, a high-temperature resistant stirring claw, a smelting furnace barrel, a fixing component, a fire nozzle, an I-shaped supporting block, a cross beam, a base, a motor shell, a center hole and a fixing groove, wherein the smelting furnace barrel is sleeved inside the smelting furnace shell, the I-shaped supporting block is fixed at the two sides of the bottom of the smelting furnace barrel at the center through screws, the bottom of the I-shaped supporting block is fixed at the top of the inner wall of the smelting furnace shell through screws, the cross beam is fixed at the center of the I-shaped supporting block through screws, the top of the cross beam is provided with a plurality of fire nozzles, the fire nozzles are located at the bottom of the smelting furnace barrel, the sealing cover is arranged at the top of the smelting furnace shell, the fixing groove is arranged at the bottom of the sealing cover, the motor shell is sleeved at, the center of the sealing cover is provided with a center hole, a high-temperature resistant rotating rod is sleeved in the center hole, the top of the high-temperature resistant rotating rod is connected with the bottom of a rotating motor, a high-temperature resistant stirring claw is fixed at the bottom of the high-temperature resistant rotating rod through screws and is positioned in a melting furnace barrel, fixing components are arranged on two sides of the melting furnace barrel and consist of an L-shaped fixing plate, a side hole, a first nut sleeve, a thread groove, a threaded rod, a second nut sleeve, a clamping plate, a sliding box, a sliding plate, a connecting rod, a top plate, a supporting rod, a compression spring, an extrusion plate, a first bolt, a second bolt, a sliding sheet and a sliding groove, the center of two sides of a melting furnace shell is provided with the side hole, the threaded rod is sleeved in the side hole, one end of the threaded rod is sleeved with the L-shaped fixing plate, and, one end of the threaded rod is sleeved with a second nut sleeve, the second nut sleeve is positioned on one side of the L-shaped fixed plate, the other end of the threaded rod is fixed with a clamping plate through screws, the clamping plate is positioned on one side of the inner wall of the shell of the smelting furnace, one end of the clamping plate is positioned on two sides of the center and is welded with a sliding box, a sliding sheet is arranged inside the sliding box, one end of the sliding sheet is fixed with a sliding plate through screws, one end of the sliding plate is provided with a connecting rod, one end of the sliding plate is sleeved with a second bolt, one end of the second bolt is connected with the connecting rod, one end of the connecting rod is provided with a top plate, one end of the connecting rod is sleeved with a first bolt, one end of the first bolt is connected with the top plate, one end of the top plate is provided with a plurality of, and one end of the extrusion plate is attached to the center of the outer wall of the melting furnace barrel.
A method for manufacturing an alloy zinc strip comprises the steps of preparing materials; step two, heating the smelting furnace; step three, pouring and forming; step four, warehousing and storing;
in the first step, zinc raw materials, aluminum raw materials, copper raw materials, pure magnesium raw materials and low-arsenic pure antimony raw materials which are needed to be used are manually placed on one side of a shell of a smelting furnace;
opening the flame nozzle, heating the furnace barrel to a certain temperature, pouring the zinc raw material, the aluminum raw material, the copper raw material, the pure magnesium raw material and the low-arsenic pure antimony raw material into the furnace barrel, and starting a rotating motor to enable the high-temperature-resistant stirring claw to stir the internal raw materials until the raw materials are melted and formed;
after heating is completed, manually taking out the alloy zinc raw material formed inside the melting furnace barrel by using a machine, pouring the alloy zinc raw material into a mold for casting and forming, and then processing the alloy zinc belt;
and in the fourth step, the alloy zinc strip in the die is cooled, and the alloy zinc strip is taken out and stored in a storage.
According to the technical scheme, the base is welded at the bottom of the smelting furnace shell, and the anti-skid sleeve is sleeved at the bottom of the base.
According to the technical scheme, one side of the threaded rod is sleeved with the first nut sleeve, and the first nut sleeve is positioned on one side of the inner wall of the L-shaped fixing plate.
According to the technical scheme, the metal sealing ring is sleeved at the top of the high-temperature resistant rotating rod, and the top of the metal sealing ring is attached to the bottom of the sealing cover.
According to the technical scheme, the spring sleeves are welded on one side of the inner wall of the clamping plate and one end of the top plate, and the spring sleeves are sleeved on the outer sides of the compression springs.
According to the technical scheme, a thread groove is formed in one end of the bottom wall of the L-shaped fixing plate and is sleeved on the outer side of the threaded rod.
According to the technical scheme, the alloy zinc raw material is poured and then processed into the alloy zinc belt, and a die-casting machine is used for processing.
Compared with the prior art, the invention has the following beneficial effects: this alloy zinc area making devices simple structure, and convenient for operation, utilize to twist and move second nut cover and first nut cover mode messenger compression spring and provide elasticity and press from both sides tight smelting pot bucket, abandon traditional integration structural design, it is fixed to adopt the clamping mode, it is fixed more firm, and the smelting pot bucket can freely install and dismantle, avoid the smelting pot bucket to use damage of a specified duration and leak, be favorable to improving the processing security, utilize the rotation motor to rotate simultaneously and drive the inside alloy zinc raw materials of high temperature resistant stirring claw stirring smelting pot bucket, increase alloy zinc raw materials reaction area, improve alloy zinc raw materials reaction rate, make alloy zinc raw materials react more fully, and the time saving is favorable to alloy zinc area preparation.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of the overall structure of the present invention;
FIG. 3 is a schematic view of the fixing assembly structure of the present invention;
FIG. 4 is a side view of the slide box of the present invention;
FIG. 5 is an enlarged view of the closure of the present invention;
FIG. 6 is a system flow diagram of the present invention;
in the figure: 1. a furnace housing; 2. rotating the motor; 3. sealing the cover; 4. a high temperature resistant rotating rod; 5. high temperature resistant stirring claws; 6. a furnace barrel; 7. a fixing assembly; 8. a flame nozzle; 9. an I-shaped supporting block; 10. a cross beam; 11. a base; 12. an L-shaped fixing plate; 13. a side hole; 14. a first nut sleeve; 15. a thread groove; 16. a threaded rod; 17. a second nut sleeve; 18. clamping a plate; 19. a slide box; 20. a sliding plate; 21. a connecting rod; 22. a top plate; 23. a support bar; 24. a compression spring; 25. a pressing plate; 26. a first bolt; 27. a second bolt; 28. a slide sheet; 29. a sliding groove; 30. a motor housing; 31. a central bore; 32. and fixing the grooves.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: an alloy zinc strip manufacturing device comprises a smelting furnace shell 1, a rotating motor 2, a sealing cover 3, a high-temperature resistant rotating rod 4, a high-temperature resistant stirring claw 5, a smelting furnace barrel 6, a fixing component 7, a fire nozzle 8, an I-shaped supporting block 9, a cross beam 10, a base 11, a motor shell 30, a central hole 31 and a fixing groove 32, wherein the smelting furnace barrel 6 is sleeved inside the smelting furnace shell 1, the I-shaped supporting block 9 is fixed on two sides of the bottom of the smelting furnace barrel 6 at the center through screws, the bottom of the I-shaped supporting block 9 is fixed on the top of the inner wall of the smelting furnace shell 1 through screws, the cross beam 10 is fixed at the center of the I-shaped supporting block 9 through screws, the top of the cross beam 10 is provided with a plurality of fire nozzles 8, the fire nozzles 8 are located at the bottom of the smelting furnace barrel 6, the top of the smelting furnace shell 1 is provided with the sealing cover 3, the bottom of the sealing, the rotary motor 2 is sleeved in the motor shell 30, the center of the sealing cover 3 is provided with a center hole 31, the center hole 31 is sleeved with a high-temperature resistant rotating rod 4, the top of the high-temperature resistant rotating rod 4 is connected with the bottom of the rotary motor 2, the bottom of the high-temperature resistant rotating rod 4 is fixed with a high-temperature resistant stirring claw 5 through a screw, the high-temperature resistant stirring claw 5 is positioned in the melting furnace barrel 6, both sides of the melting furnace barrel 6 are provided with fixing components 7, each fixing component 7 consists of an L-shaped fixing plate 12, a side hole 13, a first nut sleeve 14, a thread groove 15, a threaded rod 16, a second nut sleeve 17, a clamping plate 18, a sliding box 19, a sliding plate 20, a connecting rod 21, a top plate 22, a supporting rod 23, a compression spring 24, an extrusion plate 25, a first bolt 26, a second bolt 27, a sliding plate 28 and a sliding groove 29, the center of both sides of, one end of a threaded rod 16 is sleeved with an L-shaped fixed plate 12, one end of the L-shaped fixed plate 12 is connected with one side of the outer wall of a smelting furnace shell 1, one end of the threaded rod 16 is sleeved with a second nut sleeve 17, the second nut sleeve 17 is positioned on one side of the L-shaped fixed plate 12, the other end of the threaded rod 16 is fixedly provided with a clamping plate 18 through screws, the clamping plate 18 is positioned on one side of the inner wall of the smelting furnace shell 1, one end of the clamping plate 18 is positioned at the center, two sides of the center are welded with sliding boxes 19, sliding sheets 28 are arranged inside the sliding boxes 19, one end of each sliding sheet 28 is fixedly provided with a sliding plate 20 through screws, one end of each sliding plate 20 is provided with a connecting rod 21, one end of each sliding plate 20 is sleeved with a second bolt 27, one end of each second bolt 27 is connected with the connecting rod 21, one, one end of the compression spring 24 is connected with the inner wall of the clamping plate 18, the other end of the top plate 22 is fixed with a support rod 23 through a screw, one end of the support rod 23 is fixed with an extrusion plate 25 through a screw, and one end of the extrusion plate 25 is attached to the center of the outer wall of the smelting furnace barrel 6.
Referring to fig. 6, the present invention provides a technical solution: a method for manufacturing an alloy zinc strip comprises the steps of preparing materials; step two, heating the smelting furnace; step three, pouring and forming; step four, warehousing and storing;
in the first step, zinc raw materials, aluminum raw materials, copper raw materials, pure magnesium raw materials and low-arsenic pure antimony raw materials which are needed to be used are manually placed on one side of a smelting furnace shell 1;
in the second step, the flame nozzle 8 is opened, the melting furnace barrel 6 is heated, the zinc raw material, the aluminum raw material, the copper raw material, the pure magnesium raw material and the low-arsenic pure antimony raw material are poured after the mixture is heated to a certain temperature, and the rotating motor 2 is started to enable the high-temperature-resistant stirring claws 5 to stir the internal raw materials until the raw materials are melted and formed;
in the third step, after heating, manually taking out the alloy zinc raw material formed inside the melting furnace barrel 6 by using a machine, pouring the alloy zinc raw material into a mold for casting and forming, and then processing the alloy zinc belt;
and in the fourth step, the alloy zinc strip in the die is cooled, and the alloy zinc strip is taken out and stored in a storage.
Based on the above, the present invention has the advantages that when the present invention is used, the prepared raw materials are manually placed inside the melting furnace barrel 6, the melting furnace barrel 6 is placed inside the melting furnace shell 1 through a machine, the first nut sleeve 14 is screwed clockwise, the threaded rod 16 is driven to move towards one side of the melting furnace shell 1 through the rotation of the first nut sleeve 14, the threaded rod 16 drives the clamping plate 18 to move, the clamping plate 18 compresses the compression spring 24, the compression spring 24 compresses the top plate 22, the top plate 22 can move through the movement of the sliding plate 20 inside the sliding box 19, the top plate 22 compresses the compression plate 25 until the compression plates 25 at two sides of the melting furnace shell 1 clamp the melting furnace barrel 6, the second nut sleeve 17 is screwed counterclockwise, the second nut sleeve 17 and the first nut sleeve 14 clamp the L-shaped fixing plate 12, the threaded rod 16 does not move any more, the fixing is completed, at this time, the cover 3 is covered on the top of the melting, 8 heating smelting pot buckets 6 of flame projecting nozzle, restart rotates motor 2, rotate motor 2 and rotate and drive high temperature resistant stirring claw 5, high temperature resistant stirring claw 5 stirs the inside alloy zinc raw materials of smelting pot bucket 6, accomplish and melt the processing back, reverse twist moves second nut cover 17 and first nut cover 14, the manual work takes out smelting pot bucket 6 through the machine again, pours the inside alloy zinc raw materials of smelting pot bucket 6, can become the alloy zinc area through the die casting machine processing at last.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides an alloy zinc strip making devices, includes smelting pot shell (1), rotation motor (2), closing cap (3), high temperature resistant dwang (4), high temperature resistant stirring claw (5), smelting pot bucket (6), fixed subassembly (7), bocca (8), worker's shape supporting shoe (9), crossbeam (10), base (11), motor housing (30), centre bore (31) and fixed slot (32), its characterized in that: the furnace shell (1) is sleeved with a furnace barrel (6), the two sides of the bottom of the furnace barrel (6) at the center are both fixed with I-shaped supporting blocks (9) through screws, the bottom of each I-shaped supporting block (9) is fixed at the top of the inner wall of the furnace shell (1) through screws, the center of each I-shaped supporting block (9) is fixed with a cross beam (10) through screws, the top of each cross beam (10) is provided with a plurality of flame nozzles (8), each flame nozzle (8) is located at the bottom of the furnace barrel (6), the top of the furnace shell (1) is provided with a sealing cover (3), the bottom of each sealing cover (3) is provided with a fixing groove (32), each fixing groove (32) is sleeved at the top of the furnace shell (1), the top of each sealing cover (3) is fixed with a motor shell (30) through screws, and a rotating motor (2) is sleeved inside the, center hole (31) have been seted up in closing cap (3) center department, high temperature resistant dwang (4) have been cup jointed to center hole (31) inside, and high temperature resistant dwang (4) top is connected bottom rotating motor (2), there are high temperature resistant stirring claw (5) bottom high temperature resistant dwang (4) through the screw fixation, and high temperature resistant stirring claw (5) are located inside melter bucket (6), fixed subassembly (7) are all installed to melter bucket (6) both sides, fixed subassembly (7) are by L shape fixed plate (12), limit hole (13), first nut cover (14), thread groove (15), threaded rod (16), second nut cover (17), cardboard (18), slide box (19), sliding plate (20), connecting rod (21), roof (22), bracing piece (23), compression spring (24), stripper plate (25), first bolt (26), The second bolt (27), the sliding sheet (28) and the sliding groove (29), the edge holes (13) are formed in the centers of the two sides of the melting furnace shell (1), the threaded rod (16) is sleeved inside the edge holes (13), the L-shaped fixing plate (12) is sleeved at one end of the threaded rod (16), one end of the L-shaped fixing plate (12) is connected with one side of the outer wall of the melting furnace shell (1), the second nut sleeve (17) is sleeved at one end of the threaded rod (16), the second nut sleeve (17) is located on one side of the L-shaped fixing plate (12), the clamping plate (18) is fixed to the other end of the threaded rod (16) through screws, the clamping plate (18) is located on one side of the inner wall of the melting furnace shell (1), the sliding boxes (19) are welded on the two sides of the center of one end of the clamping plate (18), the sliding sheet (28) is formed inside the sliding box (19), and the sliding, one end of the sliding plate (20) is provided with a connecting rod (21), one end of the sliding plate (20) is sleeved with a second bolt (27), one end of the second bolt (27) is connected with the connecting rod (21), one end of the connecting rod (21) is provided with a top plate (22), one end of the connecting rod (21) is sleeved with a first bolt (26), one end of the first bolt (26) is connected with the top plate (22), one end of the top plate (22) is provided with a plurality of compression springs (24), one end of each compression spring (24) is connected with the inner wall of the clamping plate (18), the other end of the top plate (22) is fixed with a supporting rod (23) through screws, one end of each supporting rod (23) is fixed with an extrusion plate (25) through screws, and one end of each extrusion plate (25) is attached to the center;
a base (11) is welded at the bottom of the smelting furnace shell (1), and an anti-skid sleeve is sleeved at the bottom of the base (11); one side of the threaded rod (16) is sleeved with a first nut sleeve (14), and the first nut sleeve (14) is positioned on one side of the inner wall of the L-shaped fixing plate (12); and a metal sealing ring is sleeved at the top of the high-temperature resistant rotating rod (4), and the top of the metal sealing ring is attached to the bottom of the sealing cover (3).
2. The apparatus of claim 1, wherein: spring sleeves are welded on one side of the inner wall of the clamping plate (18) and one end of the top plate (22), and are sleeved on the outer sides of the compression springs (24).
3. The apparatus of claim 1, wherein: a thread groove (15) is formed in one end of the bottom wall of the L-shaped fixing plate (12), and the thread groove (15) is sleeved on the outer side of the threaded rod (16).
4. A processing method for manufacturing an alloy zinc strip is characterized in that the alloy zinc strip manufacturing device of claim 1 is used for processing, and comprises the steps of firstly, preparing materials; step two, heating the smelting furnace; step three, pouring and forming; step four, warehousing and storing; the method is characterized in that:
in the first step, zinc raw materials, aluminum raw materials, copper raw materials, pure magnesium raw materials and low-arsenic pure antimony raw materials which are needed to be used are manually placed on one side of a smelting furnace shell (1);
in the second step, the flame nozzle (8) is opened, the melting furnace barrel (6) is heated, the zinc raw material, the aluminum raw material, the copper raw material, the pure magnesium raw material and the low-arsenic pure antimony raw material are poured into the melting furnace barrel after the melting furnace barrel is heated to a certain temperature, and the rotating motor (2) is started to enable the high-temperature-resistant stirring claw (5) to stir the internal raw materials until the raw materials are melted and formed;
in the third step, after the heating is finished, the alloy zinc raw material formed inside the melting furnace barrel (6) is taken out manually by using a machine, poured into a mold for casting and formed, and then processed to prepare the alloy zinc belt.
5. The processing method for manufacturing the alloy zinc strip according to claim 4, wherein the processing method comprises the following steps: and the alloy zinc raw material is poured and then processed into an alloy zinc belt, and a die casting machine is used for processing.
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| CN201910070682.6A CN109777976B (en) | 2019-01-25 | 2019-01-25 | Alloy zinc strip manufacturing device and processing method |
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| CN201910070682.6A CN109777976B (en) | 2019-01-25 | 2019-01-25 | Alloy zinc strip manufacturing device and processing method |
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| CN108149072A (en) * | 2018-02-05 | 2018-06-12 | 南通鑫祥锌业有限公司 | A kind of zinc foil material and preparation process |
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2019
- 2019-01-25 CN CN201910070682.6A patent/CN109777976B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1460567A (en) * | 2003-05-28 | 2003-12-10 | 东北大学 | Magnesium alloy electromagnetic low-temperature semicontinuous casting method |
| EP1640466A1 (en) * | 2004-09-28 | 2006-03-29 | Kumamoto University | Magnesium alloy and production process thereof |
| CN101539365A (en) * | 2009-04-27 | 2009-09-23 | 北京航空航天大学 | Smelting furnace with mechanical agitation and high-energy ultrasonic processing and smelting method thereof |
| CN203209668U (en) * | 2013-04-12 | 2013-09-25 | 史水清 | Automatic cast-weld machine |
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