CN109773301A - A kind of automatic welding machine and its welding method - Google Patents
A kind of automatic welding machine and its welding method Download PDFInfo
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- CN109773301A CN109773301A CN201910148330.8A CN201910148330A CN109773301A CN 109773301 A CN109773301 A CN 109773301A CN 201910148330 A CN201910148330 A CN 201910148330A CN 109773301 A CN109773301 A CN 109773301A
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Abstract
The invention discloses a kind of automatic welding machine and its welding methods, including infrastructure component, feeding material component, five part of slide unit component, weld assembly and terminal device.Wherein, infrastructure component includes base, vertical guide post, lateral guide post and control box;The upper surface of the base, including sliding rail and feeding sliding block is arranged in feeding material component;Slide unit component includes vertical sliding slot, horizontal concrete chute, and welding support;Weld assembly is mounted on the welding support, including adjusting block, adjusts connecting rod, miniature slide block and plumb joint and soldering tin bar, the plumb joint and soldering tin bar passes through the first gripping block respectively and the second gripping block is connect with the miniature slide block.Terminal device includes one and is electrically connected with a kind of automatic welding machine and the computer of executable code.The present invention is used for welding field, controls servo action by computer programming, so that accurate positioning is completed, weld assembly angle adjustable, to be suitable for different operating conditions.
Description
Technical field
The present invention relates to a kind of bonding machines, and in particular to a kind of automatic welding machine and its welding method.
Background technique
Welding is exactly the process with various fusible alloy connection metal parts.The fusing point of scolding tin is than materials to be welded
Low, such component will be in the case where not being melted, and intermolecular contact, which occurs, by its surface terminates welding.Welding can be with
It is divided into soft soldering to connect and hard solder, soft soldering jointing temp is lower than 450 DEG C, and hard solder is higher than 450 DEG C.Hard solder commonly used in silver, gold,
The metals such as steel, copper, pad connect much strong than soft soldering, and shearing strength is connect 20 ~ 30 times of soft soldering.It is being mass produced
In, it needs to use tin soldering machine and machine welding is carried out to workpiece, to guarantee production efficiency.
Bonding machine in the prior art usually takes up an area larger, and flexibility is lower, and weld assembly is usually fixed position, angle
It spends non-adjustable, leads to not the operating condition suitable for various complexity.
Summary of the invention
Goal of the invention: a kind of automatic welding machine and its welding method are provided, solve the above problem of the existing technology.
Technical solution: a kind of automatic welding machine, including infrastructure component, feeding material component, slide unit component, weld assembly and end
Five part of end equipment.
Wherein, infrastructure component, including base are mounted on four damping lower margins of base bottom surface quadrangle, parallel solid
The vertical guide post of a pair of the base two sides, the lateral guide post being slidably arranged between the vertical guide post, and setting is scheduled on to exist
The two sides of the control box of the base side, the control box are respectively equipped with start stop switch and reset switch;
The upper surface of the base is arranged in feeding material component, including the sliding rail isometric with the base, and is slidably arranged in institute
State the feeding sliding block on sliding rail;
Slide unit component, the vertical sliding slot including being mounted on the vertical guide post side are mounted on the cross of the lateral guide post side
To sliding slot, and the insertion horizontal concrete chute and the welding support being slidably connected with the lateral guide post;
Weld assembly is mounted on the welding support, including adjusting block, the adjusting connecting rod connecting with the adjusting block, fixed
Miniature slide block on the adjusting connecting rod, and the plumb joint and soldering tin bar that are arranged on the miniature slide block, the welding
Head and soldering tin bar passes through the first gripping block respectively and the second gripping block is connect with the miniature slide block.
In a further embodiment, the vertical sliding slot is identical with the structure of horizontal concrete chute, including two sections are arranged in parallel
Strip-shaped groove, the step isometric with it is equipped in the groove;It is described transverse direction guide post both ends and weld support one
Side is respectively equipped with idler wheel, and the idler wheel insertion contacts in the groove and with the step;By between idler wheel and groove
Cooperation enables lateral guide post to slide along vertical guide post, and welding support can transversely guide post slide, will be on idler wheel and groove
Step between the rolling that contacts be transformed into lateral guide post and weld the linear motion of support so that sliding is more smooth.
In a further embodiment, the adjusting block is the arc of one section of predetermined angular, the both ends point of the adjusting block
Not She You counterbore, one section of strip-shaped hole is equipped at the center of the adjusting block, the strip-shaped hole is in the arc of predetermined angular;The tune
One end of section connecting rod is fastened in the strip-shaped hole, and is fastened by screw bolt and nut;Strip-shaped hole sets adjusting connecting rod for blocking, if
It is set to arc, so that vertical direction, horizontal direction and weldering can be changed simultaneously when to connecting rod progress position adjusting is adjusted
Angle between connector and welded part.
In a further embodiment, the soldering tin bar is connect by connection rod set with second gripping block;The connecting rod
Group includes first connecting rod, the second connecting rod with the first connecting rod vertical welding, the third connecting with the second connecting rod pin
Connecting rod, and the fourth link being connect with the third connecting rod pin;One end of the fourth link is equipped with locking head, described
Soldering tin bar is fixedly connected by locking head with the fourth link, and connection rod set is for being adjusted the position of soldering tin bar, with suitable
Should from different operating conditions, such as when welding close circuit board, by adjusting connection rod set, so that between soldering tin bar and plumb joint
Angle becomes smaller, accuracy when convenient for welding;When welding biggish workpiece, by adjusting connection rod set, so that soldering tin bar and weldering
Angle between connector becomes larger, and solder joint is full when convenient for welding.
In a further embodiment, first gripping block and the second gripping block are separately fixed at described by transition plates
The both ends of miniature slide block;Second gripping block is Y-shaped, including clamping part and characterizing portion, and the clamping part is equipped with and wears
Two valves simultaneously are distinguished along the center point of the perforation in hole;The diameter of the diameter of the perforation and the first connecting rod is in clearance fit,
One end of the clamping part is equipped with threaded hole;The plumb joint passes through the characterizing portion and surrounds in the characterizing portion
Region in adjusting position.
A kind of welding method of automatic welding machine characterized by comprising
S1, plumb joint are clamped by the first gripping block, and welding rod is clamped by the second gripping block;
S2, connection rod set is adjusted, so that soldering tin bar is contacted and locked with plumb joint;
S3, the mobile position and locking for adjusting connecting rod on adjusting block;
S4, input executes code on the terminal device;
S5, equipment are powered, ventilate, and press start stop switch;
S6, feeding material component work, feeding sliding block drive workpiece to be moved to predetermined position along the y axis;
S7, slide unit component operation, lateral guide post are moved by vertical sliding slot along vertical guide post Z-direction, and welding support is logical
Crossing horizontal concrete chute, transversely guide post does the movement of X-direction;
S8, workpiece are in place, and plumb joint work is subjected to it;
S9, welding are completed, and reset button is pressed, and each module position returns original state.
The utility model has the advantages that the present invention relates to a kind of automatic welding machine and its welding method, by the way that infrastructure component, feeding group is arranged
Part, slide unit component, weld assembly and terminal device pass through adjusting block and adjusting specifically, weld assembly is adjustable design
The angle of cooperation between connecting rod, butt joint and soldering tin bar is adjusted, to be suitable for the operating condition of various complexity;Further
Embodiment in, the adjusting block be one section of predetermined angular arc, be arranged camber so as to adjust connecting rod carry out position
When adjusting, the angle between vertical direction, horizontal direction and plumb joint and welded part can be changed simultaneously;By upper
Design is stated, so that the automatic welding machine is while improving the production efficiency, accomplishes delicate structure, advantage at low cost, the service life is high.
Detailed description of the invention
Fig. 1 is perspective view of the invention.
Fig. 2 is main view of the invention.
Fig. 3 is the concrete structure schematic diagram of weld assembly in the present invention.
Each appended drawing reference in figure are as follows: base 1, weld assembly 2, adjusting block 201, connection rod set 202, first connecting rod 202a,
Three-link 202b, fourth link 202c, second connecting rod 202d, locking head 202e, soldering tin bar 203, plumb joint 204, miniature slide block
205, strip-shaped hole 206, adjust connecting rod 207, the first gripping block 208, the second gripping block 209, welding support 3, lateral guide post 4, hang down
Straight guide post 5, vertical sliding slot 7, feeding sliding block 8, sliding rail 9, start stop switch 10, control box 11, reset switch 12, subtracts horizontal concrete chute 6
Shake lower margin 13.
Specific embodiment
In the following description, a large amount of concrete details are given so as to provide a more thorough understanding of the present invention.So
And it is obvious to the skilled person that the present invention may not need one or more of these details and be able to
Implement.In other examples, in order to avoid confusion with the present invention, for some technical characteristics well known in the art not into
Row description.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
As depicted in figs. 1 and 2, specific local detail is as shown in figure 3, the present invention relates to a kind of automatic welding machine and its welderings
Connect method.A kind of automatic welding machine is by infrastructure component, feeding material component, slide unit component, weld assembly 2 and five, terminal device
It is grouped as, wherein infrastructure component includes that base 1, damping lower margin 13, vertical guide post 5, lateral guide post 4, control box 11, start and stop are opened
10 and reset switch 12 are closed, the vertical guide post 5 is two sides that are a pair of and being fixed on the base 1 in parallel, the damping
Lower margin 13 is mounted on the quadrangle of 1 bottom surface of base, and the transverse direction guide post 4 is slidably arranged between the vertical guide post 5, described
The side of the base 1 is arranged in control box 11, and the control box 11 is arranged in the start stop switch 10 and reset switch 12
Two sides;The upper surface of the base 1, including sliding rail 9 and feeding sliding block 8, the sliding rail 9 and base 1 etc. is arranged in feeding material component
Long, the feeding sliding block 8 is slidably arranged on the sliding rail 9;Slide unit component includes vertical sliding slot 7, horizontal concrete chute 6 and weldering
Support 3 is connect, the vertical sliding slot 7 is mounted on the side of the vertical guide post 5, and the horizontal concrete chute 6 is mounted on the transverse direction and leads
The side of column 4, the welding support 3 are embedded in the horizontal concrete chute 6 and are slidably connected between the lateral guide post 4;Welding group
Part 2 is mounted on the welding support 3, including adjusting block 201, adjust connecting rod 207, miniature slide block 205, plumb joint 204 and
Soldering tin bar 203, the adjusting connecting rod 207 are connect with the adjusting block 201, and the miniature slide block 205 is fixed on the adjusting and connects
On bar 207, the plumb joint 204 and soldering tin bar 203 are arranged on the miniature slide block 205, the plumb joint 204 and soldering tin bar
203 are connect by the first gripping block 208 and the second gripping block 209 with the miniature slide block 205 respectively;Terminal device and described one
It is electrically connected between kind automatic welding machine, including one for executing the computer of code.
Specifically, the vertical sliding slot 7 is identical with the structure of horizontal concrete chute 6, including two sections of strips disposed in parallel are recessed
Slot, the groove is interior to be equipped with the step isometric with it.The both ends of the transverse direction guide post 4 and the side for welding support 3 are set respectively
There is idler wheel, the idler wheel insertion contacts in the groove and with the step.The adjusting block 201 is one section of predetermined angular
Arc, the both ends of the adjusting block 201 are respectively equipped with counterbore, one section of strip-shaped hole are equipped at the center of the adjusting block 201
206, the strip-shaped hole 206 is in the arc of predetermined angular.Described one end for adjusting connecting rod 207 is fastened in the strip-shaped hole 206,
And it is fastened by screw bolt and nut.The soldering tin bar 203 is connect by connection rod set 202 with second gripping block 209;The company
Bar group 202 includes first connecting rod 202a, the second connecting rod 202d with the first connecting rod 202a vertical welding, is connected with described second
The third connecting rod 202b of bar 202d pin connection, and the fourth link 202c being connect with the third connecting rod 202b pin;Institute
The one end for stating fourth link 202c is equipped with locking head 202e, and the soldering tin bar 203 is connected by locking head 202e and the described 4th
Bar 202c is fixedly connected.First gripping block 208 and the second gripping block 209 are separately fixed at the small-sized cunning by transition plates
The both ends of block 205;Second gripping block 209 is Y-shaped, including clamping part and characterizing portion, and the clamping part is equipped with and wears
Two valves simultaneously are distinguished along the center point of the perforation in hole;The diameter of the diameter of the perforation and the first connecting rod 202a are in gap
One end of cooperation, the clamping part is equipped with threaded hole;The plumb joint 204 passes through the characterizing portion and in the restriction
Adjusting position in the region that part surrounds.
Through the above technical solutions, a kind of specific course of work of automatic welding machine is as follows: firstly, plumb joint 204 passes through
First gripping block 208 clamps, and welding rod is clamped by the second gripping block 209;Secondly, 207 group 202 of connecting rod is adjusted, thus to welding rod
Angle between plumb joint 204 is finely adjusted, to adapt to pass through such as when welding close circuit board from different operating conditions
Connection rod set 202 is adjusted, so that the angle between soldering tin bar 203 and plumb joint 204 becomes smaller, accuracy when convenient for welding;It is welding
When connecing biggish workpiece, it is convenient for by adjusting connection rod set 202 so that the angle between soldering tin bar 203 and plumb joint 204 becomes larger
Solder joint is full when welding;Then, the mobile position and locking for adjusting connecting rod 207 on adjusting block 201;Then, it is set in terminal
Standby upper input executes code, and execution code includes X-axis, Y-axis, the location information on three directions of Z axis, is transferred to by computer
Control module on bonding machine to uniquely determine a bit in space, and welds it;Then, equipment is powered, is logical
Gas, and press start stop switch 10;Subsequently, feeding material component works, and it is predetermined that feeding sliding block 8 drives workpiece to be moved to along the y axis
Position;Slide unit component operation, lateral guide post 4 are moved by vertical sliding slot 7 along vertical 5 Z-direction of guide post, and support 3 is welded
By horizontal concrete chute 6, transversely guide post 4 does the movement of X-direction;By the cooperation between idler wheel and groove, so that lateral guide post
4 can slide along vertical guide post 5, and welding support 3 can transversely guide post 4 slide, and the step on idler wheel and groove is indirectly
The rolling of touching is transformed into the linear motion of lateral guide post 4 and welding support 3, so that sliding is more smooth;Then, workpiece is in place,
The work of plumb joint 204 is subjected to it;After the completion of welding, lateral guide post 4 is moved up, and plumb joint 204 is driven to be detached from
Workpiece;Finally, welding is completed, and operator presses reset button, and each module position returns original state, and to weld next time
It prepares.
As described above, must not be explained although the present invention has been indicated and described referring to specific preferred embodiment
For the limitation to invention itself.It without prejudice to the spirit and scope of the invention as defined in the appended claims, can be right
It makes a variety of changes in the form and details.
Claims (8)
1. a kind of automatic welding machine, it is characterized in that including:
Infrastructure component, including base are mounted on four damping lower margins of base bottom surface quadrangle, are fixed on the machine in parallel
The vertical guide post of a pair of seat two sides, the lateral guide post being slidably arranged between the vertical guide post, and be arranged in the base one
The two sides of the control box of side, the control box are respectively equipped with start stop switch and reset switch;
The upper surface of the base is arranged in feeding material component, including the sliding rail isometric with the base, and is slidably arranged in institute
State the feeding sliding block on sliding rail;
Slide unit component, the vertical sliding slot including being mounted on the vertical guide post side are mounted on the cross of the lateral guide post side
To sliding slot, and the insertion horizontal concrete chute and the welding support being slidably connected with the lateral guide post;
Weld assembly is mounted on the welding support, including adjusting block, the adjusting connecting rod connecting with the adjusting block, fixed
Miniature slide block on the adjusting connecting rod, and the plumb joint and soldering tin bar that are arranged on the miniature slide block, the welding
Head and soldering tin bar passes through the first gripping block respectively and the second gripping block is connect with the miniature slide block;
Terminal device is electrically connected and the computer of executable code including one with a kind of automatic welding machine.
2. a kind of automatic welding machine according to claim 1, it is characterised in that: the knot of the vertical sliding slot and horizontal concrete chute
Structure is identical, including two sections of strip-shaped grooves disposed in parallel, and the step isometric with it is equipped in the groove.
3. a kind of automatic welding machine according to claim 1 or 2, it is characterised in that: it is described transverse direction guide post both ends and
The side of welding support is respectively equipped with idler wheel, and the idler wheel insertion contacts in the groove and with the step.
4. a kind of automatic welding machine according to claim 1, it is characterised in that: the adjusting block is one section of predetermined angular
Arc, the both ends of the adjusting block are respectively equipped with counterbore, are equipped with one section of strip-shaped hole, the strip-shaped hole at the center of the adjusting block
In the arc of predetermined angular.
5. a kind of automatic welding machine according to claim 1 or 4, it is characterised in that: one end card for adjusting connecting rod is set
It is fastened in the strip-shaped hole, and through screw bolt and nut.
6. a kind of automatic welding machine according to claim 1, it is characterised in that: the soldering tin bar by connection rod set with it is described
The connection of second gripping block;The connection rod set includes first connecting rod, the second connecting rod with the first connecting rod vertical welding, and described
The third connecting rod of second connecting rod pin connection, and the fourth link being connect with the third connecting rod pin;The fourth link
One end locking head is installed, the soldering tin bar is fixedly connected by locking head with the fourth link.
7. a kind of automatic welding machine according to claim 1 or 6, it is characterised in that: first gripping block and the second folder
Tight block is separately fixed at the both ends of the miniature slide block by transition plates;Second gripping block is Y-shaped, including clamping part and
Characterizing portion, the clamping part are equipped with perforation and distinguish two valves along the center point of the perforation;The diameter of the perforation and institute
The diameter of first connecting rod is stated in clearance fit, one end of the clamping part is equipped with threaded hole;The plumb joint passes through the limit
Fixed part and the adjusting position in the region that the characterizing portion surrounds.
8. a kind of welding method of automatic welding machine, it is characterised in that:
S1, plumb joint are clamped by the first gripping block, and welding rod is clamped by the second gripping block;
S2, connection rod set is adjusted, so that soldering tin bar is contacted and locked with plumb joint;
S3, the mobile position and locking for adjusting connecting rod on adjusting block;
S4, input executes code on the terminal device;
S5, equipment are powered, ventilate, and press start stop switch;
S6, feeding material component work, feeding sliding block drive workpiece to be moved to predetermined position along the y axis;
S7, slide unit component operation, lateral guide post are moved by vertical sliding slot along vertical guide post Z-direction, and welding support is logical
Crossing horizontal concrete chute, transversely guide post does the movement of X-direction;
S8, workpiece are in place, and plumb joint work is subjected to it;
S9, welding are completed, and reset button is pressed, and each module position returns original state.
Priority Applications (1)
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CN201910148330.8A CN109773301A (en) | 2019-02-28 | 2019-02-28 | A kind of automatic welding machine and its welding method |
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CN201910148330.8A CN109773301A (en) | 2019-02-28 | 2019-02-28 | A kind of automatic welding machine and its welding method |
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CN109773301A true CN109773301A (en) | 2019-05-21 |
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CN201910148330.8A Pending CN109773301A (en) | 2019-02-28 | 2019-02-28 | A kind of automatic welding machine and its welding method |
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Cited By (3)
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CN110270738A (en) * | 2019-07-22 | 2019-09-24 | 苏州兆和通风设备制造有限公司 | A kind of air hose transverse joint automatic welding device |
CN112872530A (en) * | 2020-12-27 | 2021-06-01 | 新沂市宏展电子科技有限公司 | Automatic tin soldering device for multimedia interface line and working method thereof |
CN114619175A (en) * | 2022-02-16 | 2022-06-14 | 北京无线电测量研究所 | Welding device |
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KR20180055589A (en) * | 2016-11-17 | 2018-05-25 | 동명대학교산학협력단 | auto soldering apparatus based on 4-axises actuator |
CN108436213A (en) * | 2018-05-09 | 2018-08-24 | 中天宽带技术有限公司 | A kind of phase shifter welding automatic welding machine |
CN208513814U (en) * | 2018-07-17 | 2019-02-19 | 浙江金来奥光电科技有限公司 | The equipment of automatic welding circuit board harness |
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CN106180946A (en) * | 2016-08-18 | 2016-12-07 | 苏州毕诺佳医药技术有限公司 | A kind of Full-automatic tin soldering machine |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110270738A (en) * | 2019-07-22 | 2019-09-24 | 苏州兆和通风设备制造有限公司 | A kind of air hose transverse joint automatic welding device |
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CN112872530A (en) * | 2020-12-27 | 2021-06-01 | 新沂市宏展电子科技有限公司 | Automatic tin soldering device for multimedia interface line and working method thereof |
CN114619175A (en) * | 2022-02-16 | 2022-06-14 | 北京无线电测量研究所 | Welding device |
CN114619175B (en) * | 2022-02-16 | 2024-03-19 | 北京无线电测量研究所 | Welding device |
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Application publication date: 20190521 |
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