Summary of the invention
The purpose of the present invention is to provide a kind of versatile wide cut adjustable pressure machines.
For achieving the above object, the technical scheme adopted by the invention is that: a kind of wide cut adjustable pressure machine, including
Forging press for conveying Work sheet conveying device and for being forged and pressed to plate;
The conveying device includes two active conveying rollers that forging press feed side and exit side is arranged in, and is located at charging
The active conveying roller front end of side and positioned at the active conveying roller rear end of exit side be arranged side by side have several support rollers, the support
Roller is mounted on side frame;
The support roller includes roll body, and the both ends of the roll body are coaxially arranged with end plate, the end plate backwards to roll body one
Face is coaxially arranged with connecting pin, and the roll body is mounted on side frame by connecting pin;
The roll body both ends lean on one section of proximal disk to be provided with externally threaded thread segment on circumferential surface;The thread segment housing
Equipped with cylindric adjustment cap, the adjustment cap is threadedly engaged with thread segment composition;The adjustment cap is towards roll body center one end
Circumferential surface on be provided with circular limit eaves.
Preferably, the limit eaves is provided with rubber protective layer towards roll body center on one side.
Preferably, the one side at the rubber protective layer towards roll body center is evenly arranged with several around the axis of adjustment cap
The fin of shape, the fin are radially extended along adjustment cap.
Preferably, the section of the fin is triangular in shape.
Preferably, anti-skidding shallow rib is provided on the circumferential surface of the adjustment cap.
Preferably, the forging press includes base, press mechanism and Shang Ding mechanism;The base includes chassis and fixation
Four guide upright posts of chassis upper surface are set, and four guide upright posts are symmetrical in the two sides in strip width direction;
The press mechanism includes top shoe and the upper mold for being mounted on top shoe bottom surface, and Shang Ding mechanism includes sliding block and is mounted on down
The lower mold of sliding block top surface;The guiding matched there are four being correspondingly arranged on the top shoe and sliding block with guide upright post
Hole, top shoe and sliding block are set in outside guide upright post by pilot hole, and are slidably matched with guide upright post composition;Each institute
It states and is additionally provided with one group of pull element on guide upright post, the pull element is made of leading block and drawstring;The guiding is slided
Wheel is mounted on the top of guide upright post, and one end of the drawstring and the top surface of top shoe are affixed, the other end around leading block, simultaneously
It is affixed with the upper surface of sliding block after the relief hole on top shoe;The forging press further includes for driving press mechanism
The driving mechanism slided up and down along guide upright post.
Preferably, the driving mechanism includes lifting assembly, reinforcing lever and Power Component;
The lifting assembly is made of vertical guide sleeve and elevating lever, and the guide sleeve is fixedly mounted on upper frame, institute
It states elevating lever to be threaded through in guide sleeve and be slidably matched with guide sleeve composition, the lower end of elevating lever and the upper surface of top shoe are solid
It connects;The front of the guide sleeve is provided with vertical opening, and the front of the elevating lever is fixedly installed the first rotational pin, described
First rotational pin passes through opening and stretches out outside guide sleeve;
The reinforcing lever extends transversely, and the one end for reinforcing lever is hinged by the first articulated shaft and upper frame, reinforces thick stick
Length direction on bar along reinforcing lever is provided with strip through-hole;First rotational pin is matched with strip through-hole, and is worn
In the strip through-hole in reinforcing lever middle section;
The Power Component is located at the reinforcing one end of lever far from the first articulated shaft, and reinforcing lever can be driven around first
Articulated shaft is swung up and down.
Preferably, the Power Component includes the turntable, flywheel and decelerating motor being mounted on upper frame, the turntable front
Eccentric position be provided with the second rotational pin, second rotational pin is threaded through in strip through-hole;The back side of the turntable is coaxial
It is provided with belt pulley, is sequentially connected between the belt pulley and flywheel by the first belt;Between the flywheel and decelerating motor
It is sequentially connected by the second belt.
Preferably, it is connected between the active conveying roller and sliding block by clutch component, the clutch component includes pendulum
Moving frame and mounting base;
The swinging frame includes two side strips and a connecting rod, and the connecting rod is located between the middle part of side strip,
And both ends are affixed with two side strips respectively;The side strip is made of vertical section and tilting section, along vertical in the vertical section
The length direction of section is provided with the long pinhole of bar shaped, is provided with the short pin of bar shaped on the tilting section along the length direction of tilting section
Hole;The short pin hole is located at tilting section close to one end of vertical section, and short pin hole is connected to long pinhole;The mounting base is by fixing
The mounting plate that two be arranged on base chassis are parallel to each other is constituted, the one side in the middle part of two side strip tilting sections outwardly
It is hinged with mounting plate;Two side strip tilting sections are far from setting active conveying roller, the active between the end of vertical section
Conveying roller is sequentially connected by third belt with the feeder motor being fixed in connecting rod;
The sliding block is provided with the pin rod matched with long pinhole and short pin hole, the pin rod close to swinging frame on one side
Affixed with sliding block by quarter butt, pin rod is threaded through in long pinhole or short pin hole;When the pin rod is located in long pinhole, the master
Dynamic conveying roller is in contact with plate;When the pin rod is located in short pin hole, the active conveying roller is separated with plate.
Preferably, it is provided with driven conveying roller above the active conveying roller, the plate is folded in active conveying roller
Between driven conveying roller, the driven conveying roller is mounted on side frame.
Beneficial effects of the present invention embody a concentrated reflection of: support roller can be adjusted, to adapt to the plate of different wide cuts,
It is versatile.Specifically, the present invention is adjusted by rotation cap when the plate to different wide cuts is processed, make adjustment cap it
Between distance just match the width of plate, quite convenient for carrying out positioning conveying to plate.It is used between adjustment cap and thread segment
It is threadedly engaged, it is only necessary to adjustment cap is rotated, mode of operation is very simple, meanwhile, from truly realizing one
Determine the electrodeless adjustment in range, versatility and flexibility are extremely strong, can adapt to the forging process conveying of the plate of different wide cuts.It is excellent
Fin, can be right along with the deformation and rebound of rubber during the rotation of support roller on adjustment cap limit eaves for choosing setting
Plate, which applies one, makes center of the plate as far as possible close to support roller towards the power in the middle part of support roller, has to the position of plate
There is micro modified function.
Specific embodiment
The wide cut adjustable pressure machine in conjunction with shown in Fig. 1-7, including for conveying 0 conveying device of plate and for plate
0 forging press forged and pressed.The forging press can carry out discontinuity forging and stamping, conveying device combination forging press to plate
Forging and stamping frequency, be delivered to plate is sectional below forging press.Substantially, that is to say, that pressure of the present invention
At work, when forging press forges and presses plate, conveying device stops conveying to power machine.It is defeated in a period of time that forging press lifts
Device is sent to convey plate 0.
As shown in Figure 1, conveying device of the present invention includes two that forging press feed side and exit side is arranged in
Active conveying roller 1, the active conveying roller 1 are exactly the conveying roller that actively rotation is able to carry out under the drive of feeder motor, are
The movement of plate 0 provides power, itself is the prior art, details are not described herein again.Press machine of the present invention is located at charging
1 front end of active conveying roller of side and positioned at 1 rear end of active conveying roller of exit side be arranged side by side have several support rollers 2, it is described
Support roller 2 is mounted on side frame, and side frame i.e. press machine are located at the mounting rack of side, to avoid diagram from interfering, is not shown in figure
Side frame out is the common sense that those skilled in the art should have as to how support roller 2 is mounted on side frame.The support
Act on and the support plate 0 of roller 2, its own is not rotated actively, but during plate 0 is mobile, rotation is followed, is played
Change sliding friction is the effect of rolling friction.In order to improve the stability of conveying, preferably in the top of the active conveying roller 1
It is provided with driven conveying roller 35, driven conveying roller 35 does not rotate actively as support roller 2, but plate 0 is relied on to drive,
It primarily serves and 0 vertical spacing of plate is acted on.The plate 0 is folded between active conveying roller 1 and driven conveying roller 35, described
Driven conveying roller 35 is mounted on side frame.
The present invention improves versatility, better way, which is also possible that, holds to adapt to the forging and stamping of the plate 0 of different wide cuts
Carrying roller 2 uses adjustable support roller 2, and the length of active conveying roller 1 should be greater than the maximum width of support roller 2, such as: support roller
2 adjustable range can adapt to 1-1.3 meters of wide plates, then active conveying roller 1 should at least be greater than 1.3 meters.Certainly, when being directed to
When the plate 0 of independent model is forged and pressed, adjustable support roller 2 can not also be used, and commonly uses conventional support roller 2.
As shown in fig. 6, adjustable support roller 2 of the invention includes roll body 36, the both ends of the roll body 36 are coaxially arranged with
End plate 37, the end plate 37 are coaxially arranged with connecting pin 38 backwards to roll body 36 on one side, and the roll body 36 is pacified by connecting pin 38
On side frame, with and can be rotated on side frame.36 both ends of roll body lean on one section of proximal disk 37 to be provided on circumferential surface
Externally threaded thread segment 39.Cylindric adjustment cap 40, the adjustment cap 40 and thread segment 39 are arranged with outside the thread segment 39
Composition is threadedly engaged.The adjustment cap 40 is towards being provided with circular limit eaves 41 on the circumferential surface of 36 center one end of roll body.Two
The distance between limit eaves 41 in adjustment cap 40 actually just corresponds to the width of plate 0.
The present invention is adjusted by rotation cap 40 when the plate to different wide cuts is processed, make between adjustment cap 40 away from
From the width for just matching plate 0, quite convenient for carrying out positioning conveying to plate 0.It is used between adjustment cap 40 and thread segment 39
It is threadedly engaged, it is only necessary to adjustment cap 40 is rotated, mode of operation is very simple, meanwhile, from truly realizing
A certain range of electrodeless adjustment, versatility and flexibility are extremely strong, and the forging process that can adapt to the plate 0 of different wide cuts is defeated
It send.In order to protect to plate 0 and limit eaves 41, the rubber that is provided on one side at the limit eaves 41 towards 36 center of roll body is protected
Sheath 42.Further, as shown in fig. 7, the rubber protective layer 42 towards 36 center of roll body one side around adjustment cap 40 axis
Line is evenly arranged with the fin 43 of several bar shapeds, the radially extending along adjustment cap 40 of fin 43, and the fin 43 is also rubber
Glue is made, and is integrated setting with rubber protective layer 42.During support roller 2 rotates, along with the deformation and rebound of rubber,
The power towards 2 middle part of support roller can be applied to plate 0, make center of the plate 0 as far as possible close to support roller 2, to plate
The position of material 0 has micro modified function, and locating effect is more preferable.Described triangular in shape, trapezoidal, arc in 43 section of fin etc..
For the ease of rotating to adjustment cap 40, anti-skidding shallow rib 44 is provided on the circumferential surface of the adjustment cap 40.
After forging and stamping, plate 0 has high temperature, influences subsequent handling and plate 0 forges and presses quality.For this purpose, the present invention is another
A core progress point also resides in, and the forging press exit side is additionally provided with water-cooled cooling dress along the rear of 0 conveying direction of plate
It sets, the water-cooling cooling device includes the row's water-cooling-sprayer along the distribution of 0 width direction of plate being arranged in below plate 0
45, the water-cooling-sprayer 45 is towards plate 0.The lower section of water-cooling-sprayer 45 is provided with open-topped collecting tank 46, described
Bottom in collecting tank 46 is provided with water pump 47, and the water pump 47 is connected to by pipeline with water-cooling-sprayer 45.
Plate 0 continues on conveying device advance after the completion of forging and stamping, and water pump 47 pumps the water in collecting tank 46 to cold
But sprinkler head 45, and sprayed by water-cooling-sprayer 45 towards plate 0.Quickly the plate 0 after forging and stamping is carried out by cooling water
The high temperature that position is forged and pressed on plate 0 is taken away in cooling.On the one hand it ensure that going on smoothly for the techniques such as subsequent cutting, deburring, it is another
Aspect is actually also simply to be quenched to the plate 0 after forging and stamping, reduces the risk deformed after plate 0 forges and presses,
Improve the quality of plate 0.
In order to quickly be dried to extra moisture, the water-cooling-sprayer 45 is along the rear of 0 conveying direction of plate
It is additionally provided with dryer roll 48, the dryer roll 48 is mounted on side frame, and the surface of the dryer roll 48 is provided with one layer of water suction sea
Continuous layer 49, the top of the dryer roll 48 are provided with pressure roller 50, and the upper pressure roller 50 is mounted on side frame, and the plate 0 presss from both sides
It is located between pressure roller 50 and dryer roll 48.The effect of the upper pressure roller 50 is for plate 0 to be pressed in the water suction sea of dryer roll 48
On continuous layer 49, convenient for the absorption of moisture.In order to guarantee that stream spongy layer 49 has lasting water absorbing properties, under the dryer roll 48
The scraper plate 51 extended along 48 length direction of dryer roll is additionally provided on 46 side wall of collecting tank of side, the scraper plate 51 is pressed against drying
In the water-absorbing sponge layer 49 of roller 48, by the extruding of scraper plate 51, the moisture absorbed in water-absorbing sponge layer 49 is extruded, and is fallen into again
It realizes and recycles in collecting tank 46.
Certainly, water-cooling cooling device of the present invention not must be provided with, such as be directed to the lesser plate of some deflections
When material 0 is forged and pressed, since high temperataure phenomena is unobvious, water-cooling cooling device of the present invention can not also be used.
About forging press of the present invention, the forging press, which can be, is arranged formed punch in the top of plate 0, plate 0
Workbench is arranged in lower section, when the workshop section to be added of plate 0 is delivered to below formed punch by conveying device, conveying device stopping movement,
Formed punch moves downward under the driving of driving mechanism, and plate 0 is carried out forging and forming on the table.It is of course also possible to save
A formed punch is respectively arranged in the workbench above and below plate 0, and two formed punches independently drive, in the process gathered
In plate 0 is forged and pressed.In order to ensure being pushed during forging and stamping and the stability on upper top, the better way of the present invention can be with
It is, as shown in Figure 1, the forging press includes base, press mechanism and Shang Ding mechanism.
The base includes chassis 3 and four guide upright posts 4 for being fixed at 3 upper surface of chassis, four guiding
Column 4 is symmetrical in the two sides of 0 width direction of plate, that is, the two sides of plate 0 are respectively arranged two, and the guiding of two sides is vertical
Column 4 is symmetrical.The press mechanism includes top shoe 5 and the upper mold 6 for being mounted on 5 bottom surface of top shoe, and Shang Ding mechanism includes
Sliding block 7 and the lower mold 8 for being mounted on 7 top surface of sliding block.The upper mold 76 and lower mold 8 both can be using fixed installations
Formula, structure is more stable, is suitble to forging and stamping situation with stronger dynamics.Can also be using detachable, that is, 6 He of the upper mold
Lower mold 8 is detachably connected with top shoe 5 and sliding block 7 respectively, consequently facilitating replacing to mold, flexibility is more preferable, is fitted
Close the relatively small situation of forging and stamping dynamics.
The pilot hole matched there are four being correspondingly arranged on the top shoe 5 and sliding block 7 with guide upright post 4, upper cunning
Block 5 and sliding block 7 are set in outside guide upright post 4 by pilot hole, and are slidably matched with the composition of guide upright post 4, so that top shoe 5
It can be gone up and down along guide upright post 4 with sliding block 7, realize molding and die sinking.In order to realize the linkage of the two, each institute
It states and is additionally provided with one group of pull element on guide upright post 4, the pull element is made of leading block 9 and drawstring 10.It is described to lead
The top of guide upright post 4 is mounted on to pulley 9, one end of the drawstring 10 and the top surface of top shoe 5 are affixed, and the other end is bypassed and led
It is to pulley 9 and affixed with the upper surface of sliding block 7 after the relief hole on top shoe 5.When top shoe 5 moves down, Neng Goutong
Step drives sliding block 7 to rise, and realizes molding, on the contrary then realize die sinking.Certainly, the forging press further includes pushing for driving
The driving mechanism that mechanism is slided up and down along guide upright post 4.
In use, support roller 2 primarily serves the effect for holding up plate 0 to the present invention, and active conveying roller 1 primarily serves
The effect of power is provided for the traveling of plate 0.Under the cooperation of active conveying roller 0 and support roller 1, plate 0 is in the horizontal direction not
Disconnected discontinuous is fed forward.The driving mechanism of forging press starts, and driving press mechanism is stable downward along guide upright post 4
It is mobile.Press mechanism drives Shang Ding mechanism to be moved upwardly by along guide upright post 4 during the decline, by drawstring 10.Upper cunning
Upper mold 6 and the molding of lower mold 8 on block 5 and sliding block 7, apply pressure to plate 0, are forged and pressed.With traditional press machine
It compares, the present invention can be realized automatic conveying, automatic forging and stamping, greatly improves production efficiency, reduces the labor of staff
Fatigue resistance.
The driving mechanism specifically can be using hydraulic drive mechanism, pneumatic drive mechanism, mechanical driving mechanism etc., driving
Mechanism can refer to the prior art, and designer combines the material elements such as forge pressure demand, total design height flexibly to be set
Meter.
For this sentences mechanical driving mechanism, the invention proposes a kind of completely new mechanical driving mechanism schemes.In conjunction with Fig. 1
Shown in 2, the driving mechanism includes lifting assembly, reinforcing lever 11 and Power Component.The lifting assembly is led by vertical
It is constituted to set 12 and elevating lever 13, the guide sleeve 12, which is fixedly mounted on upper frame, (in order to avoid diagram is chaotic, to be not shown in the figure
Upper frame), the elevating lever 13 is threaded through in guide sleeve 12 and is slidably matched with the composition of guide sleeve 12, the lower end of elevating lever 13 with it is upper
The upper surface of sliding block 5 is affixed, drives top shoe 5 to move during lifting.The guide sleeve 12 and elevating lever 13 can be with
It is square, the structures such as circle, wherein being preferred with rectangular, guiding and positioning function is more preferable.The front of the guide sleeve 12 is provided with perpendicular
To opening, the front of the elevating lever 13 is fixedly installed the first rotational pin 14, and first rotational pin 14 passes through opening and stretches
Out outside guide sleeve 12, first rotational pin 14 can be rotated around its axis.
The reinforcing lever 11 extends transversely, and one end of reinforcing lever 11 is hinged by the first articulated shaft 15 and upper frame,
Length direction on reinforcing lever 11 along reinforcing lever 11 is provided with strip through-hole 16.As shown in the figure, a left side for lever 11 is reinforced
End is hinged by the first articulated shaft 15 and upper frame, and right end can be swung up and down around the first articulated shaft 15.It can certainly be right end hinge
It connects, left end is swung.The first rotational pin 14 on the elevating lever 13 is matched with strip through-hole 16, and is threaded through reinforcing thick stick
In the strip through-hole 16 in 11 middle section of bar, skid cooperation is constituted between strip through-hole 16.The Power Component is located at reinforcing lever
11 one end far from the first articulated shaft 15, the left end that lever 11 is reinforced in Fig. 1 is hinged, then Power Component is located at right end, and dynamic
Power component can drive reinforcing lever 11 to swing up and down around the first articulated shaft 15.When work, driving assembly driving reinforcing lever 11
It swings, power is transferred to elevating lever 13 again by reinforcing lever 11, is actually achieved that the amplification to driving force.
The specific structure of the Power Component is more, as long as can play the role of that reinforcing 11 swinging end of lever is pushed to swing
?.For shown in Fig. 1, the Power Component includes the turntable 17, flywheel 18 and decelerating motor 19 being mounted on upper frame,
The positive eccentric position of the turntable 17 is provided with the second rotational pin 20, and second rotational pin 20 is threaded through strip through-hole 16
It is interior.The back side of the turntable 17 is coaxially arranged with belt pulley 21, passes through the first belt 22 between the belt pulley 21 and flywheel 18
Transmission connection.It is sequentially connected between the flywheel 18 and decelerating motor 19 by the second belt 23.When work, pass through decelerating motor
19 driving flywheels 18 drive belt pulley 21 by flywheel 18, and then turntable 17 are driven to rotate, and turntable 17 passes through the second rotational pin 20
The change of position drives reinforcing lever 11 to swing.
Under regular situation of the present invention, industrial personal computer coordinated control active conveying roller 1 is to the conveying of plate 0 and driving mechanism to upper
The driving of sliding block 5.The logic software mainly relied in implantation industrial personal computer assists the work of forging press and conveying device
It adjusts.But in addition to this, the better way of the present invention is also possible that between the active conveying roller 1 and sliding block 7 through clutch group
Part connection, that is to say, that since the movement of sliding block 7 is influenced by top shoe 5, the movement of top shoe 5 is by decelerating motor
The influence of 19 movements.After in this way, that is, using clutch component realize conveying and forging and stamping between linkage control.
The effect of clutch component is that active conveying roller 1 no longer conveys plate 0 when upper/lower die molds, upper/lower die die sinking
When active conveying roller 1 continue to convey plate 0.
In conjunction with shown in Fig. 3 and 4, the clutch component includes swinging frame 24 and mounting base 25.The swinging frame 24 includes two
Root side strip 26 and a connecting rod 27, the connecting rod 27 are located between the middle part of side strip 26, and both ends respectively with two
Side strip 26 is affixed, forms an analogous frame structure.The side strip 26 is made of vertical section 28 and tilting section 29, described vertical
The long pinhole 30 of bar shaped is provided in section 28 along the length direction of vertical section 28, along the length of tilting section 29 on the tilting section 29
Direction is provided with the short pin hole 31 of bar shaped.The short pin hole 31 is located at tilting section 29 close to one end of vertical section 28, and short pin hole
31 are connected to long pinhole 30.The sliding block 7 is provided with and long pinhole 30 and the matching of short pin hole 31 on one side close to swinging frame 24
The pin rod 34 of conjunction, the pin rod 34 is affixed by quarter butt and sliding block 7, and pin rod 34 is threaded through in long pinhole 30 or short pin hole 31.
The mounting base 25 is made of two mounting plates being parallel to each other being fixed on base chassis 3, two institutes
It states the middle part of 26 tilting section of side strip 29 one side outwardly and mounting plate is hinged.Two 26 tilting sections 29 of side strip are far from vertical
Active conveying roller 1 is set between the end of section 28, and the active conveying roller 1 is by third belt 32 and is fixed at connecting rod
Feeder motor 33 on 27 is sequentially connected, and as shown in Figure 4, feeder motor 33 passes through in third belt 32 and active conveying roller 1
The driving wheel connection of section, this is a kind of mode for constituting transmission connection, and constituting transmission connection using other forms has been also
It is complete feasible.As long as ensuring swinging frame 24 during swing, feeder motor 33 and the relative position of active conveying roller 1 are constant
?.
The course of work of clutch component is as follows, when being in die opening state, when the pin rod 34 is located in long pinhole 30, and institute
It states active conveying roller 1 to be in contact with plate 0, conveying device is in running order at this time, and plate 0 is driven to continue to convey.When being in
When die opening state is to during molding state transformation, that is, during sliding block 7 move upward, pin rod 34 is also constantly
It moves upward, the movement in the long pinhole 30 in vertical section 28 can't cause swinging frame 24 to swing.Until upper/lower die
When close to molding state, pin rod 34 is moved in the short pin hole 31 of tilting section 29.Start that swinging frame 24 is driven to swing, actively conveys
Roller 1 is separated with plate 0, stops the conveying to plate 0.Until swinging frame 24 is swung back, and makes active conveying roller after re-molding again
1 contacts with plate 0.