A kind of coal gas layer dehydrogenation catalyst and preparation method thereof
Technical field
The present invention relates to a kind of coal gas layer dehydrogenation catalysts and preparation method thereof, relate in particular to a kind of low temperature high activity
Coal gas layer dehydrogenation catalyst and preparation method thereof.
Background technique
China is coal production big country, every year because coal production will a large amount of various concentrations of output coal bed gas, exploitation
Effective gas utilization technology, the direct emission for reducing methane are that China builds energy saving and environment friendly mode of sustainable development, beats
Make a component part of low-carbon economy system.In conjunction with energy-saving and emission-reduction and to the raising of environmental requirement, conscientiously reasonable exploitation
This low-grade energy of coal bed gas, and it is translated into available resource well, expand use scope and the rule of coal bed gas
Mould improves the utilization efficiency of coal bed gas, has the double meaning of energy conservation and environmental protection, meets planning of the country to energy policy, symbol
Control of the International Environmental Protection tissue to greenhouse effects is closed, more meets China and develops the support energetically used to low-grade energy, promote
Fast development of the country to coal gas industry.
The key that cbm development utilizes is to remove oxygen therein, and existing coal bed gas deoxidation technology mainly has transformation
Adsorption separation method, coke combustion method, catalytic deoxidation method etc..Chinese patent ZL85103557 discloses a kind of using pressure-variable adsorption
The method of method separation and concentration methane from coal bed gas.Under normal circumstances, the oxygen that methane discharges exhaust gas in concentration purification process contains
Amount is also concentrated raising, due to inevitably containing 5 ~ 15% methane in exhaust gas, the exhaust gas of discharge is caused to be in the quick-fried of methane
Fried limit range, there are explosion dangers, this is restricted the application of the technology.
Coke combustion method deoxidation (ZL02113627.0,200610021720.1) is under the high temperature conditions, to be rich in methane gas
Oxygen and coke gasification reaction in body, while portion of methane reacts to reach deoxidation purpose with oxygen.The advantage is that about 70% oxygen with
Coke gasification reaction, 30% oxygen and methane reaction, therefore methane losses are smaller.But disadvantage is to consume valuable coke resource, burnt
Charcoal consuming cost accounts for about 50% or so of whole service expense.In addition, coke deoxidization method large labor intensity, ring when adding coke, slagging tap
Border dust is big, it is difficult to automatic operation and large-scale production is realized, and with variform sulfide in coke, after leading to deoxygenation
Sulfur content increases in gas.
The essence of catalytic deoxidation process is the catalysis burning of methane under fuel-rich oxygen-lean atmosphere, under appropriate catalyst action,
By CH4Oxidation is converted into CO2And H2Oxygen content in coal bed gas can be dropped to 0.5% hereinafter, and completely eliminating operation by O, this process
The security risk of process.Technological operation simultaneously is easy, and convenient for automatically controlling and expanding on a large scale, equipment is simple, from economy angle
For degree, which also has preferable commercial value.Catalytic deoxidation can be divided into precious metal catalyst according to catalyst activity component
Agent and non-precious metal catalyst two major classes.
The technology of research loaded noble metal catalyst is more mature both at home and abroad.The catalyst as where Chinese Academy of Sciences's Dalian materialization
Addition has the cerium component of storage oxygen function in system, prepares novel supported palladium noble metal catalyst, can be by first
Alkane concentration is 39.15%, and after the coal bed gas deoxidation processing that oxygen concentration is 12.6%, oxygen concentration is within 0.1% in production gas, oxygen
Gas high conversion rate is in 96%.Since noble metal catalyst is expensive and resource is limited, application range is restricted.Rather than your gold
It is cheap and easy to get to belong to oxide catalyst raw material, thus receives great attention.But base metal receptor 1 activity is limited, and is needed higher
Temperature reacted, energy consumption is larger.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of coal bed gas deoxidation catalyst and preparation method thereof.The catalysis
The advantages that agent is active high, reaction temperature is low, preparation method is simple, at low cost.
A kind of coal bed gas deoxidation catalyst, the catalyst contain the aluminium oxide and zirconium sulfate of supported copper, the supported copper
Aluminium oxide be wrapped in around zirconium sulfate, the weight ratio of the aluminium oxide of the supported copper and zirconium sulfate is 8:1-2:1, preferably
6:1-3:1, on the basis of the alumina weight of supported copper, content of the copper in terms of oxide is 5wt%-25wt%, preferably 10 wt%-
20wt%。
In above-mentioned catalyst, the aluminium oxide of the supported copper being wrapped in around zirconium sulfate with a thickness of 15 μm -130 μm,
Preferably 20 μm -100 μm.
In above-mentioned catalyst, the zirconium sulfate can be spherical or bar shaped, preferably spherical;Zirconium sulfate equivalent diameter is 1mm-
8mm, preferably 3mm-5mm.
A kind of preparation method of coal bed gas deoxidation catalyst, including following content: first by copper-containing compound and hydroxide
Aluminium paste liquid is uniformly mixed, and then sprays mixed liquor around zirconium sulfate, and coal bed gas deoxidation catalysis is made after drying, roasting
Agent.
In the above method, the zirconium sulfate is prepared using commercial goods or according to the prior art.The hydrogen
Aluminium oxide slurries generally use pseudoboehmite slurry.Boehmite also known as monohydrate alumina or false boehmite, point
Minor is AlOOHnH2O(n=0.08-0.62).For the preparation method of aluminum hydroxide slurry, there is no particular limitation, can be with
It for various methods commonly used in the art, such as can be aluminium alcoholates Hydrolyze method, the acid system of aluminium salt or aluminate or alkaline process, NaA1O2It is molten
Liquid is passed through CO2Carbonizatin method etc..Specific operating method is known to those skilled in the art, and details are not described herein.
In the above method, the copper-containing compound can for one of copper nitrate, copper sulphate, copper bromide, copper chloride or
It is several.
In the above method, the drying time is 1-5h, and preferably 2-4h, drying temperature is 90-150 DEG C, preferably 100-130
℃;The calcining time is 3-8h, and preferably 4-6h, temperature is 300-700 DEG C, preferably 400-500 DEG C.
In the above method, contain 2,5- dihydroxy-terephthalic acid (TPA) or 1 in the mixed liquor, in 3,5- benzenetricarboxylic acids
At least one, 2,5- dihydroxy-terephthalic acid (TPA) or 1, quality of at least one of 3, the 5- benzenetricarboxylic acids in mixed liquor
Content is 0.5%-10%, preferably 2%-7%.2,5- dihydroxy-the terephthalic acid (TPA) or 1,3,5- benzenetricarboxylic acid being added in mixed liquor
There is stronger coordination effect with copper ion, can be improved the dispersion degree of copper on alumina, further increase the work of catalyst
Property.
In the above method, zirconium sulfate preferably uses vapor volume content for 0.5%-5% before spraying mixed liquor, into one
The vapor nitrogen mixture for walking preferred 1%-4% handles it, treatment temperature be 100-200 DEG C, preferably 120-180 DEG C,
The processing time is 1-15 min, further preferred 3-10 min.Zirconium sulfate table can be improved using the zirconium sulfate of steam treatment
The hydrophily in face is conducive to spraying for mixed liquor, improves the aluminium oxide of supported copper with the interaction force between zirconium sulfate, avoids
The aluminium oxide of supported copper falls off around zirconium sulfate, improves the stability of catalyst.
Result of study shows that the mechanism of coal bed gas catalysis burning is surface dissociation of the methane in catalyst for catalytic combustion first
For CHxThen species, x < 4 carry out oxidation reaction with absorption oxygen or Lattice Oxygen.The application is by catalyst for catalytic combustion in sulfuric acid
Around zirconium, zirconium sulfate has the function of stronger Methane Activation, the methane after activation compared to catalyst for catalytic combustion at low temperature
Substance, which is diffused into catalyst for catalytic combustion coating, to be reacted, it is easier to quickly be burnt, be significantly improved catalyst
Activity.
Specific embodiment
A kind of work of coal bed gas deoxidation catalyst of the present invention and preparation method thereof is further illustrated below with reference to embodiment
With and effect, but following embodiment is not construed as limiting the invention.% is volumetric concentration unless otherwise specified in the application.
Catalyst of the invention can using transmission electron microscope observing, electron diffraction analysis and Elemental Composition analyse etc. means come
Confirm its package structure, and measures composition.The determination of catalyst package structure is specifically with the following method: using Japan JEOL
2100 LaB6 high-resolution-ration transmission electric-lens of company JEM, 0.23 nm of resolution ratio, the X ray energy dispersion spectroscopy equipped with EDAX company
Instrument (EDX), sample is placed in agate mortar and is fully ground, and then ultrasonic wave disperses 20 min in dehydrated alcohol.Take 2-3 drop
Suspended drop on the micro-grid carbon film that copper mesh supports, after sample drying to sample carry out TEM observation, electron diffraction analysis and
Elemental Composition analysis.
Embodiment 1
Prepare aluminum hydroxide slurry using aluminium isopropoxide Hydrolyze method: by water, 120:1 is mixed in molar ratio with aluminium isopropoxide, hydrolysis temperature
Degree control is at 80 DEG C -85 DEG C, after so that aluminium isopropoxide is hydrolyzed 1.5h, carries out aging, aging temperature control is at 90 DEG C -95 DEG C, aging
Time is 18h, obtains the aluminum hydroxide slurry that solid content is 21.3wt%.
It sprays process: being first uniformly mixed copper nitrate and aluminum hydroxide slurry, then spray 500g zirconium sulfate (city with mixed liquor
Product is sold, equivalent diameter is 4 mm), coal bed gas deoxidation catalyst is made after drying, roasting, the drying time is 4h, is done
Dry temperature is 100 DEG C;The calcining time 6h, temperature are 400 DEG C.
Catalyst property is as follows: the aluminium oxide of supported copper is wrapped in around zirconium sulfate, the aluminium oxide of the supported copper with
The weight ratio of zirconium sulfate is 4:1, and on the basis of the alumina weight of supported copper, content of the copper in terms of oxide is 15wt%.It is described
The aluminium oxide of the supported copper around zirconium sulfate is wrapped in a thickness of 60 μm.
Catalyst performance, unstripped gas composition are as follows: CH are evaluated by probe reaction of coal bed gas deoxidation420 vol%, O2 3
Vol%, surplus N2.Reaction temperature is 450 DEG C, and volume space velocity is 10000 h-1, after stable reaction, on-line chromatograph detection is anti-
O in the tail gas for answering device to export2Concentration is 0.56%, O in the tail gas of 100 h post-reactors of operating outlet2Concentration is 0.7%.
Embodiment 2
Prepare aluminum hydroxide slurry using aluminium isopropoxide Hydrolyze method: by water, 120:1 is mixed in molar ratio with aluminium isopropoxide, hydrolysis temperature
Degree control is at 80 DEG C -85 DEG C, after so that aluminium isopropoxide is hydrolyzed 1.5h, carries out aging, aging temperature control is at 90 DEG C -95 DEG C, aging
Time is 18h, obtains the aluminum hydroxide slurry that solid content is 21.3wt%.
It sprays process: being first uniformly mixed copper nitrate and aluminum hydroxide slurry, then spray 500g sulfuric acid with mixed liquor
Coal bed gas deoxidation catalyst is made in zirconium (commercial product, equivalent diameter be 5 mm) after drying, roasting, and the drying time is
4h, drying temperature are 100 DEG C;The calcining time 6h, temperature are 400 DEG C.
Catalyst property is as follows: the aluminium oxide of supported copper is wrapped in around zirconium sulfate, the aluminium oxide of the supported copper with
The weight ratio of zirconium sulfate is 3:1, and on the basis of the alumina weight of supported copper, content of the copper in terms of oxide is 20wt%.
Catalyst performance, unstripped gas composition are as follows: CH are evaluated by probe reaction of coal bed gas deoxidation420 vol%, O2 3
Vol%, surplus N2.Reaction temperature is 450 DEG C, and volume space velocity is 10000 h-1, after stable reaction, on-line chromatograph detection is anti-
O in the tail gas for answering device to export2Concentration is 0.48%.
Embodiment 3
Using the preparing aluminum hydroxide through carbonization slurries for being passed through carbon dioxide gas into sodium aluminate solution: 30wt%CO will be contained2
CO2/N2Gaseous mixture is passed through in sodium aluminate solution, and plastic reaction is carried out at 30 DEG C, and control reaction end pH is 10.5-
11.0, after the reaction was completed, aging, washing through deionized water to filtrate pH at 60 DEG C is 6.5, and obtaining solid content is 31.2wt%
Aluminum hydroxide slurry.
It sprays process: being first uniformly mixed copper nitrate and aluminum hydroxide slurry, then spray 500g sulfuric acid with mixed liquor
Coal bed gas deoxidation catalyst is made in zirconium (commercial product, equivalent diameter be 3 mm) after drying, roasting, and the drying time is
4h, drying temperature are 100 DEG C;The calcining time 6h, temperature are 400 DEG C.
Catalyst property is as follows: the aluminium oxide of supported copper is wrapped in around zirconium sulfate, the aluminium oxide of the supported copper with
The weight ratio of zirconium sulfate is 6:1, and on the basis of the alumina weight of supported copper, content of the copper in terms of oxide is 10wt%.
Catalyst performance, unstripped gas composition are as follows: CH are evaluated by probe reaction of coal bed gas deoxidation420 vol%, O2 3
Vol%, surplus N2.Reaction temperature is 450 DEG C, and volume space velocity is 10000 h-1, after stable reaction, on-line chromatograph detection is anti-
O in the tail gas for answering device to export2Concentration is 0.59%.
Embodiment 4
With the different place of embodiment 1 be in the mixed liquor containing mass content be 6% 2,5- dihydroxy-to benzene
Dioctyl phthalate.
Catalyst performance, unstripped gas composition are as follows: CH are evaluated by probe reaction of coal bed gas deoxidation420 vol%, O2 3
Vol%, surplus N2.Reaction temperature is 450 DEG C, and volume space velocity is 10000 h-1, after stable reaction, on-line chromatograph detection is anti-
O in the tail gas for answering device to export2Concentration is 0.
Embodiment 5
It is the 1,3,5- benzenetricarboxylic acid for being 3% containing mass content in the mixed liquor with the different place of embodiment 1.
Catalyst performance, unstripped gas composition are as follows: CH are evaluated by probe reaction of coal bed gas deoxidation420 vol%, O2 3
Vol%, surplus N2.Reaction temperature is 450 DEG C, and volume space velocity is 10000 h-1, after stable reaction, on-line chromatograph detection is anti-
O in the tail gas for answering device to export2Concentration is 0.
Embodiment 6
With the different place of embodiment 1 be zirconium sulfate used before spraying mixed liquor vapor volume content for 1% water
Steam nitrogen mixture handles it, and treatment temperature is 180 DEG C, and the processing time is 3min.
Catalyst performance, unstripped gas composition are as follows: CH are evaluated by probe reaction of coal bed gas deoxidation420 vol%, O2 3
Vol%, surplus N2.Reaction temperature is 450 DEG C, and volume space velocity is 10000 h-1, after stable reaction, on-line chromatograph detection is anti-
O in the tail gas for answering device to export2Concentration is 0.53%, O in the tail gas of 100 h post-reactors of operating outlet2Concentration is 0.57%.
Embodiment 7
With the different place of embodiment 1 be zirconium sulfate used before spraying mixed liquor vapor volume content for 4% water
Steam nitrogen mixture handles it, and treatment temperature is 120 DEG C, and the processing time is 1010 min of 1-15.
Catalyst performance, unstripped gas composition are as follows: CH are evaluated by probe reaction of coal bed gas deoxidation420 vol%, O2 3
Vol%, surplus N2.Reaction temperature is 450 DEG C, and volume space velocity is 10000 h-1, after stable reaction, on-line chromatograph detection is anti-
O in the tail gas for answering device to export2Concentration is 0.49%, O in the tail gas of 100 h post-reactors of operating outlet2Concentration is 0.51%.