CN109764769A - A kind of real-time ammunition assembly guidance method based on Visual assembly system - Google Patents
A kind of real-time ammunition assembly guidance method based on Visual assembly system Download PDFInfo
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- CN109764769A CN109764769A CN201910149647.3A CN201910149647A CN109764769A CN 109764769 A CN109764769 A CN 109764769A CN 201910149647 A CN201910149647 A CN 201910149647A CN 109764769 A CN109764769 A CN 109764769A
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- 230000000007 visual effect Effects 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims abstract description 72
- 230000008569 process Effects 0.000 claims abstract description 24
- 238000012800 visualization Methods 0.000 claims abstract description 11
- 238000012795 verification Methods 0.000 claims abstract description 4
- 230000003993 interaction Effects 0.000 claims description 6
- 238000003032 molecular docking Methods 0.000 claims description 4
- 238000000605 extraction Methods 0.000 claims description 3
- 238000013507 mapping Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 7
- 239000000284 extract Substances 0.000 abstract 1
- 230000006870 function Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000007794 visualization technique Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The present invention relates to military projects to assemble field, and especially a kind of real-time ammunition based on Visual assembly system assembles guidance method.Read correct assembly process and three-dimensional model of parts and position data information；Visual assembly video is played, shows components and corresponding site data information；Operator extracts assembly components and carries out barcode scanning identification；Visual assembly technique integrated software system judges whether Assembly part is correct；Assembly video is shown if correct, and loop play corresponds to Visual assembly video, otherwise locks Visual assembly video；Assembly verification is carried out after completing assembly.Manual assembly is instructed by the visualization of real-time synchronization, it reduces people finder's handbook time and reduces personnel to the memory capacitance of the relevant technologies, shift to an earlier date the data such as small video, the BOM list of well cutting assembly by CAPP system, it saves the calculation amount for temporarily cutting video in the database and calculates the time, to save the time, reduces mistake assembly, improves assembly efficiency and correctness.
Description
Technical field
The present invention relates to military project assembly field, especially one kind being capable of real-time synchronization visualization guidance, raising assembly efficiency
A kind of real-time ammunition based on Visual assembly system assemble guidance method.
Background technique
As the information age arrives, visualization technique is constantly used widely in various fields, data analysis visualization,
Trend visualization, industrial production visualization are three big fields of visualization technique application in present society production, visualization technique
User can not only be helped to promote the efficiency of decision-making and prove effective science judgment, but also be the core of new round manufacture revolution
Competitiveness.
Ammunition weapon assembles itself with particularity, is based on currently available technology, manual assembly parts thereof is the most
Effective and achievable solution, current assembling process still have certain defect: 1, without scene, guidance is filled in real time
With link, the case where being easy to appear mispairing；2, it finds mispairing, but where does not know mistake, require to look up corresponding handbook, skill
Art file, it is fairly cumbersome；Whole assembly time can greatly be increased if there is mispairing, reduce Assembling Production efficiency.
Summary of the invention
In view of this, it is an object of the invention to overcome the deficiencies of the prior art and provide one kind can real-time synchronization it is visual
A kind of real-time ammunition assembly guidance method based on Visual assembly system changed guidance, improve assembly efficiency.
The present invention solves its technical problem institute using technical solution:
A kind of real-time ammunition assembly guidance method based on Visual assembly system, including Visual assembly system, the system packet
It includes sequentially connected CAPP system, Visual assembly technique integrated software system, MES system and assembly station and shows software mould
Block；
The CAPP system provides correct ammunition three-dimensional model of parts, correct assembly process and position data information；
The MES system, completes Visual assembly technique integrated software system and assembly station shows the docking of software module
Interaction；
The Visual assembly technique integrated software system realizes the interaction with CAPP system and MES system, Visual assembly
Video processing and data modeling；
The assembly station shows software module, docks with MES system, realizes to erecting yard Product Assembly progress and assembly
The monitoring of execution state, and show correct ammunition three-dimensional model of parts, correct assembly process and position data information；
The following steps are included:
S1, hardware platform complete Visual assembly technique integrated software system and assembly station shows that the interface of software module connects
It connects；
S2, correct ammunition three-dimensional model of parts, correct assembly process and position data information are read；
The components and corresponding site data information that the display terminal display of S3, erecting yard need to extract；
Components are carried out barcode scanning identification in hardware identification window by operator's extraction components of S4, erecting yard；
S5, identification correctly then show that video clip unlocks Visual assembly living document, start the cycle over the corresponding visual makeup of broadcasting
Operator is instructed to operate with living document,
Otherwise Visual assembly living document is locked, mistake is prompted, until operator exchanges correct components barcode scanning identification for
Success；
S6, assembly verification is carried out after completing assembly,
If meeting index, next step barcode scanning function is unlocked,
Otherwise next step barcode scanning function is locked, until assembly meets index；
S7, repeat the above steps S3 to S6, until completing assembly process.
Further, for the present invention is better achieved, facilitate and instruct staff's execute-in-place, especially set using following
Set: in the step S1, the progress of CAPP system is docked with Visual assembly technique integrated software system, provides BOM list, zero
Component threedimensional model and technological parameter file.
Further, for the present invention is better achieved, facilitate and instruct staff's execute-in-place, especially set using following
It sets: further including ammunition assembly material system, which docks with Visual assembly technique integrated software system,
Product material information, components attribute are provided.
Assembly process is read in the step S2 and Visualization Model forms mapping relations, Visualization Model is raw by process
At the Visual assembly living document independently executed.
Further, for the present invention is better achieved, facilitate and instruct staff's execute-in-place, especially set using following
Set: the Visual assembly living document includes avi video, gif file.
Further, for the present invention is better achieved, facilitate and instruct staff's execute-in-place, especially set using following
It sets: the process file that MES system exports being handled using the image procossing library based on OpenCV in the step S3, show
Show accurate components image information.
Further, for the present invention is better achieved, facilitate and instruct staff's execute-in-place, especially set using following
It sets: image being eliminated into noise using OpenCV, is partitioned into independent pictorial element and the adjacent element of image connection, display essence
True components image information.
Further, for the present invention is better achieved, facilitate and instruct staff's execute-in-place, especially set using following
It sets: in the step S4, absorbing the image information of the components of assembly and be converted into digital signal, and be converted into corresponding two
Code information is tieed up for scanning recognition.
Further, for the present invention is better achieved, facilitate and instruct staff's execute-in-place, especially set using following
It sets: using CCD or the image information of CMOS camera camera intake components in the step S4.
The beneficial effects of the present invention are: a kind of real-time ammunition based on Visual assembly system of the invention assembles guidance side
Method instructs manual assembly by the visualization of real-time synchronization, reduces people finder's handbook time and reduces personnel to the relevant technologies
Memory capacitance reduce mistake assembly, improve assembly efficiency and correctness to be saved greatly the time.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is that a kind of a kind of system of real-time ammunition assembly guidance method based on Visual assembly system of the invention is whole
Body frame block diagram；
Fig. 2 is a kind of system operation bulk flow of real-time ammunition assembly guidance method based on Visual assembly system of the invention
Journey block diagram；
Fig. 3 is a kind of flow diagram of real-time ammunition assembly guidance method based on Visual assembly system of the invention；
Fig. 4 is a kind of process inspection flow chart element of real-time ammunition assembly guidance method based on Visual assembly system of the invention
Figure；
Fig. 5 is a kind of component inspection process of real-time ammunition assembly guidance method based on Visual assembly system of the invention
Block diagram.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical solution of the present invention will be carried out below
Detailed description.Obviously, described embodiments are only a part of the embodiments of the present invention, rather than comprehensive embodiment.Base
Embodiment in the present invention, those of ordinary skill in the art are obtained all without making creative work
Other embodiment belongs to the range that the present invention is protected.
Embodiment 1:
As shown in Figures 1 to 5, of the invention
A kind of real-time ammunition assembly guidance method based on Visual assembly system, including Visual assembly system, the system packet
It includes sequentially connected CAPP system, Visual assembly technique integrated software system, MES system and assembly station and shows software mould
Block；
The CAPP system provides correct ammunition three-dimensional model of parts, correct assembly process and position data information；
The MES system, completes Visual assembly technique integrated software system and assembly station shows the docking of software module
Interaction；
The Visual assembly technique integrated software system realizes the interaction with CAPP system and MES system, Visual assembly
Video processing and data modeling；
The assembly station shows software module, docks with MES system, realizes to erecting yard Product Assembly progress and assembly
The monitoring of execution state, and show correct ammunition three-dimensional model of parts, correct assembly process and position data information；
The following steps are included:
S1, hardware platform complete Visual assembly technique integrated software system and assembly station shows that the interface of software module connects
It connects；
S2, correct ammunition three-dimensional model of parts, correct assembly process and position data information are read；
The components and corresponding site data information that the display terminal display of S3, erecting yard need to extract；
Components are carried out barcode scanning identification in hardware identification window by operator's extraction components of S4, erecting yard；
S5, identification correctly then show that video clip unlocks Visual assembly living document, start the cycle over the corresponding visual makeup of broadcasting
Operator is instructed to operate with living document,
Otherwise Visual assembly living document is locked, mistake is prompted, until operator exchanges correct components barcode scanning identification for
Success；
S6, assembly verification is carried out after completing assembly,
If meeting index, next step barcode scanning function is unlocked,
Otherwise next step barcode scanning function is locked, until assembly meets index；
S7, repeat the above steps S3 to S6, until completing assembly process.
A kind of real-time ammunition based on Visual assembly system of the invention assembles guidance method, by real-time synchronization can
Manual assembly is instructed depending on changing, reduce people finder's handbook time and reduces personnel to the memory capacitance of the relevant technologies, thus greatly
The time has been saved, reduced mistake assembly, improve assembly efficiency and correctness.
Preferably, CAPP system carries out and Visual assembly technique integrated software system pair in the step S1
It connects, BOM list, components threedimensional model and technological parameter file is provided.In the step S1, Visual assembly technique collection
Interface is carried out at software systems and CAPP system, provides BOM list, components three for Visual assembly technique integrated software system
Dimension module, technological parameter file, Visual assembly technique integrated software system and ammunition assembly material system carry out interface, and being can
Product material information, components attribute, system, Visual assembly technique integrated software are provided depending on changing assembly technology integrated software system
System carries out interface with MES system, provides the real-time erecting yard sensor of acquisition for Visual assembly technique integrated software system
Data.
It on the basis of the above embodiments, further include ammunition assembly material system, the ammunition assembly material system and visual
Change the docking of assembly technology integrated software system, product material information, components attribute are provided.Visual assembly technique integrated software
System and MES system carry out interface, provide the real-time erecting yard sensing data of acquisition.
Preferably, reading assembly process and Visualization Model formation mapping relations in the step S2, will visualize
Model is generated the Visual assembly living document independently executed by process.
The above-mentioned Visual assembly living document includes avi video, gif file and some other dynamically may be used
Depending on changing file.
Preferably, the work exported using the image procossing library based on OpenCV to MES system in the step S3
Preface part is handled, and shows accurate components image information.
On the basis of above scheme, for the present invention is better achieved, facilitates and instruct staff's execute-in-place, standard is provided
True components image information especially uses following settings: the cvLoadImage () provided using the library HighGUI of OpenCV
Function loads image data from file, then eliminates noise, is partitioned into independent pictorial element and the adjacent member of image connection
Element shows accurate components image information.
Preferably, facilitating for the present invention is better achieved and instructing staff's execute-in-place, especially set using following
It sets: in the step S4, absorbing the image information of the components of assembly and be converted into digital signal, and be converted into corresponding two
Code information is tieed up for scanning recognition.
Preferably, using CCD or the image letter of CMOS camera camera intake components in the step S4
Breath, then image digital signal is handled using software technology, to obtain required two-dimensional barcode information, and it is achieved in
Barcode scanning identification.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Lid is within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.
Claims (9)
1. a kind of real-time ammunition based on Visual assembly system assembles guidance method, it is characterised in that: including Visual assembly
System, the system include sequentially connected CAPP system, Visual assembly technique integrated software system, MES system and assembly
Station shows software module；
The CAPP system provides correct ammunition three-dimensional model of parts, correct assembly process and position data information；
The MES system, completes Visual assembly technique integrated software system and assembly station shows the docking of software module
Interaction；
The Visual assembly technique integrated software system realizes the interaction with CAPP system and MES system, Visual assembly
Video processing and data modeling；
The assembly station shows software module, docks with MES system, realizes to erecting yard Product Assembly progress and assembly
The monitoring of execution state, and show correct ammunition three-dimensional model of parts, correct assembly process and position data information；
The following steps are included:
S1, hardware platform complete Visual assembly technique integrated software system and assembly station shows that the interface of software module connects
It connects；
S2, correct ammunition three-dimensional model of parts, correct assembly process and position data information are read；
The components and corresponding site data information that the display terminal display of S3, erecting yard need to extract；
Components are carried out barcode scanning identification in hardware identification window by operator's extraction components of S4, erecting yard；
S5, identification correctly then show that video clip unlocks Visual assembly living document, start the cycle over the corresponding visual makeup of broadcasting
Operator is instructed to operate with living document,
Otherwise Visual assembly living document is locked, mistake is prompted, until operator exchanges correct components barcode scanning identification for
Success；
S6, assembly verification is carried out after completing assembly,
If meeting index, next step barcode scanning function is unlocked,
Otherwise next step barcode scanning function is locked, until assembly meets index；
S7, repeat the above steps S3 to S6, until completing assembly process.
2. a kind of real-time ammunition based on Visual assembly system according to claim 1 assembles guidance method, feature
Be: in the step S1, CAPP system progress docked with Visual assembly technique integrated software system, provide BOM list,
Components threedimensional model and technological parameter file.
3. a kind of real-time ammunition based on Visual assembly system according to claim 2 assembles guidance method, feature
It is: further includes ammunition assembly material system, the ammunition assembly material system and Visual assembly technique integrated software system pair
It connects, product material information, components attribute is provided.
4. a kind of real-time ammunition based on Visual assembly system according to claim 3 assembles guidance method, feature
It is: reads assembly process in the step S2 and Visualization Model forms mapping relations, Visualization Model is generated by process
The Visual assembly living document independently executed.
5. a kind of real-time ammunition based on Visual assembly system according to claim 1 assembles guidance method, feature
Be: the Visual assembly living document includes avi video, gif file.
6. a kind of real-time ammunition based on Visual assembly system according to claim 1 assembles guidance method, feature
It is: the process file that MES system exports is handled using the image procossing library based on OpenCV in the step S3,
Show accurate components image information.
7. a kind of real-time ammunition based on Visual assembly system according to claim 6 assembles guidance method, feature
It is: image is eliminated into noise using OpenCV, is partitioned into independent pictorial element and the adjacent element of image connection, display
Accurate components image information.
8. a kind of real-time ammunition based on Visual assembly system according to claim 1 assembles guidance method, feature
It is: in the step S4, absorbs the image information of the components of assembly and be converted into digital signal, and is converted into corresponding
Two-dimensional barcode information is for scanning recognition.
9. a kind of real-time ammunition based on Visual assembly system according to claim 8 assembles guidance method, feature
It is: using CCD or the image information of CMOS camera camera intake components in the step S4.
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Cited By (1)
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| CN112613768A (en) * | 2020-12-28 | 2021-04-06 | 北方导航控制技术股份有限公司 | Manufacturing and quality management method for digital remote rocket projectile guidance cabin |
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2019
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