CN109764491B - Data center air conditioner control system, control method and storage medium - Google Patents

Data center air conditioner control system, control method and storage medium Download PDF

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CN109764491B
CN109764491B CN201910095830.XA CN201910095830A CN109764491B CN 109764491 B CN109764491 B CN 109764491B CN 201910095830 A CN201910095830 A CN 201910095830A CN 109764491 B CN109764491 B CN 109764491B
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temperature
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data center
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indoor
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CN109764491A (en
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杨洁
林立伟
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Shenzhen Xbrother Technology Co ltd
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Abstract

The invention relates to a data center air conditioner control system, a control method and a storage medium, wherein the system comprises: the method comprises the following steps: the system comprises a controller and a plurality of temperature sensors, wherein the temperature sensors are arranged in a cold channel of the data center; the controller is connected with the temperature sensors, the indoor units and the outdoor units of the air conditioner and used for receiving and calculating average temperature values in the cold channels according to the temperature values sent by the temperature sensors and controlling the running number of the indoor units according to the average temperature values. Based on the data center air conditioner control system, the system structure is simplified, the anti-interference performance is improved, the fault rate is low, and the usability of the data center is improved.

Description

Data center air conditioner control system, control method and storage medium
Technical Field
The invention relates to the technical field of air conditioning systems, in particular to a data center air conditioning control system, a control method and a storage medium.
Background
Availability is the probability that the system will operate properly or the expected value of time occupancy at a certain time under investigation. The instant availability is called when the investigation time is a designated moment, the time interval availability is called when the investigation time is a designated time interval, and the inherent availability is called when the investigation time is any time in the continuous use period. The method is a comprehensive characteristic of reliability, maintainability and maintenance support of the equipment or system.
For a data center, the only variable of availability is time to failure, which refers to the time when no predetermined function is performed; and the air conditioning system is an important factor for guaranteeing the availability of the data center.
The control mode adopted by the air conditioning system of the existing data center (such as an edge data center) is centralized control, the centralized control uses a PLC as a main controller and collects data of a plurality of sensors (including a temperature sensor, a humidity sensor and a pressure sensor) to carry out centralized control, and the control mode has the disadvantages of complex design, poor anti-interference performance and high failure rate, so that the usability of the data center is poor.
It can be seen that the prior art is still in need of improvement and development.
Disclosure of Invention
Therefore, it is necessary to provide a data center air conditioning control system, a control method and a storage medium for solving the above technical problems, and the problem that the availability of the data center is poor due to the centralized control adopted by the air conditioning system of the data center in the prior art is solved.
The technical scheme of the invention is as follows:
a data center air conditioning control system, comprising: the system comprises a controller and a plurality of temperature sensors, wherein the temperature sensors are arranged in a cold channel of the data center; the controller is connected with the temperature sensors, the indoor units and the outdoor units of the air conditioner and used for receiving and calculating average temperature values in the cold channels according to the temperature values sent by the temperature sensors and controlling the running number of the indoor units according to the average temperature values.
In a further preferred aspect, the controller includes: and the indoor unit controller is used for connecting the first indoor unit to the Nth indoor unit in a networking manner.
In a further preferred aspect, the controller further includes: and the outdoor unit controller is connected with the indoor unit controller, is used for connecting a first outdoor unit and a second outdoor unit which are arranged in parallel through a frequency converter, and the maximum refrigerating capacity of the first outdoor unit is smaller than that of the second outdoor unit.
In a further preferred scheme, the data center air conditioning control system further comprises a humidity sensor, and the humidity sensor is arranged in the middle of the cold channel.
A data center air conditioner control method realized based on the data center air conditioner control system comprises the following steps:
the temperature sensors detect temperature values in the cold channel in real time and respectively send the temperature values to the controller;
the controller receives temperature values respectively sent by the temperature sensors and continuously calculates an average temperature value in the cold channel;
the controller judges whether the average temperature value is larger than the sum of the temperature set value and the temperature set difference value or not, and if so, the first indoor unit is started;
after the first preset time interval, the controller judges whether the current average temperature value is larger than the sum of the temperature set value and the temperature set difference value, if so, the second indoor unit is started, and the like, and the controller repeats the judging process until the calculated average temperature value is smaller than or equal to the sum of the temperature set value and the temperature set difference value.
In a further preferable scheme, when the average temperature value is greater than or equal to a temperature set value and less than or equal to the sum of the temperature set value and a temperature set difference value, the controller performs linear adjustment on the output wind speed of the indoor fan according to the continuously calculated average temperature value, and the adjustment range is from the lowest set rotating speed to the highest set rotating speed.
In a further preferred scheme, a calculation formula of the real-time output rotating speed of the indoor fan is as follows: s = S1+((S2-S1)/ΔT)*(T1 –T0) ); wherein S is the output rotating speed of the indoor fan, S1For minimum set speed of indoor fan, S2For the maximum set speed of the indoor fan, Δ T is the temperature set difference, T1Is the average temperature value, T, in the cold aisle0Is the temperature set point.
In a further preferred embodiment, after the first preset time interval elapses, the controller determines whether the current average temperature value is greater than the sum of the temperature set value and the temperature set difference, if so, the second indoor unit is started, and so on, and the step of the controller repeating the determination process until the calculated average temperature value is less than or equal to the sum of the temperature set value and the temperature set difference further includes:
the controller judges whether the average temperature value is smaller than a temperature set value and is in a descending trend;
if yes, the controller controls one indoor unit to stop running;
after a second preset time interval, the controller judges whether the average temperature value is smaller than the temperature set value and is in a descending trend again;
if so, the controller controls one indoor unit to stop running again, and so on until the currently running compressor reaches the stop condition to stop running.
In a further preferred scheme, the controller is connected with a first outdoor unit and a second outdoor unit which are arranged in parallel through a frequency converter, and the maximum refrigerating capacity of the first outdoor unit is smaller than that of the second outdoor unit;
when the indoor unit refrigerates, the first outdoor unit is started firstly, and the refrigerating capacity is adjusted through the frequency converter;
if the controller detects that the system pressure is in an ascending trend, the first outdoor unit stops running, and the second outdoor unit is started to work in a frequency conversion mode, and if the temperature of a cold channel of the data center can be stabilized within a preset range in the frequency conversion mode, the compressor stably runs;
and if the controller detects that the system pressure still rises, the first outdoor unit is started again, the first outdoor unit operates in a frequency conversion mode, and the frequency output is adjusted in real time until the temperature of the data center cold channel is stable.
A storage medium having stored thereon a computer program which, when executed by a processor, implements the steps of a data center air conditioning control method as described above.
Compared with the prior art, the data center air conditioner control system provided by the invention comprises: the system comprises a controller and a plurality of temperature sensors, wherein the temperature sensors are arranged in a cold channel of the data center; the controller is connected with the temperature sensors, the indoor units and the outdoor units of the air conditioner and used for receiving and calculating average temperature values in the cold channels according to the temperature values sent by the temperature sensors and controlling the running number of the indoor units according to the average temperature values. Based on the data center air conditioner control system, the system structure is simplified, the anti-interference performance is improved, the fault rate is low, and the usability of the data center is improved.
Drawings
FIG. 1 is a schematic block diagram of a preferred embodiment of a data center air conditioning control system of the present invention.
FIG. 2 is a flow diagram of a data center air conditioning control method in one embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1, the data center air conditioning control system provided by the present invention includes: the data center air conditioner control system is preferably only provided with the temperature sensors in the cold channel (the temperature sensors are uniformly arranged at the front, middle and rear three positions in the data center cold channel respectively), so that the system structure is simplified, the refrigeration control program of the system is simplified, and the system reliability is improved. The controller is connected with the temperature sensors, the indoor units and the outdoor units of the air conditioner and used for receiving and calculating average temperature values in the cold channels according to the temperature values sent by the temperature sensors and controlling the running number of the indoor units according to the average temperature values.
The system provided by the invention can realize the temperature control of the data center according to the structure, and compared with the structure adopting various sensors in the prior art, the system is simpler and has strong anti-interference performance, so that the failure rate is lower, and the usability of the data center is higher.
The operation mode of the air conditioner is determined according to the temperature and the humidity of the cold channel, and the operation mode of the air conditioner is different according to different temperatures and different humidities; the real-time temperature of the cold channel is obtained by monitoring and averaging temperature according to a plurality of arranged temperature sensors; the default of the cold channel is to set the refrigeration temperature to be T (the default can be set to be 24 ℃), and the default of the deviation is delta T (the default can be set to be 2 ℃) freely.
In particular implementations, the controller includes: the indoor unit controller is used for connecting the first indoor unit to the Nth indoor unit in a networking mode, specifically, is connected with the first indoor unit to the Nth indoor unit in a CAN networking mode, and is shown in figure 1.
The system provided by the invention adopts a multi-connection mode that one outdoor unit integrates a plurality of indoor units, and the control mode adopts a reliable mode of combining centralized control and distributed control; the control framework completely reserves the advantages of flexible scheduling of centralized control and high reliability in distributed control, realizes the control redundancy of the air conditioning system of the machine room, and is suitable for application of high-grade machine rooms.
Further, the controller further includes: and the outdoor unit controller is connected with the indoor unit controller, is used for connecting a first outdoor unit and a second outdoor unit which are arranged in parallel through a frequency converter, and the maximum refrigerating capacity of the first outdoor unit is smaller than that of the second outdoor unit.
In a further preferred embodiment of the present invention, the data center air conditioning control system further includes a humidity sensor, and the humidity sensor is disposed in the middle of the cold channel, that is, the system is further configured to control the number of the indoor units according to the humidity in the cold channel, so as to ensure that the humidity of the data center is within a preset range.
Preferably, the indoor unit controller is further connected with a touch screen, and the touch screen is used for displaying various parameters and working states of various devices of the system.
The integral control structure of the invention is convenient and reliable, the mode of combining centralized control and distributed control, the indoor machine controller is responsible for strategy scheduling, data operation, data integration, data uploading, outdoor machine monitoring and the like, each indoor machine can receive strategies or independently run without single-point faults.
The centralized control is realized through the upper layer main control box preferentially, each indoor unit is dispatched in a communication mode, the effect of controlling each indoor unit is achieved, each indoor unit is provided with the main controller, and data are uploaded to the upper layer main control box in a communication mode; each indoor unit can independently operate, when the communication with the upper-layer master control box is interrupted, the independent main controller detects that the communication with the upper-layer master control box fails, the original upper-layer centralized control mode is automatically switched into the self-control mode, the indoor units can automatically operate, the return air temperature detection is used as a refrigeration control mode, the availability and the reliability are high, and the control redundancy requirement of a B-level machine room air conditioning system specified by the national standard GB50174 can be met.
The indoor units in the invention all adopt independent power supply modes, so that the power supply redundancy of the air conditioning module of the whole machine room can be realized, and the risk of single-point failure of the power supply in the common centralized control mode in the current market is avoided.
The indoor unit of the air conditioner control scheme realizes networking through a CAN mode, adopts a communication control mode, issues and uploads all data and strategies through communication, supports the number of air conditioners which is limited only by the tolerance of communication cycle time and the serial connection number of CAN nodes, has better adaptability and supports more serial connection on the application of the comprehensive cost and the serial connection of ports of the main controller of the original centralized control scheme.
The work flow of the data center control system provided by the invention is described in the data center control method.
As shown in fig. 2, the data center control method includes the steps of:
s100, detecting temperature values in a cold channel in real time by a plurality of temperature sensors, and respectively sending the temperature values to a controller;
s200, the controller receives temperature values respectively sent by the temperature sensors and continuously calculates an average temperature value in the cold channel;
s300, judging whether the average temperature value is larger than the sum of the temperature set value and the temperature set difference value or not by the controller, and starting a first indoor unit if the average temperature value is larger than the sum of the temperature set value and the temperature set difference value;
s400, after the first preset time interval is over, the controller judges whether the current average temperature value is larger than the sum of the temperature set value and the temperature set difference value or not, if so, the second indoor unit is started, and the like, and the controller repeats the judging process until the calculated average temperature value is smaller than or equal to the sum of the temperature set value and the temperature set difference value.
That is, the specific loading control logic of the indoor unit firstly detects the average temperature value T of the cold channel1And is related to the temperature set point T0And (4) judging the + temperature deviation value (loading value) delta T. When the average temperature value T of the cold channel1>(T0+ Δ T), the air conditioner will have a loading demand, the indoor unit starts loading from the first indoor unit, and the first indoor unit refrigeration valve is opened; if the average temperature value of the cold channel is still larger than (T)0+ Δ T), after waiting for a first preset time interval (secondary on delay time), the second indoor unit is loaded again, and the refrigeration valve of the second indoor unit is opened; when the loading quantity of the indoor unit meets the starting pressure (P) of the compressorStarting up+ pressure deviation Δ P), the compressor will start at a low frequency hhow, starting the refrigeration operation.
The indoor unit controller monitors the temperature trend of the cold channel in real time, when the indoor unit is detected to be horizontal or upward, the indoor unit is allowed to continue to be loaded, otherwise, the indoor unit is not loaded, and the number of the started indoor units is kept to execute the refrigerating operation.
Further, when the average temperature value is greater than or equal to the temperature set value and less than or equal to the sum of the temperature set value and the temperature set difference value, the controller performs linear adjustment of the indoor fan output wind speed according to the continuously calculated average temperature value, and the adjustment range is from the lowest set rotating speed to the highest set rotating speed (the default lowest set rotating speed is 50%, and the default best set rotating speed is 100%).
At the moment, the running frequency of the compressor is between the lowest frequency and the highest frequency, linear regulation is synchronously executed (the highest frequency value and the lowest frequency value of the running of the compressor can be set), and the refrigerating capacity of the air conditioning system is in the output process of steady-state regulation by real-time output matching with the rotating speed of the indoor fan, so that the best matching between the refrigerating capacity and the heat load of the server is achieved, and the optimal refrigerating state of the air conditioning system is realized.
Real-time output rotating speed S = S1+ ((S2-S1)/delta T) of indoor fan of air conditioner1-T0)), thereby realizing stepless output of the refrigerating capacity of each indoor unit; wherein S is the output rotating speed of the indoor fan, S1For minimum set speed of indoor fan, S2For the maximum set speed of the indoor fan, Δ T is the temperature set difference, T1Is the average temperature value, T, in the cold aisle0Is the temperature set point.
In addition, the method further comprises the following steps after the step S400:
the controller judges whether the average temperature value is smaller than a temperature set value and is in a descending trend;
if yes, the controller controls one indoor unit to stop running;
after a second preset time interval, the controller judges whether the average temperature value is smaller than the temperature set value and is in a descending trend again;
if so, the controller controls one indoor unit to stop running again, and so on until the currently running compressor reaches the stop condition to stop running.
That is, when the average temperature Taverage within the data center cold aisle falls to the temperature set point Tset0And when the output rotating speed of all the indoor fans in the running state is reduced to the lower limit value, the output of the refrigerating capacity is minimum.
The main controller detects the descending trend of the temperature of the cold channel in real time, and if the temperature of the cold channel is lower than T0And the temperature is the descending trend, the air conditioner is at TDelay of machine halt(can be set by oneself, defaults 20 s), close a indoor machine refrigeration valve; if the temperature of the cold channel continues to decline, the air conditioner in operation delays (T)Delay of machine haltThe number of the closed air conditioners in the current shutdown process), the other indoor unit refrigeration valve is continuously closed. The closed indoor unit closes a refrigerating valve of the indoor unit, and the rotating speed of a fan is regulated to the rotating speed in a standby state (the rotating speed in the standby state can be set, and the default value is 40%); if the temperature rises, the indoor unit refrigeration valve will not be closed continuously; if the temperature trend is continuously reduced, the closing is continued after a delay until the stop pressure value P of the compressor is reachedShutdownWhen the compressor stops refrigerating operation, all indoor fans execute the rotation speed in the standby stateAnd (6) outputting.
The outdoor unit of the air conditioning control system is provided with an outdoor unit controller, and the outdoor unit controller is communicated with the indoor unit controller in real time through RS485, as shown in figure 1.
When the running frequency of the large-cooling-capacity compressor of the second outdoor unit is increased to the highest frequency, the running mode is switched to the power frequency mode, and at the moment, the frequency converter does not output an instruction.
If the system pressure continuously rises and the temperature of the cold channel still cannot drop, the small cold capacity compressor of the first outdoor unit is started again, the first outdoor unit preferentially operates in a frequency conversion mode, and the frequency output is adjusted in real time until the temperature of the cold channel of the data center is stable.
Through the multi-stage output adjustment of the refrigerating capacity of the compressor, the refrigerating capacity is reasonably matched and adjusted with the stepless output of the rotating speed of the fan unit of the indoor unit and the load increase and load decrease of the indoor unit, and finally the temperature field stability of the data center is achieved.
The present invention also provides a storage medium having a computer program stored thereon, wherein the computer program, when executed by a processor, implements the steps of the data center air conditioning control method as described above.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by hardware instructions of a computer program, which can be stored in a non-volatile computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. Any reference to memory, storage, databases, or other media used in embodiments provided herein may include non-volatile and/or volatile memory. Non-volatile memory can include read-only memory (ROM), Programmable ROM (PROM), Electrically Programmable ROM (EPROM), Electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), synchronous Link (SyNchlinNk) DRAM (SLDRAM), Rambus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM).
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (5)

1. A data center air conditioning control system, comprising: the system comprises a controller and a plurality of temperature sensors, wherein the temperature sensors are arranged in a cold channel of the data center; the controller is connected with the temperature sensors, the indoor units and the outdoor units of the air conditioners and is used for receiving and calculating average temperature values in the cold channels according to the temperature values sent by the temperature sensors and controlling the running number of the indoor units according to the average temperature values;
the controller judges whether the average temperature value is smaller than a temperature set value and is in a descending trend; if yes, the controller controls one indoor unit to stop running; after a second preset time interval, the controller judges whether the average temperature value is smaller than the temperature set value and is in a descending trend again; if so, the controller controls one indoor unit to stop running again, and so on until the currently running compressor reaches the stop condition;
the controller is connected with a first outdoor unit and a second outdoor unit which are arranged in parallel through a frequency converter, and the maximum refrigerating capacity of the first outdoor unit is smaller than that of the second outdoor unit;
when the indoor unit refrigerates, the first outdoor unit is started firstly, and the refrigerating capacity is adjusted through the frequency converter;
if the controller detects that the system pressure is in an ascending trend, the first outdoor unit stops running, and the second outdoor unit is started to work in a frequency conversion mode, and if the temperature of a cold channel of the data center can be stabilized within a preset range in the frequency conversion mode, the compressor stably runs;
if the controller detects that the system pressure still rises, the first outdoor unit is started again, the first outdoor unit operates in a frequency conversion mode, and the frequency output is adjusted in real time until the temperature of the data center cold channel is stable;
when the average temperature value is greater than or equal to the temperature set value and less than or equal to the sum of the temperature set value and the temperature set difference value, the controller performs linear adjustment on the output wind speed of the indoor fan according to the continuously calculated average temperature value, and the adjustment range is from the lowest set rotating speed to the highest set rotating speed;
the calculation formula of the real-time output rotating speed of the indoor fan is as follows: s = S1+((S2-S1)/ΔT)*(T1 –T0) ); wherein S is the output rotating speed of the indoor fan, S1For minimum set speed of indoor fan, S2For the maximum set speed of the indoor fan, Δ T is the temperature set difference, T1Is the average temperature value, T, in the cold aisle0Is the temperature set point.
2. The data center air conditioning control system of claim 1, wherein the controller comprises: and the indoor unit controller is used for connecting the first indoor unit to the Nth indoor unit in a networking manner.
3. The data center climate control system of claim 1, further comprising a humidity sensor disposed in a middle portion of the cold aisle.
4. A data center air conditioning control method implemented based on the data center air conditioning control system according to any one of claims 1 to 3, characterized by comprising the steps of:
the temperature sensors detect temperature values in the cold channel in real time and respectively send the temperature values to the controller;
the controller receives temperature values respectively sent by the temperature sensors and continuously calculates an average temperature value in the cold channel;
the controller judges whether the average temperature value is larger than the sum of the temperature set value and the temperature set difference value or not, and if so, the first indoor unit is started;
after the first preset time interval, the controller judges whether the current average temperature value is larger than the sum of the temperature set value and the temperature set difference value, if so, the second indoor unit is started, and the like, and the controller repeats the judging process until the calculated average temperature value is smaller than or equal to the sum of the temperature set value and the temperature set difference value.
5. A storage medium having a computer program stored thereon, wherein the computer program, when executed by a processor, performs the steps of the data center air conditioning control method of claim 4.
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