CN109760428B - Wire tube marking machine capable of automatically identifying printing data - Google Patents

Wire tube marking machine capable of automatically identifying printing data Download PDF

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Publication number
CN109760428B
CN109760428B CN201910197331.1A CN201910197331A CN109760428B CN 109760428 B CN109760428 B CN 109760428B CN 201910197331 A CN201910197331 A CN 201910197331A CN 109760428 B CN109760428 B CN 109760428B
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spool
wire
assembly
ribbon
printing
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CN109760428A (en
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吴晓民
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Shenzhen Kingpek Weiye Co ltd
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Shenzhen Kingpek Weiye Co ltd
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Priority to PCT/CN2020/078690 priority patent/WO2020187101A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/66Applications of cutting devices
    • B41J11/70Applications of cutting devices cutting perpendicular to the direction of paper feed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J29/00Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
    • B41J29/38Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
    • B41J29/393Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/44Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions

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Abstract

A wire tube marking machine which can be networked with a control system of a wire harness production link, directly extracts wire number data capable of forming wire tube numbering from the control system, and can automatically identify and print the data in strict synchronization with a wire cutting link. The automatic identification screening module is arranged in a main control circuit of the automatic identification screening module and is in wired or wireless interconnection with a wiring harness production control system, the automatic identification screening module automatically screens out wire number data required for editing a wire pipe number from a plurality of production data which are configured by the wiring harness production control system and relate to wiring harness materials, batches, dimension specifications and wire pipe numbers, the automatic identification screening module compiles the wire number data into a wire pipe number corresponding to the wiring harness, and the main control circuit controls a printing device to print the wire pipe number on the corresponding wire pipe. It makes the pencil cut and beats the number and go on in step, saves the work that the manual work looked for during follow-up number of wearing and corresponds, and it can reduce fixed asset investment and human cost, still can interwork with pencil production link, makes automatic big batch many varieties print the spool serial number and become possible.

Description

Wire tube marking machine capable of automatically identifying printing data
Technical Field
The invention relates to a numbering machine capable of printing numbers on a wire sleeve, in particular to a numbering machine capable of automatically screening useful number data from a plurality of production data generated in the wire sleeve processing link and printing the useful number data on the wire sleeve.
Background
In various electromechanical control cabinets, a plurality of wires (also called wire harnesses), such as connecting wires, signal wires and power lines, need to be arranged, and in order to facilitate installation, problem finding and future maintenance, each wire needs to be numbered, usually, the number is printed on a small section of soft hollow tube, which is called a wire sleeve for short, and the wire sleeve printed with the number is sleeved on the end of the corresponding wire and fixed by a manual method or a special device.
The number (also called line number) is printed on the wire casing (also called line pipe, line number pipe, number pipe), the prior art usually adopts the marking machine with model TP60i to mark, when in use, the wire casing is inserted into the marking machine, the corresponding number is inputted into the marking machine by manpower, and the marking machine is started to print the number on the position specified on the corresponding wire casing.
But it has the following disadvantages: automatic batch printing cannot be realized, and the printing efficiency is very low; the cutting process can not correspond to the wiring harness cutting process, when a printed sleeve is subsequently threaded on the wiring harness, the corresponding process needs to be manually searched, and the efficiency is low and errors are easy to occur.
In recent years, some users input all numbers to be printed into a computer, edit the numbers into printing APP according to a set program, and then connect the computer with an adaptive marking machine, and the method can realize continuous printing on the wire sleeve.
But the defects exist are that: special personnel are required to enter the numbers and program them, resulting in increased labor costs.
Disclosure of Invention
The invention aims to solve the technical problem of providing a wire tube marking machine which can be networked with a control system of a wire harness production link, directly extract wire number data capable of forming wire tube numbers from the control system and strictly synchronize with a wire cutting link and can automatically identify and print the data.
In order to solve the technical problems, the invention adopts the technical scheme that:
the invention discloses a spool marking machine capable of automatically identifying printing data, which comprises a printing device including a spool conveying assembly, a spool marking assembly and a spool cutting assembly, and is characterized in that: the automatic identification screening module is arranged in a main control circuit of the automatic identification screening module and can be in wired or wireless interconnection with a wiring harness production control system, the automatic identification screening module automatically screens out wire number data required for editing wire pipe numbers from a plurality of production data which are configured by the wiring harness production control system and relate to wiring harness materials, batches, dimension specifications and wire pipe numbers according to identification rules obtained by initial learning, then the automatic identification screening module compiles the wire number data into wire pipe numbers corresponding to wiring harnesses according to editing rules constructed by the initial learning and self-learning, and the main control circuit controls the printing device to print the wire pipe numbers on the corresponding wire pipes.
The line pipe marking machine is provided with a signal input interface and a signal output interface, wherein,
the signal input interface transmits the wire harness processing progress information to the main control circuit, and the main control circuit controls the printing device to synchronously print the wire pipe number corresponding to the wire harness on the corresponding wire pipe;
and the signal output interface transmits the working process information of the spool numbering machine for printing spool numbers to relevant processing equipment in a wire harness production link.
The casing of the line pipe marking machine is a rectangular body, the length of the casing is 20cm-30cm, the width of the casing is 20cm-40cm, and the height of the casing is 10cm-30 cm; the upper half part of the front surface of the shell is a front flip cover, the lower half part of the front surface of the shell is a touch display screen, the ribbon cartridge can be installed in the shell by opening the front flip cover, and the touch display screen is an information input and output interface which is used for setting the identification rule, the editing rule constructed by initial learning and self-learning and relates to starting or closing related printing operation; be equipped with spool import and spool export on the left side shell of casing and the right side shell respectively, spool delivery module, line number printing module and number pipe cutting module meet in proper order and set up between spool import and spool export.
A front panel, a sleeve channel bracket, a tape box substrate, a power substrate and a rear panel are sequentially arranged in the shell from the front to the back at intervals; the front flip cover and the touch display screen are assembled on the front panel, the spool conveying assembly is assembled on the sleeve channel support, the ribbon cartridge is assembled on the ribbon cartridge substrate, and the line number printing assembly, the main control circuit and the power supply assembly are assembled on the power substrate; the front panel, the sleeve channel bracket, the belt box substrate, the power substrate, the left side shell, the right side shell and the rear panel are connected together through a fixing plate which is arranged in the depth direction from the front to the back of the machine shell; the bottom plate of casing and left side shell and right side shell rigid coupling together, the assembly of number pipe cutting assembly is on the bottom plate.
A temperature control assembly capable of heating the moving conduit is arranged in front of the sleeve centering assembly of the conduit conveying assembly.
Be equipped with in the spool conveying subassembly and can make the continuous steady movement's of spool pipe pay-off subassembly, should press the pipe pay-off subassembly to constitute by the preceding subassembly of pressing and the back of being located respectively and beating printer head front and back side, preceding subassembly of pressing is pressed the pipe wheel by the drive roller with the preceding on arranging this drive roller in and is constituted, and the back is pressed the subassembly and is pressed the pipe wheel by the drive roller with the back of arranging above this drive roller in and constitute, the spool is pressed between pipe wheel and the drive roller, after by the front and is pressed and pass between pipe wheel and the.
The ink ribbon tensioning detection assembly is arranged on the front side and the rear side of the printing head of the line number printing assembly and consists of a tensioning force sensing arm, a rotating frame, an extension spring and a sensor, wherein the root part of the tensioning force sensing arm is fixedly connected to the rotating frame, and the arm rod part of the tensioning force sensing arm is in contact pressure with the corresponding front ink ribbon or rear ink ribbon; one end of the extension spring is fixedly connected to a frame of the printer, and the other end of the extension spring is hooked at the root of the tension sensing arm; the rotary frame is fixedly connected to a frame of the printer through a support shaft, and the tension sensing arm can enable the displacement acquisition plate on the rotary frame to correspondingly displace along with the change of the tightness degree of the color ribbon and transmit a signal corresponding to the deviation of the tightness degree of the color ribbon from a set range to the main control circuit through the sensor; the main control circuit controls the color band unwinding power to slow unwinding speed or accelerate unwinding speed, or controls the color band winding power to accelerate winding speed or slow winding speed.
The printing head assembly of the line number printing assembly is provided with a flat pressing assembly which can automatically adjust the printing head which is pressed on the line pipe to be printed to the state that the contact part of the printing head and the printing line pipe is in a uniform stress state.
The cutting knife component for cutting the linear pipe in the pipe cutting component consists of a fixed knife and a movable knife, the knife edge of the fixed knife is V-shaped, the knife edge of the movable knife is V-shaped, and the knife edge through hole formed when the knife edges of the two knives are overlapped is rhombic; the movable cutter is fixedly connected to the sliding seat, the sliding seat is connected with the rotary gear through the connecting rod, and the rotary gear is connected with the cutter motor through the gear transmission group; the number of turns of the rotating of the cutter motor can be controlled to control the cutter assembly to carry out full cutting or half cutting on the spool.
The spool marking machine is also provided with a ribbon identification component, the ribbon identification component consists of a radio frequency antenna and a circuit board, and the radio frequency antenna identifies the RFID tag which is pasted on the surface of the ribbon box and contains ribbon information including the type, width, color and length of the ribbon and transmits the ribbon information to the main control circuit through the circuit board.
Compared with the prior art, the wire tube marking machine disclosed by the invention adopts wired or wireless networking interaction with a production control system of a production link of wire harnesses (the wire harnesses refer to conducting wires such as connecting wires, signal wires, power lines and the like), and can collect production data of any batch of wire harnesses produced in the production link into the wire tube marking machine. When the wire harnesses with the relevant specifications need to be numbered, the automatic identification screening module arranged in the wire tube numbering machine screens out the wire number data which are relevant to the wire harnesses with the specifications and used for editing the corresponding wire tube numbers, and the wire number data are edited into the wire tube numbers with the specified format through the editing rules which are set in the wire tube numbering machine and constructed through initial learning and self-learning. The invention saves a special computer which needs to be equipped before marking and manpower for inputting relevant information to the special computer in the prior art, cuts the wiring harness and marks the number synchronously, and saves the work of manually searching corresponding numbers during subsequent number threading, thereby not only greatly reducing the investment of fixed assets and the labor cost, but also being capable of interacting with the wiring harness production link, and further realizing the automatic production of printing the wiring pipe numbers of a plurality of varieties in a large scale in a real sense.
Drawings
Fig. 1 is a front schematic view of a line pipe marking machine of the present invention.
Fig. 2 is a back view of fig. 1.
Fig. 3 is a schematic view of fig. 1 when the front folder is opened.
Fig. 4 is a schematic view of fig. 3 with the outer housing removed.
Fig. 5 is a schematic view of fig. 3 with the outer housing and front panel removed.
Fig. 6 is a schematic view of the conduit feeding, printing and cutting of fig. 5.
FIG. 7 is a schematic view of the swage feed assembly of FIG. 6.
FIG. 8 is a schematic view of the crimp configuration of FIG. 7.
Fig. 9 is a back schematic view of fig. 8.
Fig. 10 is a schematic view of the ribbon tension sensing assembly of fig. 6.
Fig. 11 is a schematic view of the ribbon tension sensing arm of fig. 10.
Fig. 12-14 are schematic views of a printhead assembly at different angles.
Fig. 15-16 are schematic views of the forward and reverse cutter assemblies of fig. 6.
Fig. 17 is a schematic view of the conduit centering assembly of fig. 6.
Fig. 18 is an exploded view of fig. 1.
The reference numbers are as follows:
the device comprises a machine shell 10, a front panel 11, a front flip cover 12, a touch display screen 13, a left side shell 14, a right side shell 15, a bottom plate 16, a rear panel 17, an upper fixing plate 18, a conduit inlet 20, a conduit outlet 21, a data interface 22, a signal input interface 23, a signal output interface 24, a power supply interface 25, a conduit channel bracket 30, a pressure pipe base plate 31, a tape box base plate 32, a power base plate 33, a cutter base plate 34, a control plate 35, a transmission assembly 40, a temperature control assembly 41, a heat insulation protective cover 42, a centering assembly 43, a stepping motor 44, a front pressure assembly 50, a front pressure pipe wheel 51, a front support arm 52, an arc-shaped chute 53, a front drive gear 54, a front drive gear 55, a pressure pipe shaft 56, a front pressure plate 57, a pull-down spring 58, a drive roller 59, a rear pressure assembly 60, a rear pressure pipe wheel 61, a rear support arm 62, a rear drive, The printer comprises a printing motor 701, a printing seat 71, a printing head 72, a pressing link 73, a printing spring 74, a swinging seat 75, a swinging shaft 76, a ribbon box 77, an unwinding shaft 771, a winding shaft 772, a ribbon 78, a ribbon tension detection component 81 at the front side, a ribbon tension detection component 82 at the rear side, a hall sensor 83, a detection plate 84, a rotating frame 85, an upper magnetic block 851, a lower magnetic block 852, a tension sensing arm 86, a notch 87, a tension spring 88, a rotating shaft 89, a cutter 90, a fixed cutter 91, a movable cutter 92, a cutter edge 93, a cutter edge through hole 931, a cutter arm 94, a sliding seat 95, a link 96, a rotating gear 97, a guide chute 971, a sliding rail 972, a shaft column 973, a cutter motor 98, an output shaft 981, a first gear 991 and a second gear 992.
Detailed Description
As shown in fig. 1 to 18, the line pipe marking machine capable of automatically identifying printing data of the invention comprises a casing 10, a line pipe conveying assembly, a line number printing assembly, a line pipe cutting assembly and a main control circuit.
One, master control circuit
Besides the functions of controlling other functional components in the line pipe marking machine, the automatic identification and screening module and the automatic number editing module are also arranged in the line pipe marking machine.
1. Automatic identification screening module
Generally, when a wire harness (i.e., a wire) manufacturing enterprise processes a wire harness and a corresponding wire number for a customer, a lot of production data is involved, and the production data is managed inside the wire harness manufacturing enterprise and also has related data proposed by the customer.
The data related to each batch of wire harnesses comprises production date, material, batch, color, line type (dimension specification), cutting length of the wire harnesses, wire stripping mode, wire stripping length, segment type, crimping mode of the wiring terminals and the like.
The data related to the corresponding line number pipe (line number data for short), the sleeving position of the number pipe, the font type of the printed number, the font size, the character typesetting mode, the decoration type, the alignment mode, the printed content and the like.
Generally, the wire harness production enterprise compiles the production data into computer-recognizable structured data and packs the data into data packets to be transmitted between related control systems or networks in a serial or parallel mode.
The wire number printer is interconnected with a wire harness production control system in a wired or wireless mode, and an automatic identification screening module in the wire number printer screens out data information (hereinafter called wire number data) related to wire tube numbers in the production data and stores the data information in a memory of the main control circuit.
The automatic identification screening module is an identification model constructed by an initial learning method of human input and continuous self-learning of the module on the collected mass production data.
2. Automatic number editing module
And automatically editing the spool number according to the manually set editing rule by the wire number data stored in the main control circuit and transmitting the spool number to the main control circuit, and controlling a wire number printing component by the main control circuit to print the edited spool number on a wire number pipe corresponding to the wire harness.
3. The automatic identification screening module and the number automatic editing module realize the identification of the related production data by the following method:
1) parsing production data for structured data of a wire harness production enterprise
By analyzing the production data of the structured data, the editing rule of the production data is obtained, namely how the editing rule distinguishes each data segment with independent significance in the production data, such as a unique prompt compiled for each data segment for distinguishing the data segment with independent significance by a wire harness production enterprise, an expression mode of each data segment as a whole, what separator is adopted between two adjacent data segments for distinguishing, and a sorting rule of each data segment.
The independent meaning refers to the specific item meaning represented by the production data, namely, the production date, material, batch, color, line type (dimension specification), cutting length of wire harness, wire stripping mode, wire stripping length, segment type, crimping mode of connecting terminal, number sleeve joint position, font type of printed number, font size, character typesetting mode, decoration type, alignment mode, printed content and the like.
The prompt is defined by the wire harness production enterprise and can be a byte, a data type or a language character corresponding to letters, words or self-defined symbols.
The data segment complete body refers to a byte, a data type or a language character corresponding to a combination of a prompt representing the data segment and a numerical value or parameter having (or embodied by) an independent meaning represented by the data segment.
The separator may be a comma, semicolon, quotation mark, or other symbol specified by the harness manufacturer corresponding to a byte, data type, or linguistic character. If no separator is obvious, each data segment with independent meaning in the data packet can be obtained according to the sorting position of each data segment in the data packet
2) Calibrating the position of the required data
After the sorting rule of the production data in the wire harness production enterprise is known, the position of each data segment related to the printing content on the wire number pipe is calibrated, namely the number of the sequence positions of the required data segments in the sorting is extracted. (hereinafter, the position number corresponding to the data of the position to be marked is referred to as the number to be marked).
3) Establishing initial model (initial model of automatic identification screening module) in online pipe marking machine
Through the input system of the spool marking machine capable of automatically identifying the printing data, the editing rule and the serial number marking number which are set by a wire harness production enterprise aiming at the production data are input into a microprocessor of a main control circuit in the spool marking machine to establish an initial model of an automatic identification screening module, so that the initial model can know what the independent meaning of each data segment in the data packet is.
4) Spool numbering for printing spool
The initial model separates the data segment related to the line number data from the received data packet related to the production data according to the editing rule and the serial number, stores the data segment in the microprocessor, converts the data segment into the printer language of the spool numbering machine, and then edits the data segment stored in the microprocessor into printing content (namely spool number) according to the printer language of the spool numbering machine and prints the printing content (namely the spool number) on the corresponding line number pipe.
5) Error correction
When the printed content output by the printer deviates from the desired printed content, the error needs to be manually corrected and the correct printed content needs to be input again, so that the printer knows where the error is and what the error is. The method comprises the steps of entering a manual error correction mode through a human-computer interface of the spool marking machine, inputting the correct printing language into the machine aiming at the wrong segment number (namely a prompt), and telling the automatic identification screening module what printing language to convert into is correct.
The following two common error corrections are available:
for one, an error caused by manual input, such as inputting an error in a prompt for some data segments when the initial learning content (i.e. the editing rule and the number of sequence numbers) is manually input, results in a value or parameter that should not appear under the prompt, i.e. data with different attributes and independent meanings appear under the prompt.
When the errors occur, the initial model gives a prompt dialog box through a human-computer interface, and correct answers are given manually.
Secondly, the errors caused by some misreadings of a plurality of production data generated by the initial model are corrected manually.
6) Continuous perfection model
Through the input of mass production data in daily production, the data storage of data sections with the same position and attribute is enriched, so that the automatic identification screening module can continuously perform self-learning.
7) And continuously correcting the error, so that the automatic identification screening module gradually establishes a correct identification rule.
The automatic identification screening module of the invention enables the printer to know where the required content is and the independent meaning of the content representation of each data segment through the steps of 'initial learning' (the aforementioned '1)' to '5)', so that the printer has the capability of separating the printing content from the production data; and the printer can be basically used correctly through the subsequent rule of perfecting data by correcting errors.
By "in-depth learning" (aforementioned "6 th) -7 th)" steps), the printer separates the print contents according to the preliminarily formed data rules and establishes rules in depth, such as what contents the well-positioned data segment has, those contents are right, and those are wrong.
After a certain amount of data is deeply learned, the working mode of the printer automatically searches the data content required by the printer in a content-first mode (the working mode of the printer in the initial learning mode carries out data identification in a position-first mode), and even if the position of the required printing data in the production data is changed, the capability of the automatic identification screening module for correctly identifying the relevant data is not influenced.
4. The following examples illustrate
1) Production requirements of customers for serial numbers of wire harnesses and wire pipes to be processed
Data related to the wire harness to be processed are as follows:
the diameter is 2 square millimeters's cable for the pencil, and the length that the pencil cut is 200 millimeters, and the both ends of pencil are skinned, and length 8 millimeters of skinning, the mode of skinning are for skinning entirely, and after skinning, 480 models's suit binding post is beaten at the pencil both ends, all installs wire number pipe at the both ends of pencil.
Data related to the number pipe of the line to be processed are as follows:
the length of line number pipe is 25 millimeters, and the discernment direction of the spool serial number on the line number pipe of pencil left end is arranged by left side to right side, and the discernment direction of the spool serial number on the line number pipe of pencil right-hand member is arranged by right side to left side, and the typeface size of spool serial number is No. five characters, and the typeface type is: song dynasty body, the peripheral of the font is arranged: the spool number content is: MAC 1023.
2) The wire harness production enterprise carries out structured processing on the production data
In the structured data packet, the prompt (which appears in different bytes within the data packet) configured by the wire harness production enterprise for each data segment is as follows:
a. data section that the pencil of treating processing relates to:
diameter is denoted "S";
the length of the strand cut is denoted as "L";
both ends of the wire harness are stripped and denoted as "SBP";
the peeling length is denoted "LS";
the full peeling mode is denoted as "R8";
after peeling, the two ends of the wire harness are sleeved with the terminal and are denoted as Q;
a wire number tube is installed at both ends of the wire harness and denoted as "ST".
b. The data section related to the wire number tube to be processed is as follows:
the length of the left end line number tube is denoted as "LT";
the length of the right-hand line number tube is denoted as "RT";
the recognition direction of the line pipe numbers on the line number pipe at the left end of the wiring harness is arranged from left to right and is represented as 'LF-LTR';
the identification direction of the line pipe number on the line number pipe at the right end of the wiring harness is represented as 'RF-RTL' from right to left;
the font size of the spool number is denoted as "F";
font type is denoted as "space";
the peripheral edge of the font is provided with a frame and is indicated as 'BK';
the contents of the line pipe number are indicated as "blank space".
3) The complete expression and the ordering of each data segment with independent significance in the production data are as follows (wherein, commas are used as separators to distinguish between the data segments):
s2, L200, SBP, LS8, R8, Q480, ST, LT25, RT25, LF-LTR, RF-RTL, F5, Song body, BK, MAC 1023.
4) Position calibration is carried out on line number data involved in the data sequence
Namely, the position of the data segment related to the number tube of the line to be processed in the sequence is calibrated as follows:
ST (indicating that the wire harness is installed with wire number tubes at both ends), "ST" is arranged at the sixth position in the above sequence;
LT25 (indicating the length of the left-hand line number tube), "LT 25" is arranged at the seventh position in the sequence;
RT25 (indicating the length of the right-hand line number tube), "RT 25" is arranged at the eighth bit in the sequence;
LF-LTR (which indicates that the recognition direction of the line tube numbers is arranged from left to right), "LF-LTR" is arranged at the ninth position in the above sequence;
RF-RTL (indicating that the identification direction of the line pipe number is from right to left), "RF-RTL" is arranged in the tenth position in the above sequence;
f5 (indicating the font size of the line pipe number), "F5" is arranged at the eleventh position in the above sequence;
song body (representing font type) arranged in the twelfth position of the sequence;
BK (indicating the font is framed around), which lines the thirteenth bit in the sequence;
MAC1023 (content indicating the spool number), "MAC 1023" is arranged at the fourteenth bit in the above sequence.
5) Establishing initial model (initial model of automatic identification screening module) in online pipe marking machine
The rule of the production data structured processing and the line number data of the calibrated position are input into the microprocessor of the main control circuit of the invention, and the microprocessor is told to find the line number data required by the line number printer of the invention at the position in which production data.
6) Spool numbering for printing spool
Separating the production data from the production data by the microprocessor according to the prompt symbol and position calibration condition of each line number data, converting the production data into printer language, and numbering the framed line tubes
Figure GDA0002399180160000101
And respectively printing on two line size tubes with set lengths in different directions and set fonts. The two wire number sleeves are sleeved at the left end and the right end of the processed wire harness through other equipment.
7) Error correction
As described previously, when a print error occurs, it is corrected manually.
8) Continuous perfection model
Through mass data input in daily production, the inventory of data sections with the same position and attribute is enriched, and the automatic identification screening module continuously performs self-learning.
The same attribute means that:
the style types of the script include Song style, black style, regular style, running script, etc. which are the same attributes.
The font direction, slant direction and forward direction are the same attribute.
The setting of the line number tube, the setting of two ends, the setting of a single end and the like are the same attributes.
The setting of the line pipe numbers, the same-direction setting, the reverse setting, the repetition times and the like are the same attributes.
The peripheral setting of the font, with the frame, without the frame, with underline, without underline, etc. is the same attribute.
Etc. ….
9) Continuously correcting error, and gradually establishing correct identification rule by the automatic identification screening module
If data of other attributes appear at the calibrated position, the data are considered to be wrong and should be corrected.
Second, the casing 10
The casing 10 has a rectangular shape, and has a length x a width x a height of (20cm-30cm) × (20cm-40cm) × (10cm-30cm), and the casing 10 preferably has a length a, a width b, and a height c of 25cm × 30cm × 15 cm.
As shown in fig. 1, 2, 3 and 18, the casing 10 is assembled by a front panel 11, a left side casing 14, a right side casing 15, a bottom plate 16, a rear panel 17 and an upper fixing plate 18 which are separately arranged.
1) The front panel 11 is a frame member, which is located right in front of the spool marking machine, and is provided with a front flip 12 and a touch display screen 13, wherein the front flip 12 is located above the front flip, and the touch display screen 13 (the touch display screen 13 is also provided with a plurality of touch keys) is located below the front flip.
When the front flip 12 is opened, the ribbon cartridge 77 can be installed in the housing 10, and the touch display 13 is connected to a main control circuit, which is an input/output interface for setting the identification rule, the editing rule for initial learning, and information related to the start or close of the related printing operation.
2) The left side shell 14 and the right side shell 15 are identical in structure and mirror image, and the left side shell and the right side shell are connected with each other and can be spliced into a frame of the spool marking machine. The left side housing 14 is provided with a spool inlet 20 through which a spool to be printed with a number is inserted into the spool marking machine, and the right side housing 15 is provided with a spool outlet 21 through which the spool printed with the number is sent out.
3) The bottom plate 16 is provided with a plurality of mounting holes or positioning holes for mounting other special supports on the bottom plate 16.
4) The rear panel 17 is provided with a data interface 22, a signal input interface 23, a signal output interface 24, and a power supply interface 25 on the rear panel 17.
The data interface 22 is used for connecting the line pipe marking machine with a production control system in a wire harness production link in a wired or wireless transmission mode and acquiring the production data.
The signal input interface 23 collects process information of the wiring harness processing in the wiring harness production link, that is, when the main control circuit receives the process information, the corresponding wiring pipes of the produced wiring harnesses are synchronously printed according to the requirement (that is, the corresponding wiring pipe numbers are printed on the wiring pipes according to the editing rule).
The signal output interface 24 transmits the working process information of printing the spool number by the spool numbering machine to relevant equipment (such as a wire cutting machine, a terminal machine and the like) in the production link of the wire harness in real time, and is used for informing subsequent production equipment that the work of printing the sleeve is finished, so that the subsequent process action is conveniently and automatically finished).
5) And an upper fixing plate 18 which is arranged to be deep from the front to the back of the housing 10 and is a bridge connecting the front panel 11, the left side casing 14, the right side casing 15, the bottom plate 16, the rear panel 17 and other special brackets together.
6) Other special supports comprise a sleeve channel support 30, a pressing tube substrate 31, a ribbon cartridge substrate 32 (namely a ribbon cartridge 77 mounting plate), a power substrate 33, a cutter substrate 34 and a control board 35 configured with a main control circuit.
The upper fixing plate 18, the sleeve channel bracket 30, the pressure pipe base plate 31, the tape cassette base plate 32 and the power base plate 33 are provided with a plurality of holes, holes and avoiding positions with different sizes, and the purpose is to ensure that relevant parts in each functional assembly (a line pipe conveying assembly, a line number printing assembly and a line number pipe cutting assembly) can be mutually matched, and ensure that the transmission, centering, printing and cutting work of line pipes are in the same vertical plane.
Third, spool conveying assembly
As shown in fig. 3-9, the conduit delivery assembly is comprised of a delivery assembly 40 for heating the conduit, a centering assembly 43 for centering the conduit, and a conduit feeder assembly, the delivery assembly 40 being connected at an input end to the conduit inlet 20 and at an output end to the centering assembly 43.
1. Transfer assembly 40
The delivery assembly 40 includes a temperature control assembly 41 and a heat shield 42 that can heat the traveling conduit to 30-50 ℃. A temperature control assembly 41 and a heat shield 42 are mounted on the casing channel support 30.
The function of the temperature control assembly 41: because the spool is the plastic sleeve pipe, it is hard easily when ambient temperature is lower, is in the non-circular state (the phenomenon such as appears flat distortion or folding), like this, when beating printer head 72 and touch and press on it and print, the serial number of beating on the spool can produce defects such as unclear or broken string, consequently, heats the spool when the temperature is lower and can soften the spool, makes its cross sectional shape resume circular, when printer head 72 touches it and prints, the spool of this moment can be close to for the plane area, ensures to print the effect.
Heat-insulating protective cover 42: since the line marking machine of the present invention is compact in structure, in order to prevent the heat generated from the heating member in the temperature control unit 41 from affecting other members, a heat insulating shield 42 is provided between the temperature control unit 41 and other members. The heat shield 42 of the present invention is preferably: a structure provided on the cannula passage mount 30 and integrally formed with the cannula passage mount 30.
The temperature control assembly 41 has the following two structures:
1) the temperature control assembly 41 is composed of a heating pipe which is provided with an axial channel and is cylindrical and a temperature sensor which is used for collecting the temperature of the pipe at regular time, the inner diameter of the axial channel is slightly larger than the outer diameter of the pipe, and the pipe passes through the axial channel under the driving of a driving roller 59 (also called a rubber roller) in the pipe pressing and feeding assembly.
The temperature sensor transmits the acquired surface temperature of the spool to the main control circuit, and the main control circuit determines whether the heating pipe works according to whether the spool temperature exceeds a set temperature range (upper and lower temperature limits).
The heating pipe is composed of an inner layer of heat insulation cotton, a middle layer of electric heating wire and an outer layer of armor layer, and the length of the heating pipe is not less than 2cm
2) The temperature control assembly 41 is composed of a flat plate type heating plate (not shown in the figure) and a temperature sensor for collecting the temperature of the conduit at regular time, a groove which is consistent with the moving direction of the conduit is arranged on the heating plate, the inner diameter of the groove is slightly larger than the outer diameter of the conduit, and the conduit passes through the groove under the traction of the driving roller 59.
The heating plate is composed of heat insulation cotton on the surface layer, an electric heating wire on the middle layer and an armor layer on the bottom layer, and the length of the heating plate is not less than 2 cm.
2. Centering assembly 43
As shown in fig. 17, the centering assembly 43 comprises a stepping motor 44, a swinging rotary gear, a driving shaft, a feeding wheel, a printing wheel and a feeding channel connected between the spool and the printing wheel, wherein the printing head 72 is arranged above the printing wheel, and the feeding channel is used for conveying the spool to be printed to the direction of the printing head 72 (the part is mentioned in the utility model patent application which is submitted to the national patent office in 2017 in 20/9, the utility model patent application has the application number of 2017212141298 and is named as a wire number pipe centering limit adjusting mechanism).
It can carry out accurate location to the spool of multiple different diameter specifications, makes the spool placed in the middle all the time at the pay-off in-process, can not the off tracking.
3. Pipe pressing and feeding assembly
The function is as follows: the running conduit is moved in a state of appropriate tightness, and the friction between the conduit and the driving roller 59 is appropriately increased.
The platen feeding assembly is composed of a front platen assembly 50 and a rear platen assembly 60 (if fig. 3 is taken as a reference direction, the position close to the platen inlet 20 is the front position, the position close to the platen outlet 21 is the rear position, if fig. 7 is taken as a reference direction, the left position is the front position, the right position is the rear position, namely the printing head 72 is taken as a boundary, the position before printing is the front position, the position after printing is the rear position, and the same position below) which are respectively arranged on the front side and the rear side of the printing head assembly 70 and are arranged on the platen base plate 31, and a plurality of platen feet of the platen base plate 31 are respectively.
1) Front pressing assembly 50
The device comprises a front pressure pipe wheel 51, a front support arm 52, a front drive gear 54 with an arc chute 53 and a front transmission gear 55 externally meshed with the front drive gear 54.
The front pressing pipe wheel 51 is sleeved on the pressing pipe shaft 56 and can freely rotate around the pressing pipe shaft 56, the outer end of the pressing pipe shaft 56 is fixedly connected to the upper end of the front supporting arm 52, the inner end of the pressing pipe shaft 56 is hinged to one side end of the front pressing plate 57, and the other side end of the front pressing plate 57 is fixedly connected to the cassette base plate 32 through a bearing.
The lower end of the front support arm 52 is connected to a sleeve which is inserted into the arc-shaped slide groove 53 provided on the disk surface side of the front drive gear 54 and performs arc reciprocating movement in the arc-shaped slide groove 53 in accordance with clockwise rotation or counterclockwise rotation (with reference to the paper surface direction in fig. 8) of the front drive gear 54, thereby pushing the front support arm 52 to descend or ascend.
When the front supporting arm 52 moves downwards, the front pressure pipe wheel 51 is driven to move downwards and increase the pressure on the pipe, so that the friction force between the pipe and the driving roller 59 is increased, and the pipe is ensured to move forwards stably and uniformly.
The front support arm 52 is provided with a pull-down spring 58, the lower end of the pull-down spring 58 is fixedly connected to the pressure tube base plate 31, the upper end of the pull-down spring 58 is hooked in the middle of the front support arm 52, and the pull-down spring 58 can ensure that the front support arm 52 clings to the lower edge of the arc-shaped chute 53 when descending and rotates along with the needle of the front drive gear 54 to descend stably at a constant speed.
A fan-shaped approach plate is fixed to the lower part of the front drive gear 54, a sensor for acquiring the rotation angle of the front drive gear 54 corresponding to the approach plate is mounted on the pressure tube base plate 31, and the operation or stop of the pressure tube motor 69 is controlled by the sensor, so that the stroke distance of the front support arm 52 ascending or descending is effectively controlled.
The front driving gear 54 is externally meshed with the front transmission gear 55, the front transmission gear 55 is meshed with a power output wheel (which can be an axial tooth of a motor output shaft) of a pressure pipe motor 69, the pressure pipe motor 69 is fixedly connected to the pressure pipe base plate 31, and the pressure pipe motor 69 adopts a stepping motor.
To ensure that the front support arm 52 can be raised or lowered in the vertical direction, a stop structure (not shown) is provided on the front support arm 52.
2) The rear press assembly 60 is substantially identical in construction to the front press assembly 50.
The connecting mechanism is composed of a rear pressure pipe wheel 61, a rear supporting arm 62, a rear driving gear 64 with an arc-shaped sliding chute 53 and a rear transmission gear 65 externally meshed with the rear driving gear 64, and the connecting mode between the rear pressure pipe wheel and the rear driving gear is the same as that of the front pressure assembly 50.
Under the rotation of the tube pressing motor 69, the front support arm 52 in the front pressing assembly 50 and the rear support arm 62 in the rear pressing assembly 60 move in opposite directions in synchronization in the vertical direction.
Working process of the front pressing assembly 50 and the rear pressing assembly 60:
as shown in fig. 7, 8 and 9, when the spool marking machine is started to prepare for printing, the head end of the spool firstly enters the conveying assembly 40 from the spool inlet 20, and before the head end of the spool enters the centering assembly 43 from the conveying assembly 40, the pressing pipe motor 69 rotates counterclockwise (with reference to fig. 8), the front support arm 52 in the front pressing assembly 50 rises, so that the gap between the front pressing pipe wheel 51 and the driving roller 59 below the front pressing pipe wheel is enlarged, and a passage is opened for the head end of the spool to pass through the driving roller 59 and enter the centering assembly 43.
When the leading end of the spool passes over the driving roller 59 below the front pinch roller 51, the pinch motor 69 rotates clockwise (again with reference to fig. 8), the front support arm 52 descends to make the front pinch roller 51 contact and press the leading end of the spool against the driving roller 59, and at this time, the rear support arm 62 in the rear press assembly 60 ascends to make the rear pinch roller 61 and the driving roller 59 below the rear pinch roller form a passage through which the leading end of the spool can pass. Under the rolling action of the front pressure pipe wheel 51 and the driving roller 59 below the front pressure pipe wheel, the head end of the line pipe sequentially passes through the driving roller 59 below the centering assembly 43, the printing head assembly 70 and the rear pressure pipe wheel 61, at this time, the pressure pipe motor 69 rotates anticlockwise again, so that the shaft sleeve at the lower end of the front support arm 52 is positioned in the middle position of the arc-shaped chute 53 on the front drive gear 54 (meanwhile, the shaft sleeve at the lower end of the rear support arm 62 is also positioned in the middle position of the arc-shaped chute 53 on the rear drive gear 64), at this time, the pressure pipe motor 69 stops working, and under the action of the corresponding pull-down spring 58, the front pressure pipe wheel 51 and the rear pressure pipe wheel 61 respectively.
Four, line number printing assembly
Including ribbon cartridge 77, printhead assembly 70, ribbon tension detection assembly, main control circuit board and power supply assembly.
The ribbon cartridge 77 is mounted on the cartridge substrate 32, and the head unit 70, the ribbon tension detecting unit, the control board 35 configuring the main control circuit, and the power supply unit are mounted on the power substrate 33.
1. Printhead assembly 70
As shown in fig. 12-14, includes a print base 71, a print head 72.
The print head 72 of the present invention adopts the following structure for downward movement when printing:
the print motor 701 drives the vertically disposed hold-down link 73 through gear transmission, the hold-down link 73 compresses the print spring 74 to provide downward pressure to the print base 71, and the print head 72 is disposed at the lower end of the print base 71.
In order to make the pressure of the print head 72 on the line pipe uniform during printing, the present invention provides a platen assembly in the print head assembly 70, which automatically adjusts the pressure of the print head 72 on the line pipe.
The platen assembly is a swing seat 75 disposed on the print seat 71.
The printing base 71 is set in a frame shape, a swing shaft 76 horizontally provided is attached to the printing base 71, a swing base 75 is fitted to the swing shaft 76, the swing base 75 is swingable up and down around the swing shaft 76, and the printing head 72 is attached to the bottom surface of the swing base 75.
When the printing head 72 touches the spool downwards, if the thickness of the spool is not uniform, the printing head 72 touches the spool downwards and then is not flat along the axis direction of the rubber roller, the swing seat 75 rotates to one side with thinner wall thickness around the swing shaft 76, the printing surface of the printing head 72 is flatly pressed on the surface of the spool in a flat state in a self-adaptive adjustment mode, the pressure of the printing head 72 on the spool along the axis direction of the rubber roller is ensured to be uniform, and therefore the printing quality is effectively improved.
2. Tension detection assembly for ribbon 78
As shown in fig. 10 and 11, the ribbon tension detecting assemblies of the present invention are disposed on the front and back sides of the print head 72 of the line number printing assembly, namely, the front ribbon tension detecting assembly 81 and the back ribbon tension detecting assembly 82, and respectively have the following functions:
generally, the diameter of the ribbon (original new ribbon) 78 wound on the unwinding spool 771 and the diameter of the ribbon (recovered ribbon after printing) 78 wound on the winding spool 772 of the ribbon 78 dynamically change during the printing process, that is, the diameter of the ribbon 78 on the unwinding spool 771 gradually decreases and the diameter of the ribbon 78 on the winding spool 772 gradually increases as the printing operation progresses.
In order to ensure the printing effect, the ribbon 78 needs to be transported at a uniform speed, i.e., the linear speed of unwinding the ribbon 78 and winding the ribbon 78 is the same (in this case, the ribbon unwinding shaft 771 and the ribbon winding shaft 772 of the ribbon 78 are controlled by different driving devices).
At the beginning of printing, since the diameter of the ribbon 78 on the unwinding roll 771 is larger than that of the ribbon 78 on the winding roll 772, in order to keep the ribbon 78 running at a constant speed, the angular velocity of the unwinding roll 771 is required to be smaller than that of the winding roll 772; when the diameter of the ribbon 78 on the take-up spool 772 is larger than the diameter of the ribbon 78 on the pay-off spool 771, the angular velocity of the take-up spool 772 is required to be smaller than the angular velocity of the pay-off spool 771, that is: during printing, as the diameter of the ribbon 78 on the take-up spool 772 gradually increases, the corresponding angular velocity should decrease; as the diameter of the ribbon 78 on the payout roll 771 gradually decreases, the corresponding angular velocity should increase. The technical scheme involved in real-time adjustment of the angular velocities of the unreeling shaft 771 and the reeling shaft 772 is complex in structure, multiple in components, high in control difficulty and high in cost.
If the unwinding shaft 771 and the winding shaft 772 adopt constant angular speeds (in this case, the unwinding shaft 771 and the winding shaft 772 can share the same driving device), the ribbon unwinding speed and the ribbon winding speed are high and the ribbon 78 before the printing head 72 is loose and accumulated at the early stage of the printing process (when the diameter of the ribbon 78 on the unwinding shaft 771 is larger than that of the ribbon 78 on the winding shaft 772); at the later stage of the printing process (when the diameter of the ribbon 78 on the unwinding spool 771 is smaller than that of the ribbon 78 on the winding spool 772), the unwinding speed is slow, the winding speed is fast, and the tension of the ribbon 78 is gradually increased, which leads to the breakage of the ribbon when the tension is severe.
The unwinding shaft 771 and the winding shaft 772 of the present invention are respectively connected to different driving devices, a ribbon tension detecting assembly 81 on the front side is disposed between the unwinding shaft 771 and the print head 72, and a ribbon tension detecting assembly 82 on the rear side is disposed between the print head 72 and the winding shaft 772. When the unwinding linear velocity is greater than the winding linear velocity, which results in the ribbon 78 being loose and stacked, or the unwinding linear velocity is less than the winding linear velocity, which results in the tension of the ribbon 78 being too large, the ribbon tension detecting assemblies 82 on the front and rear sides can notify the unwinding shaft 771 and the winding shaft 772 to adjust the rotation speeds thereof according to the collected information.
The front and rear ribbon tension detection assemblies 82 are identical in construction and include a tension sensing arm 86, a swivel 85, a tension spring 88 and a sensor.
The tension sensor arm 86 is a straight rod, and is disposed perpendicular to the rotating frame 85, the root thereof is fixed to the rotating frame 85, and the arm lever portion thereof is pressed against the corresponding front ribbon 78 or rear ribbon 78.
One end of the extension spring 88 is fixed on the power base plate 33, the other end is hooked on the root of the tension sensing arm 86, and the rotating frame 85 is fixed on the power base plate 33 through a supporting shaft.
When the ribbon 78 is loosened, the tension sensor arm 86 is under the action of the extension spring 88 (the tension sensor arm 86 moves towards the tension direction of the extension spring 88), so that the rotating frame 85 can rotate, when the rotation angle or the displacement deviates from the normal set range, the sensor can transmit the information to the main control circuit, and the unwinding speed or the winding speed is controlled by the main control circuit to make corresponding adjustment.
When the tension of the ribbon 78 is large, the ribbon 78 is tightened to cause the tension sensing arm 86 to move in a direction opposite to the tension of the tension spring 88, and the rotating frame 85 can also rotate, and when the rotation angle or the displacement deviates from the normal set range, the sensor can transmit the information to the main control circuit, and the unwinding speed or the winding speed is controlled by the main control circuit to make corresponding adjustment.
The sensor can be a potentiometer, an angle sensor, a displacement sensor and a pull pressure sensor.
The ribbon tension detecting assembly can adjust the angular velocity of the unwinding shaft 771 and the winding shaft 772 in real time (meanwhile, the linear velocity is changed correspondingly), so that the tension degree of the ribbon 78 on the two sides of the printing head 72 is improved, the ribbon 78 cannot wrinkle or break in the whole printing process, and the frequency of replacing consumables is reduced.
The sensor adopted by the invention is preferably a Hall sensor 83, and the corresponding ribbon tension detection component comprises a detection plate 84, a rotating frame 85, an upper magnetic block 851, a lower magnetic block 852 and a tension force sensing arm 86.
The outer contour of the rotating frame 85 is a triangular flat plate, the bottom edge of the flat plate is provided with a notch 87, the root of the tension sensing arm 86 is fixedly connected with the vertex angle of the flat plate, the arm rod part of the tension sensing arm 86 is pressed on the lower bottom surface of the color ribbon 78, the root of the tension sensing arm 86 is sleeved with an extension spring 88, and the upper end of the extension spring 88 is fixedly connected on the power substrate 33. A rotating shaft 89 is arranged in the middle of the flat plate, and the rotating frame 85 is connected to the power base plate 33 through the rotating shaft 89.
The upper magnetic block 851 and the lower magnetic block 852 are respectively and fixedly connected to the pins at the upper end and the lower end of the notch 87 in a manner that opposite magnetic poles are opposite.
The detection plate 84 is a rectangular flat plate and is fixed on the power substrate 33, the detection plate 84 and the rotating frame 85 are arranged in an overlapping mode, the rotating frame 85 can rotate relative to the detection plate 84, the Hall sensor 83 is arranged in the notch 87, when the rotating frame 85 rotates along with the change of the tightness degree of the color ribbon 78, the upper magnetic block 851 and the lower magnetic block 852 can change the distance between the Hall sensor 83 and the upper magnetic block 851 and the lower magnetic block 852, and therefore the Hall sensor 83 can acquire the information that the color ribbon 78 is in a loose or tight state.
When the hall sensor 83 is disposed at the middle position between the upper magnetic block 851 and the lower magnetic block 852, the included angle formed by the color stripes 78 on both sides of the tension sensing arm 86 can be adjusted by 150 degrees, and when the included angle is beyond 135 degrees and 165 degrees, the rotation angle of the rotating frame 85 can be considered to deviate from the normal set range.
3. Ribbon identification assembly
The spool marking machine capable of automatically identifying the printing data is also provided with a color band identification component, and the color band identification component consists of a radio frequency antenna and a circuit board.
The radio frequency antenna is arranged in the shell and can identify RFID labels which are pasted on the surfaces of different ribbon boxes and contain ribbon information and transmit the ribbon information to the main control circuit, wherein the ribbon information includes the type, width, color, length and the like of the ribbon arranged in the ribbon boxes. When the main control circuit obtains the ribbon information, the main control circuit can control components such as a printing head assembly and the like in the spool marking machine to update corresponding data, such as updating spool length data, and the printing length in the RFID label is ensured to be consistent with the actual spool length.
Fifth, number pipe cutting assembly
As shown in fig. 15 and 16, the device comprises a cutter base plate 34, a cutter 90 and a cutter 90 driving assembly, wherein the cutter base plate 34 is assembled on the bottom plate 16 in a mode of being vertical to the transmission direction of the line pipe, and the cutter 90 driving assembly are installed on the cutter base plate 34.
1. Cutting knife 90
Comprises a fixed knife 91 and a movable knife 92.
The fixed knife 91 is composed of a knife edge part 93 and a knife arm part 94, the knife arm part 94 is vertically and fixedly connected to the top end of the cutter substrate 34, the knife edge part 93 is perpendicular to the knife arm part 94 and is suspended above the cutter substrate 34, and the knife edge of the fixed knife 91 is in a V shape, namely the opening of the knife edge is upward.
The movable knife 92 also comprises a knife edge 93 and a sliding seat 95, the knife edge 93 is fixedly connected on the sliding seat 95, the lower end of the sliding seat 95 is connected with a connecting rod 96, the connecting rod 96 is connected with a rotating gear 97, and the rotating gear 97 is connected with a cutter motor 98 through a gear transmission set.
The movable knife 92 and the fixed knife 91 are overlapped in the bobbin transfer direction, that is, the movable knife 92 can move up and down along the rear surface of the fixed knife 91 (the bobbin inlet 20 direction is front, and the bobbin outlet 21 direction is rear). The knife edge of the movable knife 92 is in an inverted V shape, that is, the opening of the knife edge faces downward, the knife edge through hole 931 formed when the movable knife 92 overlaps the knife edge of the fixed knife 91 is in a diamond shape, and the aperture of the diamond-shaped knife edge through hole 931 changes along with the up-and-down movement of the movable knife 92. The rhombic blade through hole 931 is beneficial to prolonging the service life of the cutter 90 and carrying out full cutting or half cutting (half cutting means that the two sections of line pipes printed with numbers are not completely disconnected, and is beneficial to casing management of operators) on the line pipes.
The side of the sliding seat 95 is provided with a guiding chute 971, and the sliding seat 95 is fixedly connected with a sliding rail 972 which can move up and down in the guiding chute 971 in the vertical direction, so that the structure can ensure that the movable knife 92 and the fixed knife 91 move relatively in the vertical direction.
2. Cutter 90 drive assembly
Comprises a rotary gear 97, a gear transmission set and a cutter motor 98.
The wheel surface of the rotating gear 97 is provided with a shaft post 973, the lower end of the connecting rod 96 is sleeved on the shaft post 973, and the movable knife 92 moves upwards or downwards vertically relative to the fixed knife 91 along with the clockwise or anticlockwise rotation (taking the drawing surfaces of fig. 15 and 16 as reference directions) of the rotating gear 97, so that the aperture of the knife edge through hole 931 is enlarged to insert a spool, or the aperture is reduced to cut the spool.
The gear transmission group is two cylindrical gears which are meshed with each other and respectively comprise a first gear 991 and a second gear 992, the disc teeth of the first gear 991 are meshed with an output shaft 981 (shaft teeth sleeved on a motor shaft) of the cutter motor 98, the shaft teeth of the first gear 991 are meshed with the second gear 992, and the second gear 992 is meshed with the rotary gear 97.
The cutter motor 98 is a stepping motor, and the aperture of the knife edge through hole 931 can be controlled by controlling the number of rotation turns of the cutter motor 98, so that full cutting or half cutting operation on the spool is realized.

Claims (10)

1. The utility model provides a can automatic discernment print data's spool marking machine, includes printing device including spool delivery subassembly, line number printing module and number pipe cutting subassembly which characterized in that: the automatic identification screening module is arranged in a main control circuit of the automatic identification screening module and can be in wired or wireless interconnection with a wiring harness production control system, the automatic identification screening module automatically screens out wire number data required for editing wire pipe numbers from a plurality of production data which are configured by the wiring harness production control system and relate to wiring harness materials, batches, dimension specifications and wire pipe numbers according to identification rules obtained by initial learning, then the automatic identification screening module compiles the wire number data into wire pipe numbers corresponding to wiring harnesses according to editing rules constructed by the initial learning and self-learning, and the main control circuit controls the printing device to print the wire pipe numbers on the corresponding wire pipes.
2. The spool marking machine capable of automatically recognizing print data according to claim 1, characterized in that: the line pipe marking machine is provided with a signal input interface (23) and a signal output interface (24), wherein,
the signal input interface (23) transmits the processing progress information of the wire harness to the main control circuit, and the main control circuit controls the printing device to synchronously print the wire pipe number corresponding to the wire harness on the corresponding wire pipe;
and the signal output interface (24) transmits the working process information of printing the spool number by the spool marking machine to relevant processing equipment in a wire harness production link.
3. The spool marking machine capable of automatically recognizing print data according to claim 2, characterized in that: the casing (10) of the line pipe marking machine is a rectangular body, the length of the casing (10) is 20cm-30cm, the width is 20cm-40cm, and the height is 10cm-30 cm; the upper half part of the front surface of the shell (10) is a front flip cover (12), the lower half part of the front surface of the shell (10) is a touch display screen (13), the ribbon cartridge (77) can be installed in the shell (10) by opening the front flip cover (12), and the touch display screen (13) is an information input and output interface which is used for setting the identification rule, the editing rule constructed by initial learning and self learning and relates to starting or closing related printing operation; be equipped with spool import (20) and spool export (21) respectively on left side shell (14) and right side shell (15) of casing (10), spool delivery module, line number printing module and number pipe cutting module meet in proper order and set up between spool import (20) and spool export (21).
4. The spool marking machine capable of automatically recognizing print data according to claim 3, characterized in that: a front panel (11), a sleeve channel bracket (30), a tape cassette substrate (32), a power substrate (33) and a rear panel (17) are sequentially arranged in the shell (10) from the front to the back at intervals; the front flip cover (12) and the touch display screen (13) are assembled on the front panel (11), the conduit conveying assembly is assembled on the sleeve channel support (30), the ribbon cartridge (77) is assembled on the cartridge base plate (32), and the line number printing assembly, the main control circuit and the power supply assembly are assembled on the power base plate (33); the front panel (11), the sleeve channel bracket (30), the tape box substrate (32), the power substrate (33), the left side shell (14), the right side shell (15) and the rear panel (17) are connected together through a fixing plate which is arranged from the front to the back of the machine shell (10) in a deep manner; the bottom plate (16) of the machine shell (10) is fixedly connected with the left side shell (14) and the right side shell (15), and the number tube cutting assembly is assembled on the bottom plate (16).
5. The spool marking machine capable of automatically recognizing print data according to claim 4, wherein: a temperature control assembly (41) capable of heating the moving conduit is arranged in front of a sleeve centering assembly (43) of the conduit delivery assembly.
6. The spool marking machine capable of automatically recognizing print data according to claim 4, wherein: the pipeline conveying assembly is internally provided with a pipeline feeding assembly capable of enabling the pipeline to continuously and smoothly move, the pipeline feeding assembly is composed of a front pipeline pressing assembly (50) and a rear pipeline pressing assembly (60) which are respectively positioned at the front side and the rear side of a printing head (72), the front pipeline pressing assembly (50) is composed of a driving roller (59) and a front pipeline pressing wheel (51) arranged above the driving roller (59), the rear pipeline pressing assembly (60) is composed of a driving roller (59) and a rear pipeline pressing wheel (61) arranged above the driving roller (59), and the pipeline penetrates between the front pipeline pressing wheel (51) and the driving roller (59) and between the rear pipeline pressing wheel (61) and the driving roller (59).
7. The spool marking machine capable of automatically recognizing print data according to claim 4, wherein: the ink ribbon tensioning detection assembly is arranged on the front side and the rear side of a printing head (72) of the line number printing assembly and comprises a tensioning force sensing arm (86), a rotating frame (85), an extension spring (88) and a sensor, wherein the root of the tensioning force sensing arm (86) is fixedly connected to the rotating frame (85), and the arm rod part of the tensioning force sensing arm is pressed on the corresponding front ink ribbon (78) or rear ink ribbon (78); one end of an extension spring (88) is fixedly connected to a rack of the printer, and the other end of the extension spring is hooked at the root of the tension sensing arm (86); the rotary frame (85) is fixedly connected to a frame of the printer through a support shaft, the tension sensing arm (86) can enable a displacement acquisition board on the rotary frame (85) to correspondingly displace along with the change of the tightness degree of the color ribbon (78), and signals corresponding to the tightness degree of the color ribbon (78) deviating from a set range are transmitted to the main control circuit through the sensor; the main control circuit controls the ribbon (78) to slow down or speed up the unwinding speed by the unwinding power, or controls the ribbon (78) to speed up or slow down the winding speed by the winding power.
8. The spool marking machine capable of automatically recognizing print data according to claim 4, wherein: and a flat pressing component which can automatically adjust a printing head (72) which is pressed on a pipeline to be printed to a state that the contact part of the printing head (72) and the printing pipeline is in a uniform stress state is arranged in a printing head component (70) of the line number printing component.
9. The spool marking machine capable of automatically recognizing print data according to claim 4, wherein: a cutter (90) component for cutting the linear pipe in the pipe cutting component consists of a fixed cutter (91) and a movable cutter (92), the cutter edge of the fixed cutter (91) is V-shaped, the cutter edge of the movable cutter (92) is V-shaped, and a cutter edge through hole (931) formed when the cutter edges of the two cutters are overlapped is rhombic; the movable knife (92) is fixedly connected to the sliding seat (95), the sliding seat (95) is connected with the rotary gear (97) through a connecting rod, and the rotary gear (97) is connected with the cutter motor (98) through a gear transmission set; the number of turns of the cutter motor (98) can be controlled to control the cutter (90) assembly to perform full cutting or half cutting on the spool.
10. The spool marking machine capable of automatically recognizing print data according to claim 4, wherein: the spool marking machine is also provided with a ribbon identification component, the ribbon identification component consists of a radio frequency antenna and a circuit board, and the radio frequency antenna identifies the RFID tag which is pasted on the surface of the ribbon box and contains ribbon information including the type, width, color and length of the ribbon and transmits the ribbon information to the main control circuit through the circuit board.
CN201910197331.1A 2019-03-15 2019-03-15 Wire tube marking machine capable of automatically identifying printing data Active CN109760428B (en)

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PCT/CN2020/078690 WO2020187101A1 (en) 2019-03-15 2020-03-11 Wire casing pipe marking machine capable of automatically identifying printing data

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