CN109760267A - It is a kind of can directly parcel plating bloom moulding production method and mold - Google Patents
It is a kind of can directly parcel plating bloom moulding production method and mold Download PDFInfo
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- CN109760267A CN109760267A CN201910069747.5A CN201910069747A CN109760267A CN 109760267 A CN109760267 A CN 109760267A CN 201910069747 A CN201910069747 A CN 201910069747A CN 109760267 A CN109760267 A CN 109760267A
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- 238000007747 plating Methods 0.000 title claims abstract description 47
- 238000000465 moulding Methods 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000001746 injection moulding Methods 0.000 claims abstract description 40
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 20
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 15
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 210000000746 body region Anatomy 0.000 claims description 4
- 210000003205 muscle Anatomy 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 11
- 238000009713 electroplating Methods 0.000 abstract description 8
- 238000005034 decoration Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 6
- 238000006243 chemical reaction Methods 0.000 abstract description 5
- 230000000873 masking effect Effects 0.000 abstract description 5
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- 238000005516 engineering process Methods 0.000 abstract description 2
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical group C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 13
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 13
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- 239000004417 polycarbonate Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 4
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- 229920000515 polycarbonate Polymers 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 229920000106 Liquid crystal polymer Polymers 0.000 description 2
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004734 Polyphenylene sulfide Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000069 polyphenylene sulfide Polymers 0.000 description 2
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- ODPYDILFQYARBK-UHFFFAOYSA-N 7-thiabicyclo[4.1.0]hepta-1,3,5-triene Chemical compound C1=CC=C2SC2=C1 ODPYDILFQYARBK-UHFFFAOYSA-N 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses it is a kind of can the direct bloom moulding of parcel plating production method and mold, the described method comprises the following steps: 1. utilize the first type core and the first injection molding cavity injection molding bloom ontology for being formed of type chamber in mold；2. moving to the bloom ontology in the mold equipped with second type core and type chamber, it is molded plated body on the bloom ontology using the second injection molding cavity that bloom ontology and the second type chamber are formed, bloom moulding finished product is made.The present invention is using two kinds of materials of bloom and plating by being molded the decoration being made into one twice, since bloom ontology does not generate electroplating reaction, only plated body generates electroplating reaction, the part that decoration is not electroplated does not need masking processing, it can be directly electroplated by normal electroplating technology, the product of parcel plating is directly obtained, and keeps the bloom effect (being greater than 70GS) of other parts.
Description
Technical field
The invention belongs to injection moulding process and molds, and in particular to it is a kind of can the direct bloom moulding of parcel plating production
Method and mold.
Background technique
In automobile exterior trimming parts, widely apply spray painting part simultaneously be embedded in electroplated decoration part, as Auto front grille, vehicle emblem,
Body-finishing plate, car light adornment frame etc.；Current most commonly used two methods: first is that bloom spray painting part and plated item make respectively
After be assembled into a decoration product, i.e., will commonly be molded spray painting and paint part at bloom, in addition after commonly injection molding is electroplated at
For plated item, finally plated item and bloom spray painting part are combined；Second is that obtaining one using masking plating and masking spraying
A decoration product, i.e., parcel plating after monochromatic common injection molding masking, then local bloom spraying after covering.These methods exist
Complex process, the deficiency of low efficiency.
Summary of the invention
The object of the present invention is to provide a kind of simple process, it is high-efficient can the direct bloom moulding of parcel plating system
Make method and mold.
Realize the object of the invention the technical solution adopted is as follows:
It is provided by the invention can directly parcel plating bloom moulding production method, comprising the following steps:
Step 1. is molded bloom ontology using the first injection molding cavity of the first type core and the formation of type chamber in mold；
Step 2. moves to the bloom ontology in the mold equipped with second type core and type chamber, utilizes bloom ontology and described the
The second injection molding cavity that two type chambers are formed is molded plated body on the bloom ontology, and bloom moulding finished product is made.
Another kind provided by the invention can the direct bloom moulding of parcel plating production method, using dynamic model and fixed
Corresponding first type core and type chamber is respectively set in mould in the dynamic model and cover half, separately in the dynamic model and cover half setting with
The second type core and type chamber of the first type core and type chamber rotational symmetry, in the rotation pair of the first, second type core of the dynamic model
Title center is equipped with the rotating mechanism with ejecting function, and the rotating mechanism, which is equipped with symmetrical and surface and respectively constitutes, described states the
One, the cantilever of second type core a part；The following steps are included:
After dynamic model described in step 1. and cover half molding, it is molded in the first injection molding cavity that the first type core and type chamber are formed high
The bloom ontology after die sinking, is ejected by rotating mechanism and its cantilever and is rotated to the position of second type core by trimmed book body；
The bloom ontology is retracted into the second type in-core by step 2., then is molded, and the bloom of the second type in-core is utilized
The second injection molding cavity that ontology and the second type chamber are formed is molded plated body on the bloom ontology, and bloom moulding is made
Finished product；
Step 3. is molded another bloom ontology while being molded plated body in first injection molding cavity, then is opened,
Take out bloom moulding finished product；
Step 4. repeats step 1 to step 3.
The bloom ontology in the step 1 is the first cast gate for being located at plated body region on cover half by being located at
Be molded, and formed on the bloom ontology for be molded the second cast gate positioned at the positive plated body of bloom ontology with
The runner communicated with the second cast gate, the runner are located at the back side of bloom ontology.
Second cast gate is located at position corresponding with the plated body back side.
Second cast gate and runner are correspondingly arranged according to each the independent plating base for constituting the plated body.
Plated body in the step 2 is the third cast gate by being located on dynamic model through the runner and the second cast gate
It is molded.
Plated body in the step 2 forms the conductive via for running through second cast gate and runner in injection molding.
If the plated body in bloom moulding is made of multiple independent plating bases, second cast gate and stream
Road is correspondingly arranged according to each independent plating base.
In the step 2, increase by 0.2 on bloom PMMA ontology a corresponding with 4 edge of second type chamber of the cover half 2
0.1 millimeter of mm wide high sealing muscle.
It is provided by the invention can the direct bloom moulding of parcel plating production mold, including fixed half and moving half, in institute
It states and corresponding the first type chamber and type core for forming the first injection molding cavity is respectively set in fixed half and moving half, separately in the fixed half and moving half
In the second type chamber and type core of the second injection molding cavity of formation with the first type chamber and type core rotational symmetry is respectively set, described
The center of rotational symmetry of first, second type core of dynamic model is equipped with the rotating mechanism with ejecting function, and the rotating mechanism is equipped with
Symmetrical and surface respectively constitutes the cantilever of described first, second type core a part.
The cover half is used for equipped with what is communicated with the first type chamber the first of first injection molding cavity injection molding the first noumenon
Cast gate, and the first cast gate be located at will second injection molding cavity be molded the second ontology region.
First type core of the dynamic model be equipped with pour shape of the mouth as one speaks core needle and with the protrusion pouring shape of the mouth as one speaks core needle and connect, it is described to pour the shape of the mouth as one speaks
Core needle is described for being formed on the first noumenon for being molded the second cast gate positioned at positive second ontology of the first noumenon
Protrusion on the first noumenon for forming the runner communicated with second cast gate.
The dynamic model is equipped with to be communicated and what is communicated with the runner on the first noumenon second pours with the second type core
Mouthful.
The second type of the cover half is intracavitary to be equipped with for forming conductive mistake through second ontology, the second cast gate and runner
The conductive via needle in hole.
Beneficial effect
The present invention is passed through using two kinds of materials of bloom and plating is molded the decoration being made into one twice, since bloom ontology does not produce
Raw electroplating reaction, only plated body generate electroplating reaction, and the part that decoration is not electroplated does not need masking processing, can directly press
Normal electroplating technology is electroplated, and directly obtains the product of parcel plating, and the bloom effect of other parts is kept (to be greater than
70GS).
Since the first cast gate and conductive via are each provided at plated body region, the second cast gate is located at plated body quilt cover, stream
Road is located at bloom ontology quilt cover, and being molded the appearance after plated body in bloom ontology can't see the first cast gate, and electroplating process is high
Light effect will not be corroded, and not polish repairing after plating.
Plated body (including one or more plating bases) appearance can't see the second cast gate, second of injection molding Shi Conggao
Trimmed book body reverse side, into glue, does not need to handle its surface before plating, plating base surface does not need to be linked to be one through the cast gate
A entirety.
It can make light leakage Seal treatment after conductive via assembly on bloom ontology.
The present invention has the advantages that simple process, high-efficient, the production of alternative traditional plated item and paint bloom part
Mode.
Technical solution of the present invention is further illustrated with reference to the accompanying drawing.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for making the mold of bloom moulding of the present invention.
Fig. 2 --- Fig. 7 is the method and step schematic diagram of present invention production bloom moulding.
Fig. 8 is the schematic diagram of cover half setting sealing muscle in the present invention.
Fig. 9 is the structural schematic diagram of rotating mechanism in the present invention.
Specific embodiment
See Fig. 1, Fig. 2, Fig. 4, Fig. 5, Fig. 7, it is provided by the invention can the direct bloom moulding of parcel plating production mould
Corresponding the first type for forming the first injection molding cavity is respectively set in tool, including cover half 2 and dynamic model 1 in the cover half 2 and dynamic model 1
The formation with the first type chamber 5 and 9 rotational symmetry of type core is separately respectively set in chamber 5 and type core 9 in the cover half 2 and dynamic model 1
The second type chamber 4 and type core 13 of second injection molding cavity are set in the center of rotational symmetry of the first, second type core 5,13 of the dynamic model 1
There is the rotating mechanism 11 with ejecting function, the rotating mechanism 11 is equipped with symmetrical and surface and respectively constitutes described first, second
The cantilever 10 of type core a part；The cover half 1 be equipped with communicated with the first type chamber 5 in first injection molding cavity injection molding the
First cast gate 7 of one ontology, and the first cast gate 7 be located at will second injection molding cavity be molded the second ontology b region；It is described
First type core 9 of dynamic model 1 be equipped with pour shape of the mouth as one speaks core needle 6 and with the protrusion 8 pouring shape of the mouth as one speaks core needle 6 and connect, the shape of the mouth as one speaks core needle 6 of pouring uses
It is described in being formed on the first noumenon a for be molded the second cast gate a2 for being located at the positive second ontology b of the first noumenon a
Protrusion 8 on the first noumenon a for forming the runner a3 communicated with the second cast gate a2；The dynamic model 1 be equipped with
The third cast gate 12 that the second type core 13 is communicated and communicated with the runner a3 on the first noumenon a；The second of the cover half 2
The conductive via needle for forming conductive via b1 through the second ontology b, the second cast gate a2 and runner a3 is equipped in type chamber 4
3。
The rotating mechanism 11 as shown in figure 9, include pedestal 1105, be mounted on by bearing block on pedestal 1105 and with institute
The shaft 1101 for stating the connection of cantilever 10, is mounted on pedestal 1105 and passes through the gear 1102 being fixed in the shaft 1101
Rack gear 1103 engages the drive cylinder 1106 rotated for drive shaft 1101 and pedestal with the gear 1102 in shaft 1101
The lifting cylinder 1107 that the connection of 1105 bottoms moves up and down for drive shaft 1101 and cantilever 10.
The first noumenon is bloom PMMA(polymethyl methacrylate, Polymethyl Methacrylate) ontology,
Can also be PC(polycarbonate, Polycarbonate), PTFE(polytetrafluoroethylene (PTFE), Poly tetrafluoro
Ethylene), PA(polyamide or nylon, Polyamide), LCP(polymeric liquid crystal copolymer, Liquid Crystal
Polymer), PPS(polyphenylene sulfide, Phenylene sulfide) etc. materials production bloom ontology, they have it is acidproof, high
Gloss, without electroplating reaction, be suitble to do bloom and exempt from the general character such as spraying.
Second ontology is ABS plated body, and main using the material containing ABS, (plating here refers to that water plates, benefit
It is electrolysis principle.Unplated piece needs conduction as cathode, so the plastic cement of plating need to be activated first, the movement of sensitization makes
Conduction, ABS because be easier carries out activation sensitized treatment, and water plating plastics are typically chosen ABS or the material containing ABS
Material).Including ABS(acrylonitrile-butadiene-styrene copolymer, Acrylonitrile Butadiene Styrene), ABS/
PC(polycarbonate and acrylonitrile-butadiene-styrene copolymer and mixture).
It is provided by the invention can directly parcel plating bloom moulding production method, using the mold；Including with
Lower step:
Step 1. is located at plated body region by being located on cover half 2 as shown in figure 3, after the dynamic model 1 and the molding of cover half 2
First cast gate 7 carries out the primary injection molding of the 1st moulding, infuses in the first injection molding cavity that the first type core 9 and type chamber 5 are formed
Bloom PMMA ontology a is moulded, and is formed on the bloom PMMA ontology a and is located at the positive electricity of bloom PMMA ontology a for being molded
The runner a3, the runner a3 for plating the second cast gate a2 of ontology and communicating with the second cast gate a2 are located at the back side of bloom ontology, institute
It states the second cast gate a2 and is located at position corresponding with the plated body back side, while staying cast gate to remain under a1 on bloom PMMA ontology a,
After die sinking, as shown in Figure 4, Figure 5, the bloom PMMA ontology a is ejected by rotating mechanism 11 and its cantilever 10 and rotates 180
It spends to the position of second type core 13；
Step 2. is as shown in fig. 6, the bloom PMMA ontology a is retracted into the second type core 13, then is molded, by setting
Third cast gate 12 on dynamic model 1 carries out quadric injection mould through the runner a3 and the second cast gate a2, utilizes the second type core 13
The second injection molding cavity that interior bloom PMMA ontology a and the second type chamber 4 are formed is molded the 1st on the bloom PMMA ontology a
The ABS plated body b of a moulding is formed by conductive via needle 3 in injection molding through the second cast gate a2 and runner a3
Conductive via b1(referring to Fig. 7), while on bloom PMMA ontology a corresponding with 4 edge of second type chamber of the cover half 2
Increase the high sealing muscle 16(of 0.1 millimeter of 0.2 mm wide referring to Fig. 8), to allow the highlight surface of bloom PMMA ontology a in molding
Gently be bonded with cover half 2, can effectively solve the problems, such as that highlight surface second pressing weighs surface wounded, be made the 1st bloom moulding at
Product；
Step 3. as shown in Figure 6, Figure 7, while being molded plated body b, is molded the 2nd height in first injection molding cavity
Light PMMA ontology a, then be opened, take out the 1st bloom moulding finished product；
Step 4. repeats step 1 to step 3.
If the plated body in moulding is made of multiple independent plating bases, the second cast gate a2 and runner
According to structure, each independent plating base is correspondingly arranged a3.
Based on the considerations of appearance, the front bloom PMMA ontology a cannot have a cast gate, and resin/ABS is from bloom ontology PMMA indsole
Portion passes through and forms plated body b in bloom body surface.Bloom PMMA ontology a will block ABS conductive layer in the plating process
It is coherent, cause surface A BS ontology that cannot be electroplated, for this purpose, the present invention devises conductive via b1 in bloom PMMA ontology a, and
It is designed using line strip, it can be ensured that appearance effects are minimum under the premise of meeting conduction.After assembly, conductive via b1 makees light leakage closing
Processing.
Claims (14)
1. one kind can directly parcel plating bloom moulding production method, it is characterized in that the following steps are included:
Step 1. is molded bloom ontology using the first injection molding cavity of the first type core and the formation of type chamber in mold；
Step 2. moves to the bloom ontology in the mold equipped with second type core and type chamber, utilizes bloom ontology and described the
The second injection molding cavity that two type chambers are formed is molded plated body on the bloom ontology, and bloom moulding finished product is made.
2. one kind can directly parcel plating bloom moulding production method, it is characterized in that using dynamic model and cover half, described
Corresponding first type core and type chamber are respectively set in dynamic model and cover half, separately setting and first type in the dynamic model and cover half
The second type core and type chamber of core and type chamber rotational symmetry are equipped in the center of rotational symmetry of the first, second type core of the dynamic model
Rotating mechanism with ejecting function, the rotating mechanism, which is equipped with symmetrical and surface and respectively constitutes, described states the first, second type core
The cantilever of a part；The following steps are included:
After dynamic model described in step 1. and cover half molding, it is molded in the first injection molding cavity that the first type core and type chamber are formed high
The bloom ontology after die sinking, is ejected by rotating mechanism and its cantilever and is rotated to the position of second type core by trimmed book body；
The bloom ontology is retracted into the second type in-core by step 2., then is molded, and the bloom of the second type in-core is utilized
The second injection molding cavity that ontology and the second type chamber are formed is molded plated body on the bloom ontology, and bloom moulding is made
Finished product；
Step 3. is molded another bloom ontology while being molded plated body in first injection molding cavity, then is opened,
Take out bloom moulding finished product；
Step 4. repeats step 1 to step 3.
3. it is according to claim 2 can directly parcel plating bloom moulding production method, it is characterized in that the step
The bloom ontology in rapid 1 is to be molded by being located on cover half positioned at first cast gate in plated body region, and in institute
It states to be formed on bloom ontology and is used to be molded the second cast gate for being located at the positive plated body of bloom ontology and is communicated with the second cast gate
Runner, the runner is located at the back side of bloom ontology.
4. it is according to claim 3 can the direct bloom moulding of parcel plating production method, it is characterized in that described the
Two cast gates are located at position corresponding with the plated body back side.
5. it is according to claim 4 can the direct bloom moulding of parcel plating production method, it is characterized in that described the
Two cast gates and runner are correspondingly arranged according to each the independent plating base for constituting the plated body.
6. it is according to claim 2 can directly parcel plating bloom moulding production method, it is characterized in that the step
Plated body in rapid 2 is to be molded by the third cast gate being located on dynamic model through the runner and the second cast gate.
7. it is according to claim 2 can directly parcel plating bloom moulding production method, it is characterized in that the step
Plated body in rapid 2 forms the conductive via for running through second cast gate and runner in injection molding.
8. it is according to claim 2 can the direct bloom moulding of parcel plating production method, it is characterized in that if high
Plated body in light moulding is made of multiple independent plating bases, then second cast gate and runner are only according to each
Vertical plating base is correspondingly arranged.
9. it is according to claim 2 can directly parcel plating bloom moulding production method, it is characterized in that the step
In rapid 2, increase by 0.2 mm wide, 0.1 millimeter of height on bloom PMMA ontology a corresponding with 4 edge of second type chamber of the cover half 2
Sealing muscle.
10. one kind can directly parcel plating bloom moulding production mold, it is characterized in that include fixed half and moving half, described
Corresponding the first type chamber and type core for forming the first injection molding cavity is respectively set in fixed half and moving half, separately in the fixed half and moving half
The second type chamber and type core of the second injection molding cavity of formation with the first type chamber and type core rotational symmetry is respectively set, described dynamic
The center of rotational symmetry of first, second type core of mould be equipped with ejecting function rotating mechanism, the rotating mechanism be equipped with pair
Title and surface respectively constitute the cantilever of described first, second type core a part.
11. it is according to claim 10 can directly parcel plating bloom moulding production mold, it is characterized in that described
Cover half is equipped with the first cast gate being used in first injection molding cavity injection molding the first noumenon communicated with the first type chamber, and first pours
Mouth is located at will be in the region of second injection molding cavity the second ontology of injection molding.
12. it is according to claim 11 can directly parcel plating bloom moulding production mold, it is characterized in that described
First type core of dynamic model be equipped with pour shape of the mouth as one speaks core needle and with the protrusion pouring shape of the mouth as one speaks core needle and connect, the shape of the mouth as one speaks core needle of pouring is used in institute
It states and is formed on the first noumenon for being molded the second cast gate positioned at positive second ontology of the first noumenon, the protrusion is in institute
State the runner that formation is communicated with second cast gate on the first noumenon.
13. it is according to claim 12 can directly parcel plating bloom moulding production mold, it is characterized in that described
Dynamic model is equipped with the second cast gate for communicating and communicating with the runner on the first noumenon with the second type core.
14. it is according to claim 13 can directly parcel plating bloom moulding production mold, it is characterized in that described
The intracavitary conductive via being equipped with for forming conductive via through second ontology, the second cast gate and runner of the second type of cover half
Needle.
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|---|---|---|---|---|
| CN110315695A (en) * | 2019-06-18 | 2019-10-11 | 重庆敏特汽车零部件有限公司 | A kind of automobile stand column outer plaque injection mold and injection moulding process |
| CN111637420A (en) * | 2020-05-06 | 2020-09-08 | 一汽奔腾轿车有限公司 | Automobile front lighting marker |
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Application publication date: 20190517 |