CN109759805A - A kind of processing of iron ball rocker arm and quality testing integral type technique - Google Patents
A kind of processing of iron ball rocker arm and quality testing integral type technique Download PDFInfo
- Publication number
- CN109759805A CN109759805A CN201910252283.1A CN201910252283A CN109759805A CN 109759805 A CN109759805 A CN 109759805A CN 201910252283 A CN201910252283 A CN 201910252283A CN 109759805 A CN109759805 A CN 109759805A
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- rocker arm
- iron ball
- ball rocker
- processing
- integral type
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 112
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000012372 quality testing Methods 0.000 title claims abstract description 16
- 238000005498 polishing Methods 0.000 claims abstract description 14
- 238000004140 cleaning Methods 0.000 claims abstract description 10
- 238000002360 preparation method Methods 0.000 claims abstract description 8
- 238000012360 testing method Methods 0.000 claims abstract description 7
- 238000001514 detection method Methods 0.000 claims abstract description 5
- 230000004807 localization Effects 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 239000005871 repellent Substances 0.000 claims description 3
- 238000004078 waterproofing Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000005266 casting Methods 0.000 abstract description 9
- 238000007689 inspection Methods 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005094 computer simulation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The present invention relates to a kind of processing of iron ball rocker arm and quality testing integral type techniques, including detection and localization, power on preparation, and polishing grinding finishing resets cleaning, five steps of testing calibration；Described continue for some time generally requires 8-9 hour.The present invention is flexible and convenient to use, versatility is good, expansion capability and fault-resistant ability are strong, run high degree of automation, on the one hand positioning preparation work can be carried out to iron ball rocker arm by first overhauling casting and process equipment, reduce the probability inaccurate with the processing of iron ball rocker arm that go wrong, inspection processing has been carried out with this, on the other hand a kind of iron ball rocker arm processing and the raising of quality testing integral type technique are finished using polishing grinding, iron ball rocker arm is carried out to continue polishing grinding, bearing adjusts the angle and direction, it is extremely convenient, improve operating rate, simultaneously, iron ball rocker arm is corrected using testing calibration, reach the level of finishing.
Description
Technical field
The present invention relates to a kind of processing of iron ball rocker arm and quality testing integral type technique, belongs to processing quality inspection field.
Background technique
Rocker arrangement is mainly made of components such as upper rocker arm, lower shake-changing arm, rocker arm shaft, bearing and bearing blocks.Upper rocker arm is used for
Grinding roller is installed, lower shake-changing arm connects hydraulic system, and two rocker arms connect integral by axis and tapered sleeve, taper pin.Before general rocker arm casting,
It needs precisely to modify drawing, and casting process is simulated using computer modeling technique；In casting, strict control
Molded dimension and liquid steel temperature；After casting, finishing polishing is carried out to rocker arm, and carrying out flaw detection is carried out to key position, it is ensured that casting
Part total quality.
The rejection rate generated in existing iron ball rocker arm casting process is very high, and the volume of iron ball rocker arm is larger, and right now
Processing, utilization and the quality testing of iron ball rocker arm cause difficulty, and some factories are exactly that arbitrarily processing is not examined for iron ball rocker arm
It surveys, waste raw material the energy, and cannot produce suitable iron ball rocker arm up to standard.
Summary of the invention
In order to solve on existing sorting technique to the processing, utilization and quality inspection of iron ball rocker arm cause it is difficult and and some
Factory is exactly that arbitrarily processing does not detect for iron ball rocker arm, and waste raw material the energy, and cannot produce suitable iron ball up to standard
The problem of rocker arm, the present invention provide a kind of processing of iron ball rocker arm and quality testing integral type technique.
In order to realize effect above-mentioned, a kind of iron ball rocker arm processing and quality testing integral type technique, packet are proposed
Include following steps:
A kind of processing of iron ball rocker arm and quality testing integral type technique, comprising the following steps:
The first step, detection and localization first ensure that there is no problem for total system operating, and electric signal connection is reliable, it is ensured that not short
The problem of road or signal interference, next ensures that iron ball rocker arm and process equipment can normal use and process equipments
Positioning preparation work can be carried out to iron ball rocker arm；
Second step powers on preparation, powers on to total system, is powered on by switch and operation port to other parts, personnel pass through control
Good model is arranged in end processed, is sent into iron ball rocker arm from clamp bar arm, cast head carries out foundry work to rocker arm, it is ensured that bearing, slide teeth
Wheel and transmission bracket are out of question, and continue for some time；
Third step, polishing grinding finishing, to the place welded of needs by its operating position of the cooperation rotational alignment of each arm,
Process equipment is persistently powered welding, then according to operator, observes instrument board, is adjusted by control transmission bracket and expansion bracket
It is whole, iron ball rocker arm is carried out to continue polishing grinding, bearing adjusts the angle and direction, extremely convenient；
4th step resets cleaning, the iron ball rocker arm after weld job is cleaned, especially flat very pedestal and support
Then position checks operating position by staff and carries out water-proofing treatment to special part, reset cleaning can be completed；
5th step, testing calibration carry out artificial horizontal alignment to it according to the iron ball rocker arm processed, make it in a plane
On, it is rotated according to iron ball rocker arm later, whether can reach designated position, if necessary to carry out back to the first step if seeing
Another wheel detects operation.
Further, it in the first step operation, continues for some time and generally requires 8-9 hour.
Further, it in the 4th step operation, generally requires before resetting cleaning using water-repellent paint.
Present system constitutes that structure is simple, and flexible and convenient to use, versatility is good, expansion capability and fault-resistant ability are strong,
High degree of automation is run, on the one hand positioning can be carried out to iron ball rocker arm by first overhauling casting and process equipment and prepare to make
Industry reduces the probability inaccurate with the processing of iron ball rocker arm that go wrong, and has carried out inspection processing with this, on the other hand a kind of iron ball shakes
Arm processing and the raising of quality testing integral type technique are finished using polishing grinding, carry out continuing polishing grinding to iron ball rocker arm,
Bearing adjusts the angle and direction, extremely convenient, improves operating rate, meanwhile, iron ball rocker arm is carried out using testing calibration
Correction, reaches the level of finishing.
Detailed description of the invention
The following describes the present invention in detail with reference to the accompanying drawings and specific embodiments；
Fig. 1 is the method for the present invention flow chart.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to
Specific embodiment, the present invention is further explained.
A kind of iron ball rocker arm processing as described in Figure 1 and quality testing integral type technique, comprising the following steps:
The first step, detection and localization first ensure that there is no problem for total system operating, and electric signal connection is reliable, it is ensured that not short
The problem of road or signal interference, next ensures that iron ball rocker arm and process equipment can normal use and process equipments
Positioning preparation work can be carried out to iron ball rocker arm；
Second step powers on preparation, powers on to total system, is powered on by switch and operation port to other parts, personnel pass through control
Good model is arranged in end processed, is sent into iron ball rocker arm from clamp bar arm, cast head carries out foundry work to rocker arm, it is ensured that bearing, slide teeth
Wheel and transmission bracket are out of question, and continue for some time；
Third step, polishing grinding finishing, to the place welded of needs by its operating position of the cooperation rotational alignment of each arm,
Process equipment is persistently powered welding, then according to operator, observes instrument board, is adjusted by control transmission bracket and expansion bracket
It is whole, iron ball rocker arm is carried out to continue polishing grinding, bearing adjusts the angle and direction, extremely convenient；
4th step resets cleaning, the iron ball rocker arm after weld job is cleaned, especially flat very pedestal and support
Then position checks operating position by staff and carries out water-proofing treatment to special part, reset cleaning can be completed；
5th step, testing calibration carry out artificial horizontal alignment to it according to the iron ball rocker arm processed, make it in a plane
On, it is rotated according to iron ball rocker arm later, whether can reach designated position, if necessary to carry out back to the first step if seeing
Another wheel detects operation.
In the present embodiment, in the first step operation, continues for some time and generally require 8-9 hour.
In the present embodiment, in the 4th step operation, generally require before resetting cleaning using water-repellent paint.
Present system constitutes that structure is simple, and flexible and convenient to use, versatility is good, expansion capability and fault-resistant ability are strong,
High degree of automation is run, on the one hand positioning can be carried out to iron ball rocker arm by first overhauling casting and process equipment and prepare to make
Industry reduces the probability inaccurate with the processing of iron ball rocker arm that go wrong, and has carried out inspection processing with this, on the other hand a kind of iron ball shakes
Arm processing and the raising of quality testing integral type technique are finished using polishing grinding, carry out continuing polishing grinding to iron ball rocker arm,
Bearing adjusts the angle and direction, extremely convenient, improves operating rate, meanwhile, iron ball rocker arm is carried out using testing calibration
Correction, reaches the level of finishing.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (3)
1. a kind of iron ball rocker arm processing and quality testing integral type technique, it is characterised in that: a kind of iron ball rocker arm processing
And quality testing integral type technique the following steps are included:
The first step, detection and localization first ensure that there is no problem for total system operating, and electric signal connection is reliable, it is ensured that not short
The problem of road or signal interference, next ensures that iron ball rocker arm and process equipment can normal use and process equipments
Positioning preparation work can be carried out to iron ball rocker arm；
Second step powers on preparation, powers on to total system, is powered on by switch and operation port to other parts, personnel pass through control
Good model is arranged in end processed, is sent into iron ball rocker arm from clamp bar arm, cast head carries out foundry work to rocker arm, it is ensured that bearing, slide teeth
Wheel and transmission bracket are out of question, and continue for some time；
Third step, polishing grinding finishing, to the place welded of needs by its operating position of the cooperation rotational alignment of each arm,
Process equipment is persistently powered welding, then according to operator, observes instrument board, is adjusted by control transmission bracket and expansion bracket
It is whole, iron ball rocker arm is carried out to continue polishing grinding, bearing adjusts the angle and direction, extremely convenient；
4th step resets cleaning, the iron ball rocker arm after weld job is cleaned, especially flat very pedestal and support
Then position checks operating position by staff and carries out water-proofing treatment to special part, reset cleaning can be completed；
5th step, testing calibration carry out artificial horizontal alignment to it according to the iron ball rocker arm processed, make it in a plane
On, it is rotated according to iron ball rocker arm later, whether can reach designated position, if necessary to carry out back to the first step if seeing
Another wheel detects operation.
2. a kind of iron ball rocker arm processing according to claim 1 and quality testing integral type technique, it is characterised in that: described
Second step operation in, continue for some time and generally require 8-9 hour.
3. a kind of iron ball rocker arm processing according to claim 1 and quality testing integral type technique, it is characterised in that: described
The 4th step operation in, reset cleaning before generally require using water-repellent paint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910252283.1A CN109759805B (en) | 2019-03-29 | 2019-03-29 | Iron ball rocker arm machining and quality detection integrated process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910252283.1A CN109759805B (en) | 2019-03-29 | 2019-03-29 | Iron ball rocker arm machining and quality detection integrated process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109759805A true CN109759805A (en) | 2019-05-17 |
| CN109759805B CN109759805B (en) | 2021-05-11 |
Family
ID=66460266
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910252283.1A Active CN109759805B (en) | 2019-03-29 | 2019-03-29 | Iron ball rocker arm machining and quality detection integrated process |
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| Country | Link |
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| CN (1) | CN109759805B (en) |
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| CN102091916A (en) * | 2011-01-06 | 2011-06-15 | 湖北三环车桥有限公司 | Method for manufacturing complex automotive front axle by using combined roll forging and die forging process and welding process |
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| CN109175627A (en) * | 2018-09-28 | 2019-01-11 | 中船重工（武汉）船舶与海洋工程装备设计有限公司 | A kind of processing method of the solid cast steel stem of ship |
| CN109434394A (en) * | 2018-12-26 | 2019-03-08 | 湛江明迪汽车零部件制造有限公司 | A kind of high pressure resistant lubricating oil pipe processing method |
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2019
- 2019-03-29 CN CN201910252283.1A patent/CN109759805B/en active Active
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|---|---|---|---|---|
| CN102091916A (en) * | 2011-01-06 | 2011-06-15 | 湖北三环车桥有限公司 | Method for manufacturing complex automotive front axle by using combined roll forging and die forging process and welding process |
| CN103542650A (en) * | 2013-11-07 | 2014-01-29 | 芜湖汉峰科技有限公司 | Liquid storage device and production method thereof |
| CN104625625A (en) * | 2014-12-19 | 2015-05-20 | 扬州东升汽车零部件制造有限公司 | Composite anti-roll bar and machining process thereof |
| CN105216766A (en) * | 2015-10-30 | 2016-01-06 | 鲁一军 | A kind of high-strength vehicle suspension shaft restorative procedure |
| CN105414484A (en) * | 2015-11-24 | 2016-03-23 | 怀宁县群力汽车配件有限公司 | Fired mold precise casting technology for producing automobile H-shaped front shaft |
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| CN109759805B (en) | 2021-05-11 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An integrated process for processing and quality inspection of iron ball rocker arms Effective date of registration: 20231218 Granted publication date: 20210511 Pledgee: Zheshang Bank Co.,Ltd. Chengdu Branch Pledgor: DEYANG TIANHE MACHINERY MANUFACTURING CO.,LTD. Registration number: Y2023980072234 |
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