CN109755017B - Winding device - Google Patents
Winding device Download PDFInfo
- Publication number
- CN109755017B CN109755017B CN201910183961.3A CN201910183961A CN109755017B CN 109755017 B CN109755017 B CN 109755017B CN 201910183961 A CN201910183961 A CN 201910183961A CN 109755017 B CN109755017 B CN 109755017B
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- winding
- disc
- magnetic flux
- framework
- flux sensor
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- 238000004804 winding Methods 0.000 title claims abstract description 132
- 230000004907 flux Effects 0.000 claims abstract description 49
- 239000002994 raw material Substances 0.000 claims description 20
- 238000000034 method Methods 0.000 abstract description 7
- 238000005259 measurement Methods 0.000 abstract description 5
- 238000010276 construction Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The invention provides a winding device, which relates to the technical field of constructional engineering and aims to solve the technical problems that an existing magnetic flux coil winding in the prior art is wound on site by a manual winding method, the consumed time is long, the efficiency is low, the coil which needs large mechanical assistance and is wound manually is low in compactness, and the measurement precision of a magnetic flux sensor is seriously affected.
Description
Technical Field
The invention relates to the technical field of constructional engineering, in particular to a winding device.
Background
In the field of building engineering, the cable force of a prestressed cable is required to be detected in the construction process of a cable structure building under construction so as to ensure the construction quality, and for a multi-structure building which is put into use, the health monitoring of a building structure is required, and the prestressed cable is used as an important component of structural stress, so that the monitoring of the internal force is particularly important.
The magnetic flux sensor can detect the cable force of the inhaul cable, the manufacturing of the magnetic flux sensor in the current industry is completed in a factory, and because the two end parts of the prestressed inhaul cable are provided with fixed anchors, the volume of the fixed anchors is much larger than that of the inhaul cable lock body, the magnetic flux sensor must be covered on the cable body before the cable body is connected with the anchors at the two ends after the manufacturing of the factory is completed, otherwise, the installation of the magnetic flux sensor cannot be performed. If the situation that the magnetic flux sensor cannot be mounted on the cable body in a factory occurs, the skeleton is mounted on the cable body in a construction site, the coil winding is wound on site by a manual winding method, the number of turns of enameled wires of the coil winding is generally different from hundreds to thousands of turns, the time consumed by manual winding on site is long, the environment of the construction site is complex, high-altitude high-risk operation is involved, the efficiency is low, and large-scale mechanical assistance is needed, although the problems are overcome, the manually wound coil is difficult to achieve good compactness, the requirement on the compactness of the coil winding of the magnetic flux sensor is high, and the measurement precision of the magnetic flux sensor is seriously affected by insufficient compactness.
Disclosure of Invention
The invention aims to provide a winding device to solve the technical problems that in the prior art, the existing magnetic flux coil winding is wound on site by a manual winding method, the consumed time is long, the efficiency is low, the compactness of the manually wound coil is low, and the measurement accuracy of a magnetic flux sensor is seriously affected. The preferred technical solutions of the technical solutions provided by the present invention can produce a plurality of technical effects described below.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the invention provides a winding device which comprises a winding machine disc, a winding telescopic rod, a raw material coil and a magnetic flux sensor winding framework, wherein a through hole is formed in the winding machine disc, the winding telescopic rod penetrates through the through hole, two ends of the winding telescopic rod are respectively located at two sides of the winding machine disc, the raw material coil and the magnetic flux sensor winding framework are both arranged on the winding machine disc, and the raw material coil and the magnetic flux sensor winding framework are respectively located at two sides of the winding machine disc.
Preferably, the winding telescopic rod is of a hollow structure, and the enameled wire on the raw coil enters through one end of the winding telescopic rod, extends out of the other end of the winding telescopic rod and is wound on the winding framework of the magnetic flux sensor.
Preferably, the winding machine disc consists of a first half disc and a second half disc which are the same, semicircular hole structures are arranged on the first half disc and the second half disc, the two semicircular hole structures are combined into a central hole of the winding machine disc, and the prestress inhaul cable body penetrates through the central hole and is fixedly connected with the winding machine disc.
Preferably, the coiling machine dish include the inner tray with set up in the outside outer dish of inner tray, be equipped with clamping part on the inner tray, clamping part with magnetic flux sensor wire winding skeleton is connected, the prestressing force cable body passes magnetic flux sensor wire winding skeleton, clamping part is fixed in on the prestressing force cable body.
Preferably, the winding skeleton of the magnetic flux sensor is composed of a first half skeleton and a second half skeleton, and the first half skeleton and the second half skeleton are fixedly arranged on the prestress inhaul cable body.
Preferably, a coil fixing shaft is fixedly arranged on the coiling machine disc, the raw material coil is sleeved on the coil fixing shaft, and a coil fixing baffle is arranged at the end part of the raw material coil.
Preferably, the motor comprises a first motor and a second motor, wherein the first motor is provided with a plug, and a rechargeable battery is arranged in the second motor.
Preferably, the wire winding machine further comprises a motor support frame, the first motor is fixed on the prestress inhaul cable body through the motor support frame, and the second motor is fixedly arranged on the wire winding machine disc.
Preferably, a computer programming control interface is arranged on the coiling machine disc.
Preferably, the coiling machine disc is also provided with a control button and a state display screen.
According to the winding device provided by the invention, through the cooperation of the winding machine disc, the winding telescopic rod, the raw material coil and the magnetic flux sensor winding framework, the whole volume of the winding device is small, the assembly can be assembled in a modularized manner, the operation is convenient, the operation can be performed by one person, the winding is performed at multiple points at the same time, the efficiency is greatly increased, the time consumed by the field manufacturing of the magnetic flux sensor is reduced, the quality and the detection precision of the magnetic flux sensor are ensured, and the technical problems that the existing magnetic flux coil winding in the prior art is wound on site by a manual winding method, the consumed time is long, the efficiency is low, the degree of compactness of the manually wound coil is low, and the measurement precision of the magnetic flux sensor is seriously influenced are solved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a winding apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic side view of an embodiment of a winding apparatus according to the present invention;
fig. 3 is an exploded view of the structure of the winding device of the present invention.
In the figure: 1. a coiling machine disc; 2. a winding telescopic rod; 3. a raw material coil; 4. a magnetic flux sensor bobbin; 5. a through hole; 6. enamelled wires; 7. a prestress inhaul cable body; 8. a coil fixing shaft; 9. a coil fixing baffle; 10. a first motor; 11. a second motor; 12. a first half-disc; 13. a second half-disc; 14. a central bore; 20. a computer programming control interface; 41. a first half-skeleton; 42. and a second half skeleton.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, based on the examples herein, which are within the scope of the invention as defined by the claims, will be within the scope of the invention as defined by the claims.
The invention provides a winding device, fig. 1 is a schematic structural diagram of the embodiment, as shown in fig. 1, the winding device comprises a winding machine disc 1, a winding telescopic rod 2, a raw material coil 3 and a magnetic flux sensor winding framework 4, wherein a through hole 5 is formed in the winding machine disc 1, the winding telescopic rod 2 penetrates through the through hole 5, two ends of the winding telescopic rod 2 are respectively positioned at two sides of the winding machine disc 1, the raw material coil 3 and the magnetic flux sensor winding framework 4 are respectively arranged at two sides of the winding machine disc 1, the whole volume of the winding device is small, the assembly can be assembled in a modularized mode, the operation is convenient, one person can operate, the efficiency is greatly increased at the same time, the time consumed by on-site manufacturing of the magnetic flux sensor is reduced, the quality and the detection precision of the magnetic flux sensor are ensured, and the technical problems that the existing magnetic flux coil winding in the prior art is wound on site by a manual winding method, the consumed time is long, the efficiency is low, the degree of compactness of the coil which needs large mechanical assistance and manual winding is low, and the magnetic flux sensor measurement precision is seriously affected are solved.
As an alternative implementation manner, fig. 2 is a schematic side view structure of the present embodiment, as shown in fig. 2, the winding telescopic rod 2 is of a hollow structure, the enameled wire 6 on the raw material coil 3 enters through one end of the winding telescopic rod 2, extends out from the other end of the winding telescopic rod 2 and is wound on the magnetic flux sensor winding skeleton 4, and when in use, the enameled wire 6 of the raw material coil 3 is uniformly and densely wound on the magnetic flux sensor winding skeleton 4 by matching with the rotation of the winding machine disc 1 and the expansion of the winding telescopic rod 2, so that the problems of low efficiency and poor compactness of the manually wound coil in the prior art are solved.
As an alternative implementation manner, fig. 3 is a schematic diagram of an explosion structure of the embodiment, as shown in fig. 3, the winding machine disc 1 is composed of the same first half disc 12 and the same second half disc 13, the first half disc 12 and the second half disc 13 are both provided with semicircular hole structures, the two semicircular hole structures are combined into a central hole 14 of the winding machine disc, the prestressed cable body 7 passes through the central hole 14 and is fixedly connected with the winding machine disc 1, and because the winding machine disc 1 is composed of the same first half disc 12 and the same second half disc 13, the winding device can be assembled on site, is convenient to operate, can be manufactured in factories and on site of the magnetic flux sensor, and well solves the technical problems that the magnetic flux sensor is low in site manual manufacturing efficiency and even can not be manufactured on site.
Specifically, coiling machine dish 1 includes the inner tray and sets up in the outside outer dish of inner tray, be equipped with clamping part on the inner tray, clamping part is connected with magnetic flux sensor wire winding skeleton 4, be used for pressing from both sides tight magnetic flux sensor wire winding skeleton 4 and fix magnetic flux sensor wire winding skeleton 4, prestressing force cable body 7 passes magnetic flux sensor wire winding skeleton 4, clamping part is fixed in prestressing force cable body 7, in actual use, fix together on prestressing force cable body 7 after connecting magnetic flux sensor wire winding skeleton through clamping part, the outer dish is fixed on the inner tray, and the outer dish can rotate round the inner tray.
As an alternative embodiment, the magnetic flux sensor winding skeleton 4 is composed of a first half skeleton 41 and a second half skeleton 42, the first half skeleton 41 and the second half skeleton 42 are fixedly arranged on the prestress cable body 7, and the magnetic flux sensor winding skeleton 4 is composed of the first half skeleton 41 and the second half skeleton 42, so that the winding device can be assembled and is convenient to assemble and operate on site.
As an alternative implementation manner, the coil fixing shaft 8 is fixedly arranged on the winding machine disc 1, the raw material coil 3 is sleeved on the coil fixing shaft 8, the coil fixing baffle 9 is arranged at the end part of the raw material coil 3, the coil fixing shaft 8 is fixedly arranged on the first half framework 41 or the second half framework 42, when the winding machine disc is used, the first half framework 41 and the second half framework 42 are driven to rotate through the rotation of the winding machine disc 1 or the rotation of the prestress guy rope body 7, the coil fixing baffle 9 is arranged at the end part of the raw material coil 3 along with the rotation of the winding machine disc, the phenomenon that the raw material coil falls off from the coil fixing shaft 8 due to too high rotating speed or improper operation is avoided, and the coil winding process is more reliable through arranging the coil fixing shaft 8 and matching the coil fixing baffle 9.
As an alternative embodiment, the winding machine disc 1 further comprises a motor, and the winding machine disc is driven by the motor to rotate around the prestress inhaul cable body 7. The motor includes first motor 10 and second motor 11, and wherein, first motor 10 is equipped with the plug, is equipped with rechargeable battery in the second motor 11, through setting up two motors, one of them can insert the electricity and use, and the rechargeable battery of another one installation uses, and under the condition of arbitrary circular telegram of two motors, this winding device all can normally work.
Specifically, still include the motor support frame, first motor 10 is fixed in on the prestressing force cable rope body 7 through the motor support frame, and second motor 11 is fixed to be set up on coiling machine dish 1, ensures that the motor is connected firmly with prestressing force cable rope body 7 or coiling machine dish 1, is furnished with two kinds of motors, and winding device's adaptability is stronger, has solved this big difficult problem that magnetic flux sensor can not on-the-spot installation.
As an alternative implementation manner, the winding machine disc 1 is provided with a computer programming control interface 20, and the winding machine disc 1 is also provided with a control button and a status display screen, so that the number of turns, the number of layers, the length and other related parameters of winding can be set through the button, and the setting can also be carried out through matched software through the computer programming control interface 20. The working state and the setting display of the winding device can be displayed through a state display screen, and can also be checked through connecting computer matched software.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (8)
1. A winding device, characterized in that: the wire winding machine comprises a wire winding machine disc, a wire winding telescopic rod, a raw material coil and a magnetic flux sensor wire winding framework, wherein a through hole is formed in the wire winding machine disc, the wire winding telescopic rod penetrates through the through hole, two ends of the wire winding telescopic rod are respectively positioned at two sides of the wire winding machine disc, the raw material coil and the magnetic flux sensor wire winding framework are respectively arranged on the wire winding machine disc, and the raw material coil and the magnetic flux sensor wire winding framework are respectively positioned at two sides of the wire winding machine disc;
the winding telescopic rod is of a hollow structure, and the enameled wire on the primary coil enters through one end of the winding telescopic rod, extends out of the other end of the winding telescopic rod and is wound on the winding framework of the magnetic flux sensor;
the winding machine disc consists of a first half disc and a second half disc which are identical, semicircular hole structures are arranged on the first half disc and the second half disc, the two semicircular hole structures are combined into a central hole of the winding machine disc, and the prestress inhaul cable body penetrates through the central hole and is fixedly connected with the winding machine disc.
2. The winding device according to claim 1, wherein: the winding machine disc comprises an inner disc and an outer disc arranged outside the inner disc, a clamping part is arranged on the inner disc and connected with the winding framework of the magnetic flux sensor, the prestress cable body penetrates through the winding framework of the magnetic flux sensor, and the clamping part is fixed on the prestress cable body.
3. A winding device according to claim 2, wherein: the magnetic flux sensor winding framework consists of a first half framework and a second half framework, and the first half framework and the second half framework are fixedly arranged on the prestress inhaul cable body.
4. The winding device according to claim 1, wherein: the coil fixing shaft is fixedly arranged on the coiling machine disc, the raw material coil is sleeved on the coil fixing shaft, and a coil fixing baffle is arranged at the end part of the raw material coil.
5. The winding device according to claim 1, wherein: the motor comprises a first motor and a second motor, wherein the first motor is provided with a plug, and a rechargeable battery is arranged in the second motor.
6. The winding apparatus of claim 5, wherein: the wire winding machine further comprises a motor support frame, the first motor is fixed on the prestress inhaul cable body through the motor support frame, and the second motor is fixedly arranged on the wire winding machine disc.
7. The winding device according to claim 1, wherein: the coiling machine dish is provided with a computer programming control interface.
8. The winding apparatus of claim 7, wherein: and a control button and a state display screen are also arranged on the winding machine disc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910183961.3A CN109755017B (en) | 2019-03-11 | 2019-03-11 | Winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910183961.3A CN109755017B (en) | 2019-03-11 | 2019-03-11 | Winding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109755017A CN109755017A (en) | 2019-05-14 |
| CN109755017B true CN109755017B (en) | 2024-03-08 |
Family
ID=66408487
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910183961.3A Active CN109755017B (en) | 2019-03-11 | 2019-03-11 | Winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109755017B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105129512A (en) * | 2015-08-24 | 2015-12-09 | 江西飞尚科技有限公司 | Field winding robot for magnetic flux sensor coil |
| CN209328719U (en) * | 2019-03-11 | 2019-08-30 | 北京奇力建通工程技术有限公司 | A kind of bobbin winder device |
-
2019
- 2019-03-11 CN CN201910183961.3A patent/CN109755017B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105129512A (en) * | 2015-08-24 | 2015-12-09 | 江西飞尚科技有限公司 | Field winding robot for magnetic flux sensor coil |
| CN209328719U (en) * | 2019-03-11 | 2019-08-30 | 北京奇力建通工程技术有限公司 | A kind of bobbin winder device |
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| Publication number | Publication date |
|---|---|
| CN109755017A (en) | 2019-05-14 |
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