CN109752310B - Method for testing reflective insulation durability of reflective insulation texture coating - Google Patents

Method for testing reflective insulation durability of reflective insulation texture coating Download PDF

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CN109752310B
CN109752310B CN201811518956.5A CN201811518956A CN109752310B CN 109752310 B CN109752310 B CN 109752310B CN 201811518956 A CN201811518956 A CN 201811518956A CN 109752310 B CN109752310 B CN 109752310B
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CN109752310A (en
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张仁波
刘登亮
李强强
覃宁文
余勇
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Changshu Batf Technology Co ltd
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Abstract

The invention discloses a method for testing the reflective insulation durability of a reflective insulation texture coating, which comprises the following steps: 1) preparing putty powder; 2) preparing 2 test panels, applying putty and polishing; 3) each panel was divided equally into A, B, C, D, E, F zones, with the seal coat applied in the A, B, C, D zone, the standard sample applied in the A, B zone, the test sample applied in the C, D, E, F zone, and the topcoat applied in the B, C, F zone; 4) taking 1 test plate as a blank control plate, exposing the other 1 test plate, periodically testing and recording the chromatic value and the sunlight reflectance of each area, and evaluating the durability of the reflective insulation according to the test record. The invention can truly reflect the reflecting heat insulation durability of the reflecting heat insulation texture coating in the actual use process, has simple and convenient operation and real and reliable data, and considers various conditions of actual construction, such as: primer skip coating and finishing varnish skip coating.

Description

Method for testing reflective insulation durability of reflective insulation texture coating
Technical Field
The invention relates to a method for testing the reflective insulation durability of a reflective insulation texture coating, and belongs to the technical field of coating quality detection.
Background
The reflective heat-insulation texture coating not only has the stereoscopic impression and color of the common texture coating, but also can reflect sunlight, reduce the temperature rise of the outer wall of a building caused by sunlight absorption, and achieve the purpose of reducing the energy consumption of an air conditioner. The reflective heat insulation texture coating adopts white sand, infrared reflective titanium dioxide and cold color paste (or compound color paste) for modeling and color mixing, and has unique stereoscopic impression, rough surface and bright color. However, the rough surface is easy to stain, and the bright color formed by color paste toning is easy to fade, so that the reflective insulation effect of the reflective insulation texture coating is gradually reduced, and the test of the durability of the reflective insulation is very important.
When the reflective heat insulation texture coating is constructed, a construction manual generally requires that a putty layer is scraped and then cured (1-2 times of rinsing with clear water) to reduce the surface alkalinity, so that the next procedure can be carried out, but the putty base material alkalinity is very strong due to the fact that the putty base material alkalinity is not maintained for the purpose of reaching the construction period in many times, and local primer coating leakage can occur frequently during large-area construction, so that local saltpetering can be caused, the reflective heat insulation texture coating is toned with color paste, organic resin and the color paste in the coating can be damaged by alkaline substances, so that local whitening, fading and degradation pulverization are caused, and the reflective heat insulation effect is finally influenced. In addition, the water absorption rate of the base material in the primer coating leakage area is high, slurry and water in the reflective insulation texture coating seep too fast, a very rough surface (strong sand feeling and dull luster) can be formed, color difference can be caused, dust and stain are more easily hung, and the reflective insulation effect is reduced more quickly. Most of reflective heat insulation texture paint needs to be matched with finish varnish for use, the finish varnish also has the problem of missing coating during large-area construction, the gloss of a missing coating area is relatively dull, color difference can be generated, the stain resistance and weather resistance of the missing coating finish varnish area are poor, and the reflective heat insulation effect is reduced more quickly in the using process.
At present, the reflective insulation durability is mainly tested according to the relevant regulations of JG/T235-2014 reflective insulation coating for buildings: according to the color depth (brightness value) of the reflective insulation texture coating, the solar reflectance TSR and the near infrared reflectance NIR which meet the requirements are selected, then the fly ash is prepared, artificial accelerated aging (QUV) is carried out to simulate contamination and aging, and then the sunlight reflectance change rate before and after contamination and the sunlight reflectance change rate before and after aging are tested to represent the durability of the reflective insulation effect. However, in the using process of the reflective insulation texture coating, the actual environment is greatly different from the simulated contamination and aging environment, and the reflective insulation durability of the reflective insulation texture coating is greatly different from the data obtained according to the JG/T235-2014 test. Moreover, the staining and aging of the reflective insulation texture coating are performed simultaneously when the reflective insulation texture coating is actually used, so that the accuracy of the data obtained according to the JG/T235-2014 test is low.
Disclosure of Invention
The invention aims to provide a method for testing the durability of reflective insulation of a reflective insulation texture coating.
The technical scheme adopted by the invention is as follows:
a method for testing the durability of the reflective insulation of a reflective insulation texture coating comprises the following steps:
1) adding a proper amount of cement into the putty powder, and uniformly mixing for later use;
2) preparing 2 asbestos-free fiber cement boards as test boards, coating the putty obtained in the step 1) on the test boards, drying, and then polishing and flattening;
3) dividing each test panel into 6 regions, respectively numbering A, B, C, D, E, F, coating a sealing primer on the A, B, C, D region, drying, coating a reflective heat insulation texture coating as a standard sample on the A, B region, coating a reflective heat insulation texture coating to be detected on the C, D, E, F region, drying, coating a finishing varnish on the B, C, F region, and drying;
4) taking 1 test board, placing the test board in the indoor dark place, storing the test board as a blank control board, respectively testing and recording the initial colorimetric values and the sunlight reflectance ratios of all the areas on the other 1 test board, then solarizing, periodically testing and recording the colorimetric values and the sunlight reflectance ratios of all the areas on the test board, comparing the colorimetric values and the sunlight reflectance ratios with the blank control board, testing and photographing the test board for recording, wherein the testing record is not less than 5 times, the total testing period is not less than half a year, and then evaluating the durability of the reflective insulation according to the chromatic aberration and the change of the sunlight reflectance ratio obtained by a plurality of testing records.
Preferably, the addition amount of the cement in the step 1) is 5-20% of the mass of the putty powder.
Preferably, the size of the asbestos-free fiber cement board in the step 2) is 430mm × 150mm × 4-6 mm.
Preferably, the thickness of the coating film of the putty in the step 2) is 2-4 mm.
Preferably, the drying in the steps 2) and 3) is carried out under the conditions of constant temperature and constant humidity, and the drying time is 12-48 h.
Preferably, the constant temperature and the constant humidity are that the temperature is constant at 21-25 ℃ and the humidity is constant at 45-65%.
Preferably, the area of the A, B, C, D, E, F six areas in the step 3) is 70mm × 150 mm.
Preferably, the seal primer in the step 3) is matched with the reflective heat insulation texture coating to be detected, and the coating film thickness of the seal primer is matched with the coating rate specified by the seal primer.
Preferably, the thickness of the coating film of the reflective heat insulation texture paint as the standard sample in the step 3) and the reflective heat insulation texture paint to be detected is 1-2 mm.
Preferably, the finishing varnish in the step 3) is matched with the reflective heat insulation texture coating to be detected, and the coating film thickness of the finishing varnish is matched with the specified coating rate of the finishing varnish.
Preferably, the test panel exposed in the step 4) faces the south, the long side of the test panel is parallel to the ground, and the included angle between the short side of the test panel and the ground ranges from 30 degrees to 60 degrees.
Preferably, the colorimetric value and the solar reflectance in step 4) are measured by a portable color difference measuring instrument and a portable solar reflectance measuring instrument respectively.
The invention has the beneficial effects that: the invention can truly reflect the reflecting heat insulation durability of the reflecting heat insulation texture coating in the actual use process, has simple and convenient operation and real and reliable data, and considers various conditions of actual construction, such as: primer skip coating and finishing varnish skip coating.
1) The normal areas of the primer, the reflective heat insulation texture coating and the finishing varnish which are normally coated can simulate the reflective heat insulation durability under the test standard construction, and the influence of different time periods and environmental differences on the test result can be reduced by introducing the standard sample into the same test plate;
2) according to the invention, a proper amount of cement is added into putty powder to further increase the alkalinity of a putty layer, a test plate is not washed and maintained by clear water, and the area without the primer in the test plate can simulate the influence of efflorescence on the durability of reflective insulation caused by primer missing coating in a test local area;
3) the area without the primer in the test plate can simulate and test the color difference caused by primer missing in a local area, and can also simulate and test the difference of the reflection heat insulation durability of a matte surface and a normal area;
4) the test area without the finish varnish is tested in the test board, so that the gloss difference and the color difference caused by the omission of the finish varnish in a local area can be simulated, and the difference between the reflection heat insulation durability of the omitted finish varnish area and the reflection heat insulation durability of a normal area can be simulated;
5) in the invention, all test areas are concentrated on the same test plate, thus eliminating the influence of environmental difference on the test result, ensuring the test result to be real and reliable and facilitating the visual comparison by naked eyes;
6) the invention reserves a blank control plate in the indoor shade, and is convenient for visual comparison and contrast photographing records.
Detailed Description
The invention will be further explained and illustrated with reference to specific examples.
Example 1:
a method for testing the durability of reflective insulation of a reflective insulation texture coating comprises the following steps:
1) adding cement (the addition amount is 5 percent of the mass of the putty powder) into the putty powder, and uniformly mixing for later use;
2) preparing a 2-piece asbestos-free fiber cement board with the size specification of 430mm multiplied by 150mm multiplied by 4mm as a test board, scraping putty with the thickness of 2mm in the step 1) on the test board, placing the test board in an environment with the temperature constant of 21-25 ℃ and the humidity constant of 45% -65% for drying for 12h, and then polishing and flattening by using sand paper;
3) equally dividing each test plate into 6 regions along the long side direction (the area of each region is about 70mm multiplied by 150mm), respectively numbering A, B, C, D, E, F, brushing or rolling a seal primer on a A, B, C, D region, drying for 12 hours in an environment with constant temperature of 21-25 ℃ and constant humidity of 45-65%, spraying or scraping a reflective heat insulation texture paint as a standard sample with the thickness of 1mm on a A, B region, spraying or scraping a reflective heat insulation texture paint to be detected with the same thickness on a C, D, E, F region, drying for 12 hours in an environment with constant temperature of 21-25 ℃ and constant humidity of 45-65%, brushing or rolling a finishing varnish on a B, C, F region, drying for 12 hours in an environment with constant temperature of 21-25 ℃ and constant humidity of 45-65%;
4) the method comprises the steps of placing 1 test board in an indoor dark place to be stored as a blank control board, respectively testing and recording initial chromatic value (L/a/b) and sunlight reflectance (TSR) of A, B, C, D, E, F areas on the other 1 test board, then placing the test board on an exposure frame of an exposure field to be exposed, testing and recording chromatic values and sunlight reflectance of the test board in all areas on the test board regularly, comparing the chromatic values and the sunlight reflectance with the blank control board, testing and photographing the test board for 5 times, testing the total period for half a year, and evaluating the durability of reflection and heat insulation according to the chromatic aberration and the change of the sunlight reflectance recorded by multiple tests.
Note:
step 3) the seal primer is matched with the reflective heat insulation texture coating to be detected, and the coating film thickness of the seal primer is matched with the coating rate specified by the seal primer;
step 3) the finishing varnish is matched with the reflective heat insulation texture coating to be detected, and the coating film thickness of the finishing varnish is matched with the coating rate specified by the finishing varnish;
and 4) measuring the colorimetric value and the solar reflectance by adopting a portable chromatic aberration determinator and a portable solar reflectance determinator respectively.
Example 2:
a method for testing the durability of reflective insulation of a reflective insulation texture coating comprises the following steps:
1) adding cement (the addition amount is 10 percent of the mass of the putty powder) into the putty powder, and uniformly mixing for later use;
2) preparing 2 asbestos-free fiber cement boards with the block size specification of 430mm multiplied by 150mm multiplied by 5mm as test boards, scraping putty with the thickness of 3mm in the step 1) on the test boards, placing the test boards in an environment with the temperature constant of 21-25 ℃ and the humidity constant of 45-65% for drying for 24 hours, and then polishing and flattening by using sand paper;
3) equally dividing each test plate into 6 regions along the long side direction (the area of each region is about 70mm multiplied by 150mm), respectively numbering A, B, C, D, E, F, brushing or rolling a seal primer on a A, B, C, D region, drying for 24 hours in an environment with constant temperature of 21-25 ℃ and constant humidity of 45-65%, then spraying or scraping a reflective heat insulation texture paint as a standard sample with the thickness of 1.5mm on a A, B region, spraying or scraping a reflective heat insulation texture paint to be detected with the same thickness on a C, D, E, F region, drying for 24 hours in an environment with constant temperature of 21-25 ℃ and constant humidity of 45-65%, brushing or rolling a finishing varnish on a B, C, F region, and drying for 24 hours in an environment with constant temperature of 21-25 ℃ and constant humidity of 45-65%;
4) the method comprises the steps of placing 1 test board in an indoor dark place to be stored as a blank control board, respectively testing and recording initial chromatic value (L/a/b) and sunlight reflectance (TSR) of A, B, C, D, E, F areas on the other 1 test board, then placing the test board on an exposure frame of an exposure field to be exposed, testing and recording chromatic values and sunlight reflectance of the test board in all areas on the test board regularly, comparing the chromatic values and the sunlight reflectance with the blank control board, testing and photographing the test board for 7 times, testing the total period for 1 year, and evaluating the durability of reflection and heat insulation according to the chromatic aberration and the change of the sunlight reflectance recorded by multiple tests.
Note:
step 3) the seal primer is matched with the reflective heat insulation texture coating to be detected, and the coating film thickness of the seal primer is matched with the coating rate specified by the seal primer;
step 3) the finishing varnish is matched with the reflective heat insulation texture coating to be detected, and the coating film thickness of the finishing varnish is matched with the coating rate specified by the finishing varnish;
and 4) measuring the colorimetric value and the solar reflectance by adopting a portable chromatic aberration determinator and a portable solar reflectance determinator respectively.
Example 3:
a method for testing the durability of reflective insulation of a reflective insulation texture coating comprises the following steps:
1) adding cement (the addition amount is 20 percent of the mass of the putty powder) into the putty powder, and uniformly mixing for later use;
2) preparing 2 asbestos-free fiber cement boards with the block size specification of 430mm multiplied by 150mm multiplied by 6mm as test boards, scraping putty with the thickness of 4mm in the step 1) on the test boards, placing the test boards in an environment with the temperature constant of 21-25 ℃ and the humidity constant of 45-65% for drying for 48 hours, and then polishing and flattening by using sand paper;
3) equally dividing each test plate into 6 regions along the long side direction (the area of each region is about 70mm multiplied by 150mm), respectively numbering A, B, C, D, E, F, brushing or rolling a seal primer on a A, B, C, D region, drying for 48h in an environment with constant temperature of 21-25 ℃ and constant humidity of 45-65%, spraying or scraping a reflective heat insulation texture paint serving as a standard sample with the thickness of 2mm on a A, B region, spraying or scraping a to-be-detected reflective heat insulation texture paint with the same thickness on a C, D, E, F region, drying for 48h in an environment with constant temperature of 21-25 ℃ and constant humidity of 45-65%, brushing or rolling a finishing varnish on a B, C, F region, and drying for 48h in an environment with constant temperature of 21-25 ℃ and constant humidity of 45-65%;
4) the method comprises the steps of placing 1 test board in an indoor dark place to be stored as a blank control board, respectively testing and recording initial chromatic value (L/a/b) and sunlight reflectance (TSR) of A, B, C, D, E, F areas on the other 1 test board, then placing the test board on an exposure frame of an exposure field to be exposed, testing and recording chromatic values and sunlight reflectance of the test board in all areas on the test board regularly, comparing the chromatic values and the sunlight reflectance with the blank control board, testing and photographing the test board for 9 times, testing the total period for one and a half years, and evaluating reflection heat insulation durability according to chromatic aberration and sunlight reflectance change obtained through multiple testing records.
Note:
step 3) the seal primer is matched with the reflective heat insulation texture coating to be detected, and the coating film thickness of the seal primer is matched with the coating rate specified by the seal primer;
step 3) the finishing varnish is matched with the reflective heat insulation texture coating to be detected, and the coating film thickness of the finishing varnish is matched with the coating rate specified by the finishing varnish;
and 4) measuring the colorimetric value and the solar reflectance by adopting a portable chromatic aberration determinator and a portable solar reflectance determinator respectively.
The data measured in examples 1-3 can be recorded using the following tables:
attached table 1:
Figure BDA0001902733900000061
attached table 2:
Figure BDA0001902733900000062
Figure BDA0001902733900000071
the above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, combinations, and simplifications are intended to be included in the scope of the present invention.

Claims (8)

1. A method for testing the durability of reflective insulation of a reflective insulation texture coating is characterized by comprising the following steps: the method comprises the following steps:
1) adding a proper amount of cement into the putty powder, and uniformly mixing for later use; the addition amount of the cement is 5-20% of the mass of the putty powder;
2) preparing 2 asbestos-free fiber cement boards as test boards, coating the putty obtained in the step 1) on the test boards, drying, and then polishing and flattening; the coating thickness of the putty is 2-4 mm;
3) dividing each test panel into 6 regions, respectively numbering A, B, C, D, E, F, coating a sealing primer on the A, B, C, D region, drying, coating a reflective heat insulation texture coating as a standard sample on the A, B region, coating a reflective heat insulation texture coating to be detected on the C, D, E, F region, drying, coating a finishing varnish on the B, C, F region, and drying;
4) placing 1 test board in the shade of the room to be stored as a blank control board, respectively testing and recording the initial colorimetric values and the sunlight reflectance ratios of all the areas of the other 1 test board, then solarizing, periodically testing and recording the colorimetric values and the sunlight reflectance ratios of all the areas on the test board, comparing the colorimetric values and the sunlight reflectance ratios with the blank control board, testing and photographing for at least 5 times, testing the total period for at least half a year, and evaluating the durability of the reflective insulation according to the chromatic aberration and the change of the sunlight reflectance ratio obtained by a plurality of testing records;
the method considers various conditions of actual construction:
simulating and testing the reflecting and heat-insulating durability under construction standard in normal areas of normally coated priming paint, reflecting and heat-insulating texture paint and finishing varnish;
adding a proper amount of cement into the putty powder to further increase the alkalinity of a putty layer, washing and maintaining a test plate without clear water, and simulating and testing the influence of efflorescence on the durability of the reflective insulation caused by primer missing coating in a local area in an area without primer coating in the test plate;
simulating and testing the color difference caused by primer missing coating in a local area in an area without primer coating in the test plate, and simulating and testing the difference of the reflection heat insulation durability of the matte surface and a normal area;
simulating and testing the gloss difference and the color difference caused by the missing coating of the finishing varnish in a local area in a test area without coating the finishing varnish in the test board, and simulating and testing the difference of the reflecting heat insulation durability of the missing coating area and a normal area of the finishing varnish;
all test areas were concentrated on the same test panel.
2. The method of testing the durability of reflective insulation of a reflective insulating textured coating of claim 1, wherein: and (3) drying under the conditions of constant temperature and constant humidity, wherein the drying time is 12-48 h.
3. The method for testing durability of reflective insulation of a reflective insulation textured coating of claim 2, wherein: the constant temperature and humidity are constant temperature of 21-25 ℃ and constant humidity of 45-65%.
4. The method of testing the durability of reflective insulation of a reflective insulating textured coating of claim 1, wherein: and 3) the seal primer is matched with the reflective heat insulation texture coating to be detected, and the coating film thickness of the seal primer is matched with the coating rate specified by the seal primer.
5. The method of testing the durability of reflective insulation of a reflective insulating textured coating of claim 1, wherein: and 3) the film thickness of the reflective heat insulation texture paint serving as the standard sample and the film thickness of the reflective heat insulation texture paint to be detected are 1-2 mm.
6. The method of testing the durability of reflective insulation of a reflective insulating textured coating of claim 1, wherein: and 3) the finishing varnish is matched with the reflective heat insulation texture coating to be detected, and the coating film thickness of the finishing varnish is matched with the coating rate specified by the finishing varnish.
7. The method of testing the durability of reflective insulation of a reflective insulating textured coating of claim 1, wherein: the test panel exposed in the step 4) faces the south, the long side is parallel to the ground, and the included angle between the short side and the ground ranges from 30 degrees to 60 degrees.
8. The method of testing the durability of reflective insulation of a reflective insulating textured coating of claim 1, wherein: and 4) measuring the colorimetric value and the solar reflectance by adopting a portable chromatic aberration determinator and a portable solar reflectance determinator respectively.
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