CN109752112A - A kind of high temperature resistant antivibration exhaust gas temperature sensor - Google Patents

A kind of high temperature resistant antivibration exhaust gas temperature sensor Download PDF

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Publication number
CN109752112A
CN109752112A CN201910064453.3A CN201910064453A CN109752112A CN 109752112 A CN109752112 A CN 109752112A CN 201910064453 A CN201910064453 A CN 201910064453A CN 109752112 A CN109752112 A CN 109752112A
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China
Prior art keywords
exhaust gas
high temperature
temperature sensor
blind hole
middle conductor
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CN201910064453.3A
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Chinese (zh)
Inventor
陆炅
韩磊
赵志鹏
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ZHEJIANG TAISUO TECHNOLOGY Co Ltd
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ZHEJIANG TAISUO TECHNOLOGY Co Ltd
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Priority to CN201910064453.3A priority Critical patent/CN109752112A/en
Publication of CN109752112A publication Critical patent/CN109752112A/en
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Abstract

Invention is related to a kind of high temperature resistant antivibration exhaust gas temperature sensor, including sequentially connected measurement end, pitman and cold end, and measurement end contains temperature element, and pitman includes linear middle conductor, and cold end contains conducting wire, and the both ends of middle conductor are respectively the end a and the end b;The end a is equipped with blind hole, and the pin of temperature element is inserted into blind hole, is clamped by the hole wall of blind hole, meanwhile, the hole wall of part and blind hole in the pin insertion blind hole of temperature element welds;The end b and conducting wire weld, and weld is located in the connection terminal of tubulose, are riveted and are fixed by connection terminal, and the pin of temperature element and the hole wall of blind hole and middle conductor are welded with conducting wire using the method for Laser Welding.High temperature resistant antivibration exhaust gas temperature sensor of the invention is suitable for high temperature and high-frequency vibration operating condition, and high temperature resistance and resistance to shock are excellent, and response is sensitive, and structure is simple, and manufacturing cost is cheap, and application prospect is good.

Description

A kind of high temperature resistant antivibration exhaust gas temperature sensor
Technical field
The invention belongs to temperature sensor technology fields, are related to a kind of high temperature resistant antivibration exhaust gas temperature sensor.
Background technique
The emission of motor vehicle is the important composition of gas pollutant, and carrying out processing to motor-vehicle tail-gas is inevitable want It asks.With economic increasingly developed, vehicles number sharp increase, while the theory of low-carbon environment-friendly becomes more and more popular, political affairs The discharge standard that mansion is put into effect is increasingly harsh, and motor-driven vehicle gas processing system is the hot spot studied at present.
The temperature sensor of tail gas thermometric is the critical elements in exhaust treatment system.Since tail gas thermometric is passed with temperature The thermometric object of sensor is the high-temperature tail gas that vehicular emission goes out, this requires tail gas thermometric temperature sensor being capable of long-term resistance to height Temperature.Meanwhile motor vehicle is in high-frequency vibration state in operation, this also requires tail gas thermometric temperature sensor with higher Vibration resistance.And tail gas thermometric mostly uses greatly the manufacturing process of traditional RTD sensor with temperature sensor at present, is not particularly suited for High temperature and high-frequency vibration operating condition.RTD sensor structure is improved so that it is suitable for high temperature and high frequency vibrating although also having It starts building condition, but its structure is complex, difficulty of processing is larger, higher cost, and this greatly limits its applications.
Therefore, it is great existing to develop a kind of simple and exhaust gas temperature sensor suitable for high temperature and high-frequency vibration operating condition of structure Sincere justice.
Summary of the invention
The purpose of the present invention is the exhaust gas temperature sensors for the prior art not to be suitable for high temperature and high-frequency vibration operating condition And complicated defect, it is simple and be suitable for the exhaust gas temperature sensor of high temperature and high-frequency vibration operating condition to provide a kind of structure, What the middle conductor in the exhaust gas temperature sensor of the prior art was typically connect by welding with conducting wire and lead, In under the action of long-time high temperature impact and high-frequency vibration, welding structure is more easily damaged, and exhaust gas temperature sensor is caused to lose Its function is lost, one aspect of the present invention increases clamping action in the welding position of the pin of the temperature element of middle conductor and measurement end Power improves the stability of middle conductor Yu measurement end connection structure, on the other hand in the welding position of middle conductor and conducting wire Increase clamping force, the stability of middle conductor Yu cold end connection structure is improved, so that exhaust gas temperature sensor is in high temperature Extend with the service life under high-frequency vibration operating condition.
To achieve the above object, the present invention adopts the following technical scheme:
A kind of high temperature resistant antivibration exhaust gas temperature sensor, including sequentially connected measurement end, pitman and cold end, measurement end Containing temperature element, pitman includes linear middle conductor, and cold end contains conducting wire, and the both ends of middle conductor are respectively the end a and the end b;
The end a is equipped with blind hole, and the pin of temperature element is inserted into blind hole, is clamped by the hole wall of blind hole, while temperature element The hole wall of part and blind hole that pin is inserted into blind hole welds, the present invention by clamping and weld it is dual it is fixed strengthen measurement end with Bonding strength between pitman is improved anti-with improving the fatigue strength that thermal expansion is shunk when sensor is subjected to high temperature and low temperature Vibration ability, wherein the depth of blind hole and size can be configured according to actual needs, after the processing of blind hole of the present invention belongs to finished product Processing, processing will not introduce other raw materials;
The end b and conducting wire weld, and weld is located in the connection terminal of tubulose, are riveted and are fixed by connection terminal, the present invention By welding and clamping the dual fixed bonding strength strengthened between cold end and pitman, high temperature and low is subjected to improve sensor The fatigue strength that thermal expansion is shunk when warm improves vibration resistance, improves the stability of product, wherein the shape of connection terminal is unlimited It in tubulose, can also be adjusted according to the actual situation, as long as its weld that can grip middle conductor and conducting wire.
Blind hole is arranged at the end middle conductor a in the present invention, grips the pin of temperature element by blind hole, while by thermometric The pin of element gos deep into blind hole part and blind hole hole wall welds, and is clamped by blind hole to it, and on the one hand its junction has Effect sectional area is big, and bonding strength is big, on the other hand, avoids conductor and pollutes, without the bulbs of pressure inside middle conductor, furthermore The end middle conductor b and conducting wire are welded in connection terminal, weld by connection terminal rivet fix, the present invention by clamping and Dual fixation is welded, the bonding strength of pitman Yu measurement end and cold end is improved, and then improves temperature sensor of the present invention High temperature resistant resistance to shock.
As a preferred technical scheme:
A kind of high temperature resistant antivibration exhaust gas temperature sensor as described above, the pin of temperature element and the hole wall of blind hole and Middle conductor and conducting wire are welded using the method for Laser Welding.The welding form of pin and blind hole of the invention is not limited in laser Weldering, other welding forms are equally applicable to the present invention.
A kind of high temperature resistant antivibration exhaust gas temperature sensor as described above, pitman is mainly by outer tube, middle conductor and absolutely Edge powder composition, middle conductor is through outer tube and both ends are located at outside outer tube, and insulation powder is filled between outer tube and middle conductor Space.The structure of pitman is not limited to that, only provides a kind of feasible structure type herein.Pitman is not limited in Bar shaped is rodlike, can bend to different angle according to mounting means.Pitman of the invention is in middle conductor, outer tube and insulation Powder is processed into a high compactness barred body after assembling, through compression or drawing process, then passes through alignment, cutting, decladding etc. What technique was process.The quantity of middle conductor is not limited to 1, can be multiple according to actual use situation setting, more to meet The detection of equipment.
A kind of high temperature resistant antivibration exhaust gas temperature sensor as described above, the material of outer tube be Inconel600, Inconel601 or 310S, the material of middle conductor are Cr20Ni80, Inconel600, Inconel601,310S or nickel, insulation Powder is magnesia, aluminium oxide or silicon-dioxide powdery.Outer tube, middle conductor and insulate powder material be not limited to that, Those skilled in the art can select its material according to actual needs.
A kind of high temperature resistant antivibration exhaust gas temperature sensor as described above is cased with positioning ring and nut on pitman, positions Ring and pitman weld, and nut is flexibly connected with pitman, and positioning ring is closer relative to nut range measurement end, wherein positioning ring For determining installation site, nut is for installing sensor.
A kind of high temperature resistant antivibration exhaust gas temperature sensor as described above, the pin of temperature element are drawing for temperature detecting resistance Line, measurement end are mainly made of cone cap, heat-conducting glue and temperature detecting resistance, and temperature detecting resistance is potted in cone cap by heat-conducting glue.This hair It is bright that temperature detecting resistance is fixed using heat-conducting glue, compared to the response speed that common glue can be improved thermometric.
A kind of high temperature resistant antivibration exhaust gas temperature sensor as described above bores cap by cylindrical drum I, frustum cone cylinder I, cylindrical drum II, frustum cone cylinder II, cylindrical drum III are connected in sequence, the increasing diameter of cylindrical drum I, cylindrical drum II and cylindrical drum III, thermometric Resistance is located in cylindrical drum I, and cylindrical drum III covers on outer tube, and is welded to connect with outer tube.The structure of cone cap of the invention is not It is only limitted to this, only provides a kind of feasible cone cap structure herein.
A kind of high temperature resistant antivibration exhaust gas temperature sensor as described above, temperature detecting resistance are PT200 platinum resistance.Of the invention The model of temperature detecting resistance is not limited to that the temperature detecting resistance of other models is equally applicable to the present invention.
A kind of high temperature resistant antivibration exhaust gas temperature sensor as described above, cold end is mainly by conducting wire, high-temperature seal adhesive, ripple Pipe, Teflon casing and cold end casing composition, conducting wire run through Teflon casing and bellows;
Cold end casing is linearly divided into the first section, the second section and third section, the first section inner sleeve Teflon Casing, Teflon casing are stretched out out of first section;The conducting wire that is pierced by from Teflon casing is led from the centre that outer tube one end is pierced by Body and connection terminal are potted in the second section by high-temperature seal adhesive;Third section inner sleeve outer tube, and be welded to connect with outer tube; One end a part of bellows covers on Teflon casing, and another part covers on cold end casing.The tool of cold end of the invention Body composition and its structure are not limited to that, only provide a feasible scheme herein.
A kind of high temperature resistant antivibration exhaust gas temperature sensor as described above, high-temperature seal adhesive is glass powder;It is worn from bellows Conducting wire out is connect with plug-in unit, and plug-in unit is the general connector on motor vehicle, is used to connect the control on sensor and motor vehicle Device processed is so that the controller on motor vehicle can receive the signal of sensor.
Invention mechanism:
Middle conductor and the pin of measurement end temperature element and the conducting wire of cold end in the exhaust gas temperature sensor of the prior art Typically it is welded to connect, in thumping majority, the pin (or conducting wire of cold end) of measurement end temperature element and centre The material of conductor is not identical, and there are biggish differences for thermal expansion coefficient, and under conditions of high temperature, the two can occur in various degree Expansion, cause measurement end temperature element pin (or conducting wire of cold end) and middle conductor contact area reduce, or even hair Raw hanging, i.e., measurement end (or cold end) is disconnected with pitman, along with the generation of high-frequency vibration, measurement end (or cold end) and Contacted when pitman, when and disconnect, can not normal use, that is, lose using function, while the measurement end thermometric of different materials After pin (or conducting wire of cold end) and the middle conductor assembling of element, under high temperature and high-frequency vibration, stress can occur for the two not Balance, with the extension of use time, unequal power distribution phenomenon gradually aggravates, and eventually leads to the pin of measurement end temperature element (or conducting wire of cold end) is detached from middle conductor.Thus, the service life of the exhaust gas temperature sensor of the prior art is shorter.
Blind hole is arranged at the end middle conductor a in the present invention, grips the pin of temperature element by blind hole, while by thermometric The pin of element gos deep into blind hole part and blind hole hole wall welds, while the present invention is also by the end middle conductor b and conducting wire in connecting pin Welding in sub, weld are riveted by connection terminal and are fixed, i.e. the company of the conducting wire of the pin and cold end of middle conductor and temperature element Welding and the dual fixed guarantee of clamping are connect, relative to single welding manner, clamping+welding connection type be can be improved The main reason for stability of sensor, durability and reliability, is: (1) clamping+welding enable occur at pad it is small Amplitude bending, increases the contact area of pin (or conducting wire of cold end) and middle conductor of temperature element at pad, guarantees Measurement end (or cold end) and pitman are in contact condition always, do not change with high temperature and high-frequency vibration;(2) clamp+ The energy that welding weakens the pin (or conducting wire of cold end) of the measurement end temperature element of different materials and middle conductor strains Power reduces a possibility that causing the pin (or conducting wire of cold end) of measurement end temperature element to fall off due to unequal power distribution;(3) Clamping+welding increases fixed point, and before increasing clamp structure, fixed point only refers to solder joint, after increasing clamp structure, fixed point It further include that the hole wall (or tube wall of connection terminal) of blind hole is contacted with the pin (or conducting wire of cold end) and solder joint of temperature element The increase of point, fixed point enhances bonding strength;(4) pin (or conducting wire of cold end) of temperature element is played in clamping+welding Certain fixed function weakens work of the pin (or conducting wire of cold end) of temperature element under high temperature and high-frequency vibration effect Kinetic force, and then reduce its activity butt welding binding and be constructed of adverse effect, high temperature and high frequency are alleviated to a certain extent The direct impact of butt welding point is vibrated, and then delays fatigue of the sensor under high/low temperature dilation, improves vibration resistance.
The utility model has the advantages that
(1) high temperature resistant antivibration exhaust gas temperature sensor of the invention is suitable for high temperature and high-frequency vibration operating condition, heat-resisting quantity Energy and resistance to shock are excellent, respond sensitive;
(2) high temperature resistant antivibration exhaust gas temperature sensor of the invention, structure is simple, and manufacturing cost is cheap, and application prospect is good.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of high temperature resistant antivibration exhaust gas temperature sensor of the invention;
Fig. 2 is the structural schematic diagram of the differently curved angle of pitman of the invention;
Fig. 3 is the structural schematic diagram of measurement end of the invention;
Fig. 4 is the structural schematic diagram of cold end of the invention;
Wherein: 1- measurement end, 2- pitman, 3- positioning ring, 4- nut, 5- cold end, 6- plug-in unit, 101- bore cap, and 102- is led Hot glue, 103- temperature detecting resistance, 201- outer tube, 202- insulation powder, 203- lead, 203a- blind hole, 501- cold end casing, 502- Connection terminal, 503- conducting wire, 504- high-temperature seal adhesive, 505- Teflon casing, 506- bellows.
Specific embodiment
The invention will be further elucidated with reference to specific embodiments.It should be understood that these embodiments are merely to illustrate this hair It is bright rather than limit the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, art technology Personnel can make various changes or modifications the present invention, and such equivalent forms equally fall within the application the appended claims and limited Fixed range.
A kind of high temperature resistant antivibration exhaust gas temperature sensor of the invention, as shown in Figure 1, include sequentially connected measurement end 1, Pitman 2 and cold end 5 are cased with positioning ring 3 and nut 4 on pitman 2, and positioning ring 3 and pitman 2 weld, nut 4 and pitman 2 are flexibly connected, and positioning ring is closer relative to nut range measurement end;
Pitman 2 outer tube 201, middle conductor 203 and insulation powder 202 as shown in Fig. 2, be mainly made of, middle conductor 203 through outer tube 201 and both ends are located at outside outer tube 201, and insulation powder 202 is filled between outer tube 201 and middle conductor 203 Space, the both ends of middle conductor 203 are respectively the end a and the end b, and the end a is equipped with blind hole 203a, and pitman 2 can add according to installation requirement Work is in 90 °, 150 °, different angles, the materials of outer tube such as 180 ° be Inconel600, Inconel601 or 310S, middle conductor Material be Cr20Ni80, Inconel600, Inconel601,310S or nickel, insulation powder be magnesia, aluminium oxide or dioxy SiClx powder;
Measurement end 1 cone cap 101, heat-conducting glue 102 and temperature detecting resistance 103 as shown in figure 3, be mainly made of, temperature detecting resistance is PT200 platinum resistance, temperature detecting resistance are potted in cone cap by heat-conducting glue, bore cap by cylindrical drum I, frustum cone cylinder I, cylindrical drum II, circle Platform cylinder II, cylindrical drum III are connected in sequence, the increasing diameter of cylindrical drum I, cylindrical drum II and cylindrical drum III, temperature detecting resistance position In in cylindrical drum I, cylindrical drum III covers on outer tube 201, and is welded to connect with outer tube 201, and the lead of temperature detecting resistance is inserted into blind hole It in 203a, is clamped by the hole wall of blind hole 203a, while part and blind hole 203a in the lead insertion blind hole 203a of temperature detecting resistance Hole wall using Laser Welding method weld;
Cold end 5 is as shown in figure 4, mainly by conducting wire 503, high-temperature seal adhesive 504, bellows 506,505 and of Teflon casing Cold end casing 501 forms, and conducting wire 503 runs through Teflon casing 505 and bellows 506;
Cold end casing 501 is linearly divided into the first section, the second section and third section, the first section inner sleeve iron fluorine Actor playing a supporting role's pipe 505, Teflon casing 505 are stretched out out of first section;The conducting wire 503 that is pierced by from Teflon casing 505, from outer tube The middle conductor 203 and connection terminal 502 that 201 one end are pierced by are potted in the second section by high-temperature seal adhesive 504, wherein leading The end b of line 503 and middle conductor is welded using the method for Laser Welding, and weld is located in the connection terminal 502 of tubulose, by connecting Terminal riveting is fixed;Third section inner sleeve outer tube 201, and be welded to connect with outer tube 201;One end a part of bellows 506 It covering in Teflon casing 505, another part covers on cold end casing 501, and the conducting wire being pierced by from bellows 506 is connect with plug-in unit 6, Wherein high-temperature seal adhesive 504 is glass powder.
It in temperature is 800 DEG C, vibration frequency by high temperature resistant antivibration exhaust gas temperature sensor of the invention and comparative sample 1~3 To use a period of time, the structure of comparative sample 1 and high temperature resistant antivibration exhaust gas temperature sensor of the invention under the operating condition of 200MHz Essentially identical, the difference is that the end a of middle conductor does not set blind hole, the lead of temperature detecting resistance and the end a of middle conductor are direct It being welded to connect, comparative sample 2 and the structure of high temperature resistant antivibration exhaust gas temperature sensor of the invention are essentially identical, the difference is that The end b of middle conductor and the weld of conducting wire are not disposed in the connection terminal of tubulose, i.e. the end b of middle conductor only leads to conducting wire The mode for crossing welding connects, and comparative sample 3 and the structure of comparative sample 2 are essentially identical, the difference is that the end a of middle conductor is not set Blind hole, the lead and the end a being directly welded to connect of temperature detecting resistance, the results showed that, comparative sample 3 fails at first, that is, and it loses and uses function, A period of time failure of comparative sample 2 and comparative sample 1 after the failure of comparative sample 3, high temperature resistant antivibration delivery temperature sensing of the invention Device does not fail yet when comparative sample 1~3 all fails, and the service life of high temperature resistant antivibration exhaust gas temperature sensor of the invention is pair Than 1.5 times of sample 2, it is 1.6 times of comparative sample 3, is 1.8 times of comparative sample 1, it can be seen that high temperature resistant antivibration of the invention Exhaust gas temperature sensor is suitable for high temperature and high-frequency vibration operating condition, and high temperature resistance and resistance to shock are excellent, responds sensitive, knot Structure is simple, and manufacturing cost is cheap, and application prospect is good.

Claims (10)

1. a kind of high temperature resistant antivibration exhaust gas temperature sensor, including sequentially connected measurement end, pitman and cold end, measurement end contain Temperature element, pitman include linear middle conductor, and cold end contains conducting wire, it is characterized in that: the both ends of middle conductor are respectively the end a With the end b;
The end a is equipped with blind hole, and the pin of temperature element is inserted into blind hole, is clamped by the hole wall of blind hole, while the pin of temperature element The part being inserted into blind hole and the hole wall of blind hole weld;
The end b and conducting wire weld, and weld is located in the connection terminal of tubulose, are riveted and are fixed by connection terminal.
2. a kind of high temperature resistant antivibration exhaust gas temperature sensor according to claim 1, which is characterized in that temperature element draws The hole wall and middle conductor and conducting wire of foot and blind hole are welded using the method for Laser Welding.
3. a kind of high temperature resistant antivibration exhaust gas temperature sensor according to claim 1, which is characterized in that pitman mainly by Outer tube, middle conductor and insulation powder composition, middle conductor is through outer tube and both ends are located at outside outer tube, and insulation powder is filled in outer Space between pipe and middle conductor.
4. a kind of high temperature resistant antivibration exhaust gas temperature sensor according to claim 3, which is characterized in that the material of outer tube is Inconel600, Inconel601 or 310S, the material of middle conductor is Cr20Ni80, Inconel600, Inconel601, 310S or nickel, insulation powder are magnesia, aluminium oxide or silicon-dioxide powdery.
5. a kind of high temperature resistant antivibration exhaust gas temperature sensor according to claim 3, which is characterized in that be cased on pitman Positioning ring and nut, positioning ring and pitman weld, and nut is flexibly connected with pitman, and positioning ring is relative to nut range measurement It holds closer.
6. a kind of high temperature resistant antivibration exhaust gas temperature sensor according to claim 3, which is characterized in that temperature element draws Foot is the lead of temperature detecting resistance, and measurement end is mainly made of cone cap, heat-conducting glue and temperature detecting resistance, and temperature detecting resistance is filled by heat-conducting glue It is enclosed in cone cap.
7. a kind of high temperature resistant antivibration exhaust gas temperature sensor according to claim 6, which is characterized in that cone cap is by cylindrical drum I, frustum cone cylinder I, cylindrical drum II, frustum cone cylinder II, cylindrical drum III are connected in sequence, cylindrical drum I, cylindrical drum II and cylindrical drum III Increasing diameter, temperature detecting resistance is located in cylindrical drum I, and cylindrical drum III covers on outer tube, and is welded to connect with outer tube.
8. a kind of high temperature resistant antivibration exhaust gas temperature sensor according to claim 6, which is characterized in that temperature detecting resistance is PT200 platinum resistance.
9. a kind of high temperature resistant antivibration exhaust gas temperature sensor according to claim 3, which is characterized in that cold end is mainly by leading Line, high-temperature seal adhesive, bellows, Teflon casing and cold end casing composition, conducting wire run through Teflon casing and bellows;
Cold end casing is linearly divided into the first section, the second section and third section, the first section inner sleeve Teflon casing, Teflon casing is stretched out out of first section;The conducting wire that is pierced by from Teflon casing, the middle conductor being pierced by from outer tube one end and Connection terminal is potted in the second section by high-temperature seal adhesive;Third section inner sleeve outer tube, and be welded to connect with outer tube;Ripple One end a part of pipe covers on Teflon casing, and another part covers on cold end casing.
10. a kind of high temperature resistant antivibration exhaust gas temperature sensor according to claim 9, which is characterized in that high-temperature seal adhesive For glass powder;The conducting wire being pierced by from bellows is connect with plug-in unit.
CN201910064453.3A 2019-01-23 2019-01-23 A kind of high temperature resistant antivibration exhaust gas temperature sensor Pending CN109752112A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113345663A (en) * 2021-05-17 2021-09-03 苏州长风航空电子有限公司 High-temperature-resistant resistor structure and packaging method
CN113483903A (en) * 2021-06-04 2021-10-08 东风汽车集团股份有限公司 Exhaust temperature sensor and manufacturing method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113345663A (en) * 2021-05-17 2021-09-03 苏州长风航空电子有限公司 High-temperature-resistant resistor structure and packaging method
CN113483903A (en) * 2021-06-04 2021-10-08 东风汽车集团股份有限公司 Exhaust temperature sensor and manufacturing method thereof
CN113483903B (en) * 2021-06-04 2023-12-26 东风汽车集团股份有限公司 Exhaust gas temperature sensor and method for manufacturing exhaust gas temperature sensor

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