CN109749583A - Anticorrosion abrasion-resistant coating material and preparation method thereof - Google Patents

Anticorrosion abrasion-resistant coating material and preparation method thereof Download PDF

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CN109749583A
CN109749583A CN201910086172.8A CN201910086172A CN109749583A CN 109749583 A CN109749583 A CN 109749583A CN 201910086172 A CN201910086172 A CN 201910086172A CN 109749583 A CN109749583 A CN 109749583A
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CN109749583B (en
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占军
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Jiaxing Sugude Plastic Industry Co.,Ltd.
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Abstract

The invention discloses a kind of anticorrosion abrasion-resistant coating material and preparation method thereof, the anticorrosion abrasion-resistant coating material includes the raw material of following weight parts: 40-60 parts of aqueous epoxy resin emulsion, 10-20 parts of styrene-acrylic emulsion, powder 2-6 parts modified micaceous, 1-5 parts of silicon nitride, 1-3 parts of graphene, 1-3 parts of dispersing agent, 1-3 parts of curing agent, 0.1-0.8 parts of corrosion inhibiter, 30-50 parts of water.Anticorrosion abrasion-resistant coating material of the present invention and preparation method thereof, preparation process is simple, and obtained anticorrosion abrasion-resistant coating material has excellent corrosion resistance and wear-resisting property, while hardness with higher, good weatherability, is easy to construct.

Description

Anticorrosion abrasion-resistant coating material and preparation method thereof
Technical field
The present invention relates to technical field of coatings, and in particular to a kind of anticorrosion abrasion-resistant coating material and preparation method thereof.
Background technique
In recent years, the metal material surfaces such as steel, aluminium, magnesium by coating process obtain corrosion-resistant, anti abrasive coating from And corrosion-resistant, abrasion resistance properties the technologies for improving metal are used widely.Coating can be described as multi-component chemically composited Body, its anticorrosion antiwear performance are the results of each component interaction.Coating mainly includes that film forming matter, pigment and solid are filled out Material, solvent and decentralized medium and auxiliary agent.Anticorrosive paint can be divided by main film forming matter: anti-corrosive paint of epoxy resin, vinyl Anticorrosive paint, aqueous epoxy resin emulsion anticorrosive paint, phenolic resin anticorrosive paint etc..
The advantages that organic coating anti-corrosion is because of at low cost, simple process and good effect, is widely used in metallic surface Anti-corrosion, antisepsis mechanism mainly include two aspects, are physical isolation and chemoproection respectively.Physical isolation, briefly Exactly metal and etchant solution are kept apart, if coat inside does not have gap, which can play good anti-corrosion effect Fruit, but due to the solidification of organic resin, inside can generate defect as etchant solution channel.The chemoproection of coating acts on The defect of physical isolation can be made up, coat inside can when etchant solution immersion coating by a bit active metal of addition To play sacrificial action, parent metal is protected, referred to as coating has chemoproection effect.
The wearability and anti-corrosive properties of metal coating are insufficient in the prior art, and the service life is shorter, affects the long-time service of metal Performance.
Summary of the invention
Aiming at the above shortcomings existing in the prior art, technical problem to be solved by the invention is to provide a kind of anti-corrosion is resistance to Coating material and preparation method thereof is ground, obtained anticorrosion abrasion-resistant coating material has excellent corrosion resistance and wear-resisting property, Hardness with higher simultaneously.
Object of the present invention is to what is be achieved through the following technical solutions:
A kind of anticorrosion abrasion-resistant coating material, the raw material including following weight parts: 40-60 parts of aqueous epoxy resin emulsion, benzene 10-20 parts of acrylic emulsion, powder 2-6 parts modified micaceous, 1-5 parts of silicon nitride, 1-3 parts of graphene, 1-3 parts of dispersing agent, curing agent 1-3 Part, 0.1-0.8 parts of corrosion inhibiter, 30-50 parts of water.
A kind of anticorrosion abrasion-resistant coating material, the raw material including following weight parts: 40-60 parts of aqueous epoxy resin emulsion, benzene 10-20 parts of acrylic emulsion, powder 2-6 parts modified micaceous, 1-5 parts of silicon nitride, 1-3 parts of modified graphene, 1-3 parts of dispersing agent, curing agent 1-3 parts, 0.1-0.8 parts of corrosion inhibiter, 30-50 parts of water.
A kind of anticorrosion abrasion-resistant coating material, the raw material including following weight parts: 40-60 parts of aqueous epoxy resin emulsion, benzene 10-20 parts of acrylic emulsion, 1-3 parts of modified graphene, 1-3 parts of dispersing agent, is consolidated at powder 2-6 parts modified micaceous, silicon nitride 1-5 parts of modification 1-3 parts of agent, 0.1-0.8 parts of corrosion inhibiter, 30-50 parts of water.
The dispersing agent is calgon, sodium tripolyphosphate, one or more mixtures in sodium pyrophosphate.
The curing agent is one of ethylenediamine, hexamethylene diamine, diethylenetriamine, triethylene tetramine or a variety of mixtures.
The corrosion inhibiter is sodium molybdate and/or sodium stannate.
Preferably, the corrosion inhibiter is the mixture of sodium molybdate and sodium stannate, the mass ratio of the sodium molybdate and sodium stannate For (1-5): 1.
The modified silicon nitride is prepared using following methods: by 95wt% ethanol water and water by volume 1: (1-5) mixing, obtains mixed solvent, and silicon nitride 5-10g and mixed solvent 40-60mL is mixed, and is stirred with 100-300 revs/min 20-40 minutes, ethyl orthosilicate 5-10g is added, adjusting pH with the ammonium hydroxide of 5-10wt% is 7.5-8.5, at 45-55 DEG C with 100- 300 revs/min stirring 2-4 hours, with 3000-6000 revs/min centrifugation 10-20 minutes, precipitating with 40-60mL dehydrated alcohol washs 1- 3 times, then it is dry to constant weight at 80-90 DEG C, the modified silicon nitride of ethyl orthosilicate is obtained, by the modified silicon nitride of ethyl orthosilicate 5-10g and mixed solvent 40-60mL mixing, with 100-300 revs/min stirring 20-40 minutes, addition 0.2-0.6g PEG400, 50-60 DEG C with 100-300 revs/min stirring 1-5 hours, with 3000-6000 revs/min centrifugation 10-20 minutes, precipitating use 40-60mL Dehydrated alcohol washs 1-3 times, then dry to constant weight at 80-90 DEG C, obtains modified silicon nitride.
The modified graphene is prepared using following methods: by zinc dimethacrylate 1-3g and 95wt% ethanol water Solution 15-20g mixing, with 100-300 revs/min stirring 20-30 minutes, zinc dimethacrylate ethanol solution is obtained, by graphite Alkene 5-10g and 95wt% ethanol water 40-60mL mixing, with 100-300 revs/min stirring 20-40 minutes, logical nitrogen protection, Zinc dimethacrylate ethanol solution 2-6g is added, azodiisobutyronitrile 0.01-0.05g is added, at 55-65 DEG C with the 2- that flows back 4 hours, with 3000-6000 revs/min centrifugation 10-20 minutes, be deposited in 80-90 DEG C of drying to constant weight, obtain modified graphene.
The modified micaceous powder is prepared using following methods: by KH550, ethyl alcohol, water (1-10) in mass ratio: (20- 40): (40-60) mixing, adjusting pH with the acetic acid aqueous solution of 5-10wt% is 4-6, is stirred at 80-90 DEG C with 100-300 revs/min 60-80 minutes, hydrolyzate is obtained, by mica powder and hydrolyzate 1:(8-12 in mass ratio) mixing, ultrasonic disperse 20-30 minutes, Supersonic frequency 30-40kHz, ultrasonic power 100-300W, adjusting pH with the ammonium hydroxide of 5-10wt% is 7.0-7.5,80-90 DEG C with 100-300 revs/min stirring 60-120 minutes, with 3000-6000 revs/min centrifugation 10-20 minutes, be deposited in 90-100 DEG C of drying extremely Constant weight obtains modified micaceous powder.
The preparation method of the anticorrosion abrasion-resistant coating material, comprising the following steps: each raw material is weighed by weight, by aqueous ring Oxygen resin emulsion, styrene-acrylic emulsion are added to the water, with 300-800 revs/min stirring 10-20 minutes, obtain mixed liquor, then will be other Raw material is added in mixed liquor, with 300-800 revs/min of stirring 20-40 minutes to get.
Anticorrosion abrasion-resistant coating material of the present invention and preparation method thereof, preparation process is simple, obtained antiseptic wearable coat material Material has excellent corrosion resistance and wear-resisting property, while hardness with higher, good weatherability, is easy to construct.
Specific embodiment
In the present invention, if not refering in particular to, all devices and raw material is commercially available or the industry is common are following Method in embodiment is unless otherwise instructed conventional method in that art.
Aqueous epoxy resins, purchase have Co., Ltd, new company from Shandong person of outstanding talent credit new material, model: EP20.
Styrene-acrylic emulsion, the SA-216 produced using Anhui Zhong En Chemical Co., Ltd..
Mica powder, the production of mineral products processing factory, Lingshou County Asus, model HS-22,1250 mesh of granularity.
Silicon nitride, No. CAS: 12033-89-5, it buys from Beijing Deco Dao Jin Science and Technology Ltd., average grain diameter 20nm.
Graphene is bought from Beijing Deco Dao Jin Science and Technology Ltd., thickness: 0.9-1.2nm, and 1-3 μm of diameter.
Ethylenediamine, No. CAS: 107-15-3, it buys from Shanghai Mike's woods biochemical technology Co., Ltd, product number: E809071。
Calgon, No. CAS: 10124-56-8, it buys from Suzhou Jia Ting Chemical Co., Ltd..
Sodium molybdate, No. CAS: 7631-95-0, it buys from Shanghai Mike's woods biochemical technology Co., Ltd, product number: S824536。
Sodium stannate, No. CAS: 12058-66-1, it buys from Shanghai Yuan Ye Biotechnology Co., Ltd.
Ethyl orthosilicate, No. CAS: 78-10-4, it buys from Shanghai Mike's woods biochemical technology Co., Ltd, product number: T819505。
Zinc dimethacrylate, No. CAS: 13189-00-9, it buys from Shanghai Mike's woods biochemical technology Co., Ltd, product Number: Z820668.
Azodiisobutyronitrile, No. CAS: 78-67-1, it buys from Shanghai Mike's woods biochemical technology Co., Ltd, product number: A800353。
KH550, i.e. gamma-aminopropyl-triethoxy-silane, No. CAS: 919-30-2, it buys from the limited public affairs of Hangzhou the earth chemical industry Department.
PEG400, i.e. polyethylene glycol 400, the PEG400 produced using Jiangsu Hai'an petrochemical plant.
Wearability test: selecting tinplate, having a size of 70mm × 150mm × 2mm, according to GB/T9271-1988 to its into Row surface treatment (solvent cleaning and polishing method making sheet), by GB/T1727-1992 prepares coating.Wear-resisting property test: ball is used Disk friction-wear test measures the dry friction performance of coating, and friction ball is the WC-6Co alloy pellets of diameter 3mm, using MT- 3000 ball disk friction wear testing machines (Kate's science, industry and trade Co., Ltd, section in Lanzhou), friction test time 20min, reciprocal distance 10mm, reciprocating frequence 5Hz, loaded load 3N record friction coefficient curve using automatic recording instrument, the friction system after being stablized Number.
Corrosion resistance test: selected TC18 titanium alloy sheet, specification 50mm × 50mm × 2mm, by titanium alloy surface with adopting Surface polishing treatment is carried out with 400# and 800# sand paper, is cleaned and is deoiled with ethyl alcohol, is washed with water only, after draining surface moisture, is used Air force spray gun (Taiwan Heng Xin pneumatic tool Co., Ltd, model W-71) is sprayed, spray gun pressure 0.45MPa, spray gun It is 45 ° with sample angle, obtains sample.Using CHI660D type electrochemical workstation (the limited public affairs of the general day science and technology in China Tech Beijing, Beijing Department) to sample progress polarization curve test and analysis, the sodium chloride solution that testing liquid is 3.5%, 25 DEG C, using electrokinetic potential pole Change measurement, it is 2mV/s that Ta Feier, which tests scanning speed, scan unit -1.3~0V, when the equalizing and buffering selected in test process Between be 10min, using anti-corrosion electric current density Icorr as corrosion resistance index.
Coating hardness test: selected TC18 titanium alloy sheet, specification 50mm × 50mm × 2mm use titanium alloy surface 400# and 800# sand paper carries out surface polishing treatment, is cleaned and is deoiled with ethyl alcohol, is washed with water only, after draining surface moisture, with sky Aerodynamic force spray gun (Taiwan Heng Xin pneumatic tool Co., Ltd, model W-71) is sprayed, spray gun pressure 0.45MPa, spray gun with Titanium alloy sheet angle is 45 °, obtains coating.It is hard using Pencil scratch referring to GB/T6739-2006 " pencil method surveys hardness of paint film " Spend the hardness of instrument testing coating.In test process, painting is placed on horizontal plane, pencil (6H-6B) and painting with different hardness Layer angle about at 45 °, since most hard 6H pencil, with the speed of 1mm/s with the help of ancillary equipment, every grade is drawn 5 length The about scratch of 3mm, until finding out 5 not until the pencil of scratch-resistant coatings, it is hard can to represent coating for pencil hardness at this time Degree.
Embodiment 1
Anticorrosion abrasion-resistant coating material raw material (parts by weight): 50 parts of aqueous epoxy resin emulsion, 15 parts of styrene-acrylic emulsion, modified cloud 4 parts of female powder, 3 parts of silicon nitride, 2 parts of graphene, 2 parts of dispersing agent, 2 parts of curing agent, 0.4 part of corrosion inhibiter, 40 parts of water.
The dispersing agent is calgon.
The curing agent is ethylenediamine.
The corrosion inhibiter is sodium molybdate.
The modified micaceous powder is prepared using following methods: KH550, ethyl alcohol, water 5:30:50 in mass ratio are mixed It closes, adjusting pH with the acetic acid aqueous solution of 5wt% is 5, is stirred 70 minutes at 85 DEG C with 200 revs/min, hydrolyzate is obtained, by mica Powder and hydrolyzate 1:10 in mass ratio mixing, ultrasonic disperse 25 minutes, supersonic frequency 35kHz, ultrasonic power 200W used 5wt% Ammonium hydroxide adjust pH be 7.3,85 DEG C with 200 revs/min stir 90 minutes, with 5000 revs/min be centrifuged 15 minutes, be deposited in 95 DEG C Drying obtains modified micaceous powder to constant weight.
The preparation method of the anticorrosion abrasion-resistant coating material, comprising the following steps: each raw material is weighed by weight, by aqueous ring Oxygen resin emulsion, styrene-acrylic emulsion are added to the water, and are stirred 15 minutes with 500 revs/min, obtain mixed liquor, then other raw materials are added Enter into mixed liquor, with 500 revs/min stir 30 minutes to get.
Embodiment 2
Anticorrosion abrasion-resistant coating material raw material (parts by weight): 50 parts of aqueous epoxy resin emulsion, 15 parts of styrene-acrylic emulsion, modified cloud 4 parts of female powder, 3 parts of silicon nitride, 2 parts of modified graphene, 2 parts of dispersing agent, 2 parts of curing agent, 0.4 part of corrosion inhibiter, 40 parts of water.
The dispersing agent is calgon.
The curing agent is ethylenediamine.
The corrosion inhibiter is sodium molybdate.
The modified graphene is prepared using following methods: zinc dimethacrylate 2g and 95wt% ethyl alcohol is water-soluble Liquid 18g mixing, is stirred 25 minutes with 200 revs/min, zinc dimethacrylate ethanol solution is obtained, by graphene 8g and 95wt% Ethanol water 50mL mixing, is stirred 30 minutes with 200 revs/min, leads to nitrogen protection, and zinc dimethacrylate ethanol solution is added 4g adds azodiisobutyronitrile 0.03g, at 60 DEG C with reflux 3 hours, is centrifuged 15 minutes with 5000 revs/min, is deposited in 85 DEG C Drying obtains modified graphene to constant weight.
The modified micaceous powder is prepared using following methods: KH550, ethyl alcohol, water 5:30:50 in mass ratio are mixed It closes, adjusting pH with the acetic acid aqueous solution of 5wt% is 5, is stirred 70 minutes at 85 DEG C with 200 revs/min, hydrolyzate is obtained, by mica Powder and hydrolyzate 1:10 in mass ratio mixing, ultrasonic disperse 25 minutes, supersonic frequency 35kHz, ultrasonic power 200W used 5wt% Ammonium hydroxide adjust pH be 7.3,85 DEG C with 200 revs/min stir 90 minutes, with 5000 revs/min be centrifuged 15 minutes, be deposited in 95 DEG C Drying obtains modified micaceous powder to constant weight.
The preparation method of the anticorrosion abrasion-resistant coating material, comprising the following steps: each raw material is weighed by weight, by aqueous ring Oxygen resin emulsion, styrene-acrylic emulsion are added to the water, and are stirred 15 minutes with 500 revs/min, obtain mixed liquor, then other raw materials are added Enter into mixed liquor, with 500 revs/min stir 30 minutes to get.
Embodiment 3
Anticorrosion abrasion-resistant coating material raw material (parts by weight): 50 parts of aqueous epoxy resin emulsion, 15 parts of styrene-acrylic emulsion, modified cloud 4 parts of female powder, modified 3 parts of silicon nitride, 2 parts of modified graphene, 2 parts of dispersing agent, 2 parts of curing agent, 0.4 part of corrosion inhibiter, 40 parts of water.
The dispersing agent is calgon.
The curing agent is ethylenediamine.
The corrosion inhibiter is sodium molybdate.
The modified silicon nitride is prepared using following methods: by 95wt% ethanol water and water 1:3 by volume Mixing, obtains mixed solvent, and silicon nitride 8g and mixed solvent 50mL is mixed, and is stirred 30 minutes with 200 revs/min, positive silicon is added Acetoacetic ester 8g, adjusting pH with the ammonium hydroxide of 5wt% is 8.0, is stirred 3 hours at 50 DEG C with 200 revs/min, with 5000 revs/min of centrifugations 15 Minute, precipitating is washed 2 times with 50mL dehydrated alcohol, then in 85 DEG C of dryings to constant weight, obtains the modified silicon nitride of ethyl orthosilicate, Ethyl orthosilicate modified silicon nitride 8g and mixed solvent 50mL is mixed, is stirred 30 minutes with 200 revs/min, 0.4g is added PEG400 is stirred 3 hours with 200 revs/min at 55 DEG C, is centrifuged 15 minutes with 5000 revs/min, and precipitating is washed with 50mL dehydrated alcohol 2 times, then it is dry to constant weight at 85 DEG C, obtain modified silicon nitride.
The modified graphene is prepared using following methods: zinc dimethacrylate 2g and 95wt% ethyl alcohol is water-soluble Liquid 18g mixing, is stirred 25 minutes with 200 revs/min, zinc dimethacrylate ethanol solution is obtained, by graphene 8g and 95wt% Ethanol water 50mL mixing, is stirred 30 minutes with 200 revs/min, leads to nitrogen protection, and zinc dimethacrylate ethanol solution is added 4g adds azodiisobutyronitrile 0.03g, at 60 DEG C with reflux 3 hours, is centrifuged 15 minutes with 5000 revs/min, is deposited in 85 DEG C Drying obtains modified graphene to constant weight.
The modified micaceous powder is prepared using following methods: KH550, ethyl alcohol, water 5:30:50 in mass ratio are mixed It closes, adjusting pH with the acetic acid aqueous solution of 5wt% is 5, is stirred 70 minutes at 85 DEG C with 200 revs/min, hydrolyzate is obtained, by mica Powder and hydrolyzate 1:10 in mass ratio mixing, ultrasonic disperse 25 minutes, supersonic frequency 35kHz, ultrasonic power 200W used 5wt% Ammonium hydroxide adjust pH be 7.3,85 DEG C with 200 revs/min stir 90 minutes, with 5000 revs/min be centrifuged 15 minutes, be deposited in 95 DEG C Drying obtains modified micaceous powder to constant weight.
The preparation method of the anticorrosion abrasion-resistant coating material, comprising the following steps: each raw material is weighed by weight, by aqueous ring Oxygen resin emulsion, styrene-acrylic emulsion are added to the water, and are stirred 15 minutes with 500 revs/min, obtain mixed liquor, then other raw materials are added Enter into mixed liquor, with 500 revs/min stir 30 minutes to get.
Embodiment 4
Anticorrosion abrasion-resistant coating material raw material (parts by weight): 50 parts of aqueous epoxy resin emulsion, 15 parts of styrene-acrylic emulsion, modified cloud 4 parts of female powder, modified 3 parts of silicon nitride, 2 parts of modified graphene, 2 parts of dispersing agent, 2 parts of curing agent, 0.4 part of corrosion inhibiter, 40 parts of water.
The dispersing agent is calgon.
The curing agent is ethylenediamine.
The corrosion inhibiter is sodium molybdate.
The modified silicon nitride is prepared using following methods: by 95wt% ethanol water and water 1:3 by volume Mixing, obtains mixed solvent, and silicon nitride 8g and mixed solvent 50mL is mixed, and is stirred 30 minutes with 200 revs/min, positive silicon is added Acetoacetic ester 8g, adjusting pH with the ammonium hydroxide of 5wt% is 8.0, is stirred 3 hours at 50 DEG C with 200 revs/min, with 5000 revs/min of centrifugations 15 Minute, precipitating is washed 2 times with 50mL dehydrated alcohol, then dry to constant weight at 85 DEG C, obtains modified silicon nitride.
The modified graphene is prepared using following methods: zinc dimethacrylate 2g and 95wt% ethyl alcohol is water-soluble Liquid 18g mixing, is stirred 25 minutes with 200 revs/min, zinc dimethacrylate ethanol solution is obtained, by graphene 8g and 95wt% Ethanol water 50mL mixing, is stirred 30 minutes with 200 revs/min, leads to nitrogen protection, and zinc dimethacrylate ethanol solution is added 4g adds azodiisobutyronitrile 0.03g, at 60 DEG C with reflux 3 hours, is centrifuged 15 minutes with 5000 revs/min, is deposited in 85 DEG C Drying obtains modified graphene to constant weight.
The modified micaceous powder is prepared using following methods: KH550, ethyl alcohol, water 5:30:50 in mass ratio are mixed It closes, adjusting pH with the acetic acid aqueous solution of 5wt% is 5, is stirred 70 minutes at 85 DEG C with 200 revs/min, hydrolyzate is obtained, by mica Powder and hydrolyzate 1:10 in mass ratio mixing, ultrasonic disperse 25 minutes, supersonic frequency 35kHz, ultrasonic power 200W used 5wt% Ammonium hydroxide adjust pH be 7.3,85 DEG C with 200 revs/min stir 90 minutes, with 5000 revs/min be centrifuged 15 minutes, be deposited in 95 DEG C Drying obtains modified micaceous powder to constant weight.
The preparation method of the anticorrosion abrasion-resistant coating material, comprising the following steps: each raw material is weighed by weight, by aqueous ring Oxygen resin emulsion, styrene-acrylic emulsion are added to the water, and are stirred 15 minutes with 500 revs/min, obtain mixed liquor, then other raw materials are added Enter into mixed liquor, with 500 revs/min stir 30 minutes to get.
Embodiment 5
Anticorrosion abrasion-resistant coating material raw material (parts by weight): 50 parts of aqueous epoxy resin emulsion, 15 parts of styrene-acrylic emulsion, modified cloud 4 parts of female powder, modified 3 parts of silicon nitride, 2 parts of modified graphene, 2 parts of dispersing agent, 2 parts of curing agent, 0.4 part of corrosion inhibiter, 40 parts of water.
The dispersing agent is calgon.
The curing agent is ethylenediamine.
The corrosion inhibiter is sodium molybdate.
The modified silicon nitride is prepared using following methods: by 95wt% ethanol water and water 1:3 by volume Mixing, obtains mixed solvent, and silicon nitride 8g and mixed solvent 50mL is mixed, and is stirred 30 minutes with 200 revs/min, and 0.4g is added PEG400 is stirred 3 hours with 200 revs/min at 55 DEG C, is centrifuged 15 minutes with 5000 revs/min, and precipitating is washed with 50mL dehydrated alcohol 2 times, then it is dry to constant weight at 85 DEG C, obtain modified silicon nitride.
The modified graphene is prepared using following methods: zinc dimethacrylate 2g and 95wt% ethyl alcohol is water-soluble Liquid 18g mixing, is stirred 25 minutes with 200 revs/min, zinc dimethacrylate ethanol solution is obtained, by graphene 8g and 95wt% Ethanol water 50mL mixing, is stirred 30 minutes with 200 revs/min, leads to nitrogen protection, and zinc dimethacrylate ethanol solution is added 4g adds azodiisobutyronitrile 0.03g, at 60 DEG C with reflux 3 hours, is centrifuged 15 minutes with 5000 revs/min, is deposited in 85 DEG C Drying obtains modified graphene to constant weight.
The modified micaceous powder is prepared using following methods: KH550, ethyl alcohol, water 5:30:50 in mass ratio are mixed It closes, adjusting pH with the acetic acid aqueous solution of 5wt% is 5, is stirred 70 minutes at 85 DEG C with 200 revs/min, hydrolyzate is obtained, by mica Powder and hydrolyzate 1:10 in mass ratio mixing, ultrasonic disperse 25 minutes, supersonic frequency 35kHz, ultrasonic power 200W used 5wt% Ammonium hydroxide adjust pH be 7.3,85 DEG C with 200 revs/min stir 90 minutes, with 5000 revs/min be centrifuged 15 minutes, be deposited in 95 DEG C Drying obtains modified micaceous powder to constant weight.
The preparation method of the anticorrosion abrasion-resistant coating material, comprising the following steps: each raw material is weighed by weight, by aqueous ring Oxygen resin emulsion, styrene-acrylic emulsion are added to the water, and are stirred 15 minutes with 500 revs/min, obtain mixed liquor, then other raw materials are added Enter into mixed liquor, with 500 revs/min stir 30 minutes to get.
Embodiment 6
Anticorrosion abrasion-resistant coating material raw material (parts by weight): 50 parts of aqueous epoxy resin emulsion, 15 parts of styrene-acrylic emulsion, modified cloud 4 parts of female powder, modified 3 parts of silicon nitride, 2 parts of modified graphene, 2 parts of dispersing agent, 2 parts of curing agent, 0.4 part of corrosion inhibiter, 40 parts of water.
The dispersing agent is calgon.
The curing agent is ethylenediamine.
The corrosion inhibiter is sodium stannate.
The modified silicon nitride is prepared using following methods: by 95wt% ethanol water and water 1:3 by volume Mixing, obtains mixed solvent, and silicon nitride 8g and mixed solvent 50mL is mixed, and is stirred 30 minutes with 200 revs/min, positive silicon is added Acetoacetic ester 8g, adjusting pH with the ammonium hydroxide of 5wt% is 8.0, is stirred 3 hours at 50 DEG C with 200 revs/min, with 5000 revs/min of centrifugations 15 Minute, precipitating is washed 2 times with 50mL dehydrated alcohol, then in 85 DEG C of dryings to constant weight, obtains the modified silicon nitride of ethyl orthosilicate, Ethyl orthosilicate modified silicon nitride 8g and mixed solvent 50mL is mixed, is stirred 30 minutes with 200 revs/min, 0.4g is added PEG400 is stirred 3 hours with 200 revs/min at 55 DEG C, is centrifuged 15 minutes with 5000 revs/min, and precipitating is washed with 50mL dehydrated alcohol 2 times, then it is dry to constant weight at 85 DEG C, obtain modified silicon nitride.
The modified graphene is prepared using following methods: zinc dimethacrylate 2g and 95wt% ethyl alcohol is water-soluble Liquid 18g mixing, is stirred 25 minutes with 200 revs/min, zinc dimethacrylate ethanol solution is obtained, by graphene 8g and 95wt% Ethanol water 50mL mixing, is stirred 30 minutes with 200 revs/min, leads to nitrogen protection, and zinc dimethacrylate ethanol solution is added 4g adds azodiisobutyronitrile 0.03g, at 60 DEG C with reflux 3 hours, is centrifuged 15 minutes with 5000 revs/min, is deposited in 85 DEG C Drying obtains modified graphene to constant weight.
The modified micaceous powder is prepared using following methods: KH550, ethyl alcohol, water 5:30:50 in mass ratio are mixed It closes, adjusting pH with the acetic acid aqueous solution of 5wt% is 5, is stirred 70 minutes at 85 DEG C with 200 revs/min, hydrolyzate is obtained, by mica Powder and hydrolyzate 1:10 in mass ratio mixing, ultrasonic disperse 25 minutes, supersonic frequency 35kHz, ultrasonic power 200W used 5wt% Ammonium hydroxide adjust pH be 7.3,85 DEG C with 200 revs/min stir 90 minutes, with 5000 revs/min be centrifuged 15 minutes, be deposited in 95 DEG C Drying obtains modified micaceous powder to constant weight.
The preparation method of the anticorrosion abrasion-resistant coating material, comprising the following steps: each raw material is weighed by weight, by aqueous ring Oxygen resin emulsion, styrene-acrylic emulsion are added to the water, and are stirred 15 minutes with 500 revs/min, obtain mixed liquor, then other raw materials are added Enter into mixed liquor, with 500 revs/min stir 30 minutes to get.
Embodiment 7
Anticorrosion abrasion-resistant coating material raw material (parts by weight): 50 parts of aqueous epoxy resin emulsion, 15 parts of styrene-acrylic emulsion, modified cloud 4 parts of female powder, modified 3 parts of silicon nitride, 2 parts of modified graphene, 2 parts of dispersing agent, 2 parts of curing agent, 0.4 part of corrosion inhibiter, 40 parts of water.
The dispersing agent is calgon.
The curing agent is ethylenediamine.
The corrosion inhibiter is the mixture of sodium molybdate and sodium stannate, and the mass ratio of the sodium molybdate and sodium stannate is 3:1.
The modified silicon nitride is prepared using following methods: by 95wt% ethanol water and water 1:3 by volume Mixing, obtains mixed solvent, and silicon nitride 8g and mixed solvent 50mL is mixed, and is stirred 30 minutes with 200 revs/min, positive silicon is added Acetoacetic ester 8g, adjusting pH with the ammonium hydroxide of 5wt% is 8.0, is stirred 3 hours at 50 DEG C with 200 revs/min, with 5000 revs/min of centrifugations 15 Minute, precipitating is washed 2 times with 50mL dehydrated alcohol, then dry to constant weight at 85 DEG C, by the modified silicon nitride 8g of ethyl orthosilicate It mixes with mixed solvent 50mL, is stirred 30 minutes with 200 revs/min, 0.4g PEG400 is added, at 55 DEG C with 200 revs/min of stirrings 3 Hour, it is centrifuged 15 minutes with 5000 revs/min, precipitating is washed 2 times with 50mL dehydrated alcohol, then dry to constant weight at 85 DEG C, is obtained Modified silicon nitride.
The modified graphene is prepared using following methods: zinc dimethacrylate 2g and 95wt% ethyl alcohol is water-soluble Liquid 18g mixing, is stirred 25 minutes with 200 revs/min, zinc dimethacrylate ethanol solution is obtained, by graphene 8g and 95wt% Ethanol water 50mL mixing, is stirred 30 minutes with 200 revs/min, leads to nitrogen protection, and zinc dimethacrylate ethanol solution is added 4g adds azodiisobutyronitrile 0.03g, at 60 DEG C with reflux 3 hours, is centrifuged 15 minutes with 5000 revs/min, is deposited in 85 DEG C Drying obtains modified graphene to constant weight.
The modified micaceous powder is prepared using following methods: KH550, ethyl alcohol, water 5:30:50 in mass ratio are mixed It closes, adjusting pH with the acetic acid aqueous solution of 5wt% is 5, is stirred 70 minutes at 85 DEG C with 200 revs/min, hydrolyzate is obtained, by mica Powder and hydrolyzate 1:10 in mass ratio mixing, ultrasonic disperse 25 minutes, supersonic frequency 35kHz, ultrasonic power 200W used 5wt% Ammonium hydroxide adjust pH be 7.3,85 DEG C with 200 revs/min stir 90 minutes, with 5000 revs/min be centrifuged 15 minutes, be deposited in 95 DEG C Drying obtains modified micaceous powder to constant weight.
The preparation method of the anticorrosion abrasion-resistant coating material, comprising the following steps: each raw material is weighed by weight, by aqueous ring Oxygen resin emulsion, styrene-acrylic emulsion are added to the water, and are stirred 15 minutes with 500 revs/min, obtain mixed liquor, then other raw materials are added Enter into mixed liquor, with 500 revs/min stir 30 minutes to get.
Test case 1
Corrosion resistance, wearability, the coating hardness performance of the anticorrosion abrasion-resistant coating material that embodiment obtains are tested. Specific test result is shown in Table 1.
The corrosion-resistant corrosion resistance of table 1 and wearability test result table
Icorr, μ Acm-2 Coefficient of friction Hardness, H
Embodiment 1 0.83 0.71 2
Embodiment 2 0.61 0.59 3
Embodiment 3 0.32 0.41 5
Embodiment 4 0.39 0.49 4
Embodiment 5 0.43 0.54 4
Embodiment 6 0.35 0.45 5
Embodiment 7 0.12 0.26 6
Embodiment 2 uses modified graphene, and properties are better than embodiment 1.The Surface Creation of modified graphene gathers Object is closed, weakens the interaction between graphene powder, may be uniformly dispersed in coating, promotes coating performance.Embodiment 3 is adopted With ethyl orthosilicate and the modified silicon nitride of polyethylene glycol 400, properties are better than embodiment 2.Modified silicon nitride produces Space steric effect disperses silicon nitride preferably in coating.

Claims (10)

1. a kind of anticorrosion abrasion-resistant coating material, which is characterized in that the raw material including following weight parts: aqueous epoxy resin emulsion 40-60 parts, 10-20 parts of styrene-acrylic emulsion, powder 2-6 parts modified micaceous, 1-5 parts of silicon nitride, 1-3 parts of graphene, 1-3 parts of dispersing agent, 1-3 parts of curing agent, 0.1-0.8 parts of corrosion inhibiter, 30-50 parts of water.
2. a kind of anticorrosion abrasion-resistant coating material, which is characterized in that the raw material including following weight parts: aqueous epoxy resin emulsion 40-60 parts, 10-20 parts of styrene-acrylic emulsion, powder 2-6 parts modified micaceous, 1-5 parts of silicon nitride, 1-3 parts of modified graphene, dispersing agent 1-3 Part, 1-3 parts of curing agent, 0.1-0.8 parts of corrosion inhibiter, 30-50 parts of water.
3. a kind of anticorrosion abrasion-resistant coating material, which is characterized in that the raw material including following weight parts: aqueous epoxy resin emulsion 40-60 parts, 10-20 parts of styrene-acrylic emulsion, powder 2-6 parts modified micaceous, silicon nitride 1-5 parts modified, 1-3 parts of modified graphene, dispersion 1-3 parts of agent, 1-3 parts of curing agent, 0.1-0.8 parts of corrosion inhibiter, 30-50 parts of water.
4. anticorrosion abrasion-resistant coating material as described in any one of claims 1-3, which is characterized in that the dispersing agent is six inclined phosphorus Sour sodium, sodium tripolyphosphate, one or more mixtures in sodium pyrophosphate.
5. anticorrosion abrasion-resistant coating material as described in any one of claims 1-3, which is characterized in that the curing agent is second two One of amine, hexamethylene diamine, diethylenetriamine, triethylene tetramine or a variety of mixtures.
6. anticorrosion abrasion-resistant coating material as described in any one of claims 1-3, which is characterized in that the corrosion inhibiter is sodium molybdate And/or sodium stannate.
7. anticorrosion abrasion-resistant coating material as claimed in claim 3, which is characterized in that the modified silicon nitride uses following methods It is prepared: by 95wt% ethanol water and water 1:(1-5 by volume) mixing, mixed solvent is obtained, by silicon nitride 5-10g With mixed solvent 40-60mL mix, with 100-300 revs/min stirring 20-40 minutes, addition ethyl orthosilicate 5-10g, use 5- It is 7.5-8.5 that the ammonium hydroxide of 10wt%, which adjusts pH, 45-55 DEG C with 100-300 revs/min stirring 2-4 hours, with 3000-6000 turns/ Separation heart 10-20 minutes, precipitating are washed 1-3 times with 40-60mL dehydrated alcohol, then dry to constant weight at 80-90 DEG C, obtain positive silicon The modified silicon nitride of acetoacetic ester mixes ethyl orthosilicate modified silicon nitride 5-10g and mixed solvent 40-60mL, with 100- 300 revs/min stirring 20-40 minutes, be added 0.2-0.6g PEG400,50-60 DEG C with 100-300 revs/min stirring 1-5 hours, With 3000-6000 revs/min centrifugation 10-20 minutes, precipitating is washed 1-3 times with 40-60mL dehydrated alcohol, then in 80-90 DEG C of drying To constant weight, modified silicon nitride is obtained.
8. anticorrosion abrasion-resistant coating material as claimed in claim 2 or claim 3, which is characterized in that the modified graphene is using following Method is prepared: zinc dimethacrylate 1-3g and 95wt% ethanol water 15-20g being mixed, with 100-300 revs/min Stirring 20-30 minutes, obtains zinc dimethacrylate ethanol solution, by graphene 5-10g and 95wt% ethanol water 40- 60mL mixing, with 100-300 revs/min stirring 20-40 minute, logical nitrogen protection, addition zinc dimethacrylate ethanol solution 2- 6g adds azodiisobutyronitrile 0.01-0.05g, at 55-65 DEG C to flow back 2-4 hours, is centrifuged with 3000-6000 revs/min 10-20 minutes, 80-90 DEG C of drying was deposited in constant weight, obtains modified graphene.
9. anticorrosion abrasion-resistant coating material as described in any one of claims 1-3, which is characterized in that the modified micaceous powder uses Following methods are prepared: by KH550, ethyl alcohol, water (1-10) in mass ratio: (20-40): (40-60) is mixed, and uses 5-10wt% Acetic acid aqueous solution adjust pH be 4-6,80-90 DEG C with 100-300 revs/min stirring 60-80 minutes, hydrolyzate is obtained, by cloud Female powder and hydrolyzate 1:(8-12 in mass ratio) mixing, ultrasonic disperse 20-30 minutes, supersonic frequency 30-40kHz, ultrasonic power 100-300W, adjusting pH with the ammonium hydroxide of 5-10wt% is 7.0-7.5, at 80-90 DEG C with 100-300 revs/min of stirring 60-120 points Clock, with 3000-6000 revs/min centrifugation 10-20 minutes, be deposited in 90-100 DEG C of drying to constant weight, obtain modified micaceous powder.
10. such as the described in any item anticorrosion abrasion-resistant coating materials of claim 1-9, which is characterized in that the antiseptic wearable coat The preparation method of material, comprising the following steps: weigh each raw material by weight, aqueous epoxy resin emulsion, styrene-acrylic emulsion are added Into water, with 300-800 revs/min stirring 10-20 minutes, obtain mixed liquor, then other raw materials are added in mixed liquor, with 300-800 revs/min of stirring 20-40 minutes to get.
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