CN109740998A - A kind of injection molding shop equipment replenishment system and method - Google Patents

A kind of injection molding shop equipment replenishment system and method Download PDF

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Publication number
CN109740998A
CN109740998A CN201910169964.1A CN201910169964A CN109740998A CN 109740998 A CN109740998 A CN 109740998A CN 201910169964 A CN201910169964 A CN 201910169964A CN 109740998 A CN109740998 A CN 109740998A
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CN
China
Prior art keywords
supply
injection molding
supplement
molding machine
information
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CN201910169964.1A
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Chinese (zh)
Inventor
李扬
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Nanjing Plastic Network Technology Co Ltd
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Nanjing Plastic Network Technology Co Ltd
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Priority to CN201910169964.1A priority Critical patent/CN109740998A/en
Publication of CN109740998A publication Critical patent/CN109740998A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

A kind of injection molding shop equipment replenishment system and method, belong to injection molding technology field.By facility information collector unit, it is connected to injection molding machine, the consumption state information for supply in every injection molding machine of real-time collecting;Supply supplement determination unit, is connected to facility information collector unit, for determining the supplement sequence of supply, generates supply and supplements order;Inventory information confirmation unit is connected to supply supplement determination unit for obtaining inventory information corresponding with supply supplement order and determines information of replenishing the stock;Transportation order unit is connected to inventory information confirmation unit, is connected to supply supplement determination unit, is transported supply to injection molding machine from warehouse according to the supplement of supply sequence.To realize that the supply of injection molding machine is replenished in time, avoids production disruption, mitigates personnel's burden, improve the technical effect of production efficiency.

Description

A kind of injection molding shop equipment replenishment system and method
Technical field
The present invention relates to injection molding technology field, specially a kind of injection molding shop equipment replenishment system and method.
Background technique
With the development of economy, scientific and technological progress, 4.0 epoch of injection industry have arrived, and using intelligence manufacture as core, will pass Injection industry of uniting and Information and Communication Technology depth integration incorporate information in entire manufacturing process, manufacture product and production equipment Technology, Real-time Feedback, the operating parameter for monitoring product and equipment, and entire manufacturing process is voluntarily optimized.Injection molding from Traditional manufacturing process carries out upgrading to the intelligence manufacture that full-automatic, full information networking, long-range control and information are read.But This escalation process and its complexity are not stranghtforward.
In traditional injection molding factory, the supply in injection machine gun barrel is all that supplying products are added to note by staff In molding machine, if not in time discovery supply lack, will cause production disruption, it is higher to Personnel Dependence degree, and to employee with Carry out huge operating pressure, and is unfavorable for production efficiency.Therefore, it is necessary to a kind of injection molding shop equipment compensation process, in time Supply is supplemented, guarantees production efficiency.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of injection molding shop equipment replenishment system and method, solves Technical problem is replenished in time with the supply for realizing injection molding machine, is avoided production disruption, is mitigated personnel's burden, improves production efficiency Technical effect.
In order to achieve the purpose that foregoing invention, the embodiment of the present invention proposes a kind of injection molding shop equipment replenishment system and method It is achieved through the following technical solutions:
A kind of injection molding shop equipment replenishment system, comprising:
Facility information collector unit, is connected to injection molding machine, the consumption state letter for supply in every injection molding machine of real-time collecting Breath;
Supply supplement determination unit, is connected to facility information collector unit, for determining the supplement sequence of supply, generates supply Product supplement order;
Inventory information confirmation unit is connected to supply supplement determination unit, for obtaining library corresponding with supply supplement order Information is deposited, determines information of replenishing the stock;
Transportation order unit is connected to inventory information confirmation unit, supply supplement determination unit is connected to, according to the benefit of supply Sequence is filled to transport supply to injection molding machine from warehouse.
Further, the consumption state information of supply includes supply preset quantity, quantity consumed, and/or consumption rate.
Further, supply supplement more every injection molding machine of determination unit product preset quantity, quantity consumed to be manufactured, Determine that supply supplements order according to consumption rate.
Further, facility information collector unit further includes monitoring injection molding machine real-time motion data, and supply supplements order Supplemental amount and prolongation are waited for including at least supply, and calculate supply by real-time motion data and prolongation The supplement sequence of product.
A kind of injection molding shop equipment compensation process, comprising:
Monitor the consumption state information of supply in every injection molding machine;
The supplement sequence that supply is determined according to consumption state information, generates supply and supplements order;
Inventory information corresponding with supply supplement order is obtained, determines information of replenishing the stock;
According to the supplement of supply sequence, supply is transported from warehouse to injection molding machine.
Further, the consumption state information of supply includes supply preset quantity, quantity consumed, and/or consumption rate.
Further, compare the supply preset quantity of every injection molding machine in the consumption state information of supply, consumption number Amount, and/or consumption rate determine that supply supplements order according to consumption rate.
Further, supply supplement order includes at least supply and waits for supplemental amount and prolongation, and passes through benefit The real-time motion data for filling time and injection molding machine calculate the supplement of supply sequentially.
Further, it replenishes the stock information, including whether there is or not supply to supplement order by confirmation inventory location information and inventory Middle institute's number of columns.
Further, in information of replenishing the stock, when shortage of stock, sounds an alarm notice.
A kind of injection molding shop equipment replenishment system provided by the invention and method pass through facility information collector unit, connection Consumption state information in injection molding machine, for supply in every injection molding machine of real-time collecting;Supply supplement determination unit, is connected to Facility information collector unit generates supply and supplements order for determining the supplement sequence of supply;Inventory information confirmation form Member is connected to supply supplement determination unit, and for obtaining inventory information corresponding with supply supplement order, determination is replenished the stock Information;Transportation order unit is connected to inventory information confirmation unit, supply supplement determination unit is connected to, according to supply Supplement sequence transports supply to injection molding machine from warehouse.To realize that the supply of injection molding machine is replenished in time, avoid production disruption, Mitigation personnel's burden, improves the technical effect of production efficiency.
The above description is only an overview of the technical scheme of the present invention, in order to better understand technological means of the invention, and can It is implemented in accordance with the contents of the specification, and in order to allow above and other objects, features and advantages of the invention can be brighter Show understandable, it is special below to lift preferred embodiment, and cooperate attached drawing, it is described in detail.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for being molded shop equipment replenishment system;
Fig. 2 is the flow diagram for being molded shop equipment compensation process.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings:
Injection molding shop equipment replenishment system 100 as shown in Figure 1, comprising:
Facility information collector unit 101, is connected to injection molding machine, the consumption state for supply in every injection molding machine of real-time collecting Information;
Supply supplement determination unit 102, is connected to facility information collector unit 101, raw for determining the supplement sequence of supply Order is supplemented at supply;
Inventory information confirmation unit 103 is connected to supply supplement determination unit 102, supplements order pair with supply for obtaining The inventory information answered determines information of replenishing the stock;
Transportation order unit 104 is connected to inventory information confirmation unit 103, is connected to supply supplement determination unit 102, according to The supplement sequence of supply transports supply to injection molding machine from warehouse.
In a particular embodiment, the consumption state information of supply include supply preset quantity, quantity consumed, and/or Consumption rate.
Further, supply supplement more every injection molding machine of determination unit product preset quantity, quantity consumed to be manufactured, Determine that supply supplements order according to consumption rate.
Further, facility information collector unit further includes monitoring injection molding machine real-time motion data, and supply supplements order Supplemental amount and prolongation are waited for including at least supply, and calculate supply by real-time motion data and prolongation The supplement sequence of product.
In specific embodiment, facility information collector unit 101 further includes the real-time motion data for monitoring injection molding machine, such as is transported Turn time, the dwell time of machine, cycle time, manufacture, the development situation of machining, maintenance data, and/or adds The development situation of engineering sequence, these data will affect the supplement sequence of supply.For example, to prolongation identical (half an hour Need to supplement afterwards) injection molding machine A and injection molding machine B, but injection molding machine A needs to maintain after forty minutes, then the supplement sequence of injection molding machine B Better than injection molding machine A.
Specifically, injection molding machine supply is injection molding machine used raw materials for production (such as ABS (acrylonitrile/fourth at work Diene/styrene) copolymer, AS (acrylonitrile/styrene) copolymer, AL aluminium foil, BOPA biaxial tension nylon (polyamides Amine), EVA (ethylene/acetic acid ethylene) copolymer, PE polyethylene etc.), the grease type (such as hydraulic oil) in container;According to supply The supplement sequence of product transports supply to injection molding machine from warehouse, and means of transportation here can be transfer robot, unmanned fortune Defeated vehicle or unmanned aerial vehicle etc..
For convenience of the further understanding to technical solution provided by the invention, a kind of multistation injection molding machine supply is provided herein The embodiment of PE polyethylene supplement, facility information collector unit pass through level sensor (such as Germany e+h (endress+ Hauser) the ultrasonic sensor du212 and du213 of company) material position of PE polyethylene in monitoring injection molding machine, and by material position number According to the data processor for being sent to supply supplement determination unit, data processor is according to the poly- second of the preset required PE of production order Alkene total amount and the injection amount of injection molding machine, consumption rate (i.e. the PE polyethylene quantity of unit time consumption) calculate to be supplemented PE quantity and prolongation simultaneously generate supplement order;Supply supplement determination unit data processor further according to supplement when Between urgency determine supplement sequential update supplement order, and by order be sent to inventory information confirmation unit (warehouse storage system System), warehouse management system positions the inventory locations of PE polyethylene and by location information according to the complementary goods information in supplement order It updates in supplement order;Transportation order unit (transfer robot AGV) send PE polyethylene supplement material after receiving supplement order To corresponding injecting machine material tube, wherein transportation order unit can also be display terminal, such as liquid crystal display, porter according to Displaying information on screen, manual handling.
Level sensor can be Weight type, nuclear radiation formula, ultrasonic type and condenser type, wherein Weight type charge level sensing Device by servo electricity thought, outstanding be made of wirerope, the material position transmitting device of weight.After starting, weight is put down in the rolling of servo electricity thought Hammer, after weight encounters charge level, sender unit issues signal, so that weight is stopped and decline and issues liter a hammer signal, servo electricity thought is anti- Turn increase weight, and issues material position signal value.Nuclear radiation formula level sensor is equipped with g ray receiver on the downside of bunker, with The variation of charge level height, g ray pass through the bed of material after intensity it is also different, receiver detect inject g transmitted intensity and lead to It crosses display instrument and shows controlling level.This, which is that one kind is contactless, measures method, damages container without perforating on container, institute For measuring under the adverse circumstances such as dangerous goods and high temperature and pressure.Although there is illeffects to human body in g ray, but right In limited dosage, danger is had no under appropriate protection.Ultrasonic type level sensor, against charge level equipped with ultrasound at the top of bunker Wave producer and receiver.The ultrasonic wave that generator issues just is reflected after air layer is incident upon charge level, and department reflection is connect It receives device to be received, controlling level can be calculated multiplied by the velocity of sound by being emitted by ultrasonic wave to receiving the time experienced, because of air The height of temperature will affect the spread speed of sound wave, so needing to measure air themperature also to correct the velocity of sound, ultrasonic type material position is passed Sensor is suitable for measuring the biggish block material position of granularity;Capacitive material level transducer is to use to measure in the probe and container of container Between wall, two probe between or probe with the concentric capacitor measured between pipe, interelectrode capacity when constant using material dielectric constant It is proportional to what the principle of material position worked, the characteristics of capacitive material level transducer is no movable member, it is unrelated with material density, But it is required that the dielectric constant of material and dielectric constant of air difference are big, the dielectric constant of variation will be subject to when continuously being measured Compensation, and high-frequency circuit need to be used;Ultrasonic type and nuclear radiation formula level sensor are mostly external introducing product, as the U.S. is triumphant auspicious (kay-ray) the ultrasonic type level-sensing device of company and mug(unit of measure) nit (magnitrol) company, precision is up to 0.25 grade;German e+h (endress+hauser) du212 and du213 of company, minimum blind area are 0.7m, cannot be used within this range, farthest to be spaced It is limited by acoustical power, the material position in 40m can only be surveyed;The qg type of German e+h company is nuclear radiation formula level sensor, emission source Co-60 or cs-137 is encapsulated in the steel protective cover for filling lead, this is covered with window to be opened/closed, is closed when not used, in order to avoid radiation Harm.Receiver is tubular structure, and long 100~1500mm, it is mounted on position corresponding with emission source, if g ray divergence Angle, interval and receiver three cooperate, and can be effectively detected in entire range ability.
As shown in Fig. 2, a kind of injection molding shop equipment compensation process, comprising:
S201. the consumption state information of supply in every injection molding machine is monitored;
S202. the supplement sequence that supply is determined according to consumption state information, generates supply and supplements order;
S203. inventory information corresponding with supply supplement order is obtained, determines information of replenishing the stock;
S204. according to the supplement of supply sequence, supply is transported from warehouse to injection molding machine.
Further, the consumption state information of supply includes supply preset quantity, quantity consumed, and/or consumption rate.
Further, compare the supply preset quantity of every injection molding machine in the consumption state information of supply, consumption number Amount, and/or consumption rate determine that supply supplements order according to consumption rate.
Further, supply supplement order includes at least supply and waits for supplemental amount and prolongation, and passes through benefit The real-time motion data for filling time and injection molding machine calculate the supplement of supply sequentially.
Further, it replenishes the stock information, including whether there is or not supply to supplement order by confirmation inventory location information and inventory Middle institute's number of columns.
In a particular embodiment, when inventory information confirmation unit judges the supply of injection molding machine there is no in warehouse, in time Notify purchasing system.
Further, in information of replenishing the stock, when shortage of stock, sounds an alarm notice.So that organ will be molded in time It closes, avoids a large amount of meaningless consumption.
The injection molding machine of present embodiment refers to injection molding machine also known as injection (mo(u)lding) machine or injector.It is by thermoplastic or The main molding equipment of plastic products of various shapes is made using mould for plastics for thermosetting plastics.Be divided into it is vertical, horizontal, All electric.It is molded function heating of plastic, high pressure is applied to molten plastic, it is made to project and be full of mold cavity.
It is worth noting that, this programme is applicable not only to injection molding machine, it is suitable for all manufacturing equipment, lathe, industry With robot, measuring appliance, experimental rig, pressure press, printing machine, die casting machine, Jet forming machine, food machinery, packing machine, weldering Machine, cleaning machine, and/or coating machine etc., and the manufacturing number of devices of injection molding machine and/or machine is not limited to the present invention.
A kind of injection molding shop equipment replenishment system provided by the invention and method pass through facility information collector unit, connection Consumption state information in injection molding machine, for supply in every injection molding machine of real-time collecting;Supply supplement determination unit, is connected to Facility information collector unit generates supply and supplements order for determining the supplement sequence of supply;Inventory information confirmation form Member is connected to supply supplement determination unit, and for obtaining inventory information corresponding with supply supplement order, determination is replenished the stock Information;Transportation order unit is connected to inventory information confirmation unit, supply supplement determination unit is connected to, according to supply Supplement sequence transports supply to injection molding machine from warehouse.To realize that the supply of injection molding machine is replenished in time, avoid production disruption, Mitigation personnel's burden, improves the technical effect of production efficiency.
It is of the art it will be recognized by the skilled artisan that above embodiments of the present invention are only of the invention preferred One of embodiment limits for length, cannot enumerate all embodiments one by one here, any to embody the claims in the present invention The implementation of technical solution, all within the scope of the present invention.
It should be noted that the above content is combine specific embodiment made for the present invention further specifically It is bright, and it cannot be said that a specific embodiment of the invention is only limitted to this, under above-mentioned guidance of the invention, those skilled in the art can To carry out various improvement and deformations on the basis of the above embodiments, and these are improved or deformation falls in protection model of the invention In enclosing.

Claims (10)

1. a kind of injection molding shop equipment replenishment system characterized by comprising
Facility information collector unit, is connected to injection molding machine, the consumption state letter for supply in every injection molding machine of real-time collecting Breath;
Supply supplement determination unit, is connected to the facility information collector unit, for determining the supplement sequence of the supply, It generates supply and supplements order;
Inventory information confirmation unit is connected to the supply supplement determination unit, supplements order with the supply for obtaining Corresponding inventory information determines information of replenishing the stock;
Transportation order unit is connected to the inventory information confirmation unit, the supply supplement determination unit is connected to, according to institute The supplement sequence for stating supply transports supply to injection molding machine from warehouse.
2. injection molding shop equipment replenishment system as described in claim 1, which is characterized in that the consumption state of the supply Information includes supply preset quantity, quantity consumed, and/or consumption rate.
3. injection molding shop equipment replenishment system as described in claim 1, which is characterized in that the supply supplements determination unit ratio More every injection molding machine product preset quantity, quantity consumed to be manufactured determines the supply supplement order according to consumption rate.
4. injection molding shop equipment replenishment system as described in claim 1, which is characterized in that the facility information collector unit is also Including monitoring injection molding machine real-time motion data, the supply supplement order includes at least supply and waits for supplemental amount and mend It fills the time, and calculates the supplement sequence of supply by real-time motion data and prolongation.
5. a kind of injection molding shop equipment compensation process characterized by comprising
Monitor the consumption state information of supply in every injection molding machine;
The supplement sequence that supply is determined according to the consumption state information, generates supply and supplements order;
Inventory information corresponding with supply supplement order is obtained, determines information of replenishing the stock;
According to the supplement of supply sequence, supply is transported from warehouse to the injection molding machine.
6. injection molding shop equipment compensation process as claimed in claim 5, which is characterized in that the consumption state of the supply is believed Breath includes supply preset quantity, quantity consumed, and/or consumption rate.
7. injection molding shop equipment compensation process as claimed in claim 6, which is characterized in that the consumption shape of the supply Supply preset quantity, quantity consumed, and/or the consumption rate of every injection molding machine in state information, supply is determined according to consumption rate Product supplement order.
8. injection molding shop equipment compensation process as claimed in claim 5, which is characterized in that the supply supplement order is at least Supplemental amount and prolongation are waited for including supply, and are calculated by the real-time motion data of prolongation and injection molding machine The supplement sequence of supply.
9. injection molding shop equipment compensation process as claimed in claim 5, which is characterized in that the information of replenishing the stock, including Confirming inventory location information and inventory, whether there is or not institute's number of columns in supply supplement order.
10. injection molding shop equipment compensation process as claimed in claim 9, which is characterized in that further include: it replenishes the stock when described In information, when shortage of stock, sounds an alarm notice.
CN201910169964.1A 2019-03-07 2019-03-07 A kind of injection molding shop equipment replenishment system and method Pending CN109740998A (en)

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Application Number Priority Date Filing Date Title
CN201910169964.1A CN109740998A (en) 2019-03-07 2019-03-07 A kind of injection molding shop equipment replenishment system and method

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Application Number Priority Date Filing Date Title
CN201910169964.1A CN109740998A (en) 2019-03-07 2019-03-07 A kind of injection molding shop equipment replenishment system and method

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107300894A (en) * 2016-04-14 2017-10-27 发那科株式会社 Multiple manufacturing equipments are supplemented with the equipment management device and production system of supply
CN108665212A (en) * 2018-05-03 2018-10-16 贝医信息科技(上海)有限公司 inventory management system based on cloud platform

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107300894A (en) * 2016-04-14 2017-10-27 发那科株式会社 Multiple manufacturing equipments are supplemented with the equipment management device and production system of supply
CN108665212A (en) * 2018-05-03 2018-10-16 贝医信息科技(上海)有限公司 inventory management system based on cloud platform

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Application publication date: 20190510

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