CN109736511A - Prefabricated composite structural column based on Ripple Sternum and preparation method thereof - Google Patents
Prefabricated composite structural column based on Ripple Sternum and preparation method thereof Download PDFInfo
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- CN109736511A CN109736511A CN201910023794.6A CN201910023794A CN109736511A CN 109736511 A CN109736511 A CN 109736511A CN 201910023794 A CN201910023794 A CN 201910023794A CN 109736511 A CN109736511 A CN 109736511A
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Abstract
The present invention relates to a kind of Prefabricated composite structural column and preparation method thereof based on Ripple Sternum, in a kind of Prefabricated composite structural column based on Ripple Sternum of the invention, since the web of H profile steel is bent into wave structure and the groove and fin that are arranged alternately are respectively formed in obverse and reverse, in this way, the concrete being cast in the first channel space and the second channel space will be stuck with groove and fin, and, connection reinforcing bar between two wing plates is set also together with concrete coagulation, in this way, concrete in first channel space and the second channel space can be securely joined with H profile steel, it is not easy to separate with H profile steel under gravity, thus enhancing can concrete and H profile steel bond strength, guarantee that composite structure column has good bearing capacity.
Description
Technical field
The present invention relates to a kind of Prefabricated composite structural column and preparation method thereof based on Ripple Sternum.
Background technique
Assembled architecture is widelyd popularize, building waste and dust pollution are reduced, shortens construction duration, promotes engineering matter
Amount.It is required that " formulating assembled architecture design, construction and acceptance specification.Component component standards are improved, realize building subassembly component
The factorial production.Encourage building enterprise's fabricated construction, assembled in situ.Building national grade assembled architecture production base.It increases
Policy support dynamics strives that, in 10 years or so time, the ratio for making assembled architecture account for new building reaches 30% ".It is actively steady
Appropriate popularization steel building.
Such fashioned iron can replace traditional profile steel concrete column, reinforced concrete with the component form that concrete is effectively combined
Earth pillar or single steel structure column form structural system as vertical Force transmission parts.
The component form that such fashioned iron and concrete are effectively combined makes column cross-section size and regular reinforcement because bearing capacity is higher
Concrete column compares, and the usable floor area of indoor increase by 3%~5% can be made for similarly building.This rod structure reduces steel
The bare area of structure, to reduce anti-corrosion, fireproof material.Production and processing, transport, lifting agree with country well
The policy of assembled architecture is widelyd popularize, energy saving, reduction pollution that can be practical shorten the construction period, promote construction quality.
Fashioned iron efficiently combines two kinds of material properties with the component form that concrete is effectively combined, with lesser sectional dimension
Reach higher load-carrying efficiency;Complicated reinforcing bar binding, the work of template support in process are simplified, it can be more preferable
Control product quality;And it is difficult to solve connecting node constructional difficulties, quality in common prefabricated reinforced concrete column construction
The problem of control.Concrete in traditional concrete structure steel column is insecure in conjunction with steel column, and the concrete of solidification is easy and steel
The surface of column separates, to influence the bearing capacity of concrete structure steel column.
Summary of the invention
In view of the foregoing deficiencies of prior art, the purpose of the present invention is to provide one kind to be based on Ripple Sternum
Prefabricated composite structural column and preparation method thereof, the bond strength of concrete and H profile steel can be enhanced.
To achieve the above object, the present invention provides a kind of Prefabricated composite structural column based on Ripple Sternum, using such as
Lower technical solution: a kind of Prefabricated composite structural column based on Ripple Sternum, the Ripple Sternum include web and
It is connected to the wing plate of web two sides, encloses the first channel space, web reverse side and two between web front and two wing plates
The second channel space is enclosed between a wing plate;
First channel space and the second channel space are equipped with the more connection reinforcing bars along web length direction arrangement,
The both ends of connection reinforcing bar are connected on two wing plates;
The web is bent into wave structure and is respectively formed the groove and fin being arranged alternately in obverse and reverse, each groove
Or the both ends of fin extend respectively at two wing plates;
First channel space and the second channel space are cast with concrete, and Concrete Filled is expired each groove and wrapped up
Firmly each connection reinforcing bar.
Preferably, the width of the web and the width of wing plate are equal, and the two sides of web are connected to two wing plates
Middle position.
Preferably, the web with a thickness of 2 to 6 millimeters.
Preferably, the distance between the connection reinforcing bar and wing plate edge are 20 to 30 millimeters.
Preferably, the diameter of the connection reinforcing bar is greater than or equal to 10 millimeters.
Preferably, the cross section of the groove is trapezoidal, rectangle or wedge shape.
Preferably, the concrete is slightly expanded concrete.
Correspondingly with a kind of Prefabricated composite structural column based on Ripple Sternum of the invention, the present invention also provides one
The method that kind makes Ripple Sternum Prefabricated composite structural column, for making above-mentioned technical proposal or its any preferred skill
Prefabricated composite structural column described in art scheme based on Ripple Sternum, including following job step:
1) it is welded to connect reinforcing bar in the first channel space of Ripple Sternum and the second channel space, respectively connects steel
Muscle is arranged along web length direction, and the both ends for connecting reinforcing bar are respectively welded on two wing plates;
2) make the opening up of the first channel space of Ripple Sternum, and be poured coagulation in the first channel space
Soil;
3) after to the concrete setting in the first channel space, Ripple Sternum is overturn and keeps the second flute profile empty
Between upward, and be poured concrete in the second channel space;
4) the Ripple Sternum Prefabricated composite structure to be made after the concrete setting in the second channel space
Column is temporary.
Preferably, in the step 3), to the concrete coagulation in the first channel space to amount intensity 70% with
Ripple Sternum is overturn after upper and makes the second channel space upward.
As described above, a kind of Prefabricated composite structural column and its production side based on Ripple Sternum of the present invention
Method has the advantages that in a kind of Prefabricated composite structural column based on Ripple Sternum of the invention, due to H
The web of fashioned iron is bent into wave structure and is respectively formed the groove and fin being arranged alternately in obverse and reverse, in this way, being cast in
Concrete in first channel space and the second channel space will be stuck with groove and fin, moreover, being arranged at two
Connection reinforcing bar between wing plate is also together with concrete coagulation, in this way, mixed in the first channel space and the second channel space
Solidifying soil can be securely joined with H profile steel, be not easy to separate with H profile steel under gravity, and thus enhancing can coagulation
The bond strength of soil and H profile steel guarantees that composite structure column has good bearing capacity.
Detailed description of the invention
Fig. 1 is shown as a kind of main view of Prefabricated composite structural column based on Ripple Sternum of the invention.
Fig. 2 is shown as the cross-sectional view of Section A-A in Fig. 1.
Fig. 3 is shown as the cross-sectional view of section B-B in Fig. 2.
Fig. 4 a is shown as the structural schematic diagram of groove and fin on H profile steel web, and groove and fin are trapezoidal.
Fig. 4 b is shown as the structural schematic diagram of groove and fin on H profile steel web, and groove and fin are rectangle.
Fig. 4 c is shown as the structural schematic diagram of groove and fin on H profile steel web, and groove and fin are inverted trapezoidal.
Element numbers
1 Ripple Sternum
2 webs
3 wing plates
4 first channel spaces
5 second channel spaces
6 connection reinforcing bars
7 grooves
8 fins
9 concrete
10 crossbeams
11 stiffening plates
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation
Content disclosed by book is understood other advantages and efficacy of the present invention easily.
It should be clear that this specification structure depicted in this specification institute accompanying drawings, ratio, size etc., only to cooperate specification to be taken off
The content shown is not intended to limit the invention enforceable qualifications so that those skilled in the art understands and reads,
Therefore not having technical essential meaning, the modification of any structure, the change of proportionate relationship or the adjustment of size are not influencing this
Under the effect of invention can be generated and the purpose that can reach, it should all still fall in disclosed technology contents and obtain and can contain
In the range of lid.Meanwhile cited such as "upper" in this specification, "lower", "left", "right", the use of " centre " and " one "
Language is merely convenient to being illustrated for narration, rather than to limit the scope of the invention, the change of relativeness or tune
It is whole, under the content of no substantial changes in technology, when being also considered as the enforceable scope of the present invention.
As shown in Figure 1 to Figure 3, the present invention provides a kind of Prefabricated composite structural column based on Ripple Sternum, the wave
Line web H fashioned iron 1 includes web 2 and the wing plate 3 for being connected to 2 two sides of web, is enclosed between 2 front of web and two wing plates 3
The first channel space 4 is synthesized, the second channel space 5 is enclosed between 2 reverse side of web and two wing plates 3;First flute profile is empty
Between 4 and second channel space 5 be equipped with the more connection reinforcing bars 6 along the arrangement of 2 length direction of web, the both ends point of connection reinforcing bar 6
It is not connected on two wing plates 3;The web 2 be bent into wave structure and obverse and reverse be respectively formed be arranged alternately it is recessed
The both ends of slot 7 and fin 8, each groove 7 or fin 8 extend respectively at two wing plates 3;First channel space 4 and second
Channel space 5 is cast with concrete 9, and concrete 9 fills full each groove 7 and wraps each connection reinforcing bar 6.
In a kind of Prefabricated composite structural column based on Ripple Sternum of the invention, since the web 2 of H profile steel is curved
It is converted into wave structure and is respectively formed the groove 7 and fin 8 being arranged alternately in obverse and reverse, in this way, being cast in the first flute profile sky
Between 4 and the second concrete 9 in channel space 5 will be stuck with groove 7 and fin 8, moreover, being arranged in two wing plates 3
Between connection reinforcing bar 6 be also coagulated together with concrete 9, in this way, mixed in the first channel space 4 and the second channel space 5
Solidifying soil 9 can be securely joined with H profile steel, be not easy to separate with H profile steel under gravity, and thus enhancing can mix
The bond strength of solidifying soil 9 and H profile steel guarantees that composite structure column has good bearing capacity.
A kind of Prefabricated composite structural column based on Ripple Sternum of the invention can in factory or in-situ precast,
It is carrying out being mounted for support column after prefabricated, can satisfy the needs of assembled architecture in this way.As depicted in figs. 1 and 2,
At the position that support column is connect with crossbeam 10 or two support columns, stiffening plate 11 is can be set to enhance connection in connected position
The intensity at position.In order to enable made composite structure column has preferable mechanical property, as shown in figure 3, the web 2
Width it is equal with the width of wing plate 3, the two sides of web 2 are connected to the middle position of two wing plates 3, corrugated web H
Steel plate can be used in fashioned iron 1 and corrugated plating Combination Welding forms, the web 2 with a thickness of 2 to 6 millimeters, can be added using punching press
The groove 7 and fin 8 that the mode of work is processed on web 2 reduce web 2 to the greatest extent under the premise of meeting 2 local stability of web
Steel using amount obtains more preferably economy.As shown in figure 3, the cross section of prefabricated composite structure column is substantially square, abdomen
The structure of 2 two sides of plate is essentially identical, and the mechanical property distribution of composite structure column is more balanced.
In a kind of Prefabricated composite structural column based on Ripple Sternum of the invention, the first channel space 4 and second
Connection reinforcing bar 6 is equipped in channel space 5, connection reinforcing bar 6 along 2 longitudinal arrangement of web, web 2 be longitudinally divided into encrypted area and
Non-encrypted area, encrypted area spacing is 1/4 fashioned iron height and is not more than 100mm, and non-encrypted area spacing is 1/2 fashioned iron height and not
Greater than 200mm, longitudinal reinforcement can be unworthy of in concrete 9.Generally, the diameter of the connection reinforcing bar 6 is greater than or equal to 10
Millimeter, connection the distance between reinforcing bar 6 and 3 edge of wing plate are 20 to 30 millimeters, in this way, the concrete 9 of connection reinforcing bar 6 is protected
Layer is with a thickness of 25 millimeters or so, it is ensured that connection reinforcing bar 6 can be wrapped up by concrete 9 completely, thus secured with concrete 9
In conjunction with so that concrete 9 keeps being firmly combined with H profile steel.
In a kind of Prefabricated composite structural column based on Ripple Sternum of the invention, the Steel material of H profile steel is preferably used
The low-alloy high-tensile structural steel of the structural carbon steel and trade mark Q345-B.C.D.E that Q235-B.C.D grade of the trade mark, quality
Standard should correspond with existing national standards " structural carbon steel " GB700's and " low-alloy high-tensile structural steel " GB/T1951
Regulation.Connection reinforcing bar preferably uses HRB400 grades of hot-rolled reinforced bars, Ying Fuhe national standard " concrete reinforcement steel part 2: heat
Rolled rib steel bar " GB1499.2 regulation.Connection reinforcing bar can be connect with H profile steel by the way of welding, manual welding weldering
Item should meet the regulation of existing national standards " carbon steel electrode " GB5117 or " low-alloy steel electrode " GB5118.The weldering of selection
Model should be adapted with base metal intensity.Automatic welding or the welding wire and solder flux of semi-automatic welding application, should be with main body gold
Belong to intensity to be adapted.Welding wire should meet the regulation of existing national standards " fusion welding steel wire " GB/T14957.In the first flute profile
The strength grade of concrete being poured in space and the second channel space is not preferably less than C30, and concrete is slightly expanded concrete, micro- swollen
The design value of swollen concrete limited expansion rate is between 0.015%~0.025%.
In a kind of Prefabricated composite structural column based on Ripple Sternum of the invention, web 2 is bent into wave structure
And the groove 7 and fin 8 being arranged alternately are respectively formed in obverse and reverse, please refer to Fig. 4 a to Fig. 4 c, the positive groove 7 of web 2
Position corresponds to 8 position of fin of 2 reverse side of web, and positive 8 position of fin of web 2 corresponds to 7 position of groove of 2 reverse side of web.
As shown in fig. 4 a, the cross section of groove 7 is trapezoidal, in this way, concrete 9 can relatively easily pour into groove 7;Such as Fig. 4 a institute
Show, the cross section of groove 7 can be rectangle, in this way, the fin 8 and groove 7 on web 2 are easier to process, and concrete
9 combined with groove 7 or fin 8 it is more close;As illustrated in fig. 4 c, the shape of groove 7 is wedge shape, and 7 bottom of groove is wider, opening
Relatively narrow, in this way, the concrete 9 wherein solidified is blocked and is not easy by groove 7, the combination of concrete 9 and H profile steel is more firm
Gu.
A kind of Prefabricated composite structural column based on Ripple Sternum of the invention can be used for entire infrastructure component using type
The occasion and part-structure component of steel-concrete structure use the occasion of steel reinforced concrete structure.This two class formation is preferably used for frame
The structural systems such as frame structure, frame shear wall structure, shear wall structure with large width, Frame-Shear wall.Test table
Bright, such 1 concrete of Ripple Sternum, 9 coupled column has good deformation performance and energy dissipation capacity, is suitable for earthquake territory
Using.
In a kind of Prefabricated composite structural column based on Ripple Sternum of the invention, concrete 9 is cast in H-type
In the first channel space 4 and the second channel space 5 of steel, the concrete 9 of solidification is blocked by the groove 7 of 2 two sides of web and fin 8
Firmly, moreover, making concrete 9 and the contact area of web 2 bigger using the web 2 of ripple struction, increase concrete 9 and steel
The caking property of plate, so, concrete 9 is able to maintain with H profile steel to be combined well.One kind of the invention is based on corrugated web H-type
The Prefabricated composite structural column of steel gives full play to the voltage endurance and H profile steel architectural characteristic of concrete 9, the larger carrying energy for improving column
Power, and there is good anti-earthquake ductility and energy dissipation capacity, it is suitable for earthquake territory and uses.
In a kind of Prefabricated composite structural column based on Ripple Sternum of the invention, concrete 9 is formed with H profile steel
Integral structure ensure that concrete 9 and H profile steel stress consistency.The external surface area that fashioned iron is exposed after fill concrete 9 is reduced
2/3, reduce for anticorrosion of steel structure and fireproof processing area.Due to being fill concrete 9, do not increasing column outsourcing
In the case where size, the bearing capacity of H profile steel column greatly improved, solve the problems, such as that H profile steel column stability is poor.
A kind of suspension column of Prefabricated composite structural column based on Ripple Sternum of the invention and basis are using hinged, rigid
It connects in succession.If the Prefabricated composite structural column needs based on Ripple Sternum are connect with other components, or are needed
The Prefabricated composite structural column that upper and lower two are based on Ripple Sternum is linked together, then 1 edge of a wing of Ripple Sternum with
Certain space is reserved when the upper lower prop stitching section position of the steel column of fill concrete is prefabricated in the factory at 2 enclosing of web not pour
Concrete is infused, upper lower prop is welded to connect or is bolted by fashioned iron, at the construction field (site) upper lower prop connecting portion after the completion of lifting
It is poured concrete again, concrete uses microdilatancy pea gravel concreten.Weldering can be used in the upper lower prop joint connection in site of profile steel concrete column
It connects or the strong ties such as high-strength bolt, the construction reserved space microdilatancy pea gravel concreten second pouring between upper lower prop, connection
Reliably, construction is simple.Component can be used in the structural system of reinforced beam or girder with rolled steel section en cased in concrete structural system in,
It can be used in steel beam structure system, bean column node is welded or is bolted and can be used, in-site installation after factory process, application
Range is very extensive.Industrial standardization production degree of the present invention is high, it is easy to accomplish design, Systemizing production and construction in concrete project improve dress
With formula building industrialization level.
Correspondingly with a kind of Prefabricated composite structural column based on Ripple Sternum of the invention, the present invention also provides one
The method for kind making 1 Prefabricated composite structural column of Ripple Sternum, for making above-mentioned technical proposal or its is any preferred
Prefabricated composite structural column described in technical solution based on Ripple Sternum, including following job step:
1) it is welded to connect reinforcing bar 6 in the first channel space 4 of Ripple Sternum 1 and the second channel space 5, respectively connects
It connects reinforcing bar 6 to arrange along 2 length direction of web, the both ends of connection reinforcing bar 6 are respectively welded on two wing plates 3;
2) make the opening up of the first channel space 4 of Ripple Sternum 1, and be poured and mix in the first channel space 4
Solidifying soil 9;
3) after being solidified to the concrete 9 in the first channel space 4, Ripple Sternum 1 is overturn and makes the second flute profile
Space 5 upward, and is poured concrete 9 in the second channel space 5;
4) 1 Prefabricated composite of Ripple Sternum that will be made after being solidified to the concrete 9 in the second channel space 5
Structural column is temporary.
A kind of method making 1 Prefabricated composite structural column of Ripple Sternum of the invention has of the invention one certainly
The beneficial effect of Prefabricated composite structural column of the kind based on Ripple Sternum, details are not described herein again.Make the corrugated web H
The method of 1 Prefabricated composite structural column of fashioned iron is simple and convenient, by the horizontal traverse of H profile steel, that is, pourable concrete 9, is not necessarily to template, H
Steel section member can be completed whole concrete 9 through 1 overturning and be poured.It is reduced without assembling reinforcement and support template convenient for construction
Cost.
Preferably, in the step 3), to the condensation of concrete 9 in the first channel space 4 to the 70% of amount intensity
Ripple Sternum 1 is overturn and makes the second channel space 5 upward after above.In this way, concrete 9 can be protected with H profile steel
Enough bond strengths are held, during overturning H profile steel, H profile steel is not easy to separate with concrete 9, and can also save production
Time.
In conclusion the present invention effectively overcomes various shortcoming in the prior art and has high industrial utilization value.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe
The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause
This, those of ordinary skill in the art institute without departing from the spirit and technical ideas disclosed in the present invention such as
All equivalent modifications or change completed, should be covered by the claims of the present invention.
Claims (9)
1. a kind of Prefabricated composite structural column based on Ripple Sternum, characterized in that corrugated web (2) H profile steel (1)
Including web (2) and it is connected to the wing plate (3) of web (2) two sides, is enclosed between web (2) front and two wing plates (3)
First channel space (4) encloses the second channel space (5) between web (2) reverse side and two wing plates (3);
First channel space (4) and the second channel space (5) are equipped with the more connections along the arrangement of web (2) length direction
The both ends of reinforcing bar (6), connection reinforcing bar (6) are connected on two wing plates (3);
The web (2) is bent into wave structure and is respectively formed the groove (7) and fin (8) being arranged alternately in obverse and reverse,
The both ends of each groove (7) or fin (8) extend respectively at two wing plates (3);
First channel space (4) and the second channel space (5) are cast with concrete (9), and concrete (9) filling is full each recessed
Slot (7) simultaneously wraps each connection reinforcing bar (6).
2. the Prefabricated composite structural column according to claim 1 based on Ripple Sternum, it is characterised in that: the abdomen
The width of plate (2) is equal with the width of wing plate (3), and the two sides of web (2) are connected to the interposition of two wing plates (3)
It sets.
3. the Prefabricated composite structural column according to claim 1 based on Ripple Sternum, it is characterised in that: the abdomen
Plate (2) with a thickness of 2 to 6 millimeters.
4. the Prefabricated composite structural column according to claim 1 based on Ripple Sternum, it is characterised in that: the company
Connecing the distance between reinforcing bar (6) and wing plate (3) edge is 20 to 30 millimeters.
5. the Prefabricated composite structural column according to claim 1 based on Ripple Sternum, it is characterised in that: the company
The diameter for connecing reinforcing bar (6) is greater than or equal to 10 millimeters.
6. the Prefabricated composite structural column according to claim 1 based on Ripple Sternum, it is characterised in that: described recessed
The cross section of slot (7) is trapezoidal, rectangle or wedge shape.
7. the Prefabricated composite structural column according to claim 1 based on Ripple Sternum, it is characterised in that: described mixed
Solidifying soil (9) is slightly expanded concrete (9).
8. a kind of method for making Ripple Sternum Prefabricated composite structural column, described in claim 1 based on wave for making
The Prefabricated composite structural column of line web H fashioned iron, including following job step:
1) reinforcing bar is welded to connect in the first channel space (4) of corrugated web (2) H profile steel (1) and the second channel space (5)
(6), respectively connection reinforcing bar (6) is arranged along web (2) length direction, and the both ends of connection reinforcing bar (6) are respectively welded at two wing plates (3)
On;
2) make the opening up of the first channel space (4) of corrugated web (2) H profile steel (1), and in the first channel space (4)
It is poured concrete (9);
3) after to concrete (9) solidification in the first channel space (4), corrugated web (2) H profile steel (1) is overturn and makes the
Two channel spaces (5) upward, and are poured concrete (9) in the second channel space (5);
4) to after concrete (9) solidification in the second channel space (5) that the corrugated web made (2) H profile steel (1) is prefabricated
Composite structure column is temporary.
9. the method for production Ripple Sternum Prefabricated composite structural column as claimed in claim 8, characterized in that described
In step 3), by corrugated web after condensing to the concrete (9) in the first channel space (4) to 70% or more of amount intensity
(2) H profile steel (1) overturns and makes the second channel space (5) upward.
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