CN109731956B - Rectangular cutter coalignment - Google Patents
Rectangular cutter coalignment Download PDFInfo
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- CN109731956B CN109731956B CN201910098283.0A CN201910098283A CN109731956B CN 109731956 B CN109731956 B CN 109731956B CN 201910098283 A CN201910098283 A CN 201910098283A CN 109731956 B CN109731956 B CN 109731956B
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Abstract
The invention discloses a strip cutter straightening device, and belongs to the technical field of cutter machining. The device comprises a supporting module, a calibration module and a straightening module; the support module comprises a base, a support frame, a curved plate and a support block, wherein the support frame is fixedly connected to the base, the support frame is connected with the support block, and the outer cambered surface of the curved plate is tangentially connected with the support block; the calibration module comprises a laser projector and a first photosensitive plate, one end of the support frame is connected with the laser projector, and the other end of the support frame is connected with the first photosensitive plate; the straightening module comprises a motor and a first straightening component, the motor is arranged on the base, the first straightening component is arranged at one end of the motor, and the working face of the first straightening component points to the inner arc of the curved plate. The invention can provide a solution to the problem that the flatness of the surface of the cutter cannot meet the requirement because of the influence of the non-uniform heating of the external environment and the cutter in the production and processing process; has the advantages of reasonable design, easy manufacture and tight combination with actual production.
Description
Technical Field
The invention belongs to the technical field of cutter machining, and particularly relates to a strip cutter straightening device.
Background
In the production and processing process of the cutter, the flatness of the surface of the processed cutter often cannot meet the production requirement due to the influence of the external environment and the uneven heating of the cutter; therefore, straightening the prop is a necessary process in the cutter machining process. The existing strip cutter straightening device is characterized in that a cutter is often placed on a horizontal plane, a reference object is manually set, whether the surface of the cutter is flat or not is calibrated, then the cutter is moved to the straightening device, and force application and straightening are carried out on uneven parts. The effect of using the reference object for calibration is poor, and the experience of workers is greatly depended, so that the accuracy of calibration is affected. Meanwhile, in the straightening process, multiple times of calibration are needed, so that the cutter is required to be carried for multiple times, labor is wasted, and the efficiency is low; seriously affecting the production efficiency of enterprises.
Through retrieval, the Chinese patent application number is: 201420504433.6, filing date: 2014.09.03 an automatic straightening machine for shaft parts comprises a base, a feeding hopper, a discharging hopper, a first cylinder, a second cylinder, a third cylinder, a feeding pushing block, a sliding block, a material taking block, a straightening station, a motor, a straightening cutter and a laser detector, wherein the first cylinder is connected with the feeding pushing block; the third cylinder is connected with a sliding block, a sliding rail is further arranged on the base, and the sliding block is arranged on the sliding rail in a sliding way; the second cylinder is fixedly arranged on the sliding block; the motor, the alignment cutter and the laser detector are arranged on the base through the support, the alignment cutter is used for aligning the shaft workpiece on the alignment station, the laser detector is used for detecting the bending degree of the shaft workpiece on the alignment station, and the motor is connected with a friction wheel used for driving the shaft workpiece on the alignment station to rotate. The automatic shaft part straightening machine realizes automatic feeding and taking, and improves the working efficiency; but when being used for rectangular cutter alignment, cutter cross section shape is generally rectangle, and the cutter is difficult to fix, and alignment effect is not good.
Disclosure of Invention
1. Problems to be solved
Aiming at the problem that the straightening effect of the existing strip cutter straightening device on a cutter with a rectangular cross section is poor, the invention provides the strip cutter straightening device; the strip cutter straightening device can provide a solution to the problem that the surface flatness of the cutter cannot meet the requirement due to the influence of the non-uniform heating of the external environment and the cutter in the production and processing process; install the cutter on rectangular cutter coalignment, carry out a lot of calibration and straightening simultaneously to cutter two sides, until the cutter surface smoothness reaches the within range that needs, whole process need not the manual work and removes the transport cutter, uses manpower sparingly, improves production efficiency.
2. Technical proposal
In order to solve the problems, the technical scheme adopted by the invention is as follows:
the invention relates to a straightening device for a strip cutter, which comprises a supporting module, a calibrating module and a straightening module;
the support module comprises a base, a support frame, a curved plate and a support block, wherein the support frame is fixedly connected to the base, the support block is arranged on the support frame, and the curved plate is provided with an outer cambered surface and is tangentially connected with the support block through the outer cambered surface;
the calibration module comprises a laser projector and a first photosensitive plate, the laser projector is arranged on one side of the support frame, and the first photosensitive plate is arranged on the other side of the support frame opposite to the laser projector;
the straightening module comprises a motor and a first straightening part, wherein the motor is arranged on the base, the first straightening part is arranged at one end of the motor, and the working face of the first straightening part points to the inner arc of the curved plate.
As a preferable scheme of the invention, the support module further comprises sliding rollers, and the number of the sliding rollers is more than two and the sliding rollers are arranged on the support frame.
As a preferable scheme of the invention, the support module further comprises a fixing seat, the fixing seat is arranged on the support frame, the fixing seat comprises two guide rails, two first clamping blocks, two second clamping blocks and fastening screws, the two guide rails are arranged on the fixing seat in parallel, the two first clamping blocks and the two second clamping blocks are respectively and symmetrically arranged at two ends of the two guide rails, and the two fastening screws are respectively connected with the first clamping blocks and the second clamping blocks at two ends of the guide rails.
As a preferable scheme of the invention, the support module further comprises a support plate and wedges, one side of the support plate is fixedly connected with the support block, the other side of the support plate is connected with the wedges, and the number of the wedges is more than one.
As a preferable scheme of the invention, the calibration module further comprises a second photosensitive plate, the second photosensitive plate is arranged on the fixed seat, and the second photosensitive plate and the first photosensitive plate are respectively and electrically connected with the control box.
As a preferable scheme of the invention, the laser projector comprises a laser emission port, and the laser emission port is arranged in parallel with the guide rail of the fixed seat.
As a preferable scheme of the invention, the first photosensitive plate is perpendicular to the laser emission direction of the laser emission port.
As a preferable scheme of the invention, the straightening module further comprises a controller, the controller is connected with the motor, and the cutter is arranged between the first clamping block and the second clamping block at two sides of the fixed seat; the first straightening part comprises a telescopic shaft and a pressing block, the telescopic shaft is arranged on the motor, one side of the pressing block is connected with the telescopic shaft, the other side of the pressing block is a working surface, and a circumferential fillet is arranged at the boundary of the working surface.
As a preferable scheme of the invention, the straightening module further comprises a second straightening part, the second straightening part is arranged at one third of the inner arc side of the curved plate piece, the second straightening part comprises a fixed block and a telescopic block, the fixed block is connected with the inner arc side of the curved plate piece, the telescopic block is connected with the fixed block, and the telescopic block can move in a telescopic way along the direction of the vertical supporting block.
3. Advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
(1) The invention relates to a strip cutter straightening device, which comprises a supporting module, a calibration module and a straightening module, wherein the supporting module is used for supporting the whole strip cutter straightening device, providing a structural foundation and a framework for the installation of other parts of the strip cutter straightening device, the calibration module is arranged on the supporting module and used for calibrating a cutter to obtain the surface flatness condition of the cutter, feeding back the calibration result to an operator and providing a basis for the straightening work of the straightening module, the straightening module straightens the cutter through the information of the surface flatness of the cutter provided by the calibration module, and the cutter is subjected to secondary calibration after the straightening is finished, if the surface flatness of the cutter does not meet the requirement, the cutter is required to be straightened continuously until the surface flatness of the cutter meets the production requirement;
(2) The support module comprises a base, a support frame, a curved plate and a support block, wherein the base provides a mounting foundation for the whole strip cutter straightening device, so that other components can be conveniently mounted and stably, the support frame is mounted on the base, a larger mounting space is provided on the support frame relative to the base, the mounting of other components of the strip cutter straightening device is more convenient, the use of materials of the base is reduced to a certain extent, the production cost is reduced, the curved plate is an arc-shaped or other plate with a concave part, the curved plate is directly contacted with a cutter during straightening work, a supporting foundation and a space foundation are provided for the straightening of the cutter, and the support block is used for fixing the relative position of the curved plate, so that the curved plate is in a relatively stable state in a working state, the accuracy of the straightening process is ensured, the straightening process and the straightening times are reduced, and the production is saved;
(3) According to the straightening device for the strip-shaped cutter, the other end of the supporting block is connected with the supporting plate and the wedge, in actual work, the cutter is straightened in a motor jacking mode, pressure generated on the cutter in the straightening process is large, and in order to ensure stability and straightening effect of the cutter, the other end of the supporting block is connected with the supporting plate and the wedge, so that the cutter can be ensured to be kept in a relatively stable state in the straightening process;
(4) According to the straightening device for the strip-shaped cutter, the sliding rollers are uniformly arranged on the supporting frame, the number of the sliding rollers is more than two, the fixed seat can be placed at the upper end of each sliding roller, and each sliding roller is used for sliding on the supporting frame and adjusting the relative positions of the fixed seat and the supporting frame, so that labor is saved; the fixing seat is arranged on the support frame and is positioned on the sliding roller, the fixing seat comprises a guide rail, a first clamping block, a second clamping block and a fastening screw, the cutter is placed between grooves formed by the first clamping block and the second clamping block in a calibration and straightening state, the cutter is in a clamping state through the fastening screw, the relative position with the fixing seat is stable, the distance between the two clamping blocks at two ends is regulated through the sliding of the guide rail, and the cutter with different lengths and thicknesses can be calibrated and straightened, so that the strip cutter straightening device has better applicability and can be more suitable for different production conditions;
(5) According to the strip cutter straightening device, the laser projector is arranged on one side of the support frame, the first photosensitive plate is arranged on the other side of the support frame opposite to the laser projector, when the cutter is in a calibrated state, the laser projector emits laser and projects the laser onto the first photosensitive plate, and the photosensitive element on the first photosensitive plate transmits information on the first photosensitive plate to the control box to obtain the condition of the laser-calibrated cutter;
(6) According to the strip cutter straightening device, the second photosensitive plate is arranged on the fixing seat, the laser projector is provided with the laser emission ports, the laser emission ports can respectively project laser in the direction of the first photosensitive plate and the direction of the second photosensitive plate, the two photosensitive plates feed back the collection of laser information to the control box through the emission of the laser in the two directions, the control box combines the two groups of information, the position information needing to be straightened can be accurately obtained, the control box feeds back the position information to an operator, the operator moves the cutter again, straightening data is input through the controller for straightening, the obtained calibration and straightening results are high in accuracy and easy to use, and the strip cutter straightening device is suitable for practical production;
(7) According to the strip cutter straightening device, the working face of the pressing block at the top end of the first straightening part is provided with the circumferential fillets, when the first straightening part is used for straightening a cutter, the surface of the cutter is required to be pressed, and if the working face of the first straightening part, which is contacted with the cutter, has the fillets, the surface of the cutter is damaged, the structure of the surface of the cutter is damaged, the use of the cutter is affected, and the straightening work cannot be completed;
(8) According to the strip cutter straightening device, in the actual calibration and straightening process, uneven surfaces of two sides of the cutter can occur due to the machining reasons or the carrying reasons of the cutter, if only single-sided straightening is performed, the cutter needs to be moved, the workload of an operator is increased, and the repeated calibration and straightening are required in the strip cutter straightening process, so that the cutter is repeatedly moved, the time for straightening is increased, the production efficiency is reduced, and the actual production is not facilitated;
(9) The invention has reasonable structural design, is easy to manufacture and is tightly combined with actual production.
Drawings
The technical solution of the present invention will be described in further detail below with reference to the accompanying drawings and examples, but it should be understood that these drawings are designed for the purpose of illustration only and thus are not limiting the scope of the present invention. Moreover, unless specifically indicated otherwise, the drawings are intended to conceptually illustrate the structural configurations described herein and are not necessarily drawn to scale.
FIG. 1 is a schematic view of the whole structure of a straightening device for a long cutter according to the present invention;
FIG. 2 is a schematic view of the horizontal alignment structure of the present invention;
FIG. 3 is a schematic view of the vertical alignment of the present invention;
FIG. 4 is a schematic structural view of a fixing base of the present invention;
FIG. 5 is a schematic view showing the structure of a second straightening part according to the present invention.
In the accompanying drawings:
100. a support module; 110. a base; 120. a support frame; 130. a slide roller; 140. a fixing seat; 141. a guide rail; 142. a first clamping block; 143. a second clamping block; 144. fastening a screw; 150. a curved plate member; 160. a support block; 170. a support plate; 180. a wedge;
200. a calibration module; 210. a laser projector; 211. a laser emitting port; 220. a first photosensitive plate; 230. a second photosensitive plate;
300. straightening the module; 310. a motor; 320. a controller; 330. a first straightening part; 331. a telescopic shaft; 332. pressing a block; 340. a second straightening part; 341. a fixed block; 342. a telescopic block; 350. a control box;
400. a cutter.
Detailed Description
The following detailed description of exemplary embodiments of the invention refers to the accompanying drawings, which form a part hereof, and in which are shown by way of illustration exemplary embodiments in which the invention may be practiced. While these exemplary embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, it is to be understood that other embodiments may be realized and that various changes to the invention may be made without departing from the spirit and scope of the invention. The following more detailed description of the embodiments of the invention is not intended to limit the scope of the invention, as claimed, but is merely illustrative and not limiting of the invention's features and characteristics in order to set forth the best mode of carrying out the invention and to sufficiently enable those skilled in the art to practice the invention. Accordingly, the scope of the invention is limited only by the attached claims.
The following detailed description and example embodiments of the invention may be better understood when read in conjunction with the accompanying drawings, in which elements and features of the invention are identified by reference numerals.
Example 1
As shown in fig. 1 to 5, an alignment device for an elongated tool according to this embodiment includes a support module 100, an alignment module 200, and an alignment module 300 for aligning a tool 400.
In this embodiment, the supporting module 100 is provided with a calibration module 200 and a straightening module 300, respectively, and provides supporting functions for the calibration module 200 and the straightening module 300, and provides a structural foundation and a framework for the installation of other components of the strip cutter straightening device. The calibration module 200 calibrates the tool 400, obtains the flatness condition of the surface of the tool 400, feeds back the calibration result to an operator, and provides a basis for the straightening work of the straightening module 300. The straightening module 300 performs straightening work on the cutter 400 through the information of the surface flatness of the cutter 400 provided by the calibration module 200, and performs secondary calibration on the cutter 400 after straightening is completed, if the surface flatness of the cutter 400 does not meet the requirement, the cutter 400 needs to be continued to be straightened until the surface flatness of the cutter 400 meets the production requirement.
As shown in fig. 1, the support module 100 includes a base 110, a support frame 120, a slide roller 130, a fixing base 140, a curved plate member 150, a support block 160, a support plate 170, and a wedge 180.
Further, the base 110 is directly connected to the ground, and the base 110 is directly connected to the support frame 120 as a support base of the whole strip cutter straightening device.
In addition, the support frame 120 provides a larger installation space relative to the base 110, is more convenient for installing components on the strip cutter straightening device, reduces the use of materials of the base 110 to a certain extent, reduces the production cost, and is more beneficial to production.
In addition to the improvement, the sliding rollers 130 are uniformly arranged on the supporting frame 120, more than two sliding rollers 130 are connected with the fixing seats 140, the fixing seats 140 need to be moved in the process of calibrating and straightening the cutter 400, if the fixing seats 140 are directly placed on the supporting frame 120, friction force born by the moving fixing seats 140 is sliding friction force, the friction force is too large, the labor is wasted, and the tool is not easy to use; after the sliding roller 130 is added, the fixed seat 140 rolls on the supporting frame 120, and the friction force born by the fixed seat is rolling friction force, so that the labor can be effectively saved.
In addition, as shown in fig. 1, the fixing base 140 is mounted on the supporting frame 120 and is located above the sliding roller 130, the fixing base 140 includes two guide rails 141, a first clamping block 142, a second clamping block 143 and a fastening screw 144, the two guide rails 141 are mounted on the fixing base 140 in parallel, the two first clamping blocks 142 and the two second clamping blocks 143 are symmetrically mounted at two ends of the two guide rails 141 respectively, and the two fastening screw 144 are connected with the two first clamping blocks 142 and the two second clamping blocks 143 at two ends of the guide rails 141 respectively. The cutter 400 is in the calibration and the alignment state, places the cutter 400 between the recess that first clamp block 142 and second clamp block 143 formed, makes the cutter 400 be in the clamp state through fastening screw 144, and is firm with fixing base 140's relative position, through the slip of guide rail 141, adjusts the distance of both ends clamp block, can calibrate and the alignment work to cutter 400 of different length and thickness for rectangular cutter coalignment has better suitability, more can adapt to different production conditions.
Further, as shown in fig. 1, the curved plate 150 is an arc-shaped plate or other plate with an inner recess, and the outer arc surface of the curved plate 150 is tangentially connected to the supporting block 160. When the straightening work is performed, the curved plate 150 is directly contacted with the cutter 400, two ends respectively lean against two sides of the cutter 400, and the parts to be straightened are arranged at the concave parts in the curved plate 150, so that a supporting foundation and a straightening space foundation are provided for the straightening of the cutter 400.
Further, the supporting blocks 160 are used for fixing the relative positions of the curved plate 150, so that the curved plate 150 is in a relatively stable state in a working state, the accuracy of the straightening process is ensured, the straightening process and the straightening times are reduced, and the production is saved.
One side of the supporting plate 170 is fixedly connected with the supporting block 160, and the other side is connected with wedges 180, and the number of the wedges 180 is more than one. In actual work, the cutter 400 is straightened by adopting a motor jacking mode, the pressure generated on the cutter 400 in the straightening process is large, and in order to ensure the stability of the cutter 400 and the straightening effect, the other end of the supporting block 160 is connected with the supporting plate 170 and the wedge 180, so that the cutter 400 can be ensured to maintain a relatively stable state in the straightening process.
The calibration module 200 of the present embodiment includes a laser projector 210, a first photosensitive plate 220, and a second photosensitive plate 230.
The laser projector 210 is mounted on one side of the support frame 120, and the laser projector 210 includes a laser emitting opening 211, where the laser emitting opening 211 is parallel to the guide rail 141 of the fixing seat 140. The first photosensitive plate 220 is installed at the other side of the support frame 120 opposite to the laser projector 210, perpendicular to the laser emitting direction of the laser emitting opening 211. The second photosensitive plate 230 is mounted on the fixing base 140, and the second photosensitive plate 230 and the first photosensitive plate 220 are electrically connected with the control box 350, respectively. When the tool 400 is in the calibration state, the laser projector 210 emits laser and projects the laser onto the first photosensitive plate 220, and the photosensitive element on the first photosensitive plate 220 transmits information on the first photosensitive plate 220 to the control box 350, so as to obtain the state of the laser calibration tool 400.
The laser emission port 211 can respectively project laser towards the first photosensitive plate 220 direction and the second photosensitive plate 230 direction, through the emission of the laser in the two directions, the two photosensitive plates feed back the collection of the laser information to the control box 350, the control box 350 combines the two groups of information, the position information to be straightened can be accurately obtained, the control box 350 feeds back the position information to an operator, the operator moves the cutter 400 again, the straightening data is input through the controller 320 for straightening, the obtained calibration and straightening results have high precision, and the method is easy to use and suitable for actual production.
Straightening module 300 comprises a motor 310, a controller 320, a first straightening part 330, a second straightening part 340 and a control box 350.
Wherein, the motor 310 is mounted on the base 110, the controller 320 is connected with the motor 310, and the control box 350 is electrically connected with the first photosensitive plate 220 and the second photosensitive plate 230, respectively. The motor provides power for straightening the cutter 400, the control box 350 collects calibration data of the first photosensitive plate 220 and the second photosensitive plate 230, the information is processed and fed back to an operator, and the operator controls the straightening work of the first straightening part 330 by setting the controller 320.
First straightening member 330 is mounted at one end of motor 310 and the working surface of first straightening member 330 is directed toward the inner arc of curved plate member 150. The first straightening part 330 comprises a telescopic shaft 331 and a pressing block 332, the telescopic shaft 331 is arranged on the motor 310, one side of the pressing block 332 is connected with the telescopic shaft 331, the other side is a working surface, and a circumferential round angle is arranged at the boundary of the working surface. When the first straightening member 330 is used to straighten the tool 400, the surface of the tool 400 needs to be pressed, and if the working surface of the first straightening member 330 in contact with the tool 400 has a corner, the surface of the tool 400 is damaged by the pressing, the structure of the surface of the tool 400 is damaged, the use of the tool 400 is affected, and the straightening cannot be completed.
The second straightening part 340 is installed at one third of the inner arc side of the curved plate 150, the second straightening part 340 includes a fixed block 341 and a telescopic block 342, the fixed block 341 is connected with the inner arc side of the curved plate 150, the telescopic block 342 is connected with the fixed block 341, and the telescopic block 342 can move telescopically along the direction of the vertical support block 160. In the actual calibration and straightening process, the uneven phenomenon can occur on the surfaces of the two sides of the cutter 400 due to the processing reason or the carrying reason of the cutter 400, if only single-sided straightening is performed, the cutter 400 needs to be moved, the workload of an operator is increased, and the repeated calibration and straightening are required in the cutter 400 straightening process, so that the cutter 400 is repeatedly moved, the time for straightening is increased, the production efficiency is reduced, and the actual production is not facilitated. The second straightening part 340 is installed at one third of the curved plate 150, the cutter 400 is installed on the fixed seat 140, the cutter 400 is calibrated, when the two sides of the cutter 400 are required to be straightened, the height of the telescopic block 342 of the second straightening part 340 is adjusted, the cutter 400 is jacked, and the jacking block 332 is moved to jack the cutter 400 through the telescopic shaft 331 of the telescopic first straightening part 330, so that the straightening work is completed.
Example 2
The alignment device for a long cutter according to this embodiment is the same as that of embodiment 1, except that the alignment device is further described with reference to the accompanying drawings on the basis of embodiment 1, and provides support for the present invention.
FIG. 1 is a schematic diagram showing the overall structure of a straightening device for a long cutter according to the present invention; the base 110 is in contact with the ground, the support frame 120 is fixedly connected to the base 110, six sliding rollers 130 are uniformly distributed on the support frame 120, a fixed seat 140 is arranged above the sliding rollers 130, the support frame 120 is connected with the support block 160, and the outer cambered surface of the curved plate 150 is connected with the support block 160 in a tangential manner; the second straightening part 340 is arranged at one third of the inner cambered surface of the curved plate 150, the other end of the supporting block 160 is provided with the supporting plate 170, one side of the supporting plate 170 is fixedly connected with the supporting block 160, and the other side of the supporting plate 170 abuts against the two wedges 180.
One end of the supporting frame 120 is provided with a first photosensitive plate 220, the other opposite end is provided with a laser projector 210, the laser projector 210 projects laser for calibration, and light can be projected on the first photosensitive plate 220.
The motor 310 is arranged on the base 110, one end of the motor 310 is connected with the first straightening part 330, the telescopic shaft 331 in the first straightening part 330 is directly connected with the motor, the motor 310 is connected with the controller 320 through wires, the working state of the motor 310 is controlled by the controller 320, the motor 310 provides telescopic power for the telescopic shaft 331, and the pressing block 332 presses the tool 400 to straighten the tool 400.
Fig. 2 is a schematic diagram of the horizontal alignment structure according to the present embodiment; one end of the curved plate 150 is connected with the supporting block 160, the other end is clamped with the cutter 400, the cutter 400 is clamped, the cutter 400 is kept in a relatively stable state, the laser projector 210 is started, laser is emitted from the laser emitting port 211, the laser is projected on the first photosensitive plate 220 in the horizontal direction, the first photosensitive plate 220 collects information, the information is fed back to the control box 350, and the control box 350 analyzes the information to obtain a result. After the calibration is completed, the cutter 400 is abutted against both ends of the inner arc side of the curved plate 150, and straightening is performed as required.
Fig. 3 is a schematic view showing a state of the vertical alignment according to the present embodiment; the laser projector 210 is turned on, the laser light is emitted downwards by the laser light emitting opening 211, and the laser light is displayed on the second photosensitive plate 230, and during the laser light emission, it is required to ensure that the whole tool 400 must be always within the laser light emitting range. The second photosensitive plate 230 collects the laser information and feeds the information back to the control box 350, and the result is analyzed by the control box 350.
In the process of calibrating the tool 400, laser light may be emitted simultaneously in the horizontal direction and the vertical direction, or may be emitted first in one direction and then in the other direction. The controller 320 performs sorting analysis on the information obtained by the first photosensitive plate 220 and the second photosensitive plate 230, the flatness of the laser line where the laser point in the horizontal direction or the vertical direction is located can be obtained by a single photosensitive plate, and the specific position (in the same plane, the intersection point of two laser lines is the position with poor flatness) with poor flatness of the surface of the cutter 400 can be obtained by compounding the information of the two photosensitive plates.
As shown in fig. 4, the overall structure of the fixing base 140 of the present embodiment is schematically shown; the fixing base 140 is installed on the support frame 120, guide rails 141, first clamping blocks 142, second clamping blocks 143 and fastening screws 144 are symmetrically arranged on the fixing base 140, the number of the guide rails 141 is two, the first clamping blocks 142 and the second clamping blocks 143 are installed on the fixing base 140 in parallel, the two first clamping blocks 142 and the two second clamping blocks 143 are symmetrically installed at two ends of the two guide rails 141 respectively, the number of the fastening screws 144 is two, and the first clamping blocks 142 and the second clamping blocks 143 at two ends of the guide rails 141 are connected respectively. Through adjusting fastening screw 144, the relative position of the first clamping piece 142 and the second clamping piece 143 in adjustable fixing base 140 both ends adapts to the centre gripping of different thickness cutter 400, through the relative position of the first clamping piece 142 and the second clamping piece 143 of moving fixing base 140 both ends, change the both ends clamping piece in the guide rail 141 direction, the cutter 400 of the different length of centre gripping has bigger production adaptability, can satisfy the in-process of actual production, the needs of cutter 400 straightening of different dimensions.
As shown in fig. 5, in the present embodiment, the second straightening part 340 is schematically configured, where the second straightening part 340 is composed of a fixed block 341 and a telescopic block 342, the fixed block 341 is connected to the inner arc side of the curved plate 150, the telescopic block 342 is connected to the fixed block 341, and the telescopic block 342 can move telescopically along the direction of the vertical support block 160. In the actual process of straightening the tool 400, it is often required to straighten both sides of the tool 400, and a second straightening member 340 is disposed at one third of the curved plate 150, and when the tool 400 needs to be straightened both sides, the expansion block 342 is adjusted to press the expansion block 342 against the surface of the tool 400 to be straightened, and the first straightening member 330 is moved to another third of the curved plate 150, where the inner arc side is different from the second straightening member 340, and pressure is applied to the tool 400 by the pressing block 332, so as to complete the straightening operation of the tool 400.
The invention and its embodiments have been described above by way of illustration and not limitation, and the invention is illustrated in the accompanying drawings and described in the drawings in which the actual structure is not limited thereto. Therefore, if one of ordinary skill in the art is informed by this disclosure, the structural mode and the embodiments similar to the technical scheme are not creatively designed without departing from the gist of the present invention.
Claims (5)
1. A rectangular cutter coalignment, its characterized in that: comprises a supporting module (100), a calibrating module (200) and a straightening module (300);
the supporting module (100) comprises a base (110), a supporting frame (120), a curved plate (150) and a supporting block (160), wherein the supporting frame (120) is fixedly connected to the base (110), the supporting block (160) is arranged on the supporting frame (120), and the curved plate (150) is provided with an extrados and is tangentially connected with the supporting block (160) through the extrados;
the calibration module (200) comprises a laser projector (210) and a first photosensitive plate (220), wherein the laser projector (210) is arranged on one side of the supporting frame (120), and the first photosensitive plate (220) is arranged on the other side of the supporting frame (120) opposite to the laser projector (210);
the straightening module (300) comprises a motor (310) and a first straightening component (330), the motor (310) is arranged on the base (110), the first straightening component (330) is arranged at one end of the motor (310), and the working surface of the first straightening component (330) points to the inner arc of the curved plate (150);
the support module (100) further comprises sliding rollers (130), wherein the number of the sliding rollers (130) is more than two, and the sliding rollers are arranged on the support frame (120);
the support module (100) further comprises a fixing seat (140), the fixing seat (140) is arranged on the support frame (120), the fixing seat (140) comprises two guide rails (141), two first clamping blocks (142), two second clamping blocks (143) and two fastening screws (144), the two guide rails (141) are arranged on the fixing seat (140) in parallel, the two first clamping blocks (142) and the two second clamping blocks (143) are respectively and symmetrically arranged at two ends of the two guide rails (141), and the two fastening screws (144) are respectively connected with the first clamping blocks (142) and the second clamping blocks (143) at two ends of the guide rails (141);
the calibration module (200) further comprises a second photosensitive plate (230), the second photosensitive plate (230) is arranged on the fixed seat (140), and the second photosensitive plate (230) and the first photosensitive plate (220) are respectively and electrically connected with the control box (350);
the laser projector (210) comprises a laser emission port (211), and the laser emission port (211) is arranged in parallel with the guide rail (141) of the fixing seat (140).
2. A bar cutter alignment device as claimed in claim 1, wherein: the support module (100) further comprises a support plate (170) and wedges (180), one side of the support plate (170) is fixedly connected with the support block (160), the other side of the support plate is connected with the wedges (180), and the number of the wedges (180) is more than one.
3. A bar cutter alignment device as claimed in claim 2, wherein: the first photosensitive plate (220) is perpendicular to the laser emission direction of the laser emission opening (211).
4. A bar cutter alignment device as claimed in claim 3, wherein: the straightening module (300) further comprises a controller (320), the controller (320) is connected with the motor (310), and the cutter (400) is arranged between the first clamping blocks (142) and the second clamping blocks (143) at two sides of the fixed seat (140); the first straightening component (330) comprises a telescopic shaft (331) and a pressing block (332), the telescopic shaft (331) is arranged on the motor (310), one side of the pressing block (332) is connected with the telescopic shaft (331), the other side of the pressing block is a working surface, and a circumferential round corner is arranged at the boundary of the working surface.
5. A bar cutter alignment device as claimed in any one of claims 1 to 4 wherein: the straightening module (300) further comprises a second straightening part (340), the second straightening part (340) is arranged at one third of the inner arc side of the curved plate (150), the second straightening part (340) comprises a fixed block (341) and a telescopic block (342), the fixed block (341) is connected with the inner arc side of the curved plate (150), the telescopic block (342) is connected with the fixed block (341), and the telescopic block (342) can move in a telescopic mode along the direction of the vertical supporting block (160).
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CN201910098283.0A CN109731956B (en) | 2019-01-31 | 2019-01-31 | Rectangular cutter coalignment |
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CN201910098283.0A CN109731956B (en) | 2019-01-31 | 2019-01-31 | Rectangular cutter coalignment |
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CN109731956B true CN109731956B (en) | 2024-03-26 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20000010464A (en) * | 1998-07-30 | 2000-02-15 | 이희만 | Steel bar processing method and device |
CN101712053A (en) * | 2009-12-14 | 2010-05-26 | 浙江大学 | Multi-straightening head-based quick straightening device and method |
CN203227701U (en) * | 2013-05-20 | 2013-10-09 | 安徽嘉龙锋钢刀具有限公司 | Efficient cutter straightener |
CN203737757U (en) * | 2013-11-18 | 2014-07-30 | 莆田市恒达机电实业有限公司 | Automatic straightening device for cutter bending deflection |
CN104815874A (en) * | 2015-04-02 | 2015-08-05 | 刘飞 | Linear sectional material straightening device |
CN209597922U (en) * | 2019-01-31 | 2019-11-08 | 久利刀具(马鞍山)有限公司 | A kind of strip cutter coalignment |
-
2019
- 2019-01-31 CN CN201910098283.0A patent/CN109731956B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20000010464A (en) * | 1998-07-30 | 2000-02-15 | 이희만 | Steel bar processing method and device |
CN101712053A (en) * | 2009-12-14 | 2010-05-26 | 浙江大学 | Multi-straightening head-based quick straightening device and method |
CN203227701U (en) * | 2013-05-20 | 2013-10-09 | 安徽嘉龙锋钢刀具有限公司 | Efficient cutter straightener |
CN203737757U (en) * | 2013-11-18 | 2014-07-30 | 莆田市恒达机电实业有限公司 | Automatic straightening device for cutter bending deflection |
CN104815874A (en) * | 2015-04-02 | 2015-08-05 | 刘飞 | Linear sectional material straightening device |
CN209597922U (en) * | 2019-01-31 | 2019-11-08 | 久利刀具(马鞍山)有限公司 | A kind of strip cutter coalignment |
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