CN109731393A - A kind of press filteration system - Google Patents
A kind of press filteration system Download PDFInfo
- Publication number
- CN109731393A CN109731393A CN201910195769.6A CN201910195769A CN109731393A CN 109731393 A CN109731393 A CN 109731393A CN 201910195769 A CN201910195769 A CN 201910195769A CN 109731393 A CN109731393 A CN 109731393A
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- China
- Prior art keywords
- pressing plate
- oil cylinder
- staving
- panel
- welding
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Links
- 238000003825 pressing Methods 0.000 claims abstract description 144
- 238000007789 sealing Methods 0.000 claims abstract description 80
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 76
- 239000000463 material Substances 0.000 claims abstract description 54
- 239000007788 liquid Substances 0.000 claims abstract description 52
- 239000011230 binding agent Substances 0.000 claims abstract description 50
- 239000007787 solid Substances 0.000 claims abstract description 31
- 238000003756 stirring Methods 0.000 claims abstract description 27
- 238000001035 drying Methods 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 239000003921 oil Substances 0.000 claims description 122
- 238000003466 welding Methods 0.000 claims description 62
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 44
- 230000007246 mechanism Effects 0.000 claims description 29
- 230000000712 assembly Effects 0.000 claims description 22
- 238000000429 assembly Methods 0.000 claims description 22
- 239000000706 filtrate Substances 0.000 claims description 22
- 229910052757 nitrogen Inorganic materials 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 17
- 230000008014 freezing Effects 0.000 claims description 17
- 238000007710 freezing Methods 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 16
- 230000008676 import Effects 0.000 claims description 15
- 238000013461 design Methods 0.000 claims description 10
- 230000002787 reinforcement Effects 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 8
- 239000010949 copper Substances 0.000 claims description 8
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 8
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 8
- 229920001971 elastomer Polymers 0.000 claims description 7
- 238000005516 engineering process Methods 0.000 claims description 7
- -1 polytetrafluoroethylene Polymers 0.000 claims description 7
- 229910003460 diamond Inorganic materials 0.000 claims description 6
- 239000010432 diamond Substances 0.000 claims description 6
- 239000010720 hydraulic oil Substances 0.000 claims description 6
- 239000002904 solvent Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
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- 229910052751 metal Inorganic materials 0.000 claims description 4
- 238000005245 sintering Methods 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 2
- 229920002943 EPDM rubber Polymers 0.000 claims description 2
- 229920000459 Nitrile rubber Polymers 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 2
- 229920005549 butyl rubber Polymers 0.000 claims description 2
- 229910052801 chlorine Inorganic materials 0.000 claims description 2
- 239000000460 chlorine Substances 0.000 claims description 2
- 238000004021 metal welding Methods 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims description 2
- 239000000741 silica gel Substances 0.000 claims description 2
- 229910002027 silica gel Inorganic materials 0.000 claims description 2
- 241000233855 Orchidaceae Species 0.000 claims 1
- 238000002844 melting Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- 230000008450 motivation Effects 0.000 claims 1
- 238000001914 filtration Methods 0.000 abstract description 22
- 238000000926 separation method Methods 0.000 abstract description 16
- 238000005406 washing Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 abstract description 2
- 239000003814 drug Substances 0.000 abstract description 2
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- 239000010410 layer Substances 0.000 description 7
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- 238000004064 recycling Methods 0.000 description 4
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 229910052731 fluorine Inorganic materials 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 229920002379 silicone rubber Polymers 0.000 description 3
- 239000011343 solid material Substances 0.000 description 3
- 231100000331 toxic Toxicity 0.000 description 3
- 230000002588 toxic effect Effects 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000012065 filter cake Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D25/00—Filters formed by clamping together several filtering elements or parts of such elements
- B01D25/12—Filter presses, i.e. of the plate or plate and frame type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D25/00—Filters formed by clamping together several filtering elements or parts of such elements
- B01D25/30—Feeding devices ; Discharge devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D25/00—Filters formed by clamping together several filtering elements or parts of such elements
- B01D25/32—Removal of the filter cakes
- B01D25/38—Removal of the filter cakes by moving parts, e.g. scrapers, contacting stationary filter elements sprayers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
- B01D29/78—Handling the filter cake in the filter for purposes other than for regenerating for washing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
- B01D29/80—Handling the filter cake in the filter for purposes other than for regenerating for drying
- B01D29/84—Handling the filter cake in the filter for purposes other than for regenerating for drying by gases or by heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/88—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices
- B01D29/94—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices for discharging the filter cake, e.g. chutes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/02—Combinations of filters of different kinds
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtration Of Liquid (AREA)
Abstract
The present invention relates to a kind of press filteration systems, including one pressure filter of board-like pressure filter and the six directions, it is designed to guarantee the sealing of pressure filter total system, promoting filters pressing effect and realizing Full-automatic filter, is the full-automatic pressure filter that filtering, filters pressing, washing, drying, crushing and self-emptying are integrated.One pressure filter of the six directions of the present invention, upper cover top is fixed on including binder oil cylinder seat, drive the direct pressing materials of pressing plate, it realizes to material filtering, binder cylinder rod is hollow structure, and agitating shaft passes through cylinder rod and connect with stirring speed reducer, equipped with fire-proof motor as driving on speed reducer, agitating shaft can be moved up and down in staving by mentioning shafting oil cylinder, reached and most preferably washed to material and self-emptying.If material needs heating and thermal insulation, heating and thermal insulation can be carried out by heating tube by heat source.The present invention is suitable for the various separation of solid and liquid such as medicine, chemical industry, coating, papermaking, the applicable operating condition of alternative centrifugation function.
Description
Technical field
The present invention relates to a kind of press filteration systems.
Background technique
Pressure filter is mainly used for being separated by solid-liquid separation, and uses its separation again in liquid portion and solid portion, not only
Contaminated wastewater environment can be effectively avoided, but also significant economic benefit, the certain journey of the pressure filter of the prior art can be had
There can be the separation realized to waste water on degree.
The pressure filter sealing performance of the prior art is poor, and the pressure filter of the prior art generally uses gas to realize to material
Squeeze function.One side gas pressing result is bad, and on the other hand the gas of discharge causes seriously to pollute to environment.
In view of above-mentioned defect, the designer is actively subject to research and innovation, to found it is a kind of include board-like pressure filter and
The press filteration system of one pressure filter of the six directions makes it with more the utility value in industry.
Summary of the invention
In order to solve the above technical problems, the rate of filtration is fast the object of the present invention is to provide a kind of filter area is big, shorten
The press filteration system of production cycle.
Press filteration system of the present invention, comprising: one pressure filter of board-like pressure filter and the six directions, the discharge port of the board-like pressure filter with
For the feed inlet of one pressure filter of the six directions by flanged joint, the junction of the discharge port and the feed inlet is equipped with sealing
The discharge port of pad, the board-like pressure filter is equipped with cylinder push-rod;
The board-like pressure filter is once filtered, the solid that the cylinder push-rod will obtain for treating filters pressing material
It is delivered to one pressure filter of the six directions;
One pressure filter of the six directions, for carrying out secondary filter to the solid.
Optionally, the board-like pressure filter, comprising: cabinet and the air cylinder support being arranged on the cabinet, the cylinder
Bracket is equipped with cylinder, and filter plate is equipped in the cabinet, and sintered meshwork is equipped with below the filter plate, is equipped with and scrapes below the sintered meshwork
Plate, the bottom of box are equipped with filtrate (liquid, intermediate valve are equipped among the bottom of box, be additionally provided on the cabinet visor and
Feed inlet, the board-like pressure filter are arranged on one pressure filter of the six directions by support frame.
Optionally, the filter plate is equipped with strainer, and the strainer uses 3-8 layers of sintered metal mesh, short side in filter plate use
Shape structure, left and right are sintered metal mesh, and surrounding metal welding forms filtrate and enters from left and right sintered meshwork, goes out from filter plate bottom
Material mouth discharge, solid are blocked by the sintered meshwork of certain precision;
Filter plate fixing groove is milled on the cabinet, the filter plate is fixed in the fixing groove, described in adjacent two
Top is equipped with cylinder push-rod between filter plate, is equipped with cylinder push-rod in cabinet four direction, and filter plate is housed in the bottom of box.
Optionally, one pressure filter of the six directions include end socket, staving, transmission mechanism, binder cylinder component, Anchor plate kit,
Base assemblies.
The end socket is connected on staving, is welded or is connected with by flange;Oil is welded at the top of the end socket
Cylinder seat, binder cylinder component and oil cylinder seat are connected on end socket;The Anchor plate kit is located inside staving, with binder cylinder component
Connection;The base assemblies are located at below staving, weld with staving.
Optionally, described end socket one end is equipped with feed inlet and Butterworth Hatch, and one end is equipped with liquid outlet and drain;It is additionally provided with and lets out
Pressure valve, pressure gauge, observation panel, hermetic sealing, access hole, pressing plate heating or freezing import, pressing plate heating or exported frozen;End socket
Opposite sides be equipped with jacking cylinder upper bracket.
Optionally, the staving is equipped with staving flange, skirt, temperature tube, and staving flange and staving weld;The staving phase
Collet and jacking cylinder lower bracket are welded to two sides, the side collet is equipped with collet and heats or freeze import, and side collet is set
There are collet heating or exported frozen;It is equipped with discharge port component on the outside of the staving, is welded with staving.
Optionally, the discharge port component include guide post, discharging oil cylinder, oil cylinder fixed plate, clench screw rod, welding base,
It is taken out in discharge port sealing plate, discharge port;The guide post has two, and one end and staving welding, the other end and oil cylinder fixed plate connect
It connects, the oil cylinder fixed plate is connect with discharging oil cylinder again;There are two to clench screw rod between the guide post, one end is fixed with oil cylinder
Plate connection, the other end are connected with welding base, and welding base is connected with pumping in discharge port again, and sealing ring is housed on the staving, described
The sealing ring through discharging oil cylinder pushing and staving is taken out in discharge port to seal.
Optionally, the transmission mechanism include motor for speed reducer, fire-proof motor, agitating shaft, S type scraper, mention axis top panel,
It mentions axis lower panel, mention shafting oil cylinder;The fire-proof motor is connected with motor for speed reducer, motor for speed reducer and stirring axis connection, described
One end of the mixing shaft is connected with S type scraper, and the other end is connected with axis top panel is mentioned, and the axis lower panel that mentions is connected with speed reducer, institute
It states and mentions shafting oil cylinder and mention axis top panel, mentions axis lower panel and pass through flanged joint;Have axle sleeve on the S type scraper, by axle sleeve with
Axis connection is stirred, the S type scraper section is diamond shape, can reduce resistance, increases intensity.
Shafting oil cylinder is mentioned equipped with what the driving agitating shaft moved above and below in the staving above the fire-proof motor, is mentioned
Shafting oil cylinder promoted up and down just for agitating shaft, realizes and carries out quickly washing up and down to material.
Optionally, the binder cylinder component includes binder oil cylinder, binder oil cylinder tailstock, oil cylinder hydraulic power station, described
Oil cylinder hydraulic power station is made of fire-proof motor, electromagnetic switch valve, gear pump, hydraulic oil, hydraulic oil pipe;The binder oil cylinder and
Oil cylinder seat connection, hydraulic power station oil pipe are connected with oil pipe;
One pressure filter of the six directions carries out filters pressing using single oil cylinder, and binder oil cylinder uses and initiates nonstandard hollow shaft hydraulic cylinder
Hydraulic coupling is transferred to Anchor plate kit and directly carries out extruding up and down to material by designing technique, and material in staving is squeezed in realization
Pressure, filtering;
The hydraulic power station uses fire-proof motor as power, and electromagnetic switch valve also uses explosion-proof solenoid valve to work, and matches
Multiple groups control valve is set, multiple groups pressure reducing valve realizes that multiple groups control pressure is different, and is not in interfere with each other, what filters pressing obtained
Solid stirs directly discharging through S type scraper and arrives gear rotating disintegrator, and the material of drying is crushed.
As an improvement of the present invention, the transmission mechanism is connect with binder cylinder component, is located at the six directions one and is pressed
At the top of filter, the speed reducer is connected on binder oil cylinder tailstock;
The Anchor plate kit include pressing plate flange, pressing plate top panel, pressing plate lower panel, pressing plate concentric reducer, concentric reducer panel,
Sintered meshwork, feed inlet, liquid outlet, copper sheathing composition, agitating shaft axle sleeve, airtight tube sealing, hermetic sealing, pressing plate and sleeve sealing slot,
Concentric reducer support plate, pressing plate upper and lower panel support plate;
The pressing plate flange and pressing plate top panel, the welding of pressing plate lower panel, the pressing plate concentric reducer and the weldering of pressing plate top panel
It connects, the concentric reducer panel and the welding of pressing plate concentric reducer, the sintered meshwork are welded on pressing plate lower panel, the airtight tube sealing and pressure
Plate flange, agitating shaft axle sleeve, the welding of pressing plate top panel, the agitating shaft axle sleeve and the welding of pressing plate upper and lower panel.
The base assemblies include flange in the bottom, bottom staving, bottom panel, bottom frit net, bottom filtrate liquid outlet,
Bottom-heated or freezing import, bottom-heated or exported frozen, bottom support plate, bottom reinforcement, locking flange, locking flange
Fixed bracket, locking cylinder, oil cylinder seat, jacking cylinder, oil cylinder connector, airtight tube sealing;
The flange in the bottom and staving welding, bottom panel and flange and reinforcing rib welding, bottom frit net and bottom faces
Plate welding, bottom filtrate (liquid connect with bottom panel, and bottom-heated or freezing inlet and outlet are connected with bottom panel, oil cylinder seat with
The connection of bottom staving, the fixed bracket of locking flange and the welding of bottom staving, locking flange are connected with the fixed bracket of locking flange, are locked
Locking oil cylinder is connected with oil cylinder seat.
It is improved as another kind of the invention, the transmission mechanism is connect with base assemblies, is located at one filters pressing of the six directions
Speed reducer flanged joint below device bottom, the speed reducer and base assemblies.
The base assemblies include flange in the bottom, bottom staving, bottom panel, copper sheathing composition, airtight tube sealing, agitating shaft axis
Set, bottom frit net, bottom filtrate liquid outlet, sleeve sealing slot, bottom-heated or freezing import, bottom-heated freeze out
Mouth, bottom support plate, bottom reinforcement, locking flange, the fixed bracket of locking flange, locking cylinder, oil cylinder seat, jacking cylinder,
Oil cylinder connector;
The flange in the bottom and staving welding, the airtight tube sealing and agitating shaft axle sleeve, bottom panel welding;The bottom
Panel and flange in the bottom, bottom reinforcement, the welding of bottom frit net;The bottom filtrate (liquid, bottom-heated or freezing disengaging
Mouth is connected with bottom panel;The oil cylinder seat is connected with bottom staving, the fixed bracket of locking flange and the welding of bottom staving;It is described
Locking flange is connected with the fixed bracket of locking flange, and locking cylinder is connected with oil cylinder seat.
The Anchor plate kit include pressing plate flange, pressing plate top panel, pressing plate lower panel, pressing plate concentric reducer, concentric reducer panel,
Sintered meshwork, feed inlet, liquid outlet, hermetic sealing, pressing plate for sealing slot, concentric reducer support plate, pressing plate upper and lower panel support plate;
The pressing plate flange and the welding of pressing plate top panel and pressing plate lower panel, the airtight tube sealing and the weldering of pressing plate top panel
It connects, the pressing plate concentric reducer and the welding of pressing plate top panel, the concentric reducer panel and the welding of pressing plate concentric reducer, the sintered meshwork weldering
It connects in pressing plate lower panel.
Optionally, top panel or bottom upper and lower panel and the agitating shaft opposite position are equipped with axis gas under the pressing plate
Sealing;Sealing ring uses Y type silicon rubber and the airtight seal of fluorubber.
Optionally, the sealing ring, pressing plate and sleeve sealing slot, sleeve sealing slot and pressing plate for sealing slot are hermetic seal, O-shaped
Sealing, quad seal, the one or more of Y shape sealing, diamond shape sealing;
The seal groove material be rubber, can be nitrile rubber, ethylene propylene diene rubber, polytetrafluoroethylene (PTFE), butadiene-styrene rubber,
Butyl rubber, neoprene, silica gel, fluorubber, polytetrafluoroethylene (PTFE) packet chlorine rubber.
Optionally, one pressure filter of the six directions further includes bracket rotating mechanism, and the bracket rotating mechanism includes bracket, subtracts
Fast machine, rotating electric machine, rotating mechanism, braking system, shaft joint, bearing, speed reducer fixing seat;The rotating mechanism is by rotating
Axis, gear, chain, protective cover composition;The speed reducer fixing seat and bracket welding, speed reducer are connected with fixing seat, whirler
Structure is connected with bracket.
Optionally, further include the closed drying technology of nitrogen circulation, equipment having heaters, centrifugal fan, condenser and connect
The hot nitrogen that nitrogen heater exports is blown into staving through centrifugal fan, dries to material, pass through burning after drying by closed cans
Netting recycles the solvent that nitrogen is taken out of when drying through condenser.
According to the above aspect of the present invention, press filteration system of the present invention has at least the following advantages:
1, centrifuge is substituted;
2, whole system seal operation does not pollute;
3, it initiates and is separately designed using hydraulic cylinder and speed reducer system;
4, using the seal grooves of rubber material such as hermetic seal, O-shaped sealing, quad seal, Y shape sealing, diamond shape sealing and close
Seal, good airproof performance, odorlessness are excessive, prevent leakage phenomenon;
5, hydraulic to be changed into pressing plate, filter cake solid content is high, reduces drying time and energy consumption;
6, using upper and lower sintered meshwork, filter area is big, and the rate of filtration is fast, shortens the production cycle;
7, self-emptying is stirred using S type;
8, gear rotating disintegrator is selected;
9, using the closed drying technology of nitrogen heat cycles, the influence to environment is greatly reduced, has been prevented all kinds of toxic
It is excessive to dry gas;
10, medicine, chemical industry, coating, pesticide, dyestuff, sludge, petroleum, the various separation of solid and liquid such as papermaking, activated carbon can be used in
The media filters pressings such as separation;Filtering precision: 0.1 μm -300 μm;
11, it is pioneering to be integrated using leaf filter and one filter of the six directions, filtration time can be reduced in this way improves filtering
Efficiency specifically addresses some materials for being difficult to be separated by solid-liquid separation;
12. one pressure filter of the six directions uses flat-bottom design, the solvent of washing, save the cost can be reduced in this way.
The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention,
And can be implemented in accordance with the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention and the accompanying drawings.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of press filteration system of the present invention;
Fig. 2 is the structural schematic diagram of board-like pressure filter of the invention;
Fig. 3 is the structural schematic diagram of board-like pressure filter filter plate of the invention;
Fig. 4,5 be one pressure filter of the six directions of the invention the first embodiment structural schematic diagram;
Fig. 6 is the structural schematic diagram of second of embodiment of one pressure filter of the six directions of the invention;
Fig. 7 is the structural schematic diagram that the end socket of one pressure filter of the six directions of the invention is overlooked;
Fig. 8 is the structural schematic diagram of the discharge port component of one pressure filter of the six directions of the invention;
Fig. 9 is the structural schematic diagram of the Anchor plate kit of the first embodiment of one pressure filter of the six directions of the invention;
Figure 10 is the structural schematic diagram of the Anchor plate kit of second of embodiment of one pressure filter of the six directions of the invention;
Figure 11,12 be one pressure filter of the six directions of the invention second of embodiment base assemblies structural schematic diagram;
Wherein, appended drawing reference are as follows: 1 cabinet, 2 cylinders, 3 air cylinder supports, 4 bored plates, 5 gaskets, 6 sintered meshworks, 6-1 stainless steel
Support plate, 7 scraper plates, 8 filtrate (liquids, 9 intermediate valves, 10 bearing supports, 11 visors, 12 feed inlets;
13 end sockets, 14 stavings, 15 transmission mechanisms, 16 binder cylinder components, 17 Anchor plate kits, 18 base assemblies, 19 brackets
Rotating mechanism;
End socket: 13-1 feed inlet, 13-2 Butterworth Hatch, 13-3 liquid outlet, 13-4 drain, 13-5 relief valve, 13-6 pressure
Table, 13-7 hermetic sealing, 13-8 access hole, the heating of 13-9 pressing plate or freezing import, the heating of 13-10 pressing plate or exported frozen, 13-
11 jacking cylinder upper brackets, 13-12 discharge port component;
Discharge port component: 13-121 guide post, 13-122 discharging oil cylinder, 13-123 oil cylinder fixed plate, 13-124 clench spiral shell
Bar, 13-125 welding base, 13-126 discharge port sealing plate, 13-127 discharge port is interior to be taken out;
Staving: 14-1 collet, the heating of 14-2 collet or freezing import, the heating of 14-3 collet or exported frozen, 14-4 are jacked up
Oil cylinder lower bracket;
Transmission mechanism: 15-1 motor for speed reducer, 15-2 fire-proof motor, 15-3 agitating shaft, 15-4S type scraper, 15-5 mention axis
Top panel, 15-6 mention axis lower panel, and 15-7 mentions shafting oil cylinder;
Binder cylinder component: 16-1 binder oil cylinder;
Anchor plate kit: 17-1 pressing plate flange, 17-2 pressing plate top panel, 17-3 pressing plate lower panel, 17-4 pressing plate concentric reducer,
17-5 concentric reducer panel, 17-6 sintered meshwork, 17-7 feed inlet, 17-8 liquid outlet, 17-9 copper sheathing composition, 17-10 agitating shaft axle sleeve,
The airtight tube sealing of 17-11,17-12 hermetic sealing, 17-13 concentric reducer support plate, 17-14 pressing plate upper and lower panel support plate, 17-15Y
Type fluorine cushion rubber (axis), 17-16Y type fluorine cushion rubber (pressing plate), 17-18O type sealing ring;
Base assemblies: 18-1 flange in the bottom, the bottom 18-2 staving, 18-3 bottom panel, 18-4 copper sheathing composition, 18-5 are airtight
Tube sealing, 18-6 agitating shaft axle sleeve, 18-7 bottom frit net, the bottom 18-8 filtrate liquid outlet, 18-9O type sealing ring (axis), 18-10
Bottom-heated or freezing import, 18-11 bottom-heated or exported frozen, 18-12 bottom support plate, 18-13 bottom reinforcement,
18-14 locks flange, and 18-15 locks the fixed bracket of flange, 18-16 jacking cylinder, 18-17 locking cylinder, 18-18Y type fluorine glue
It encloses (axis), 18-19 speed reducer flange.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiments of the present invention will be described in further detail.Implement below
Example is not intended to limit the scope of the invention for illustrating the present invention.
Press filteration system of the present invention, including one pressure filter of board-like pressure filter and the six directions, whole system closed-loop operation, without dirt
Dye, realizes full-automatic filters pressing, cleaning, binder, drying, discharging, crushing.It is big using board-like surface area, it can material is quick
It is separated by solid-liquid separation, the solid after separation press dry again in cylinder push-rod to one pressure filter of the six directions.Solid is flowed by entrance, using single liquid
Cylinder pressure filters pressing, is separated by solid-liquid separation outflow after being sintered filter screen filtration, and solid is then intercepted at outside sintering filter screen, arranges through discharge port
Out.Structure of the invention is based primarily upon surface filtration, adsorption filtration principle, has the characteristics that accurate, efficient, stable, filter area
Greatly, the rate of filtration is fast, shortens the production cycle.The oil cylinder hydraulic power station of one pressure filter of the six directions, using initiating nonstandard hollow shaft
Hydraulic coupling is transferred to Anchor plate kit and directly carries out extruding up and down to material, realized to material in staving by cylinder design technology
It squeezed, filtered;Use fire-proof motor as power, electromagnetic switch valve also uses explosion-proof solenoid valve to work, and configures multiple groups control
Valve processed, multiple groups pressure reducing valve realizes that multiple groups control pressure is different, and is not in interfere with each other, and the solid that filters pressing obtains is through S type
Gear rotating disintegrator is arrived in scraper stirring directly discharging, and the material of drying is crushed.
This design can shorten the length of agitating shaft, keep the running precision of agitating shaft high, and extend agitating shaft uses the longevity
Life avoids the unbalance loading of filters pressing and stirring from working, and it is long that equipment realizes the relatively stable and service life.
The present embodiment press filteration system, comprising: one pressure filter of board-like pressure filter and the six directions, the discharge port of the board-like pressure filter
With the feed inlet of one pressure filter of the six directions by flanged joint, the junction of the discharge port and the feed inlet is equipped with sealing
The discharge port of pad, the board-like pressure filter is equipped with cylinder push-rod;
The board-like pressure filter is once filtered, the solid that the cylinder push-rod will obtain for treating filters pressing material
It is delivered to one pressure filter of the six directions;
One pressure filter of the six directions, for carrying out secondary filter to the solid.
The cabinet is that left-right and front-back bottom is welded using stainless-steel sheet, and square flange and top are welded on top
It is also equipped with flange on top plate to carry out using screw connection, can be convenient disassembly maintenance.
Using being stacked, first layer is protective layer for the strainer of filter plate, and the second layer is filtering layer, and third layer is protective layer, four
It is supporting layer to eight layers, dress stainless steel sintered meshwork is left and right, the stainless steel plate and stainless steel sintered meshwork, stainless bracing members of surrounding
Plate welds together forms an entirety.Sintered meshwork periphery is welded using stainless steel plate, and left and right is the stainless steel of stainless steel sintered meshwork
Support plate, centre guarantee that liquid smoothly flows out there are certain position gap.
The four direction of cabinet refers to that cylinder push-rod by solid material, shifts the bottom of filter plate, the bottom of filter plate and case onto
There are also the distances of 100mm for body bottom.All among the space of 100mm, cabinet surrounding dress pushes away solid at this time there are four cylinder
Bar, then solid material is pushed in the six directions one.Further, filter plate fixing groove is milled on the cabinet, the filter plate is fixed on
In the fixing groove, top is equipped with cylinder push-rod between two adjacent filter plates, is equipped with gas in cabinet four direction
Cylinder push rod.
Top is equipped with the top between cylinder push-rod namely filter plate and filter plate, solid material between filter plate and filter plate
All all promoted in one pressure filters of the six directions in push rod in the following, can guarantee in this way, press filteration system filtering all using full-closed structure,
There is no any exhaust gas to run out of, filtering material all uses stainless steel sintered meshwork, can improve filter efficiency and precision in this way, more pacify
Entirely reliably, filter plate uses fixed, using cylinder push-rod by the material between filter plate and filter plate, is discharged to one pressure filter of the six directions automatically
It is interior.
One pressure filter bottom of the six directions uses flat-bottom structure, can improve equipment precision and service life in this way;
In addition to transmission mechanism can be arranged in this kind of technical solution at the top of one pressure filter of the six directions, can also will be driven
The bottom of one pressure filter of the six directions is arranged in mechanism, so that stirring and speed reducer all in bottom, can shorten agitating shaft in this way, improves steady
Qualitative, stirring and binder are implemented in top and bottom respectively.
The working method of board-like pressure filter includes:
It is in power transmission to cabinet with diaphragm pump material, when filtrate is higher than a filter plate high position, burning of the liquid from filter plate
Netting flows continually out, and is discharged through liquid outlet, after waiting materials to fully enter cabinet, close side filter plate, the filtrate that do not filtered from
After the completion of the outflow of bottom of box filter plate, solid are sintered the medium filters pressing in gap of the net gear between cabinet filter plate and filter plate again with
Lower surrounding cylinder push-rod ensures to shift onto pressure filter the intracorporal solid of case is stayed in.
As the first embodiment, one pressure filter of the six directions of the present invention includes end socket, staving, transmission mechanism, binder oil cylinder
Component, Anchor plate kit, base assemblies.
The end socket is connected on staving, is welded or is connected with by flange;Oil is welded at the top of the end socket
Cylinder seat, binder cylinder component and oil cylinder seat are connected on end socket;The Anchor plate kit is located inside staving, with binder cylinder component
Connection;The base assemblies are located at below staving, weld with staving.
Described end socket one end is equipped with feed inlet and Butterworth Hatch, and one end is equipped with liquid outlet and drain;It is additionally provided with relief valve, pressure
Power table, observation panel, hermetic sealing, access hole, pressing plate heating or freezing import, pressing plate heating or exported frozen;End socket it is opposite
Two sides are equipped with jacking cylinder upper bracket.
The staving is equipped with staving flange, skirt, temperature tube, and staving flange and staving weld;The staving opposite sides
Collet and jacking cylinder lower bracket are welded, the side collet is equipped with collet and heats or freeze import, and side collet is equipped with collet
Heating or exported frozen;It is equipped with discharge port component on the outside of the staving, is welded with staving.
The discharge port component includes guide post, discharging oil cylinder, oil cylinder fixed plate, to clench screw rod, welding base, discharge port close
It is taken out in sealing plate, discharge port;The guide post has two, and one end and staving welding, the other end are connected with oil cylinder fixed plate, the oil
Cylinder fixed plate is connect with discharging oil cylinder again;There are two to clench screw rod between the guide post, one end is connect with oil cylinder fixed plate, separately
One end is connected with welding base, and welding base is connected with pumping in discharge port again, and sealing ring is housed on the staving, is taken out in the discharge port
Sealing ring sealing through discharging oil cylinder pushing and staving.
The transmission mechanism includes motor for speed reducer, fire-proof motor, agitating shaft, S type scraper, mentions axis top panel, mentions under axis
Panel mentions shafting oil cylinder;The fire-proof motor is connected with motor for speed reducer, motor for speed reducer and stirring axis connection, the agitating shaft
One end is connected with S type scraper, and the other end is connected with axis top panel is mentioned, and the axis lower panel that mentions is connected with speed reducer, described to mention axis
Oil cylinder and axis top panel is mentioned, axis lower panel is mentioned and passes through flanged joint;There is axle sleeve on the S type scraper, passes through axle sleeve and agitating shaft
Connection, the S type scraper section are diamond shape, can reduce resistance, increase intensity.
Shafting oil cylinder is mentioned equipped with what the driving agitating shaft moved above and below in the staving above the fire-proof motor, is mentioned
Shafting oil cylinder promoted up and down just for agitating shaft, realizes and carries out quickly washing up and down to material.
The binder cylinder component includes binder oil cylinder, binder oil cylinder tailstock, oil cylinder hydraulic power station, the oil cylinder hydraulic
Power station is made of fire-proof motor, electromagnetic switch valve, gear pump, hydraulic oil, hydraulic oil pipe;The binder oil cylinder and oil cylinder seat connect
It connects, hydraulic power station oil pipe is connected with oil pipe;
One pressure filter of the six directions carries out filters pressing using single oil cylinder, and binder oil cylinder uses and initiates nonstandard hollow shaft hydraulic cylinder
Hydraulic coupling is transferred to Anchor plate kit and directly carries out extruding up and down to material by designing technique, and material in staving is squeezed in realization
Pressure, filtering;
The hydraulic power station uses fire-proof motor as power, and electromagnetic switch valve also uses explosion-proof solenoid valve to work, and matches
Multiple groups control valve is set, multiple groups pressure reducing valve realizes that multiple groups control pressure is different, and is not in interfere with each other, what filters pressing obtained
Solid stirs directly discharging through S type scraper and arrives gear rotating disintegrator, and the material of drying is crushed.
The transmission mechanism is connect with binder cylinder component, is located at the top of one pressure filter of the six directions, and the speed reducer connects
It connects on binder oil cylinder tailstock;
The Anchor plate kit include pressing plate flange, pressing plate top panel, pressing plate lower panel, pressing plate concentric reducer, concentric reducer panel,
Sintered meshwork, feed inlet, liquid outlet, copper sheathing composition, agitating shaft axle sleeve, airtight tube sealing, hermetic sealing, pressing plate and sleeve sealing slot,
Concentric reducer support plate, pressing plate upper and lower panel support plate;
The pressing plate flange and pressing plate top panel, the welding of pressing plate lower panel, the pressing plate concentric reducer and the weldering of pressing plate top panel
It connects, the concentric reducer panel and the welding of pressing plate concentric reducer, the sintered meshwork are welded on pressing plate lower panel, the airtight tube sealing and pressure
Plate flange, agitating shaft axle sleeve, the welding of pressing plate top panel, the agitating shaft axle sleeve and the welding of pressing plate upper and lower panel;
The Anchor plate kit squeezed material is equipped in the staving, the end socket top is equipped with binder oil cylinder seat, institute
Binder oil cylinder seat is stated equipped with driving the pressure plate to move above and below in the bucket, realizes the binder squeezed material in bucket
Oil cylinder;
Agitating shaft passes through the end socket, Anchor plate kit protrudes into the staving, and the lower end of the agitating shaft is connected with S type and scrapes
Knife, wherein the Anchor plate kit and the binder oil cylinder opposite position are equipped with pressing plate hermetic seal, in the pressure plate with it is described
Agitating shaft opposite position is equipped with axis hermetic seal.
The base assemblies include flange in the bottom, bottom staving, bottom panel, bottom frit net, bottom filtrate liquid outlet,
Bottom-heated or freezing import, bottom-heated or exported frozen, bottom support plate, bottom reinforcement, locking flange, locking flange
Fixed bracket, locking cylinder, oil cylinder seat, jacking cylinder, oil cylinder connector, airtight tube sealing;
The flange in the bottom and staving welding, bottom panel and flange and reinforcing rib welding, bottom frit net and bottom faces
Plate welding, bottom filtrate (liquid connect with bottom panel, and bottom-heated or freezing inlet and outlet are connected with bottom panel, oil cylinder seat with
The connection of bottom staving, the fixed bracket of locking flange and the welding of bottom staving, locking flange are connected with the fixed bracket of locking flange, are locked
Locking oil cylinder is connected with oil cylinder seat.
This embodiment, the binder oil cylinder seat are fixed on end socket top, drive Anchor plate kit up and down motion extrudate
Material realizes that material filtering, agitating shaft passes through binder cylinder component and connect with motor for speed reducer, is equipped with fire-proof motor on speed reducer
As driving, agitating shaft is moved up and down in staving by mentioning shafting oil cylinder, is reached and is most preferably washed to material and self-emptying, is realized
Stirring and extruding are not interfere with each other.
Sealing between the pressure plate and staving uses hermetic seal, and the sealing between the pressure plate and agitating shaft uses
Hermetic seal, sealing ring use Y type silicon rubber and the airtight seal of fluorubber, and when use, which is passed through compressed gas, ensures leakproofness, extends
The service life of sealing ring.
The pressure filter carries out filters pressing using single oil cylinder, and it is asynchronous to solve pressing plate existing for multi-cylinder filters pressing, causes to press
Filter tank body pulls abrasion, and reduced service life, hollow shaft, which designs, makes rabbling mechanism and hydraulic cylinder realize coaxial work, avoids
The work of the unbalance loading of filters pressing and stirring, increases service life of equipment.
As second of embodiment of the invention, one pressure filter of the six directions of the present invention include end socket, staving, transmission mechanism,
Binder cylinder component, Anchor plate kit, base assemblies.
Unlike the embodiments above, the transmission mechanism is connect with base assemblies, is located at one pressure filter of the six directions
Speed reducer flanged joint below bottom, the speed reducer and base assemblies.
The base assemblies include flange in the bottom, bottom staving, bottom panel, copper sheathing composition, airtight tube sealing, agitating shaft axis
Set, bottom frit net, bottom filtrate liquid outlet, sleeve sealing slot, bottom-heated or freezing import, bottom-heated freeze out
Mouth, bottom support plate, bottom reinforcement, locking flange, the fixed bracket of locking flange, locking cylinder, oil cylinder seat, jacking cylinder,
Oil cylinder connector;
The flange in the bottom and staving welding, the airtight tube sealing and agitating shaft axle sleeve, bottom panel welding;The bottom
Panel and flange in the bottom, bottom reinforcement, the welding of bottom frit net;The bottom filtrate (liquid, bottom-heated or freezing disengaging
Mouth is connected with bottom panel;The oil cylinder seat is connected with bottom staving, the fixed bracket of locking flange and the welding of bottom staving;It is described
Locking flange is connected with the fixed bracket of locking flange, and locking cylinder is connected with oil cylinder seat.
The Anchor plate kit include pressing plate flange, pressing plate top panel, pressing plate lower panel, pressing plate concentric reducer, concentric reducer panel,
Sintered meshwork, feed inlet, liquid outlet, hermetic sealing, pressing plate for sealing slot, concentric reducer support plate, pressing plate upper and lower panel support plate;
The pressing plate flange and the welding of pressing plate top panel and pressing plate lower panel, the airtight tube sealing and the weldering of pressing plate top panel
It connects, the pressing plate concentric reducer and the welding of pressing plate top panel, the concentric reducer panel and the welding of pressing plate concentric reducer, the sintered meshwork weldering
It connects in pressing plate lower panel.
This embodiment makes stirring and speed reducer all in bottom, can shorten agitating shaft in this way, improves stability, stirring and
Binder is implemented in top and bottom respectively.The invention also includes nitrogen circulation airtight heating drying technology, nitrogen heater is described
The air inlet of nitrogen heater is connected to recycling can, after the gas outlet of the nitrogen heater is by centrifugal fan output heating
In nitrogen to the staving, the recycling can receives the nitrogen exported in pressure filter by condenser.The bottom of the recycling can
Equipped with recovered liquid hand valve.Nitrogen is blown into staving by heating through centrifugal fan, is dried to material, is passed through burning after drying
Netting recycles the solvent taken out of when drying through condenser, to reduce the influence to environment, has prevented all kinds of toxic bakings
Dry gas is excessive.
The entire pressure filter hermetic seal operation of the present invention, does not pollute;It realizes Full-automatic filter, cleaning, binder, drying, go out
Material crushes, and personalized installation periphery sintered meshwork and bottom and side discharge port can be automatically closed through cylinder driving, if not
Using periphery sintered meshwork, it can be achieved that the integration of cylinder and staving.Initiate nonstandard hollow shaft hydraulic cylinder (binder oil cylinder) design skill
Art, mention shafting oil cylinder used it is double go out rod structures, stirring retarding power mechanism is connected with one heart by flange bracket and binder oil cylinder,
Agitating shaft can stretch out stirring work from the oil cylinder axis center of binder oil cylinder, realize that stirring and extruding are not interfere with each other, using single pressure
Material oil cylinder filters pressing, solves that pressing plate existing for multi-cylinder filters pressing is asynchronous, and that causes filters pressing tank body pulls abrasion, service life contracting
Short, hollow shaft design makes rabbling mechanism and hydraulic cylinder realize coaxial work, and the unbalance loading of filters pressing and stirring is avoided to work, and equipment is real
The stable long-life is showed, hydraulic power station uses 2.2KW50HZ fire-proof motor power, flow 9L/MIN, pressure 12MPA, electromagnetism
Switch valve also uses explosion-proof solenoid valve to work, and configures 3 groups of control valves, wherein 2 groups of configuration pressure reducing valves, realize 3 groups of control pressure not
It together, and is not in interfere with each other, solid has S type stirring directly discharging to carry out crushing packing to gear rotating disintegrator.
Press filteration system operating instruction of the present invention:
1, gas source feed pipe is connected, relief valve pipeline should be connected to safe place, prevent relief valve from opening, and spray the group that hurts sb.'s feelings;
Connect reaction kettle discharge port and leaf filter feed inlet.
It 2, is that, when filtrate is higher than a filter plate high position, liquid is from filter plate in power transmission to cabinet material with diaphragm pump
Sintered meshwork flows continually out, and is discharged through liquid outlet, after waiting materials to fully enter cabinet, closes side filter plate, the filtrate that do not filtered
It is flowed out from bottom of box filter plate, solid is used again after the completion of being sintered the medium filters pressing in gap of the net gear between cabinet filter plate and filter plate
Upper and lower surrounding cylinder push rod ensures to shift onto pressure filter the intracorporal solid of case is stayed in.
3, the pressing plate of one pressure filter of the six directions and agitating shaft must be risen to top before feeding, it is airtight in opening pressing plate and axis
Envelope, it is ensured that liquid-tight.
4, leaf filter discharge valve is opened, so that the material in leaf filter is entered one pressure filter of the six directions, passes through burning
Netting reaches separation of solid and liquid, and liquid is successively discharged from liquid mouth.
5, after leaf filter material fully enters one pressure filter of the six directions, liquid flowing valve is closed, starting oil cylinder is pressed
Filtering straight liquid outlet does not have filtrate outflow.
6, rinse solvent is added, opens stirring motor to material and reaches uniform wash effect.
7, starting oil cylinder is extruded rinsing liquid by sintered meshwork after the completion of rinsing, until pressing dry.
8, binder oil cylinder is closed.Blow valve is opened, drains gas in pot, pot inner pressure list index is shown as 0, it is ensured that in pot
No pressure opens discharge gate again.It opens and stirs oil cylinder up and down, open stirring motor and the material scraper pressed dry is broken solid
It dissipates.
9, ensure no pressure in pot.Nitrogen heater, condenser are opened, temperature is risen into assigned temperature.Nitrogen is opened to follow
Ring blower, nitrogen is purged into pot.It circuits sequentially and reaches drying effect;Nitrogen is after condenser recycling design, after heating again
It is recycled, reaches nitrogen and do not lose taste and do not take the dish out of the pot;Material stops drying after detection is qualified.
10, discharge gate is opened.Open up and down stir oil cylinder, open stirring motor the material scraper pressed dry on to
Under scraped from solid outlet.Into gear rotating disintegrator, crushed.
11, it in practical operation, has operated every time, has had to adjust binder and switch that the pressure plate in filter is made to be in top
Reset position.
One pressure filter of the six directions of the present invention is mainly used for being separated by solid-liquid separation, and is sufficiently separated solid and liquid, and substitution is general at present
Centrifuge and three-in-one.Solid loss on drying is big after the pressure filter of the prior art has sealing performance poor and filters pressing lacks
Point, and the filter area of the prior art less, cause the rate of filtration low, cause that stable product quality is poor, applicability is one
Determine to be affected in degree.
The present invention is pioneering to be integrated using board-like sintering net filtration and one pressure filter of the six directions, big using board-like surface area,
Material can be quickly separated by solid-liquid separation, the solid after separation press dry again in cylinder push-rod to one pressure filter of the six directions.Through sintered
Outflow is separated by solid-liquid separation after strainer filtering, solid is then intercepted at outside sintering filter screen, is discharged through discharge port.The closed behaviour of whole system
Make, does not pollute, realize full-automatic filters pressing, cleaning, binder, drying, discharging, crushing.Have the characteristics that it is accurate, efficient, stable,
Filter area is big, and the rate of filtration is fast, shortens the production cycle.It is pioneering separately to be designed using hydraulic cylinder and speed reducer system.It adopts
With Y type silicon rubber and the airtight seal of fluorubber, good airproof performance, odorlessness are excessive, prevent leakage phenomenon;It is automatic using the stirring of S type
Discharging;Select gear rotating disintegrator;Using the closed drying technology of nitrogen heat cycles, the influence to environment is greatly reduced,
It is excessive all kinds of toxic drying gases have been prevented;Using flat-bottom design, the solvent of washing, save the cost can be reduced in this way.
Pioneering to be integrated using leaf filter and one filter of the six directions, such structure can reduce filtration time and improve
Efficiency is filtered, filter area size can increase and decrease according to customer requirement, and the design of filter plate inserting slot construction specifically addresses some be difficult admittedly
The material of liquid separation.
The above is only a preferred embodiment of the present invention, it is not intended to restrict the invention, it is noted that for this skill
For the those of ordinary skill in art field, without departing from the technical principles of the invention, can also make it is several improvement and
Modification, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (16)
1. a kind of press filteration system characterized by comprising one pressure filter of board-like pressure filter and the six directions, the board-like pressure filter
By flanged joint, the junction of the discharge port and the feed inlet is set the feed inlet of discharge port and one pressure filter of the six directions
There is gasket, the discharge port of the board-like pressure filter is equipped with cylinder push-rod;
The board-like pressure filter is once filtered, the Solid Conveying and Melting that the cylinder push-rod will obtain for treating filters pressing material
To one pressure filter of the six directions;
One pressure filter of the six directions, for carrying out secondary filter to the solid.
2. pressure filter according to claim 1, which is characterized in that the board-like pressure filter, comprising: cabinet and setting are in institute
The air cylinder support on cabinet is stated, the air cylinder support is equipped with cylinder, filter plate is equipped in the cabinet, is equipped with below the filter plate
Sintered meshwork is equipped with scraper plate below the sintered meshwork, the bottom of box is equipped with filtrate (liquid, is equipped among the bottom of box
Between valve, visor and feed inlet are additionally provided on the cabinet, the board-like pressure filter is arranged by bearing support presses in the six directions one
On filter.
3. press filteration system according to claim 2, which is characterized in that the filter plate is equipped with strainer, and the strainer uses
3-8 layers of sintered metal mesh, filter plate use hollow square structure, and left and right is sintered metal mesh, surrounding metal welding;
Filter plate fixing groove is milled on the cabinet, the filter plate is fixed in the fixing groove, in two adjacent filter plates
Between top be equipped with cylinder push-rod, be equipped with cylinder push-rod in cabinet four direction, the bottom of box be equipped with filter plate.
4. press filteration system according to claim 1, which is characterized in that one pressure filter of the six directions includes end socket, staving, biography
Motivation structure, binder cylinder component, Anchor plate kit, base assemblies;
The end socket is connected on staving, is welded or is connected with by flange;It is welded with oil cylinder seat at the top of the end socket,
The binder cylinder component and oil cylinder seat are connected on end socket;The Anchor plate kit is located inside staving, with binder cylinder component
Connection;The base assemblies are located at below staving, weld with staving.
5. press filteration system according to claim 4, which is characterized in that described end socket one end is equipped with feed inlet and Butterworth Hatch,
One end is equipped with liquid outlet and drain;Be additionally provided with relief valve, pressure gauge, observation panel, hermetic sealing, access hole, pressing plate heating or
Freeze import, pressing plate heating or exported frozen;The opposite sides of end socket is equipped with jacking cylinder upper bracket.
6. press filteration system according to claim 5, which is characterized in that the staving is equipped with staving flange, skirt, thermometric
Pipe, staving flange and staving weld;The staving opposite sides welding collet and jacking cylinder lower bracket, the side collet are set
There is collet to heat or freeze import, side collet is equipped with collet heating or exported frozen;Discharge port group is equipped on the outside of the staving
Part is welded with staving.
7. press filteration system according to claim 6, which is characterized in that the discharge port component includes guide post, discharged oil
Cylinder, oil cylinder fixed plate clench screw rod, welding base, discharge port sealing plate, take out in discharge port;
The guide post has two, and one end and staving welding, the other end are connected with oil cylinder fixed plate, the oil cylinder fixed plate again with
Discharge oil cylinder connection;There are two to clench screw rod between the guide post, one end is connect with oil cylinder fixed plate, the other end and welding base
Connection, welding base are connected with pumping in discharge port again, and sealing ring is housed on the staving, takes out in the discharge port and pushes away through discharging oil cylinder
Dynamic and staving sealing ring seals.
8. according to press filteration system described in claim 5-7, which is characterized in that the transmission mechanism includes motor for speed reducer, prevents
Quick-fried motor, S type scraper, mentions axis top panel, mentions axis lower panel, mentions shafting oil cylinder agitating shaft;
The fire-proof motor is connected with motor for speed reducer, and motor for speed reducer and stirring axis connection, the one end of the mixing shaft and S type are scraped
Knife connection, the other end are connected with axis top panel is mentioned, and the axis lower panel that mentions is connected with speed reducer, described to mention shafting oil cylinder and mention on axis
Panel mentions axis lower panel and passes through flanged joint;
There is axle sleeve on the S type scraper, by axle sleeve and stirring axis connection, the S type scraper section is diamond shape.
9. press filteration system according to claim 8, which is characterized in that the binder cylinder component includes binder oil cylinder, pressure
Material oil cylinder tailstock, oil cylinder hydraulic power station;
The oil cylinder hydraulic power station is made of fire-proof motor, electromagnetic switch valve, gear pump, hydraulic oil, hydraulic oil pipe;The pressure
Material oil cylinder is connected with oil cylinder seat, and hydraulic power station oil pipe is connected with oil pipe;
One pressure filter of the six directions carries out filters pressing using single oil cylinder, and binder oil cylinder uses and initiates nonstandard hollow shaft cylinder design
Technology, by hydraulic coupling be transferred to Anchor plate kit directly to material carry out up and down squeeze, realization material in staving is squeezed, mistake
Filter;
The hydraulic power station uses fire-proof motor as power, and electromagnetic switch valve also uses explosion-proof solenoid valve to work, and configures more
Group control valve, multiple groups pressure reducing valve, realization multiple groups control pressure is different, and is not in interfere with each other, the solid that filters pressing obtains
Gear rotating disintegrator is arrived through S type scraper stirring directly discharging, the material of drying is crushed.
10. press filteration system according to claim 9, which is characterized in that the transmission mechanism is connect with binder cylinder component,
At the top of one pressure filter of the six directions, the speed reducer is connected on binder oil cylinder tailstock;
The Anchor plate kit includes pressing plate flange, pressing plate top panel, pressing plate lower panel, pressing plate concentric reducer, concentric reducer panel, sintering
Net, feed inlet, liquid outlet, copper sheathing composition, agitating shaft axle sleeve, airtight tube sealing, hermetic sealing, pressing plate and sleeve sealing slot, size
Head support plate, pressing plate upper and lower panel support plate;
The pressing plate flange and pressing plate top panel, the welding of pressing plate lower panel, the pressing plate concentric reducer and the welding of pressing plate top panel, institute
Concentric reducer panel and the welding of pressing plate concentric reducer are stated, the sintered meshwork is welded on pressing plate lower panel, the airtight tube sealing and pressing-plate method
Orchid, the welding of agitating shaft axle sleeve, pressing plate top panel, the agitating shaft axle sleeve and the welding of pressing plate upper and lower panel.
11. press filteration system according to claim 10, which is characterized in that the base assemblies include flange in the bottom, bottom
Staving, bottom panel, bottom frit net, bottom filtrate liquid outlet, bottom-heated or freezing import, bottom-heated freeze out
Mouth, bottom support plate, bottom reinforcement, locking flange, the fixed bracket of locking flange, locking cylinder, oil cylinder seat, jacking cylinder,
Oil cylinder connector, airtight tube sealing;
The flange in the bottom and staving welding, bottom panel and flange and reinforcing rib welding, bottom frit net and bottom panel weldering
It connects, bottom filtrate (liquid is connected with bottom panel, and bottom-heated or freezing inlet and outlet are connected with bottom panel, oil cylinder seat and bottom
Staving connection, the fixed bracket of locking flange and the welding of bottom staving, locking flange are connected with the fixed bracket of locking flange, locking oil
Cylinder is connected with oil cylinder seat.
12. press filteration system according to claim 9, which is characterized in that the transmission mechanism is connect with base assemblies, is located at
Speed reducer flanged joint below the one pressure filter bottom of the six directions, the speed reducer and base assemblies;
The base assemblies include flange in the bottom, bottom staving, bottom panel, copper sheathing composition, airtight tube sealing, agitating shaft axle sleeve,
Bottom frit net, bottom filtrate liquid outlet, sleeve sealing slot, bottom-heated or freezing import, bottom-heated or exported frozen, bottom
Portion's support plate, bottom reinforcement, locking flange, the fixed bracket of locking flange, locking cylinder, oil cylinder seat, jacking cylinder, oil cylinder connect
Fitting;
The flange in the bottom and staving welding, the airtight tube sealing and agitating shaft axle sleeve, bottom panel welding;The bottom panel
With flange in the bottom, bottom reinforcement, the welding of bottom frit net;The bottom filtrate (liquid, bottom-heated or freezing inlet and outlet and
Bottom panel connection;The oil cylinder seat is connected with bottom staving, the fixed bracket of locking flange and the welding of bottom staving;The locking
Flange is connected with the fixed bracket of locking flange, and locking cylinder is connected with oil cylinder seat.
13. press filteration system according to claim 12, which is characterized in that the Anchor plate kit includes pressing plate flange, pressing plate
Top panel, pressing plate lower panel, pressing plate concentric reducer, concentric reducer panel, sintered meshwork, feed inlet, liquid outlet, hermetic sealing, pressing plate are close
Sealing groove, concentric reducer support plate, pressing plate upper and lower panel support plate;
The pressing plate flange and the welding of pressing plate top panel and pressing plate lower panel, the airtight tube sealing and the welding of pressing plate top panel, institute
Pressing plate concentric reducer and the welding of pressing plate top panel are stated, the concentric reducer panel and the welding of pressing plate concentric reducer, the sintered meshwork are welded on
Pressing plate lower panel.
14. press filteration system according to claim 10, which is characterized in that one pressure filter of the six directions further includes bracket rotation
Mechanism, the bracket rotating mechanism include bracket, speed reducer, rotating electric machine, rotating mechanism, braking system, shaft joint, bearing,
Speed reducer fixing seat;
The rotating mechanism is made of rotary shaft, gear, chain, protective cover;
The speed reducer fixing seat and bracket welding, speed reducer are connected with fixing seat, and rotating mechanism is connected with bracket.
15. press filteration system according to claim 1, which is characterized in that further include the closed drying technology of nitrogen circulation, equipment
The hot nitrogen that nitrogen heater exports is blown into bucket through centrifugal fan by having heaters, centrifugal fan, condenser and receiving tank
Body dries material, is recycled the solvent that nitrogen is taken out of when drying through condenser by sintered meshwork after drying.
16. according to press filteration system described in claim 7,10,12,13, which is characterized in that the sealing ring, pressing plate and axle sleeve
Seal groove, sleeve sealing slot and pressing plate for sealing slot are one kind of hermetic seal, O-shaped sealing, quad seal, Y shape sealing, diamond shape sealing
Or it is several;
The seal groove material is rubber, can be nitrile rubber, ethylene propylene diene rubber, polytetrafluoroethylene (PTFE), butadiene-styrene rubber, butyl
Rubber, neoprene, silica gel, fluorubber, polytetrafluoroethylene (PTFE) packet chlorine rubber.
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CN201910195769.6A CN109731393B (en) | 2019-03-15 | 2019-03-15 | Filter pressing system |
PCT/CN2019/099497 WO2020186684A1 (en) | 2019-03-15 | 2019-08-06 | Pressure filtration system |
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CN201910195769.6A CN109731393B (en) | 2019-03-15 | 2019-03-15 | Filter pressing system |
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