CN109730831A - Auto-changing Shade Welding Mask Made and the welding equipment for being equipped with it - Google Patents
Auto-changing Shade Welding Mask Made and the welding equipment for being equipped with it Download PDFInfo
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- CN109730831A CN109730831A CN201810926848.5A CN201810926848A CN109730831A CN 109730831 A CN109730831 A CN 109730831A CN 201810926848 A CN201810926848 A CN 201810926848A CN 109730831 A CN109730831 A CN 109730831A
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- 238000003466 welding Methods 0.000 title claims abstract description 194
- 230000008859 change Effects 0.000 claims abstract description 53
- 238000004891 communication Methods 0.000 claims abstract description 39
- 238000009434 installation Methods 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 6
- 230000035945 sensitivity Effects 0.000 claims description 5
- 230000007613 environmental effect Effects 0.000 claims description 3
- 230000001143 conditioned effect Effects 0.000 claims description 2
- 230000001568 sexual effect Effects 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims 1
- 101100269850 Caenorhabditis elegans mask-1 gene Proteins 0.000 description 17
- 239000004973 liquid crystal related substance Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 230000006378 damage Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000006399 behavior Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
This application involves welding equipment and its Auto-changing Shade Welding Mask Made, the latter includes: mask shell;The fixed automatic beam change filter on the mask shell;And on the mask shell and/or the wireless communication module and control circuit of middle installation, wherein, the wireless communication module can carry out wireless data connection with an external equipment, so that being based on from the received data of the external equipment, the control circuit can set the operating parameter and/or prompt information of the automatic beam change filter, and the automatic beam change filter can be operated independently of the external equipment.
Description
Technical field
The application relates generally to Auto-changing Shade Welding Mask Made and the welding of the outfit Auto-changing Shade Welding Mask Made is set
It is standby.
Background technique
In weld job, the various harm rays generated with the starting the arc are damaged to people in order to protect operators against splash
The injury of body, usual operator can wear welding mask.In traditional welding mask, optical filter is mentioned for the eyes of operator
For the critical component injured from harm ray.Traditional welding mask needs operator to observe good electric welding before wearing mask
Then starting the arc position wears mask again and carries out blind operation.This blind operation, which is understood in work progress at the scene, brings inconvenience.
For this purpose, having had been developed that Auto-changing Shade Welding Mask Made in recent years.This Auto-changing Shade Welding Mask Made is generally matched
Have automatic beam change filter.The cardinal principle of automatic beam change filter is equipped with liquid crystal display panel, the liquid crystal before welding the starting the arc
Panel be it is transparent, be transformed into opaque state in the moment liquid crystal display panel of the starting the arc, so that the eyes for operator provide guarantor
Shield.
Usual this automatic beam change filter is equipped with adjusting knob or button, and operator must before using welding mask
The operating parameter that automatic beam change filter must be rule of thumb preset according to the related setting running parameter of electric welding machine is for example sensitive
Then degree, delay time, shade number, welding manner etc. wear welding mask again and carry out test weld.If preset automatic beam change
If filter causes operator's eyes uncomfortable in test weld, it is also necessary to remove welding mask again and be set certainly again depending on experience
The operating parameter of dynamic darkening filter.This can cause work inconvenient in welding scene.
Summary of the invention
The application is directed to a kind of improved Auto-changing Shade Welding Mask Made, being capable of foundation before being worn by operator
The running parameter of electric welding machine sets the operating parameter of itself to reasonable numerical value, so that operator can with direct convenience automatically
It wears welding mask to work, avoids test weld step mentioned above.
According to the one aspect of the application, a kind of Auto-changing Shade Welding Mask Made is provided, comprising:
Mask shell;
The fixed automatic beam change filter on the mask shell;And
On the mask shell and/or the wireless communication module and control circuit of middle installation, wherein the wireless telecommunications
Module can carry out wireless data connection with an external equipment, so that based on from the received data of the external equipment, it is described
Control circuit can set the operating parameter and/or prompt information of the automatic beam change filter, the automatic beam change filter
It can be operated independently of the external equipment.
Optionally, the Auto-changing Shade Welding Mask Made further includes LCD/LED display screen, and the operating parameter being set can
It shows or is conditioned on the display screen.
Optionally, the external equipment is electric welding machine, is to depend on the electric welding machine from the received data of the electric welding machine
Running parameter, the running parameter includes welding current size, welds types, welding material type, welding wire specification etc..
Optionally, it is equipped with sensor, on the mask shell and/or the automatic beam change filter to acquire such as ring
The data of border temperature, humidity, noise, air quality etc., and data collected can be sent out via the wireless communication module
Give the external equipment.
Optionally, the wireless communication module be WIFI module, bluetooth module, infrared communication module, ZigBee module,
802.15.4 agreement, wirelessHART (wireless HART), Z-wave or other low-consumption wireless link blocks.
Optionally, when the operating parameter of the automatic beam change filter set includes shade number, sensitivity, delay
Between and welding manner.
Optionally, the prompt information include the alarm of welding personnel long working time, welding person works environment not
Good alarm etc..
According to further aspect of the application, a kind of welding equipment is additionally provided comprising:
Electric welding machine equipped with wireless communication module;
The welding gun being connect with the electric welding machine via cable;
With the electric welding machine via the gas cylinder of piping connection;And
According to Auto-changing Shade Welding Mask Made above-mentioned, the wireless communication module of the Auto-changing Shade Welding Mask Made and the electricity
The wireless communication module wireless data connection of welding machine.
Optionally, the welding equipment is equipped with memory cell, in the running parameter for being wherein stored with electric welding machine and automatically
The relational database of sexual intercourse is corresponded between the operating parameter of the automatic beam change filter of darkening welding mask.
Optionally, the welding equipment according to the relational database based on the running parameter currently set to it is described from
Dynamic darkening welding mask sends data, so that the operating parameter of the automatic beam change filter can be based on received data quilt
Automatic setting.
Optionally, the wireless communication module of the electric welding machine can be connected via wireless network with a Cloud Server, so as to
Update the relational database.
Optionally, the relational database is the use warp according to the Auto-changing Shade Welding Mask Made and the electric welding machine
Depending on testing.
Optionally, the wireless communication module of the welding equipment can be connected via wireless network with a Cloud Server, and
And the environmental data of the wireless communication module from the Auto-changing Shade Welding Mask Made and operating parameter are uploaded into the cloud and taken
Business device and/or the wireless communication module that the data from the Cloud Server are transmitted to the Auto-changing Shade Welding Mask Made.
Optionally, the prompt information provided according to Cloud Server is sent to the automatic beam change and welded by the welding equipment
Mask, so that the automatic beam change filter can be shown by its LCD/LED display screen and/or sound and/or vibration
Mode is alarmed.
Using the technical solution of the application, the preparation time of site welding is saved, improves efficiency, and will weldering
Junction cover, with the unified scope managed to cloud of welding equipment management, improves the efficiency of management using management.
Detailed description of the invention
The aforementioned and other side of the application will be more fully understood from aftermentioned detailed description and in conjunction with following attached drawing
Face.It should be pointed out that the ratio of each attached drawing is possible to different for clearly explained purpose, but this will not influence to this
The understanding of application.In the accompanying drawings:
Fig. 1 diagrammatically illustrates the welding equipment according to the application, equipped with according to the application one embodiment from
It moves darkening welding mask and can be connected via wireless network with a Cloud Server;
Fig. 2 a and 2b diagrammatically illustrate the perspective view of the Auto-changing Shade Welding Mask Made of one embodiment according to the application;
Fig. 3 diagrammatically illustrates the control block diagram of the Auto-changing Shade Welding Mask Made according to the application;
Fig. 4 diagrammatically illustrates the control flow chart of the automatic beam change filter according to the application one embodiment.
Specific embodiment
In each attached drawing of the application, structure is identical or intimate feature is indicated by the same numbers.
Fig. 1 diagrammatically illustrates an illustrative examples of the welding equipment of the application.The welding equipment includes electric welding
Machine 300, gas cylinder 400 (such as argon bottle) and welding gun 500.Via ability between electric welding machine 300, gas cylinder 400 and welding gun 500
Cable mode known to domain connects.In addition to this, which further includes the wireless telecommunications being for example arranged on electric welding machine 300
Module 100a.Wireless communication module 100a is connected with the internal circuit 301 (as shown in Figure 3) of electric welding machine 300, can be used in sending out
Running parameter of electric welding machine such as welding current size, welds types, welding material type, welding wire specification etc. and prompt letter out
Breath.
It should be clear that set position of the wireless communication module 100a in electric welding machine 300 is not limited to shown in Fig. 1, such as
It can also hide and be built in the shell of electric welding machine 300.
Fig. 2 a and 2b diagrammatically illustrate the solid of the Auto-changing Shade Welding Mask Made 1 according to one embodiment of the application
Figure.Welding mask 1 include mask shell 10, the automatic beam change filter 20 installed on the mask shell 10 and with institute
State the (not shown) headband structure that mask shell 10 is operatively connected.
For the sake of clarity, provide that " front " or " positive side " refers to that operator wears weldering in present specification
Face and that face being outwardly directed to or side after junction cover, away from operator;" back side " or " back side side " refers to operating
Person wear welding mask after, towards operator face and that face or side inwardly.
As shown, being integrated with solar battery cell mould group 21, light-operated mould in the ontology of automatic beam change filter 20
Group 22, liquid crystal display 23 and display screen 24.The operations parameter that display screen 24 is displayed for liquid crystal display 23 is for example sensitive
Degree, delay time, shade number, welding manner etc..Display screen 24 can be LCD or LED display.In addition, in mask shell 10
Inner surface on battery can be installed, via cable be automatic beam change filter 20, display screen 24 or they control electricity
Road power supply.It rechargeable battery it should be clear that battery can be.
Solar battery cell mould group 21 and light-operated mould group 22 are located on the front of ontology, and LCD or LED display 40
In on the back side of ontology so that it is convenient to which operator observes every behaviour of automatic beam change filter 20 before wearing welding mask 1
Make the setting situation of parameter.
Display screen 24 is displayed for the operating parameter of automatic beam change filter 20, such as shade number (SHADE), sensitive
Spend (SENSITIVITY), delay time (DELAY), mode of operation: welding (WELD), cutting (CUTTING) and polishing
Or battery dump energy (GRIND) etc..Display screen 24 can be touch display screen in itself, be equipped with virtual touch on its screen
Key, so as to be manually adjusted to the operations parameter of above-mentioned automatic beam change filter 20.It is real in optional or substitution
It applies in example, display screen 24 can also be replaced by a non-tactile display screen, while physical button is arranged for the non-tactile display screen, with
Just parameter is adjusted accordingly.
As shown in Figure 1, welding mask 1 is additionally provided with a wireless communication module 100b.For example, wireless communication module 100b is set
It sets and is located above automatic beam change filter 20 on mask shell 10.It will be apparent to those skilled in the art that wireless communication module
100b also can be set take up an official post why not will affect signal transmitting or received position in mask shell 10, such as hides and be built in face
In over body case 10.
Wireless communication module 100b can be connected with the control circuit 700 of welding mask 1 as shown in Figure 3, from then
Person can send information or receive processing via wireless communication module 100b to wireless communication module 100a comes from wireless telecommunications
The information of module 100a.Wireless communication module 100a and 100b can be (WIFI) module, bluetooth based on Wireless networking technologies
Module, infrared communication module, ZigBee module, 802.15.4 agreement, wirelessHART, Z-wave or other low-power consumption without
Line link block.
Fig. 3 shows the basic control block diagram according to used by the welding mask 1 of the application.During control circuit 700 includes
Central processor unit, memory cell and sensing acquisition device.Memory unit contains the processing routine being previously set,
Central processor unit can be handled received data according to program.Battery via welding mask 1 control circuit
700 are connected with liquid crystal display 23 and display screen 24.In addition, control circuit 700 is connected with wireless communication module 100b, in this way, passing through
Data exchange between wireless communication module 100a and 100b, the control circuit 700 of welding mask 1 are capable of handling from wireless communication
All data received by module 100a, for example, the welding current size of electric welding machine 300, welds types, welding material type,
Relevant parameters such as welding wire specification and include the alarm of welding personnel long working time, the bad alarm of welding person works' environment
Deng prompt information.
The internal circuit 301 of electric welding machine 300 also includes central processor unit and memory cell.In the memory cell
It can store the pass of correspondence between the running parameter of electric welding machine and the operating parameter of the automatic beam change filter of different model
It is database.The foundation of this relational database be according to operator to the use experience of welding mask and/or electric welding machine depending on
, it can be stored in the memory cell of electric welding machine 300 in advance when leaving the factory.Alternatively it is also possible to after via wireless network
Phase timing updates.For example, as shown in figs. 1 and 3, the internal circuit 301 of electric welding machine 300 can be via its wireless communication module 100a
Be connected with a Cloud Server 200, in this way, the above-mentioned relation database stored in electric welding machine 300 can at any time according to need through
It is updated by Cloud Server 200.Meanwhile Cloud Server 200 can directly handle data from electric welding machine 300 or via
The data that welding mask 1 uploads to carry out processing analysis, and can will treated data down transmission to electric welding machine 300 or welding surface
Cover 1.
Fig. 4 diagrammatically illustrates the control of the automatic beam change filter 20 of the welding mask 1 according to the application one embodiment
Flow chart processed.In step S10, automatic beam change filter 20 is switched on by operator.In step S20, automatic beam change filter 20
The wireless communication module 100a of wireless communication module 100b and electric welding machine 300 establishes wireless data connection.In step S30, automatically
The control circuit 700 of darkening filter 20 prepares to receive the internal circuit by electric welding machine 300 via well-established wireless data
301 information sent.In step S40, signal based on the received, work at present of the internal circuit 301 referring to electric welding machine 300
Parameter setting (for example, the setting values such as current welding current size, welds types, welding material type, welding wire specification) and
Prompt information (such as the long working time alarm of welding personnel, the bad alarm of welding person works' environment etc.) is according to electric welding machine
300 relational database sends operating parameter setting value to the control circuit 700 of automatic beam change filter 20.In step S50, base
In received operating parameter setting value, control circuit 700 sets operating parameter (such as the shading of automatic beam change filter 20
Number, sensitivity, delay time, mode of operation etc.), and optionally set operating parameter is shown on the display 24,
For user's reference.
After step S50, if operator has no objection to the operating parameter of automatic beam change filter 20 set,
Welding mask 1 then can be directly worn to be operated.No person, can be by display screen 24, to the behaviour of automatic beam change filter 20
Make parameter to be finely adjusted again.
For example, control flow according to Fig.4, is DC 50A, welds types in the welding current size of electric welding machine 300
It is that nothing has been established in welding mask 1 and electric welding machine 300 in the case that carbon steel, welding wire specification are 1.6 for TIG, welding material type
After line data connection, the shade number of automatic beam change filter 20 automatically can be set as 9, sensitivity and set by control circuit 700
Be set to 7, delay time be set as 5, mode of operation for welding.In this way, operator, which may not need through test weld, adjusts automatic change
The operating parameter of light-filter 20, directly wearing welding mask 1 can be carried out work.
In addition, the considerations of for the purpose of ensuring that operator's secure context, the relationship number of the memory unit storage of electric welding machine 300
Be arranged in such a way that safety redundancy big as far as possible is provided according to library, i.e., it is each in the experiential basis co-relation database of operator
Item corresponding relationship is set with industry or the safety limit range limit of laws and regulations requirement.In addition, electric welding machine 300 can also configure
At being connected automatically with Cloud Server 200 after each booting, to ensure that stored relational database is in newest state.
In another alternate embodiment, other data-interfaces of such as USB are also can be set in electric welding machine 300, so as to mobile via USB flash disk etc.
It stores equipment and carries out relational database update.
Although wireless data connection can be carried out with electric welding machine 300 by introducing welding mask 1 in the above-described embodiments, this
Field technical staff should understand that in an alternative embodiment welding mask 1 can also be with the independence different from electric welding machine 300
External equipment wireless data connection.The separate outer equipment can be used as the update of the electric welding machine of existing not wireless Internet function
Transformation device is deployed on electric welding machine, and the separate outer equipment has identical with the internal circuit 301 of electric welding machine 300 in this way
Function reads the running parameter for being updated the electric welding machine of transformation by the separate outer equipment, and will be right according to relational database
The operating parameter setting value answered is sent to welding mask 1, and control process shown in Fig. 4 also may be implemented.
In optional or alternative embodiment, it can pacify on mask shell 10 and/or on automatic beam change filter 20
Dress is for detecting the sensor 600 of environment temperature, humidity, noise, air quality etc., i.e. environmental sensor.Thus it is adopted
The data such as the data communication and welding personnel stream time of collection can for transmission to external equipment such as electric welding machine 300 or
It can be for transmission to the Cloud Server 200 being wirelessly connected with external equipment.Cloud Server 200 receives data and can be analyzed,
And analysis result is descended into welding mask 1 or its control circuit 700 again.For example, relevant prompt information can directly by
Cloud Server 200 descends into welding mask 1 via external equipment, so that automatic beam change filter 20 can pass through its LCD/
The display of LED display 24 and/or sound and/or the mode of vibration are alarmed.
In embodiments herein, the operation of automatic beam change filter and the external equipment of such as electric welding machine are independent
's.
Using the technological means of the application, operator no longer needs to adjust automatic beam change for different electric welding machines by test weld
The parameter of filter saves the welding time, improves efficiency.In addition, also avoiding not knowing about electricity because of neophyty operation person
The parameter setting of welding machine or automatic beam change filter and the incident of injury that may cause.In addition, automatic in addition to being worn in operator
It can be set automatically except the operating parameter of automatic beam change filter 20 before darkening welding mask, the center of control circuit 700
Processor unit can also change while operator wears Auto-changing Shade Welding Mask Made according to the running parameter of electric welding machine 300
Automatically change the operating parameter of automatic beam change filter 20 in real time.
In addition, the equipment management of the management of welding mask user and electric welding machine is united using the technological means of the application
One is included in the scope of cloud management, improves enterprise management efficiency.Meanwhile it being worked by collecting and supervising welding personnel
The information such as environment temperature, humidity, the continuous working period of noise, air quality and welding element at scene, for optimization
Data foundation is provided with the use management system of perfect enterprise.
Although specific implementations of the present application are described in detail here, they are used for the purpose of the purpose explained and give
Out, and it is not considered that they are construed as limiting scope of the present application.Under the premise of not departing from the application spirit and scope, respectively
Kind replacement, change and transformation can be contemplated out.
Claims (14)
1. a kind of Auto-changing Shade Welding Mask Made, comprising:
Mask shell;
The fixed automatic beam change filter on the mask shell;And
On the mask shell and/or the wireless communication module and control circuit of middle installation, wherein the wireless communication module
Wireless data connection can be carried out with an external equipment, so that being based on from the received data of the external equipment, the control
Circuit can set the operating parameter and/or prompt information of the automatic beam change filter, and the automatic beam change filter can
It is operated independently of the external equipment.
2. Auto-changing Shade Welding Mask Made according to claim 1, which is characterized in that further include LCD/LED display screen, through setting
Fixed operating parameter can show or be conditioned on the display screen.
3. Auto-changing Shade Welding Mask Made according to claim 1 or 2, which is characterized in that the external equipment is electric welding machine,
From the running parameter that the received data of the electric welding machine are depending on the electric welding machine, the running parameter includes that welding current is big
Small, welds types, welding material type, welding wire specification etc..
4. Auto-changing Shade Welding Mask Made according to any one of claims 1 to 3, which is characterized in that the mask shell and/
Or the automatic beam change filter is equipped with sensor, to acquire the number of environment temperature, humidity, noise, air quality etc.
According to, and data collected can be sent to the external equipment via the wireless communication module.
5. Auto-changing Shade Welding Mask Made according to any one of claims 1 to 4, which is characterized in that the wireless communication module
For WIFI module, bluetooth module, infrared communication module, ZigBee module, 802.15.4 agreement, wirelessHART, Z-wave
Or other low-consumption wireless link blocks.
6. Auto-changing Shade Welding Mask Made according to any one of claims 1 to 5, which is characterized in that the automatic beam change filtering
The operating parameter of device set includes shade number, sensitivity, delay time and welding manner.
7. Auto-changing Shade Welding Mask Made according to any one of claims 1 to 6, which is characterized in that the prompt information includes
The long working time alarm of welding personnel, the bad alarm of welding person works' environment etc..
8. a kind of welding equipment comprising:
Electric welding machine equipped with wireless communication module;
The welding gun being connect with the electric welding machine via cable;
With the electric welding machine via the gas cylinder of piping connection;And
According to any Auto-changing Shade Welding Mask Made of preceding claims, the wireless telecommunications of the Auto-changing Shade Welding Mask Made
The wireless communication module wireless data connection of module and the electric welding machine.
9. welding equipment according to claim 8, which is characterized in that the welding equipment is equipped with memory cell, at it
In be stored with it is corresponding between the running parameter of electric welding machine and the operating parameter of the automatic beam change filter of Auto-changing Shade Welding Mask Made
The relational database of sexual intercourse.
10. welding equipment according to claim 9, which is characterized in that the welding equipment is according to the relational database
Data are sent to the Auto-changing Shade Welding Mask Made based on the running parameter currently set, so that the automatic beam change filters
The operating parameter of device can be automatically set based on received data.
11. according to welding equipment described in claim 8 or 9 or 10, which is characterized in that the wireless communication module of the electric welding machine
It can be connected via wireless network with a Cloud Server, to update the relational database.
12. according to any welding equipment of claim 9 to 11, which is characterized in that the relational database is according to institute
Depending on the use experience for stating Auto-changing Shade Welding Mask Made and the electric welding machine.
13. according to any welding equipment of claim 8 to 12, which is characterized in that the wireless telecommunications of the welding equipment
Module can be connected via wireless network with a Cloud Server, and by the wireless telecommunications from the Auto-changing Shade Welding Mask Made
The environmental data and operating parameter of module upload to the Cloud Server and/or the data from the Cloud Server are transmitted to institute
State the wireless communication module of Auto-changing Shade Welding Mask Made.
14. welding equipment according to claim 13, which is characterized in that the welding equipment will be provided according to Cloud Server
Prompt information be sent to the Auto-changing Shade Welding Mask Made so that the automatic beam change filter can pass through its LCD/
LED display is shown and/or sound and/or the mode of vibration are alarmed.
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CN201810926848.5A CN109730831A (en) | 2018-08-15 | 2018-08-15 | Auto-changing Shade Welding Mask Made and the welding equipment for being equipped with it |
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CN201810926848.5A CN109730831A (en) | 2018-08-15 | 2018-08-15 | Auto-changing Shade Welding Mask Made and the welding equipment for being equipped with it |
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Cited By (1)
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WO2020034488A1 (en) * | 2018-08-15 | 2020-02-20 | Tecmen Electronics Co., Ltd. | Auto-darkening welding helmet and welding apparatus equipped with the same |
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