CN109730375B - School uniform made of natural plant dyed fabric and intelligent production line thereof - Google Patents

School uniform made of natural plant dyed fabric and intelligent production line thereof Download PDF

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Publication number
CN109730375B
CN109730375B CN201811651961.3A CN201811651961A CN109730375B CN 109730375 B CN109730375 B CN 109730375B CN 201811651961 A CN201811651961 A CN 201811651961A CN 109730375 B CN109730375 B CN 109730375B
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China
Prior art keywords
ironing
school uniform
locking
rod
school
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CN201811651961.3A
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CN109730375A (en
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董春英
王宏勇
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Weifang Shangde Garment Co ltd
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Weifang Shangde Garment Co ltd
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Priority to CN202010924680.1A priority Critical patent/CN112006365B/en
Priority to CN202010924679.9A priority patent/CN112043034B/en
Priority to CN202010924681.6A priority patent/CN112006366B/en
Priority to CN202010924670.8A priority patent/CN112011942B/en
Priority to CN202010924678.4A priority patent/CN112064275A/en
Priority to CN201811651961.3A priority patent/CN109730375B/en
Publication of CN109730375A publication Critical patent/CN109730375A/en
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Publication of CN109730375B publication Critical patent/CN109730375B/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00Calendering, pressing, ironing, glossing or glazing textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Sampling And Sample Adjustment (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The invention provides school uniform made of natural plant dyed fabric and a production line thereof. The intelligent production line for school uniform made of natural plant dyed fabric comprises an intelligent student sampling and measuring device, a digital school uniform model device, a cloth cutting unit, a sewing unit and an adjustable school uniform ironing device in sequence according to the production flow. The cloth made of gardenia fruit natural plant dye has good dyeing effect and natural antibacterial effect, and is beneficial to ecological environmental protection and student health; the student's volume measurement data of this production line is accurate, and the clothing model plate-making is accurate and convenient quick, can press to the style components of a whole that can function independently of school uniform, ensures that the rule school uniform irones more level and more smooth pleasing to the eye.

Description

School uniform made of natural plant dyed fabric and intelligent production line thereof
Technical Field
The invention relates to the technical field of school uniform production, in particular to a school uniform made of natural plant dyed fabric and an intelligent production line thereof.
Background
The school uniform garment is also called school uniform and is a uniform type of school uniform garment which is commonly worn by students in middle and primary schools. Most of the existing school uniforms adopt chemical dyes, have certain irritation and allergy to the skin of students and are not beneficial to the health of the students. Moreover, because the students in different regions have large differences in body types, heights and the like, when a school customizes the school uniform, a student uniform manufacturer is required to sample and measure the body types of the students in the school or the region, and then the school uniform suitable for most of the body types of the students can be manufactured, wherein the most commonly used body measuring method is manual measurement. The traditional manual measurement mainly has the following problems: firstly, when in manual measurement, a measurer needs to hold the tape measure to measure the tape measure by students, the workload of the measurer is large, the labor intensity is high, and a large amount of time needs to be consumed; secondly, during manual measurement, the measured data are measured by a measuring staff tape, and the error of the measured data is large.
The processing of the clothes gives an exquisite sense to the body and the clothes, and the same is true for school uniforms. The school uniform garment is manufactured by firstly determining parameters according to the stature of a wearer, and then performing processes such as printing, cutting, manufacturing, ironing and the like. The traditional measuring body adopts a mode of manually holding a measuring tape, and the measuring efficiency is low. Secondly, the tailoring is that the clothing is decomposed into the garment pieces on the paper board according to the intention of a designer, the garment pieces are drawn into a structural diagram, and then the clothing template is manufactured according to the structural diagram. The cardboard is put on the surface fabric after the check-up, cuts into the garment piece according to the profile of paper pattern, makes ready-made clothe model preparation subassembly after sewing the garment piece and can produce the shredded paper bits when the cutting, and collection of shredded paper bits is not noted in traditional clothe model preparation subassembly, and the shredded paper bits splash to the sky and pollute easily and make the environment.
The method comprises the steps of firstly making a edition and typesetting during batch manufacturing of the school uniform, then cutting and sewing, and after sewing is completed, in order to prevent the school uniform from wrinkling, the school uniform is more attractive and elegant, ironing treatment needs to be carried out on the school uniform, an ironing head quickly passes through the surface of the school uniform by a traditional ironing process, and an ironing blind area exists in the place of the school uniform, so that ironing is uneven.
Disclosure of Invention
The school uniform made of the natural plant dyed fabric and the intelligent production line thereof have the advantages that the cloth made of the gardenia fruit natural plant dye is good in dyeing effect, has a natural antibacterial effect, and is beneficial to ecological environment protection and student health; the student's volume measurement data of this production line is accurate, and the clothing model plate-making is accurate and convenient quick, can press to the style components of a whole that can function independently of school uniform, ensures that the rule school uniform irones more level and more smooth pleasing to the eye.
The technical scheme of the invention is realized as follows: the school uniform made of the natural plant dyed fabric adopts the cloth made of gardenia fruit natural plant dye, and sequentially samples the sample by students to determine the type of the school uniform, cuts the natural plant dyed fabric, sews and shapes the natural plant dyed fabric, finishes and scalds the natural plant dyed fabric after shaping, and then packages and puts in storage.
The other technical scheme of the invention is realized as follows: the intelligent production line for school uniform made of natural plant dyed fabric comprises an intelligent student sampling and measuring device, a digital school uniform model device, a cloth cutting unit, a sewing unit and an adjustable school uniform ironing device in sequence according to the production flow.
As a preferred technical scheme, the intelligent student sampling and measuring device comprises a base, wherein a first installation cavity is arranged in the middle of the base, a detection platform driven by a first driving device to rotate is arranged in the first installation cavity, a first installation plate is vertically arranged at the rear end of the base, and a first portal frame vertically arranged is hinged to the first installation plate;
the first portal frame comprises two vertically arranged vertical support rods and a horizontally arranged horizontal support rod, two ends of the horizontal support rod are respectively and fixedly connected with one vertical support rod, a supporting device for supporting the first portal frame is arranged between the lower end of each vertical support rod and the base, two vertically arranged slide rails are arranged on the front side of one vertical support rod, a plurality of scanning and positioning devices are jointly and slidably mounted on the two slide rails, all the scanning and positioning devices are vertically arranged, and a plurality of vertically arranged positioning grooves are formed in the two slide rails;
a first cross beam is commonly arranged on the two vertical supporting rods, a lifting device is arranged between each corresponding vertical supporting rod and each end of the first cross beam, and a scanning device for scanning body data of students is detachably arranged at the bottom of the first cross beam; the scanning device comprises a pull rod which is detachably mounted at the bottom of the first cross beam, the pull rod is perpendicular to the first cross beam, a fixed block is arranged at the lower end of the pull rod, a three-dimensional scanner is arranged on the front side of the fixed block, the three-dimensional scanner is connected with a printer, and a position signal receiver is arranged on one side, close to the position signal transmitter, of the fixed block.
The middle position of the bottom of the horizontal support rod is vertically provided with a first electric push rod, the rod body of the first electric push rod is fixed on the horizontal support rod, the piston rod of the first electric push rod is abutted against the top of the first cross beam, and two sides of the first electric push rod are respectively provided with a cross beam resetting device used for pulling the first cross beam to return to the initial position.
As a preferred technical scheme, the digital school uniform version equipment comprises a base, wherein an operation table is arranged on the base, a first portal frame driven by a first power device is slidably arranged on the operation table along an X axis, the first portal frame comprises two vertical beams, and a second cross beam is arranged between the two vertical beams; a cutter frame driven by a second power device is slidably mounted on the second cross beam along the Y axis, and a cutter driven by a third power device is slidably mounted on the cutter frame along the Z axis;
the operating table comprises an operating table body, an operating plate is mounted on the operating table body, a plurality of air holes are formed in the operating plate, an operating cavity communicated with the air holes is formed in the operating table body, and the operating cavity is communicated with an exhaust fan through an air path;
the bottom of the operation cavity is provided with a paper scrap collecting box, and an outlet communicated with a suction fan is formed in the paper scrap collecting box.
As a preferred technical scheme, the adjustable school uniform ironing equipment comprises a support, wherein a conveying belt for conveying the school uniform is arranged in the support along an X axis, and an ironing die corresponding to the school uniform is arranged on the support;
the uniform school uniform comprises a school uniform body, wherein a collar is arranged on the school uniform body, and two sleeves are respectively sewn on two sides of the school uniform body; the ironing die comprises two first rails arranged along an X axis, the two first rails respectively correspond to the edges of two sides of the school uniform body, a telescopic ironing device is slidably mounted between the two first rails, the telescopic ironing device is driven by a first power device mounted on the support, and a school uniform body ironing device for ironing the school uniform body is arranged on the telescopic ironing device;
a second rail is arranged between each first rail and the support, the two second rails are arranged corresponding to the two sleeves in a one-to-one manner, a sleeve ironing device for ironing the sleeves is slidably arranged on each second rail, and the sleeve ironing device is driven by a second power device arranged on the second rails.
As a preferred technical solution, each scanning and positioning device includes a first mounting seat slidably mounted on the slide rail, a position signal transmitter is disposed on an inner side of each first mounting seat, a first assembly cavity is disposed on a front side of each first mounting seat, a locking block is disposed in each first assembly cavity, a locking pin is disposed on an inner side of each locking block, a square hole is disposed on an inner wall of each first assembly cavity, each locking pin passes through the square hole, each locking pin is inserted into the positioning groove, a locking push rod is disposed on an opposite side of each locking block, a fixing hole is disposed on each locking block, a locking block fixing pin passes through the fixing hole, and a torsion spring is sleeved on each locking block fixing pin, each locking block fixing pin is fixed on an inner wall of the first assembly cavity.
As an optimal technical scheme, each lifting device comprises a square sleeve which is sleeved on the vertical supporting rod, a second mounting seat is arranged on the outer side of the square sleeve, a second servo motor is arranged on each second mounting seat, a motor shaft of each second servo motor extends into the square sleeve, a second gear which is arranged in the square sleeve is arranged on the motor shaft of each second servo motor, a second rack is arranged on the rear side of each vertical supporting rod, each second rack is meshed with the second gear, and a vertical gap which is used for enabling the scanning positioning device to pass through is arranged on the front side of the square sleeve.
As a preferred technical solution, the supporting device includes a third installation cavity disposed on the top of the base, two of the third installation cavities are horizontally disposed and parallel to each other, a first rack parallel to the third installation cavity is disposed at the bottom of each third installation cavity, a first gear is engaged with each first rack, a first portal frame support rod is rotatably mounted on each first gear through a rotating shaft, a first installation groove is disposed on an inner wall of each third installation cavity, a rolling wheel is disposed in each first installation groove, each rolling wheel is fixedly mounted on the rotating shaft, a first locking groove is disposed on each rolling wheel, a horizontally disposed locking rod is inserted into each locking groove, a sliding cavity is disposed at the bottom of each first installation groove, each locking lever all sets up in the slip intracavity, the other end of each locking lever all stretches out the slip chamber, all be equipped with a first annular groove on the inner wall of each slip chamber, each be provided with one in the first annular groove locate the first annular baffle on the locking lever, be provided with a reset spring between each first annular baffle with the first annular groove, each reset spring all overlaps and locates on the locking lever.
As a preferred technical scheme, a plurality of air ducts are arranged in the operation cavity, each air duct is communicated with the exhaust fan through an air path, and an electromagnetic valve is arranged between each air duct and the exhaust fan; two sides of the operating platform are respectively provided with a first sliding rail extending along the X-axis direction, and the two first sliding rails are driven by a fourth power device to slide along the Y-axis direction; the two vertical beams are correspondingly arranged in the two first sliding rails one by one; the first power device is a third lead screw nut mechanism driven by a third motor; a fourth slide rail is arranged on the second cross beam, the two vertical beams are slidably mounted in the fourth slide rail, vertical beam locking cylinders for locking the positions of the vertical beams and the second cross beam are mounted on the vertical beams, and piston rods of the vertical beam locking cylinders abut against the second cross beam when the vertical beams and the second cross beam are locked;
the two ends of the operating platform are respectively provided with a fifth slide rail, and the two first slide rails are arranged between the two fifth slide rails in a sliding manner;
the fourth power device is a second lead screw nut mechanism driven by a second motor, nuts are mounted on the two first slide rails, and the rotation directions of the two nuts are opposite; the two nuts are adapted to a screw rod; a sliding block is slidably mounted on the second cross beam, a rotary table driven by a fifth power device is rotatably mounted on the sliding block, and the tool rest is mounted on the rotary table; a second sliding rail matched with the sliding block is arranged on the second cross beam; the second power device is a fourth screw-nut mechanism driven by a fourth motor;
and a third sliding rail matched with the cutting knife is arranged on the knife rest, and the third power device is a cutting knife driving cylinder.
As a preferred technical scheme, the telescopic ironing device comprises ironing slide rails arranged on the two first rails, two ironing slide blocks are arranged in the ironing slide rails in a sliding manner along the Y axis, and a spring is arranged between the two ironing slide blocks;
each ironing slide block is provided with a connecting rod along the Z axis, the bottom of the first track is provided with a first track sliding hole, each connecting rod penetrates through the first track sliding hole, and the ironing device for the school uniform body is arranged between the two connecting rods; the school uniform body ironing device comprises a school uniform body ironing shell, wherein a school uniform body ironing air inlet hole communicated with a steam pipeline is formed in the school uniform body ironing shell, and a plurality of school uniform body ironing air outlet holes used for ironing the school uniform body are also formed in the school uniform body ironing air outlet hole;
the ironing device for the school uniform body further comprises two air blocking covers which are sleeved on the ironing shell of the school uniform body in a sliding manner, and the two air blocking covers are symmetrically arranged at two ends of the ironing shell of the school uniform body; a third power device for driving the air blocking covers to slide is arranged between each air blocking cover and each connecting rod; the sleeve ironing device comprises a sleeve ironing shell, wherein a sleeve ironing shell air inlet hole communicated with a steam pipeline is formed in the sleeve ironing shell, and a plurality of sleeve ironing shell air outlet holes used for ironing the sleeves are formed in the sleeve ironing shell; the first power device is a screw nut mechanism driven by a motor, and the motor is arranged on the bracket; the second power device is a sleeve ironing machine driving air cylinder; the third power device is a gas shield driving cylinder, a cylinder seat of the gas shield driving cylinder is arranged on the connecting rod, and a piston rod of the gas shield driving cylinder is arranged on the gas shield.
By adopting the technical scheme, the invention has the beneficial effects that: the cloth made of gardenia fruit natural plant dye has good dyeing effect and natural antibacterial effect, and is beneficial to ecological environmental protection and student health; the student's volume measurement data of this production line is accurate, and the clothing model plate-making is accurate and convenient quick, can press to the style components of a whole that can function independently of school uniform, ensures that the rule school uniform irones more level and more smooth pleasing to the eye.
The intelligent biochemical sampling and measuring equipment comprises a base, wherein a detection platform driven to rotate by a first driving device is arranged in the middle of the base, when a student measures the body, the student stands on the detection platform, a first servo motor is started, a motor shaft rotates to drive the detection platform and the student standing on the detection platform to rotate, the measurement of data such as the shoulder width, the chest circumference, the waist circumference, the hip circumference and the like of the student is completed according to the body type of the student, and the measurement of the student by the measuring personnel one by one is not needed, so that the labor intensity of the measuring personnel is reduced, and the measuring time is shortened;
when the first portal frame is vertical to the base, a first locking groove on the rolling wheel is right aligned to the locking rod, the locking rod is inserted into the first locking groove, the second gear cannot move back, the first portal frame is fixed and supported, when the equipment is not used, the locking rod is pulled outwards and compresses a first reset spring, the locking rod is separated from the first locking groove, and the rolling wheel moves back within the separation range of the locking rod, the locking rod is loosened, the locking rod returns to the original position under the action of the self elasticity of the first reset spring, the first gear moves back on the first rack under the action of external force until the first portal frame and the base are combined together, the operation is simple and reliable, the first portal frame is ensured to be always vertical to the base, the smooth operation of the measurement work is further ensured, and the accuracy of the measurement data of the device is ensured;
the front side of one of the vertical supporting rods is provided with a plurality of scanning positioning devices which are vertically arranged in a sliding manner, when the height of a student who performs sampling measurement in the period is determined during measurement, the measurement position of each data of the student in the height range can be determined, the locking push rod is pressed, the torsion spring is twisted under stress and drives the locking block to rotate, so that the locking pin is separated from the positioning groove, after the position of the scanning positioning device is determined, the locking push rod is released, the torsion spring drives the locking block to return to the original position under the action of the self elasticity, and the locking pin is inserted into the corresponding positioning groove to complete the positioning and fixing of the scanning positioning device, thereby improving the measurement speed and shortening the sampling measurement time;
when the device is used, a second servo motor is started, the motor rotates to drive a second gear to move on a second rack, so that a three-dimensional scanner is driven to scan students from top to bottom, data measurement is completed, in the measurement process, a measurer only needs to divide the students into several different height ranges, and then the students finish measurement by themselves queuing up the stations, so that the labor intensity of the measurer is reduced, the measurement time is shortened, the three-dimensional scanner is used for data measurement, and the accuracy of data measurement is improved;
the vertical first electric putter that is provided with in intermediate position of horizontal support pole bottom, first electric putter's both sides are provided with a crossbeam resetting means respectively, when initial position need be got back to first crossbeam, the measurement personnel press the push pedal at second electric putter top earlier, compress the high-pressure nitrogen gas in the sealed chamber, high-pressure nitrogen gas drives the locking lug and inserts in the locking recess, and simultaneously, in order to balance sealed intracavity pressure, the support arm that resets can receive pressure downstream, increase sealed intracavity area comes balanced pressure, and simultaneously, first electric putter's piston rod stretches out, promote first crossbeam downwards and reach initial position.
Because the digital three-dimensional scanning generates school uniform version type equipment, include: the three-dimensional scanning imaging assembly comprises a scanning platform, an upright post is mounted on the scanning platform, a three-dimensional scanner driven by a sixth power device is mounted on the upright post in a sliding mode, the three-dimensional scanner is electrically connected with a printer, the three-dimensional scanner scans the body shape of a human body, so that body shape parameters are printed out through the printer, and clothes making parameters are measured quickly; the sloper making assembly includes: the first portal frame comprises two vertical beams, and a second cross beam is arranged between the two vertical beams; a cutter frame driven by a second power device is arranged on the second beam in a sliding manner along the Y axis, and a cutter driven by a third power device is arranged on the cutter frame in a sliding manner along the Z axis; the cutting knife moves in the X direction by moving the first portal frame, and the cutting knife is driven to be positioned in the Y direction by the sliding knife rest; the operation panel includes the operation panel body, install the operation panel on the operation panel body, be provided with a plurality of gas pockets on the operation panel, this internal operation chamber that communicates the gas pocket that is provided with of operation panel, the operation chamber passes through gas circuit intercommunication air exhauster, inhale the air of operation intracavity through the air exhauster, cause the pressure of operation intracavity to diminish, thereby the outside pressure of operation chamber is big to adsorb the operation panel body with the cardboard on, the operation chamber bottom is installed the wastepaper and is collected the box, the export of seting up the intercommunication suction fan on the wastepaper is collected the box, close the air exhauster after the cutting is accomplished, tak away model and leftover bits, the shredded wastepaper after the cutting descends to the wastepaper through the gas pocket and collects in the box, prevent that the piece after the cutting from.
Because the operation intracavity is provided with a plurality of dryer, each dryer all communicates the air exhauster through the gas circuit, all installs a solenoid valve between each dryer and the air exhauster, opens corresponding solenoid valve respectively according to the size of cardboard to adjust the inspiratory capacity of required gas pocket, reduce the energy consumption of air exhauster.
Two sides of the operating platform are respectively provided with a first sliding rail extending along the X-axis direction, and the two first sliding rails are driven by a fourth power device to slide along the Y-axis; the two vertical beams are correspondingly arranged in the two first sliding rails one by one; the first power device is a third screw-nut mechanism driven by a third motor, and the third screw-nut mechanism is used for driving the vertical beam to slide on the first slide rail, so that the first gantry is driven to move along the X axis in the first slide rail.
Because the second cross beam is also provided with a fourth slide rail, the two vertical beams are slidably arranged in the fourth slide rail, the vertical beams are provided with vertical beam locking cylinders for locking the positions of the vertical beams and the second cross beam, and piston rods of the vertical beam locking cylinders are abutted against the second cross beam during locking, so that the distance between the two vertical beams can be changed; because the two ends of the operating platform are respectively provided with a fifth slide rail, the two first slide rails are both arranged between the two fifth slide rails in a sliding way; the fourth power device is a second screw nut mechanism driven by a second motor, nuts are mounted on the two first sliding rails, the rotating directions of the two nuts are opposite and are matched with a screw, and the two first sliding rails are driven by the second motor to move in opposite directions or in opposite directions, so that the stroke of the tool rest is shortened, and the garment pattern is made more rapidly.
Because slidable mounting has the slider on the second crossbeam, rotates on the slider and installs the carousel by the drive of fifth power device, installs the knife rest on the carousel, thereby the knife rest moves one side of second crossbeam back, rotates the carousel and realizes reverse cutting, prevents the knife rest from returning to the sky, improves the efficiency of model preparation.
Because the adjustable ironing equipment who is used for standard school clothes production includes: the system comprises a support, a conveying belt for conveying system school uniforms is arranged in the support along an X axis, and ironing dies corresponding to the system school uniforms are arranged on the support; the uniform school uniform comprises a school uniform body, wherein a collar is arranged on the school uniform body, and two sleeves are respectively sewn on two sides of the school uniform body; the ironing die comprises two first rails arranged along an X axis, the two first rails respectively correspond to the edges of two sides of the school uniform body, a telescopic ironing device is slidably arranged between the two first rails, the telescopic ironing device is driven by a first power device arranged on the support, and a school uniform body ironing device for ironing the school uniform body is arranged on the telescopic ironing device; a second rail is arranged between each first rail and the support, the two second rails are arranged in one-to-one correspondence with the two sleeves, a sleeve ironing device for ironing the sleeves is slidably arranged on each second rail, the sleeve ironing device is driven by a second power device arranged on the second rails, ironing dies corresponding to standard school uniforms are used for ironing, no dead angle is formed in the ironing process, and only the corresponding ironing dies are required to be replaced when the standard school uniforms of different sizes are ironed; and the school uniform body and the sleeves are ironed separately, so that the ironing parameters can be adjusted conveniently according to the characteristics of the ironing positions, and the standard school uniform is more unfolded and beautiful.
Because the telescopic ironing device comprises the ironing slide rails arranged on the two first rails, two ironing slide blocks are arranged in the ironing slide rails in a sliding manner along the Y axis, and a spring is arranged between the two ironing slide blocks; each irones and all installs a connecting rod along the Z axle on the slider, first orbital bottom is provided with first track sliding hole, each connecting rod all runs through first track sliding hole, and install school clothes body ironer between two connecting rods, because the upper portion and the lower part broad of school clothes body, middle part armpit department is narrower, consequently, distance between two first tracks is not invariable, when ironing the slide rail and sliding, two irones the slider and receive first orbital restriction and slide in ironing the slide rail, couple together through spring elastic connection, reduce the friction and collision that takes place between connecting rod and the first track, increase of service life.
The school uniform body ironing device comprises a school uniform body ironing shell, wherein a school uniform body ironing air inlet hole communicated with a steam pipeline is formed in the school uniform body ironing shell, and a plurality of school uniform body ironing air outlet holes used for ironing the school uniform body are also formed in the school uniform body ironing air outlet hole; the school uniform body ironing device also comprises two air blocking covers which are sleeved on the ironing shell of the school uniform body in a sliding manner, and the two air blocking covers are symmetrically arranged at two ends of the ironing shell of the school uniform body; a third power device for driving the air blocking covers to slide is arranged between each air blocking cover and each connecting rod; when the ironing slide rail slides, the connecting rod drives the third power device and the air blocking cover to slide along the ironing shell of the school uniform body, so that the number of air outlet holes for ironing the school uniform body is continuously shielded according to the width of the school uniform body; when the ironing device of the school uniform body irones the upper part from the lower part of the school uniform body, the third power device drives the air blocking cover to slide towards the middle part in the resetting process, so that secondary ironing is carried out on the collar in the middle part of the school uniform body, the collar is smoother, meanwhile, the air outlet amount of the air outlet holes ironed by the school uniform body is coordinated with the ironing width, the air outlet amount of steam is saved, and the loss is reduced.
The sleeve ironing device comprises a sleeve ironing shell, wherein a sleeve ironing shell air inlet hole communicated with a steam pipeline is formed in the sleeve ironing shell, a plurality of sleeve ironing shell air outlet holes used for ironing the sleeves are formed in the sleeve ironing shell, and the sleeve ironing device is used for ironing the sleeves in a targeted mode, so that the sleeve ironing effect is further improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of the overall flow arrangement of the production line of the present invention.
FIG. 2 is a schematic structural diagram of an intelligent student sample measuring device according to the present invention;
FIG. 3 is a rear view of FIG. 2;
FIG. 4 is a side view of FIG. 2;
FIG. 5 is a schematic structural view of the supporting device of the present invention in an inoperative state;
FIG. 6 is a schematic structural view of the supporting device of the present invention in an operating state;
FIG. 7 is an enlarged view of the structure at A in FIG. 2;
FIG. 8 is an enlarged view of the structure at B in FIG. 4;
FIG. 9 is an enlarged view of the structure at C in FIG. 3;
FIG. 10 is a schematic diagram of a digital school uniform layout apparatus according to the present invention;
FIG. 11 is a top view of FIG. 10;
FIG. 12 is a sectional view taken along line A-A of FIG. 11;
FIG. 13 is a schematic view showing the operation of the paperboard of FIG. 11
FIG. 14 is an enlarged schematic view at D of FIG. 12;
FIG. 15 is a top view of an adjustable school uniform ironing apparatus according to the present invention;
FIG. 16 is a sectional view taken along line G-G of FIG. 15;
FIG. 17 is an enlarged schematic view at E in FIG. 15;
fig. 18 is a sectional view taken along line H-H in fig. 17.
Wherein: 11. a base; 112. a first mounting cavity; 113. a detection platform; 114. a first mounting plate; 115. a first gantry; 116. a vertical support bar; 117. a horizontal support bar; 118. a slide rail; 119. a positioning groove; 1110. a first cross member; 1111. a first electric push rod; 1112. a first servo motor; 1113. a second mounting cavity; 1114. a third mounting cavity; 1115. a first rack; 1116. a first gear; 1117. a rotating shaft; 1118. a gantry support bar; 1119. a first mounting groove; 1120. a rolling wheel; 1121. a first locking groove; 1122. a locking lever; 1123. a sliding cavity; 1124. a first annular groove; 1125. a first return spring; 1126. a first mounting seat; 1127. a position signal transmitter; 1128. a first assembly chamber; 1129. a locking block; 1130. a locking pin; 1131. a square hole; 1132. locking the push rod; 1133. a locking block fixing pin; 1134. a torsion spring; 1135. a square sleeve; 1136. a second mounting seat; 1137. a second servo motor; 1138. a second gear; 1139. a second rack; 1140. a vertical gap; 1141. a pull rod; 1142. a fixed block; 1143. a three-dimensional scanner; 1144. a position signal receiver; 1145. a third mounting block; 1146. a second assembly chamber; 1147. a first piston; 1148. a second piston; 1149. a second electric push rod; 1150. repositioning the support arm; 1151. a vertical channel; 1152. a second mounting plate; 1153. a second locking groove; 1154. a fourth mounting block; 1155. a fourth mounting cavity; 1156. a second return spring; 1157. a locking projection; 1158. a first ring guard 222, a slotter making component; 22211. a base; 22212. an operation table; 223. a second gantry; 224. erecting a beam; 225. a second cross member; 226. a tool holder; 227. a cutting knife; 228. an operation table body; 229. an operation panel; 2210. air holes; 2211. an operating chamber; 2212. a gas circuit; 2213. an exhaust fan; 2216. A paper scrap collecting box; 2217. a suction fan; 2218. an outlet; 2220. An air duct; 2221. an electromagnetic valve; 2222. a first slide rail; 2223. a third motor; 2224. a third lead screw nut mechanism; 2225. a fourth slide rail; 2226. a vertical beam locking cylinder; 2227. a fifth slide rail; 2228. a second motor; 2229. a second lead screw nut mechanism; 2230. a slider; 2231. a turntable; 2232. a turntable driving motor; 2233. a second slide rail; 223. a fourth motor; 2235. a fourth lead screw nut mechanism; 2236. a third slide rail; 2237. the cutting knife drives the air cylinder; 2238. a paperboard; 551. A support; 552. making a standard school uniform; 553. a conveyor belt; 554. ironing the die; 555. a school uniform body; 556. a collar; 557. sleeves; 558. a first track; 559. a telescopic ironing device; 5510. ironing the school uniform body; 5511. ironing the slide rail; 5512. ironing the sliding block; 5513. a spring; 5514. a motor; 5515. a lead screw nut mechanism; 5516. a connecting rod; 5517. a first rail sliding hole; 5518. ironing the shell of the school uniform body; 5519. a vapor conduit; 5520. ironing air inlet holes in the school uniform body; 5521. ironing air outlet holes on the school uniform body; 5522. a gas shield; 5523. the air blocking cover drives the air cylinder; 5524. a second track; 5525. a sleeve ironing device; 5526. the sleeve ironing machine drives the air cylinder; 5527. a sleeve ironing housing; 5528. sleeve ironing shell air inlet holes; 5529. sleeve ironing shell air outlet holes; 331. a cloth cutting machine; 441. a sewing machine.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The school uniform made of the natural plant dyed fabric adopts the cloth made of gardenia fruit natural plant dye, and sequentially samples the sample by students to determine the type of the school uniform, cuts the natural plant dyed fabric, sews and shapes the natural plant dyed fabric, finishes and scalds the natural plant dyed fabric after shaping, and then packages and puts in storage.
As shown in fig. 1, the intelligent production line for school uniform made of natural plant dyed fabric sequentially comprises an intelligent student sampling and measuring device 11, a digital school uniform model device 22, a cloth cutting machine set 33, a sewing machine set 44 and an adjustable school uniform ironing device 55 according to the production flow. The cloth cutting unit 33 includes a plurality of cloth cutting machines 331, the sewing unit 44 includes a plurality of sewing machines 441, and the sewing machines 441 and the cloth cutting machines 331 are common devices used by those skilled in the art and thus are not described again.
As shown collectively in fig. 2-9, the following is a more detailed description of the intelligent student sample measuring device 11.
Intelligent chemistry biological dress sampling measurement body equipment 11, including base 111, the middle part of base 111 is equipped with first installation cavity 112, is provided with in the first installation cavity 112 by the rotatory testing platform 113 of a drive arrangement drive, and the vertical first mounting panel 114 that is equipped with in rear end of base 111 hinges on the first mounting panel 114 has a vertical first portal frame 115 that sets up.
The first portal frame 115 comprises two vertically arranged vertical support rods 116 and a horizontally arranged horizontal support rod 117, two ends of the horizontal support rod 117 are respectively fixedly connected with one vertical support rod 116, a support device for supporting the first portal frame 115 is arranged between the lower end of each vertical support rod 116 and the base 111, two vertically arranged slide rails 118 are arranged on the front side of one vertical support rod 116, a plurality of scanning and positioning devices for limiting scanning positions are jointly and slidably mounted on the two slide rails 118, all the scanning and positioning devices are vertically arranged, and a plurality of vertically arranged positioning grooves 119 are arranged on the two slide rails 118; according to the body types of students, scanning positions are limited through a scanning positioning device, data such as shoulder width, chest circumference, waist circumference, hip circumference and the like of the students are sequentially measured from top to bottom, a first cross beam 1110 is jointly installed on the two vertical supporting rods 116, a lifting device is arranged between each of two ends of the first cross beam 1110 and each corresponding vertical supporting rod 116, and a scanning device for scanning body data of the students is detachably installed at the bottom of the first cross beam 1110;
the middle position of the bottom of the horizontal support bar 117 is vertically provided with a first electric push rod 1111, the rod body of the first electric push rod 1111 is fixed on the horizontal support bar 117, the piston rod of the first electric push rod 1111 is abutted against the top of the first cross beam 1110, and two sides of the first electric push rod 1111 are respectively provided with a cross beam resetting device for pulling the first cross beam 1110 to return to the initial position.
Wherein, first drive arrangement is first servo motor 1112, the bottom of first installation cavity 112 is equipped with second installation cavity 1113, the casing of first servo motor 1112 is fixed in the bottom of second installation cavity 1113, the motor shaft of first servo motor 1112 stretches into in the second installation cavity 1113, the motor shaft of first servo motor 1112 is fixed in detection platform 113's bottom, when carrying out the physique to the student, the student stands on detection platform 113, first servo motor 1112 starts, the motor rotates and drives detection platform 113 and stands the student on detection platform 113 and rotate, according to student's size, top-down accomplishes the measurement to data such as student shoulder width in proper order, the chest circumference, the waistline, the buttockss circumference, do not need the measurement personnel to measure the student one by one, thereby reduce staff's intensity of labour, measuring time has been shortened.
Each supporting device comprises a third mounting cavity 1114 arranged at the top of the base 111, two third mounting cavities 1114 are horizontally arranged and are parallel to each other, a first rack 1115 parallel to the third mounting cavity 1114 is arranged at the bottom of each third mounting cavity 1114, a first gear 1116 is meshed with each first rack 1115, a portal frame supporting rod 1118 is rotatably arranged on each first gear 1116 through a rotating shaft 1117, a first mounting groove 1119 is arranged on the inner wall of each third mounting cavity 1114, a rolling wheel 1120 is arranged in each first mounting groove 1119, each rolling wheel 1120 is fixedly arranged on the rotating shaft 1117, a first locking groove 1121 is arranged on each rolling wheel 1120, a horizontally arranged locking rod is inserted into each locking groove, a sliding cavity 1113 is arranged at the bottom of each first mounting groove 1119, each locking rod 1122 is arranged in the sliding cavity 1123, the other end of each locking rod 1122 extends out of the sliding cavity 1123, a first annular groove 1124 is formed in the inner wall of each sliding cavity 1123, a first annular baffle 1158 arranged on the locking rod 1122 is arranged in each first annular groove 1124, a first return spring 1125 is arranged between each first annular baffle 1158 and the first annular groove 1124, each first return spring 1125 is sleeved on the locking rod 1122, and in the embodiment, a compression spring is adopted by each first return spring.
When the device is used, the first portal frame 115 is pulled to separate the first portal frame 115 from the base 111 around the hinge shaft, the portal frame support rod 1118 is pulled backwards to drive the first gear 1116 to move on the first rack 1115, the rolling wheel 1120 also rolls forwards along with the first gear 1116, when the first portal frame 115 is perpendicular to the base 111, the first locking groove 1121 on the rolling wheel 1120 faces the locking rod 1122, the locking rod 1122 is inserted into the first locking groove 1121 to prevent the second gear from moving backwards, so that the fixing and supporting of the first portal frame 115 are completed, when the device is not used, the locking rod 1122 is pulled outwards and compresses the first return spring 1125 to separate the locking rod 1122 from the first locking groove 1121, the rolling wheel 1120 moves backwards to separate from the range of the locking rod 1122, the locking rod 1122 is released, the locking rod 1122 returns to the original position under the self elastic force of the first return spring 1125, the first gear 1122 moves backwards on the first rack 1115 under the external force, until the first portal frame 115 and the base 111 are combined together, the operation is simple and reliable, the first portal frame 115 is ensured to be always vertical to the base 111, the smooth operation of the measurement work is further ensured, and the accuracy of the measurement data of the equipment is ensured.
Each scanning positioning device comprises a first mounting seat 1126 slidably mounted on the slide rail 118, a position signal emitter 1127 is arranged on the inner side of each first mounting seat 1126, a first assembly cavity 1128 is arranged on the front side of each first mounting seat 1126, a locking block 1129 is arranged in each first assembly cavity 1128, a locking pin 1130 is arranged on the inner side of each locking block 1129, a square hole 1131 is formed in the inner wall of each first assembly cavity 1128, each locking pin 1130 penetrates through the square hole 1131, each locking pin 1130 is inserted into the positioning groove 119, a vertically-arranged locking push rod 1132 is arranged on the other side of each locking block 1129, a fixing hole is formed in each locking block 1129, a locking block fixing pin 1133 penetrates through the fixing hole, a torsion spring 1134 is sleeved on each locking block 1133, and each locking block fixing pin 1133 is fixed on one inner wall of the first assembly cavity 1128.
When the measurement is carried out, the height of the student carrying out sampling measurement in the stage is determined, the measurement position of each data of the student in the height range can be determined, the locking push rod 1132 is pressed, the torsion spring 1134 is twisted under the stress and drives the locking block 1129 to rotate, the locking pin 1130 is enabled to be separated from the positioning groove 119, after the position of the scanning positioning device is determined, the locking push rod 1132 is loosened, the torsion spring 1134 drives the locking block 1129 to return to the original position under the action of the elastic force of the torsion spring 1134, the locking pin 1130 is inserted into the corresponding positioning groove, the positioning and the fixing of the scanning positioning device are completed, the measurement speed is improved, and the sampling measurement time is shortened.
Moreover, each lifting device includes a square sleeve 1135 sleeved on the vertical support rod 116, the outer side of each square sleeve 1135 is provided with a second mounting seat 1136, each second mounting seat 1136 is provided with a second servo motor 1137, the motor shaft of each second servo motor 1137 extends into the square sleeve 1135, the motor shaft of each second servo motor 1137 is provided with a second gear 1138 arranged in the square sleeve 1135, the rear side of each vertical support rod 116 is provided with a second rack 1139, each second rack 1139 is engaged with the second gear 1138, and the front side of each square sleeve 1135 is provided with a vertical gap 1140 through which the scanning and positioning device passes.
The scanning device comprises a pull rod 1141 detachably mounted at the bottom of the first cross beam 1110, the pull rod 1141 is perpendicular to the first cross beam 1110, the lower end of the pull rod 1141 is provided with a fixed block 1142, the front side of the fixed block 1142 is provided with a three-dimensional scanner 1143, one side of the fixed block 1142 close to the position signal transmitter 1127 is provided with a position signal receiver 1144, in this embodiment, the detachable mode is bolt connection, and the used three-dimensional scanner 1143 is a feather YT-1302DW type scanner. A printer (not shown) is connected to the three-dimensional scanner 1143.
When the device is used, the second servo motor 1137 is started, the second servo motor 1137 rotates to drive the second gear 1138 to move on the second rack 1139, so as to drive the three-dimensional scanner 1143 to scan students from top to bottom, data measurement is completed, in the measurement process, a measurer only needs to divide the students into different height ranges, the students can be automatically queued up and the measurement is completed by the current affairs on the station, the labor intensity of the measurer is reduced, the measurement time is shortened, the three-dimensional scanner 1143 is used for data measurement, and the accuracy of the data measurement is further improved.
In addition, each cross beam resetting device comprises a third mounting block 1145 fixed on the horizontal support rod 117, a second mounting cavity 1146 is arranged inside each third mounting block 1145, each second mounting cavity 1146 is internally provided with a first piston 1147 and a second piston 1148 up and down, the top of each first piston 1147 is fixed with a second electric push rod 1149 in threaded connection with the third mounting block 1145, the upper end of each second electric push rod 1149 extends out of the third mounting block 1145, the air hole of each second piston 1148 is communicated with a resetting support arm 1150, the lower end of each resetting support arm 1150 extends out of the third mounting block 1145, each resetting support arm 1150 is internally provided with a vertical channel 1151 communicated with the air hole of the second piston 1148, and a locking device is arranged between each resetting support arm 1150 and the first cross beam 1110.
Each locking device comprises a mounting seat fixed on the first cross beam 1110, each mounting seat comprises two second mounting plates 1152 perpendicular to the first cross beam 1110, each second mounting plate 1152 is provided with a second locking groove 1153, a fourth mounting block 1154 fixed at the lower end of the reset support arm 1150 is arranged between the two second mounting plates 1152, each fourth mounting block 1154 is provided with two oppositely arranged fourth mounting cavities 1155, each fourth mounting cavity 1155 is communicated with the vertical channel 1151, each fourth mounting cavity 1155 is internally provided with a second reset spring 1156, one end of each second reset spring 1156 is fixed on the inner wall of the fourth mounting cavity 1155, the other end of each second reset spring 1156 is connected with a locking lug 1157, each locking lug 1157 is inserted into the second locking groove 1153, and in this embodiment, each second reset spring is an extension spring.
Each fourth mounting cavity 1155, the vertical channel 1151 and the space between the first piston 1147 and the second piston 1148 form a sealed cavity, and each sealed cavity is filled with high-pressure nitrogen.
When the first cross beam 1110 needs to return to the initial position, the high-pressure nitrogen in the sealing cavity is compressed by the top of the second electric push rod 1149, and the high-pressure nitrogen drives the locking protrusions 1157 to be inserted into the corresponding locking grooves.
As shown collectively in FIGS. 10-14, the following is a more detailed description of the digital proofing device 22:
in the digital correction edition device 22, the extending direction of the sheet 2238 is taken as an X axis, the extending direction of the electrostatic roller 2214 is taken as a Y axis, and the vertical direction is taken as a Z axis. The controller is preferably a PLC controller.
The digital school uniform layout apparatus 22 includes: a base 22211, an operation table 22212 is installed on the base 22211, a second portal frame 223 driven by a first power device is installed on the operation table 22212 in a sliding manner along the X axis, the second portal frame 223 comprises two vertical beams 224, and a second cross beam 225 is installed between the two vertical beams 224; a cutter frame 226 driven by a second power device is slidably mounted on the second beam 225 along the Y axis, and a cutter 227 driven by a third power device is slidably mounted on the cutter frame 226 along the Z axis.
The console 22212 comprises a console body 228, an operation board 229 is mounted on the console body 228, a plurality of air holes 2210 are formed in the operation board 229, an operation cavity 2211 communicated with the air holes 2210 is formed in the console body 228, and the operation cavity 2211 is communicated with an exhaust fan 2213 through an air passage 2212; operation chamber 2211 bottom is installed the wastepaper and is collected box 2216, set up the export 2218 of intercommunication suction fan 2217 on the wastepaper is collected box 2216, inhale the air in the operation chamber 2211 through air exhauster 2213, thereby adsorb on operation panel body 228 cardboard 2238, after the cutting is accomplished, close air exhauster 2213, take away model and leftover bits, the shredded wastepaper after the cutting descends to wastepaper is collected in box 2216 through gas pocket 2210, prevent that the piece after the cutting from splashing the operation region.
A plurality of air ducts 2220 are arranged in the operation cavity 2211, each air duct 2220 is communicated with the exhaust fan 2213 through an air path 2212, and an electromagnetic valve 2221 is arranged between each air duct 2220 and the exhaust fan 2213.
Two sides of the operating table 22212 are respectively provided with a first slide rail 2222 extending along the X-axis direction, and both the first slide rails 2222 are driven by a fourth power device to slide along the Y-axis direction; the two vertical beams 224 are correspondingly installed in the two first sliding rails 2222 one by one; the first power device is a third lead screw nut mechanism 2224 driven by a third motor 2223.
The driving of the vertical beam 224 to slide in the first sliding rail 2222 by the lead screw and nut mechanism is well known to those skilled in the art and will not be described herein.
A fourth slide rail 2225 is arranged on the second cross beam 225, the two vertical beams 224 are slidably mounted in the fourth slide rail 2225, a vertical beam locking cylinder 2226 for locking the positions of the vertical beams 224 and the second cross beam 225 is mounted on the vertical beams 224, and a piston rod of the vertical beam locking cylinder abuts against the second cross beam 225 during locking.
Two ends of the console 22212 are respectively mounted with a fifth slide rail 2227, and the two first slide rails 2222 are both slidably mounted between the two fifth slide rails 2227.
The fourth power device is a second lead screw nut mechanism 2229 driven by a second motor 2228.
A sliding block 2230 is slidably mounted on the second beam 225, a rotating disc 2231 driven by a fifth power device is rotatably mounted on the sliding block 2230, the fifth power device is preferably a rotating disc driving motor 2232, and a tool rest 226 is mounted on the rotating disc 2231.
A second slide rail 2233 matched with the slide block 2230 is arranged on the second cross beam 225; the second motive device is a fourth lead screw-nut mechanism 2235 driven by a fourth motor 2234.
The principle of driving the sliding block 2230 to slide on the second sliding rail 2233 by the fourth lead screw and nut mechanism 2235 is the same as the principle of driving the vertical beam 224 to move in the first sliding rail 2222 by the third lead screw and nut mechanism 2224, which is well known to those skilled in the art and will not be described herein.
The tool post 226 is provided with a third slide rail 2236 adapted to the cutting knife 227, and the third power device is preferably a cutting knife driving cylinder 2237.
During the use, the data of intelligent student's sample volume equipment 11 are printed out through the printer, will print out body length, chest circumference, waistline data and carry out the plate-making in the PLC controller after the designer calibrates.
The master-made raw paper sheet 2238 is placed on the operation plate 229, and the corresponding solenoid valve 2221 is opened according to the size of the paper sheet 2238 to be cut, so that the air holes 2210 of the appropriate area are selected to suck air. Then, the body length, the chest circumference and the waist circumference data are input into the controller, and the distance between the two first sliding rails 2222 is adjusted by the fourth power device, so that the distance between the two first sliding rails 2222 is adapted to the size of the paper board 2238, and the stroke of the cutting knife 227 is conveniently shortened. The electrostatic roller 2214 is driven to rotate, and the exhaust fan 2213 is started to enable the paper board 2238 to be attached to the operating plate 229 under the action of suction force; then, the cutting knife 227 is moved in the X direction by moving the second gantry 223, and the cutting knife 227 is driven by the slide tool holder 226 to be positioned in the Y direction for cutting.
The cut scraps are sucked into the operation chamber 2211 through the air hole 2210 and fall into the scrap collecting box 2216, the suction fan 2217 is turned on, and the scraps are sucked out through the outlet 2218, so that the cut scraps are prevented from splashing to the operation area.
The second portal frame 223 driven by the first power device moves along the X axis, the second power device drives the tool rest 226 to move on the second cross beam 225, the cutting knife 227 driven by the third power device moves vertically to realize cutting, the fourth power device drives the two first sliding rails 2222 to slide along the Y axis, the fifth power device drives the rotary table 2231 to rotate, the vertical beam locking cylinder is used for locking the relative positions of the vertical beam 224 and the second cross beam 225, the driving modes are controlled by the PLC controller, and the PLC controller controls the movement of the motor or the cylinder to realize the functions of the embodiment, which is well known to those skilled in the art.
As shown collectively in fig. 15-18, the following is a more detailed description of the adjustable school uniform ironing device 55:
in the present apparatus, the conveying direction of the conveyor 553 is taken as the X axis, the extending direction of the uniform body ironing device 5510 is taken as the Y axis, and the vertical direction is taken as the Z axis.
The invention relates to an adjustable ironing device for producing standard school uniforms, which comprises: the rack 551 is provided with a conveyer belt 553 used for conveying the standard calibration clothes 552 along the X axis in the rack 551, and the rack 551 is provided with an ironing die 554 corresponding to the standard calibration clothes 552.
The uniform school uniform 552 comprises a school uniform body 555, wherein a collar 556 is arranged on the school uniform body 555, and two sleeves 557 are respectively sewn on two sides of the school uniform body 555; the ironing die 554 comprises two first rails 558 arranged along the X axis, the two first rails 558 respectively correspond to the edges of two sides of the school uniform body 555, a telescopic ironing device 559 is slidably mounted between the two first rails 558, the telescopic ironing device 559 is driven by a first power device mounted on the support 551, and a school uniform body ironing device 5510 for ironing the school uniform body 555 is arranged on the telescopic ironing device 559. The ironing track is set by the ironing die 554 corresponding to the standard school uniform 552, so that no dead angle exists in ironing, and the ironing effect is better.
The telescopic ironing device 559 includes an ironing slide rail 5511 disposed on the two first rails, two ironing sliders 5512 are slidably disposed in the ironing slide rail 5511 along the Y axis, and a spring 5513 is disposed between the two ironing sliders 5512. When the ironing slide rail 5511 slides, the two ironing slide blocks 5512 are limited by the first rail 558 to slide in the ironing slide rail 5511 and are elastically connected by the spring 5513, so that the friction and collision between the connecting rod 5516 and the first rail 558 are reduced, and the service life is prolonged.
The first power device is preferably a screw and nut mechanism 5515 driven by a motor 5514, the motor 5514 is mounted on the bracket 551, a screw of the screw and nut mechanism 5515 is rotatably mounted on the bracket 551, and a nut of the screw and nut mechanism 5515 is mounted on the ironing slide rail 5511, so that the driving mode is simple and practical.
Each ironing slide block 5512 is provided with a connecting rod 5516 along the Z-axis, the bottom of the first track 558 is provided with a first track sliding hole 5517, each connecting rod 5516 penetrates through the first track sliding hole 5517, and a school uniform body ironing device 5510 is arranged between the two connecting rods 5516.
The school uniform body ironing device 5510 comprises a school uniform body ironing shell 5518, wherein a school uniform body ironing air inlet hole 5520 communicated with a steam pipeline 5519 is formed in the school uniform body ironing shell 5518, and a plurality of school uniform body ironing air outlet holes 5521 used for ironing the school uniform body 555 are further formed in the school uniform body ironing shell 5518.
The school uniform body ironing device 5510 further comprises two air blocking hoods 5522 which are slidably sleeved on the school uniform body ironing shell 5518, and the two air blocking hoods 5522 are symmetrically arranged at two ends of the school uniform body ironing shell 5518; a third power device for driving the air blocking hoods 5522 to slide is arranged between each air blocking hood 5522 and each connecting rod 5516. The third power device is preferably a gas barrier driving cylinder 5523, a cylinder block of the gas barrier driving cylinder 5523 is mounted on the connecting rod 5516, and a piston rod of the gas barrier driving cylinder 5523 is mounted on the gas barrier 5522. The upper part and the lower part of the school uniform body 555 are wider, the armpit in the middle part is narrower, the distance between the two first tracks 558 is not constant, when the ironing slide rail 5511 slides, the connecting rod 5516 drives the third power device and the air blocking cover 5522 to slide along the ironing shell 5518 of the school uniform body, so that the number of air holes 5521 for ironing the school uniform body is continuously blocked according to the width of the school uniform body 555; after the school uniform body ironing device 5510 irones from the lower part to the upper part of the school uniform body 555, in the process of resetting, the air blocking cover driving cylinder 5523 drives the air blocking cover 5522 to slide towards the middle part, so that secondary ironing is carried out on the collar 556 in the middle part of the school uniform body 555, and the collar 556 is flatter.
A second rail 5524 is installed between each first rail 558 and the support 551, the two second rails 5524 are arranged corresponding to the two sleeves 557 one by one, each second rail 5524 is slidably installed with a sleeve ironing device 5525 for ironing the sleeves 557, the sleeve ironing device 5525 is driven by a second power device installed on the second rail 5524, and the second power device is preferably a sleeve ironing device driving cylinder 5526.
The sleeve ironing device 5525 includes a sleeve ironing housing 5527, and the sleeve ironing housing 5527 is provided with sleeve ironing housing air inlet holes 5528 communicating with the steam duct 5519, and a plurality of sleeve ironing housing air outlet holes 5529 for ironing the sleeves 557.
In the using process of the present invention, an operator places the standard school uniform 552 on the conveyer belt 553 according to a predetermined manner, the conveyer belt 553 stops when the conveyer belt 553 conveys the standard school uniform 552 to the lower part of the ironing die 554, the sleeve ironing device driving cylinder 5526 drives the sleeve ironing device 5525 to slide along the second track 5524, so that the sleeve 557 is ironed by hot air ejected from the sleeve ironing housing air outlet hole 5529, and the sleeve ironing device driving cylinder 5526 drives the sleeve ironing device 5525 to reset after the ironing is completed.
Meanwhile, the lead screw nut mechanism 5515 drives the ironing slide rail 5511 to slide on the first rail 558, the school uniform body ironing device 5510 is used for ironing the school uniform body 555 in the sliding process, and after the school uniform body ironing device 5510 slides to the other end, the air blocking cover driving cylinder 5523 drives the air blocking cover 5522 to slide towards the middle part in the resetting process, so that secondary ironing is performed on the collar 556 in the middle part of the school uniform body 555, and the collar 6 is enabled to be smoother.
In conclusion, the cloth made of gardenia fruit natural plant dye has good dyeing effect, has natural antibacterial effect, and is beneficial to ecological environmental protection and student health; the student's volume measurement data of this production line is accurate, and the clothing model plate-making is accurate and convenient quick, can press to the style components of a whole that can function independently of school uniform, ensures that the rule school uniform irones more level and more smooth pleasing to the eye.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (7)

1. The intelligent production line for the school uniform made of the natural plant dyed fabric is characterized in that the school uniform made of the natural plant dyed fabric adopts cloth made of gardenia fruit natural plant dye, and the school uniform is sequentially subjected to sampling and volume sampling by students, the type of the school uniform is determined, the natural plant dyed fabric is cut, the natural plant dyed fabric is sewn and formed, the school uniform is ironed after being formed, the school uniform is inspected, and the school uniform is packaged and put in storage; the intelligent school uniform sample measuring device comprises an intelligent student sample measuring device, a digital school uniform model device, a cloth cutting unit, a sewing unit and an adjustable school uniform ironing device in sequence according to a production flow;
the intelligent student sampling measuring device comprises a base, wherein a first mounting cavity is formed in the middle of the base, a detection platform driven to rotate by a first driving device is arranged in the first mounting cavity, a first mounting plate is vertically arranged at the rear end of the base, and a first portal frame vertically arranged is hinged to the first mounting plate;
the first portal frame comprises two vertically arranged vertical support rods and a horizontally arranged horizontal support rod, two ends of the horizontal support rod are respectively and fixedly connected with one vertical support rod, a supporting device for supporting the first portal frame is arranged between the lower end of each vertical support rod and the base, two vertically arranged slide rails are arranged on the front side of one vertical support rod, a plurality of scanning and positioning devices are jointly and slidably mounted on the two slide rails, all the scanning and positioning devices are vertically arranged, and a plurality of vertically arranged positioning grooves are formed in the two slide rails;
a first cross beam is commonly arranged on the two vertical supporting rods, a lifting device is arranged between each corresponding vertical supporting rod and each end of the first cross beam, and a scanning device for scanning body data of students is detachably arranged at the bottom of the first cross beam; the scanning device comprises a pull rod which is detachably mounted at the bottom of the first cross beam, the pull rod is perpendicular to the first cross beam, the lower ends of the pull rods are respectively provided with a fixed block, the front side of each fixed block is provided with a three-dimensional scanner, the three-dimensional scanner is connected with a printer, and one side, close to the position signal transmitter, of each fixed block is provided with a position signal receiver;
a first electric push rod is vertically arranged in the middle of the bottom of the horizontal support rod, a rod body of the first electric push rod is fixed to the horizontal support rod, a piston rod of the first electric push rod abuts against the top of the first cross beam, and two sides of the first electric push rod are respectively provided with a cross beam resetting device used for pulling the first cross beam to return to an initial position;
the supporting devices all comprise third installation cavities arranged at the top of the base, two third installation cavities are horizontally arranged and are parallel to each other, the bottom of each third installation cavity is provided with a first rack parallel to the third installation cavity, each first rack is engaged with a first gear, each first gear is rotatably provided with a portal frame supporting rod through a rotating shaft, a first installation groove is arranged on the inner wall of each third installation cavity, a rolling wheel is arranged in each first installation groove, each rolling wheel is fixedly arranged on the rotating shaft, each rolling wheel is provided with a first locking groove, a horizontally arranged locking rod is inserted into each locking groove, the bottom of each first installation groove is provided with a sliding cavity, and each locking rod is arranged in the sliding cavity, the other end of each locking rod extends out of the sliding cavity, a first annular groove is formed in the inner wall of each sliding cavity, a first annular baffle arranged on the locking rod is arranged in each first annular groove, a first return spring is arranged between each first annular baffle and the first annular groove, and each first return spring is sleeved on the locking rod.
2. The intelligent production line for school uniforms made of natural plant dyed fabric according to claim 1, wherein the digital school uniform version equipment comprises a base, an operation table is mounted on the base, a second portal frame driven by a first power device is slidably mounted on the operation table along an X axis, the second portal frame comprises two vertical beams, and a second cross beam is mounted between the two vertical beams; a cutter frame driven by a second power device is slidably mounted on the second cross beam along the Y axis, and a cutter driven by a third power device is slidably mounted on the cutter frame along the Z axis;
the operating table comprises an operating table body, an operating plate is mounted on the operating table body, a plurality of air holes are formed in the operating plate, an operating cavity communicated with the air holes is formed in the operating table body, and the operating cavity is communicated with an exhaust fan through an air path;
the bottom of the operation cavity is provided with a paper scrap collecting box, and an outlet communicated with a suction fan is formed in the paper scrap collecting box.
3. The intelligent production line for school uniforms made of natural plant dyed fabric as claimed in claim 1, wherein the adjustable school uniform ironing device comprises a support, a conveyor belt for conveying the standard school uniforms is installed in the support along an X-axis, and ironing dies corresponding to the standard school uniforms are installed on the support;
the uniform school uniform comprises a school uniform body, wherein a collar is arranged on the school uniform body, and two sleeves are respectively sewn on two sides of the school uniform body; the ironing die comprises two first rails arranged along an X axis, the two first rails respectively correspond to the edges of two sides of the school uniform body, a telescopic ironing device is slidably mounted between the two first rails, the telescopic ironing device is driven by a first power device mounted on the support, and a school uniform body ironing device for ironing the school uniform body is arranged on the telescopic ironing device;
a second rail is arranged between each first rail and the support, the two second rails are arranged corresponding to the two sleeves in a one-to-one manner, a sleeve ironing device for ironing the sleeves is slidably arranged on each second rail, and the sleeve ironing device is driven by a second power device arranged on the second rails.
4. The intelligent production line for school uniforms made of natural plant dyed fabric according to claim 1, wherein each scanning and positioning device comprises a first mounting seat slidably mounted on the slide rail, a position signal emitter is disposed inside each first mounting seat, a first assembling cavity is disposed on a front side of each first mounting seat, a locking block is disposed inside each first assembling cavity, a locking pin is disposed inside each locking block, a square hole is disposed on an inner wall of each first assembling cavity, each locking pin passes through the square hole, each locking pin is inserted into the positioning groove, a locking push rod is disposed vertically on the other side of each locking block, a fixing hole is disposed on each locking block, and a locking block fixing pin passes through the fixing hole, each locking block fixing pin is sleeved with a torsion spring and fixed on one inner wall of the first assembling cavity.
5. The intelligent production line for school uniforms made of dyed fabric made of natural plants according to claim 1, wherein each of the lifting devices comprises a set of square sleeves arranged on the vertical support rods, a second mounting seat is arranged on the outer side of each of the square sleeves, a second servo motor is arranged on each of the second mounting seats, a motor shaft of each of the second servo motors extends into the square sleeve, a second gear arranged in the square sleeve is arranged on the motor shaft of each of the second servo motors, a second rack is arranged on the rear side of each of the vertical support rods, each of the second racks is engaged with the second gear, and a vertical gap for the scanning and positioning device to pass through is arranged on the front side of each of the square sleeves.
6. An intelligent production line for school uniforms made of natural plant dyed fabric according to claim 2, wherein a plurality of air ducts are arranged in the operation chamber, each air duct is communicated with the exhaust fan through an air path, and an electromagnetic valve is arranged between each air duct and the exhaust fan; two sides of the operating platform are respectively provided with a first sliding rail extending along the X-axis direction, and the two first sliding rails are driven by a fourth power device to slide along the Y-axis direction; the two vertical beams are correspondingly arranged in the two first sliding rails one by one; the first power device is a third lead screw nut mechanism driven by a third motor; a fourth slide rail is arranged on the second cross beam, the two vertical beams are slidably mounted in the fourth slide rail, vertical beam locking cylinders for locking the positions of the vertical beams and the second cross beam are mounted on the vertical beams, and piston rods of the vertical beam locking cylinders abut against the second cross beam when the vertical beams and the second cross beam are locked;
the two ends of the operating platform are respectively provided with a fifth slide rail, and the two first slide rails are arranged between the two fifth slide rails in a sliding manner;
the fourth power device is a second lead screw nut mechanism driven by a second motor, nuts are mounted on the two first slide rails, and the rotation directions of the two nuts are opposite; the two nuts are adapted to a screw rod; a sliding block is slidably mounted on the second cross beam, a rotary table driven by a fifth power device is rotatably mounted on the sliding block, and the tool rest is mounted on the rotary table; a second sliding rail matched with the sliding block is arranged on the second cross beam; the second power device is a fourth screw-nut mechanism driven by a fourth motor;
and a third sliding rail matched with the cutting knife is arranged on the knife rest, and the third power device is a cutting knife driving cylinder.
7. An intelligent production line for school uniform made of natural plant dyed fabric as claimed in claim 3, wherein said retractable ironing device comprises an ironing slide rail arranged on two said first rails, two ironing sliders arranged in said ironing slide rail in a sliding manner along the Y axis, and a spring arranged between said two ironing sliders;
each ironing slide block is provided with a connecting rod along the Z axis, the bottom of the first track is provided with a first track sliding hole, each connecting rod penetrates through the first track sliding hole, and the ironing device for the school uniform body is arranged between the two connecting rods; the school uniform body ironing device comprises a school uniform body ironing shell, wherein a school uniform body ironing air inlet hole communicated with a steam pipeline is formed in the school uniform body ironing shell, and a plurality of school uniform body ironing air outlet holes used for ironing the school uniform body are also formed in the school uniform body ironing air outlet hole;
the ironing device for the school uniform body further comprises two air blocking covers which are sleeved on the ironing shell of the school uniform body in a sliding manner, and the two air blocking covers are symmetrically arranged at two ends of the ironing shell of the school uniform body; a third power device for driving the air blocking covers to slide is arranged between each air blocking cover and each connecting rod; the sleeve ironing device comprises a sleeve ironing shell, wherein a sleeve ironing shell air inlet hole communicated with a steam pipeline is formed in the sleeve ironing shell, and a plurality of sleeve ironing shell air outlet holes used for ironing the sleeves are formed in the sleeve ironing shell; the first power device is a screw nut mechanism driven by a motor, and the motor is arranged on the bracket; the second power device is a sleeve ironing machine driving air cylinder; the third power device is a gas shield driving cylinder, a cylinder seat of the gas shield driving cylinder is arranged on the connecting rod, and a piston rod of the gas shield driving cylinder is arranged on the gas shield.
CN201811651961.3A 2018-12-31 2018-12-31 School uniform made of natural plant dyed fabric and intelligent production line thereof Active CN109730375B (en)

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Application Number Priority Date Filing Date Title
CN202010924680.1A CN112006365B (en) 2018-12-31 2018-12-31 Intelligent student sample taking and body measuring process for school uniform made of natural plant dyed fabric
CN202010924679.9A CN112043034B (en) 2018-12-31 2018-12-31 Supporting mechanism for intelligent school uniform production line
CN202010924681.6A CN112006366B (en) 2018-12-31 2018-12-31 Digital school uniform model equipment made of natural plant dyed fabric and used for school uniform
CN202010924670.8A CN112011942B (en) 2018-12-31 2018-12-31 Adjustable school uniform ironing equipment made of natural plant dyed fabric and used for school uniform
CN202010924678.4A CN112064275A (en) 2018-12-31 2018-12-31 Telescopic ironing process for school uniform made of natural plant dyed fabric
CN201811651961.3A CN109730375B (en) 2018-12-31 2018-12-31 School uniform made of natural plant dyed fabric and intelligent production line thereof

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CN202010924680.1A Division CN112006365B (en) 2018-12-31 2018-12-31 Intelligent student sample taking and body measuring process for school uniform made of natural plant dyed fabric
CN202010924679.9A Division CN112043034B (en) 2018-12-31 2018-12-31 Supporting mechanism for intelligent school uniform production line
CN202010924678.4A Division CN112064275A (en) 2018-12-31 2018-12-31 Telescopic ironing process for school uniform made of natural plant dyed fabric
CN202010924670.8A Division CN112011942B (en) 2018-12-31 2018-12-31 Adjustable school uniform ironing equipment made of natural plant dyed fabric and used for school uniform
CN202010924681.6A Division CN112006366B (en) 2018-12-31 2018-12-31 Digital school uniform model equipment made of natural plant dyed fabric and used for school uniform

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CN202010924679.9A Active CN112043034B (en) 2018-12-31 2018-12-31 Supporting mechanism for intelligent school uniform production line
CN202010924681.6A Active CN112006366B (en) 2018-12-31 2018-12-31 Digital school uniform model equipment made of natural plant dyed fabric and used for school uniform
CN201811651961.3A Active CN109730375B (en) 2018-12-31 2018-12-31 School uniform made of natural plant dyed fabric and intelligent production line thereof
CN202010924670.8A Active CN112011942B (en) 2018-12-31 2018-12-31 Adjustable school uniform ironing equipment made of natural plant dyed fabric and used for school uniform
CN202010924680.1A Active CN112006365B (en) 2018-12-31 2018-12-31 Intelligent student sample taking and body measuring process for school uniform made of natural plant dyed fabric

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CN202010924679.9A Active CN112043034B (en) 2018-12-31 2018-12-31 Supporting mechanism for intelligent school uniform production line
CN202010924681.6A Active CN112006366B (en) 2018-12-31 2018-12-31 Digital school uniform model equipment made of natural plant dyed fabric and used for school uniform

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CN112006365A (en) 2020-12-01
CN112064275A (en) 2020-12-11
CN112011942A (en) 2020-12-01
CN112043034B (en) 2022-07-22
CN112006365B (en) 2022-08-02
CN112006366B (en) 2022-03-25
CN112043034A (en) 2020-12-08
CN112011942B (en) 2022-10-11
CN109730375A (en) 2019-05-10
CN112006366A (en) 2020-12-01

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Denomination of invention: School uniforms made of natural plant dyed fabrics and their intelligent production lines

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