CN109719546B - An electromechanical-hydraulic integrated pressure equalizing clamping system - Google Patents
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Abstract
Description
技术领域technical field
本发明属于机械夹紧技术领域,尤其涉及一种机电液一体化均压夹紧系统。The invention belongs to the technical field of mechanical clamping, and in particular relates to an electromechanical-hydraulic integrated pressure equalizing clamping system.
背景技术Background technique
在夹具中,用于防止工件再加工过程中产生位移或振动的装置,称为夹紧装置。工件在定位的基础上由于加工时工件受外力较大,主要是切削力,定位一般会被破坏,这时就需要对工件施加夹紧力,以防止工件移动。In the fixture, the device used to prevent displacement or vibration during the reprocessing of the workpiece is called a clamping device. On the basis of positioning the workpiece, because the workpiece is subjected to a large external force during processing, mainly cutting force, the positioning will generally be destroyed. At this time, it is necessary to apply a clamping force to the workpiece to prevent the workpiece from moving.
现有的夹紧装置拥有很多种,但大多数都只是样式上的变化,其夹紧装置本身本没有太大性能上的提升,传统的夹紧装置无法同时均压夹紧多个工件,传统的夹紧装置对于表面不平整或不规则的更加夹紧时,由于受力不均导致夹不紧或夹紧力过大容易导致工件损坏。There are many kinds of existing clamping devices, but most of them are only changes in style. The clamping device itself does not have much performance improvement. The traditional clamping device cannot clamp multiple workpieces at the same time. When the clamping device is more clamped for uneven or irregular surfaces, it is easy to cause damage to the workpiece due to uneven clamping or excessive clamping force.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种机电液一体化均压夹紧系统,以解决无法同时均压夹紧多个工件的问题。The invention provides an electromechanical-hydraulic integrated pressure equalizing clamping system to solve the problem that multiple workpieces cannot be clamped simultaneously by equalizing pressure.
本发明的基础方案:一种机电液一体化均压夹紧系统,包括底座和夹紧装置,所述底座的一端固定有电动机,所述电动机的输出轴固定连接有丝杆,所述丝杆沿底座的长度方向设置,所述丝杆上螺纹连接有丝块,所述丝块的上端面固定有竖直设置的第一升降机构,所述第一升降机构的移动端连接有水平设置的连接板;所述连接板的上端面固定有竖直设置的第二升降机构;所述夹紧装置包括至少两个并排设置的夹紧机构,每个夹紧机构包括至少两组夹件,每组夹件沿高度方向设置;每组夹件包括两个夹杆,两个夹杆的中点处通过铰接头相互铰接,每组夹件的两个夹杆的顶端分别与位于上方的夹件的两个夹杆的底端相互铰接;两组夹件形成一个夹紧空间,每个夹紧空间的夹杆内侧均固定连接有用于夹紧工件的液压撑杆,所述液压撑杆与工件接触的端部设置有压力感应板,所述压力感应板电连接有用于调节液压撑杆的受力平衡器;每个夹紧机构的夹紧空间通过水平杆与其他夹紧机构的夹紧空间对应连接;每个夹紧机构最下方的两个夹杆的底端分别铰接有第一连接杆和第二连接杆,所述第一连接杆和第二连接杆的底端相互铰接,所述第一连接杆和第二连接杆的铰接点固定设置于所在夹紧机构的铰接头的正下方,其中一个夹紧机构最下方的铰接头与第二升降机构连接。The basic solution of the present invention: an electromechanical-hydraulic integrated pressure equalizing and clamping system, including a base and a clamping device, a motor is fixed at one end of the base, and a screw rod is fixedly connected to the output shaft of the motor, and the screw rod is It is arranged along the length direction of the base, the screw rod is threadedly connected with a wire block, the upper end surface of the wire block is fixed with a vertically arranged first lifting mechanism, and the moving end of the first lifting mechanism is connected with a horizontally arranged lifting mechanism. a connecting plate; the upper end face of the connecting plate is fixed with a vertically arranged second lifting mechanism; the clamping device includes at least two clamping mechanisms arranged side by side, each clamping mechanism includes at least two sets of clamps, each The set of clips is arranged along the height direction; each set of clips includes two clip rods, the midpoints of the two clip rods are hinged to each other through a hinge joint, and the top ends of the two clip rods of each set of clip members are respectively connected with the clip members located above. The bottom ends of the two clamping rods are hinged to each other; the two sets of clamps form a clamping space, and the inner side of the clamping rod of each clamping space is fixedly connected with a hydraulic strut for clamping the workpiece, and the hydraulic strut is connected to the workpiece. The contact end is provided with a pressure sensing plate, and the pressure sensing plate is electrically connected with a force balancer for adjusting the hydraulic strut; the clamping space of each clamping mechanism is connected with the clamping space of other clamping mechanisms through the horizontal rod Correspondingly connected; the bottom ends of the two lowermost clamping rods of each clamping mechanism are respectively hinged with a first connecting rod and a second connecting rod, and the bottom ends of the first connecting rod and the second connecting rod are hinged with each other, the said The hinge points of the first connecting rod and the second connecting rod are fixedly arranged just below the hinge head of the clamping mechanism, wherein the lowermost hinge head of one clamping mechanism is connected with the second lifting mechanism.
本基础方案的工作原理和有益效果:使用时,启动第二升降机构,第二升降机构根据工件的大小带动与之连接的铰接头上移或下移。当第二升降机构推动与之连接的铰接头上移时,通过连杆机构原理,第二升降机构连接的夹紧机构的夹紧空间均变大,可将多个工件分别放在本夹紧系统的各个夹紧空间内。再通过第二升降机构使得夹紧空间变小,从而夹紧工件。本方案仅需通过第二升降机构能够驱动整个夹紧装置夹紧多个工件,操作方便、快捷。The working principle and beneficial effects of the basic scheme: when in use, the second lifting mechanism is activated, and the second lifting mechanism drives the hinged joint connected to it to move up or down according to the size of the workpiece. When the second lifting mechanism pushes the hinged joint connected to it to move up, the clamping space of the clamping mechanism connected to the second lifting mechanism becomes larger through the principle of the link mechanism, and multiple workpieces can be placed in this clamping mechanism respectively. in each clamping space of the system. Then, the clamping space is reduced by the second lifting mechanism, so as to clamp the workpiece. In this solution, only the second lifting mechanism can drive the entire clamping device to clamp a plurality of workpieces, and the operation is convenient and fast.
当工件不规则时,通过压力感应板将各个点感应到的数据传送到受力平衡器,受力平衡器根据压力值调节各点的液压撑杆,使得对不规则工件夹紧时受力均衡,夹紧效果更好。When the workpiece is irregular, the data sensed by each point is transmitted to the force balancer through the pressure sensing plate, and the force balancer adjusts the hydraulic struts at each point according to the pressure value, so that the force is balanced when clamping the irregular workpiece. , the clamping effect is better.
工件加工时,将加工头对准其中一个夹紧空间,当加工头加工完毕一个工件后,由于加工头的位置不动,通过第二升降机构和电动机,驱动其他夹紧空间中待加工的工件移动至加工处,从而加工头完成下一个工件的加工,从而最终完成整个夹紧系统中的多个工件加工,提高了加工效率。When the workpiece is processed, align the machining head with one of the clamping spaces. After the machining head has finished processing a workpiece, since the position of the machining head does not move, the second lifting mechanism and the motor are used to drive the workpieces to be machined in other clamping spaces. Move to the processing place, so that the processing head completes the processing of the next workpiece, so as to finally complete the processing of multiple workpieces in the entire clamping system, which improves the processing efficiency.
进一步,所述夹紧空间中的每个夹杆内侧均设置液压撑杆,且所述夹紧空间的液压撑杆沿夹紧空间的对角线对称设置。Further, a hydraulic strut is arranged on the inner side of each clamp rod in the clamping space, and the hydraulic struts of the clamping space are symmetrically arranged along the diagonal of the clamping space.
夹紧空间对称设置液压撑杆,提高了工件受力均衡的效果。Hydraulic struts are arranged symmetrically in the clamping space, which improves the effect of balanced force on the workpiece.
进一步,每个夹紧空间中的上下铰接的夹杆之间设置有压簧。Further, a compression spring is arranged between the upper and lower hinged clamping rods in each clamping space.
当工件位于夹紧空间中,压簧被拉伸后,压簧会提供夹紧的作用力,进一步夹紧了工件。并且在工件加工时,压簧可达到减震的效果。When the workpiece is in the clamping space, after the compression spring is stretched, the compression spring will provide a clamping force, which further clamps the workpiece. And when the workpiece is processed, the compression spring can achieve the effect of shock absorption.
进一步,所述底座固定有位于夹紧装置后方的支撑板,所述夹紧装置中的每个铰接头固定有能够抵靠在支撑板上的支撑块。Further, the base is fixed with a support plate located behind the clamping device, and each hinge head in the clamping device is fixed with a support block capable of abutting against the support plate.
当加工工件时,夹紧机构上的铰接头通过支撑块抵靠在支撑板,支撑板以提供夹紧机构的稳定性。When the workpiece is processed, the hinged head on the clamping mechanism abuts against the support plate through the support block, and the support plate provides the stability of the clamping mechanism.
进一步,所述支撑板固定在其中一个夹紧机构的正后方,所述支撑板的高度大于与第二升降机构连接的夹紧机构的高度,所述支撑板的宽度小于与第二升降机构连接的夹紧机构的宽度,且所述支撑板的宽度大于铰接头的宽度。Further, the supporting plate is fixed directly behind one of the clamping mechanisms, the height of the supporting plate is greater than the height of the clamping mechanism connected with the second lifting mechanism, and the width of the supporting plate is smaller than that connected with the second lifting mechanism The width of the clamping mechanism, and the width of the support plate is greater than the width of the hinge joint.
使用时,将加工头对准位于支撑板正前方的夹紧机构。当加工头对工件加工时,夹持正在加工的工件的夹紧机构受到的振动较大,仅需支撑板为该夹紧机构提供支撑力,即能为整个夹紧系统提供稳定性,从而降低了支撑板的制作成本。当需要加工下一个夹紧机构中的工件时,由于加工头的位置不动,将下一个夹紧机构移动至支撑板的正前方,使得下一个夹紧机构上的支撑块抵靠在支撑板,使得支撑板为下一个夹紧机构提供支撑力。即本方案能够完成在对每一个夹紧空间内的工件加工时,支撑板都能为其提供支撑力,有效保障了本夹紧系统的稳定性。To use, align the processing head with the clamping mechanism located directly in front of the support plate. When the machining head processes the workpiece, the clamping mechanism that clamps the workpiece being processed is subject to greater vibration. Only the support plate needs to provide support for the clamping mechanism, that is, it can provide stability for the entire clamping system, thereby reducing the The production cost of the support plate is reduced. When the workpiece in the next clamping mechanism needs to be processed, since the position of the processing head does not move, the next clamping mechanism is moved to the front of the support plate, so that the support block on the next clamping mechanism abuts against the support plate , so that the support plate provides support for the next clamping mechanism. That is to say, the solution can realize that the support plate can provide a supporting force for each workpiece in the clamping space when processing the workpiece, which effectively guarantees the stability of the clamping system.
进一步,所述第一升降机构、第二升降机构和液压撑杆均选用液压缸。Further, the first lifting mechanism, the second lifting mechanism and the hydraulic strut are all selected from hydraulic cylinders.
采用液压缸便于实现定位和夹紧过程的自动化控制。The use of hydraulic cylinders facilitates automatic control of the positioning and clamping process.
附图说明Description of drawings
图1是本发明一种机电液一体化均压夹紧系统实施例提供的结构示意图。FIG. 1 is a schematic structural diagram provided by an embodiment of an electromechanical-hydraulic integrated pressure equalizing clamping system of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
下面结合附图及具体实施例对本发明的应用原理作进一步描述:The application principle of the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments:
说明书附图中的附图标记包括:底座1、电动机2、丝杆3、丝块4、第一升降机构5、连接板6、第二升降机构7、夹紧机构8、水平杆9、铰接头10、夹紧空间11、夹杆12、压簧13、液压撑杆14、压力感应板15、第一连接杆16、第二连接杆17、铰点固定座18、支撑板19、支撑块20、受力平衡器21、夹件22。The reference signs in the drawings include: base 1, motor 2, screw rod 3, screw block 4, first lifting mechanism 5, connecting plate 6, second lifting mechanism 7, clamping mechanism 8, horizontal rod 9, hinge Head 10, clamping space 11, clamping rod 12, compression spring 13, hydraulic strut 14, pressure sensing plate 15, first connecting rod 16, second connecting rod 17, hinge
实施例基于如附图1所示:一种机电液一体化均压夹紧系统,包括底座1和夹紧装置。底座1的右端固定有电动机2,电动机2的输出轴固定连接有丝杆3,丝杆3沿底座1的长度方向设置。丝杆3上螺纹连接有丝块4,丝块4的上端面固定有竖直设置的第一升降机构5,第一升降机构5的移动端连接有水平设置的连接板6。在本实施例中,第一升降机构5选用液压缸,液压缸的伸缩端与连接板6固定连接。连接板6的上端面固定有竖直设置的第二升降机构7,第二升降机构7选用液压缸。The embodiment is based on, as shown in FIG. 1 : an electromechanical-hydraulic integrated pressure equalizing clamping system, including a base 1 and a clamping device. A motor 2 is fixed on the right end of the base 1 , and a lead screw 3 is fixedly connected to the output shaft of the motor 2 , and the lead screw 3 is arranged along the length direction of the base 1 . A wire block 4 is threadedly connected to the screw rod 3 , the upper end surface of the wire block 4 is fixed with a vertically arranged first lifting mechanism 5 , and the moving end of the first lifting mechanism 5 is connected with a horizontally arranged connecting plate 6 . In this embodiment, the first lifting mechanism 5 selects a hydraulic cylinder, and the telescopic end of the hydraulic cylinder is fixedly connected to the connecting plate 6 . A vertically arranged second lifting mechanism 7 is fixed on the upper end surface of the connecting plate 6 , and a hydraulic cylinder is selected for the second lifting mechanism 7 .
夹紧装置包括至少两个并排设置的夹紧机构8,每个夹紧机构8包括至少两组夹件22,每组夹件22沿高度方向设置。在本实施例中,并排有三个夹紧机构8,每个夹紧机构8连接有三组夹件22。每组夹件22包括两个夹杆12,两个夹杆12的中点处通过铰接头10相互铰接,每组夹件22的两个夹杆12的顶端分别与位于上方的夹件22的两个夹杆12的底端相互铰接。两组夹件22形成一个夹紧空间11,在本实施例中,一个夹紧机构8具备两个夹紧空间11,每个夹紧空间11的四个夹杆12内侧均固定连接有用于夹紧工件的液压撑杆14,夹紧空间11的液压撑杆14沿夹紧空间11的对角线对称设置,液压撑杆14选用液压缸。液压撑杆14与工件接触的端部设置有压力感应板15,压力感应板15电连接有用于调节液压撑杆14的受力平衡器21,受力平衡器21安装在底座1上,通过压力感应板15将各个点感应到的数据传送到受力平衡器21,受力平衡器21根据压力值调节各点的液压撑杆14,使得对不规则工件夹紧时受力均衡,夹紧效果更好。The clamping device includes at least two clamping mechanisms 8 arranged side by side, and each clamping mechanism 8 includes at least two sets of clamping members 22 , and each set of clamping members 22 is arranged along the height direction. In this embodiment, three clamping mechanisms 8 are arranged side by side, and each clamping mechanism 8 is connected with three sets of clamping members 22 . Each set of clamping members 22 includes two clamping rods 12 , the midpoints of the two clamping rods 12 are hinged to each other through the hinge joint 10 , and the top ends of the two clamping rods 12 of each set of clamping members 22 are respectively connected with the upper ends of the clamping members 22 located above. The bottom ends of the two clamping rods 12 are hinged to each other. The two sets of clamping members 22 form a clamping space 11. In this embodiment, a clamping mechanism 8 has two clamping spaces 11, and the inner sides of the four clamping rods 12 of each clamping space 11 are fixedly connected with a clamping space 11 for clamping. The hydraulic struts 14 for tightening the workpiece and the hydraulic struts 14 for the clamping space 11 are symmetrically arranged along the diagonal of the clamping space 11 , and the hydraulic struts 14 are selected from hydraulic cylinders. The end of the hydraulic strut 14 in contact with the workpiece is provided with a pressure sensing plate 15, and the pressure sensing plate 15 is electrically connected with a
每个夹紧机构8的夹紧空间11通过水平杆9与其他夹紧机构8的夹紧空间11对应连接。每个夹紧机构8最下方的两个夹杆12的底端分别铰接有第一连接杆16和第二连接杆17,第一连接杆16和第二连接杆17的底端相互铰接。第一连接杆16和第二连接杆17的铰接点固定设置于所在夹紧机构8的铰接头10的正下方,具体的,连接板6固定有多个铰点固定座18,每个第一连接杆16和第二连接杆17的铰接点均固定在对应的铰点固定座18上。在本实施例中,位于中间的夹紧机构8最下方的铰接头10与第二升降机构7连接。The clamping space 11 of each clamping mechanism 8 is correspondingly connected with the clamping spaces 11 of the other clamping mechanisms 8 through the horizontal rod 9 . The bottom ends of the two lowermost clamping rods 12 of each clamping mechanism 8 are respectively hinged with a first connecting rod 16 and a second connecting rod 17 , and the bottom ends of the first connecting rod 16 and the second connecting rod 17 are hinged with each other. The hinge points of the first connecting rod 16 and the second connecting rod 17 are fixedly arranged just below the hinge head 10 of the clamping mechanism 8. Specifically, the connecting plate 6 is fixed with a plurality of hinge
在整个夹紧装置中,每个夹紧空间11中的上下铰接的夹杆12之间设置有压簧13,当工件位于夹紧空间11中,压簧13被拉伸后,压簧13会提供夹紧的作用力,进一步夹紧了工件。并且在工件加工时,压簧13可达到减震的效果。底座1固定有支撑板19,支撑板19位于中间夹紧机构8的正后方,支撑板19的高度大于中间夹紧机构8的高度,支撑板19的宽度小于中间夹紧机构8的宽度,且所述支撑板19的宽度大于铰接头10的宽度。夹紧装置中的每个铰接头10固定有能够抵靠在支撑板19上的支撑块20,通过移动夹紧机构8,使得每个夹紧机构8的铰接头10都可移动至支撑板19的正前方并与支撑板19相抵靠,当加工工件时,支撑板19以提供夹紧机构8的稳定性。In the entire clamping device, a compression spring 13 is provided between the upper and lower hinged clamping rods 12 in each clamping space 11. When the workpiece is located in the clamping space 11 and the compression spring 13 is stretched, the compression spring 13 will Provides a clamping force that further clamps the workpiece. And when the workpiece is processed, the compression spring 13 can achieve the effect of shock absorption. The base 1 is fixed with a supporting
具体实施过程如下:使用时,启动第二升降机构7,第二升降机构7根据工件的大小带动与之连接的铰接头10上移或下移。当第二升降机构7推动铰接头10上移时,通过连杆机构原理,位于中间的夹紧机构8上的全部铰接头10均沿支撑板19上移,从而使得夹紧空间11变大,将多个工件分别放在本夹紧系统的各个夹紧空间11内。再通过第二升降机构7拉动铰接头10下移,让夹紧空间11变小,对工件夹紧。当工件不规则时,每个夹紧空间11中的液压撑杆14作用于工件的压力较小或者无压力时,通过压力感应板15给受力平衡器21发送的压力信号,受力平衡器21便控制液压撑杆14伸长,使其能够作用于工件,从而将不规则的工件压紧。The specific implementation process is as follows: when in use, the second lifting mechanism 7 is activated, and the second lifting mechanism 7 drives the hinge joint 10 connected thereto to move up or down according to the size of the workpiece. When the second lifting mechanism 7 pushes the hinge head 10 upward, all hinge heads 10 on the clamping mechanism 8 in the middle move up along the
在本实施例中,当第二升降机构7带动中间夹紧机构8中的夹紧空间11变化时,中间夹紧机构8通过水平杆9会同时带动两侧夹紧机构8的夹紧空间11发生一致变化,从而最终完成了每个夹紧空间11对工件的一并夹紧。In this embodiment, when the second lifting mechanism 7 drives the clamping space 11 in the intermediate clamping mechanism 8 to change, the intermediate clamping mechanism 8 will simultaneously drive the clamping spaces 11 of the clamping mechanisms 8 on both sides through the horizontal rod 9 . Consistent changes occur, so that each clamping space 11 clamps the workpiece together.
工件加工时,将加工头对准中间夹紧机构8中的上方夹紧空间11,当加工头加工完毕一个工件后,通过第二升降机构7带动夹紧装置上移,使得中间夹紧机构8中的下方夹紧空间11正对加工处,从而加工头便对该夹紧空间11的工件进行加工。当中间夹紧机构8中的工件全部加工完毕后,启动电动机2,电动机2转动带动丝杆3转动,丝杆3转动使得丝块4移动,从而使得左侧或右侧的夹紧机构8平移至待加工处。本方案通过第二升降机构7能够驱动整个夹紧装置夹紧多个工件,操作快捷。并且当一个工件加工完毕后,让下一个待加工的工件移至加工处,从而最终完成整个夹紧系统中的多个工件加工,提高了加工效率。When the workpiece is processed, align the processing head with the upper clamping space 11 in the intermediate clamping mechanism 8. After the processing head completes processing a workpiece, the second lifting mechanism 7 drives the clamping device to move up, so that the intermediate clamping mechanism 8 The lower clamping space 11 in the middle is facing the processing place, so that the processing head can process the workpiece in the clamping space 11 . When all the workpieces in the intermediate clamping mechanism 8 are processed, start the motor 2, the rotation of the motor 2 drives the screw rod 3 to rotate, and the rotation of the screw rod 3 makes the screw block 4 move, thereby causing the left or right clamping mechanism 8 to translate to the place to be processed. In this solution, the entire clamping device can be driven to clamp a plurality of workpieces through the second lifting mechanism 7, and the operation is fast. And when a workpiece is processed, the next workpiece to be processed is moved to the processing place, so that the processing of multiple workpieces in the entire clamping system is finally completed, and the processing efficiency is improved.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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