CN109708165B - Pot support, preparation process thereof and gas stove - Google Patents
Pot support, preparation process thereof and gas stove Download PDFInfo
- Publication number
- CN109708165B CN109708165B CN201711014555.1A CN201711014555A CN109708165B CN 109708165 B CN109708165 B CN 109708165B CN 201711014555 A CN201711014555 A CN 201711014555A CN 109708165 B CN109708165 B CN 109708165B
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- bracket
- pan
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- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 238000005452 bending Methods 0.000 claims description 47
- 239000007788 liquid Substances 0.000 claims description 32
- 238000011161 development Methods 0.000 claims description 30
- 238000004519 manufacturing process Methods 0.000 claims description 19
- 238000004080 punching Methods 0.000 claims description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 238000010586 diagram Methods 0.000 claims description 11
- 239000007789 gas Substances 0.000 description 59
- 238000002485 combustion reaction Methods 0.000 description 21
- 239000002737 fuel gas Substances 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 238000013461 design Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 230000000903 blocking effect Effects 0.000 description 7
- 210000003298 dental enamel Anatomy 0.000 description 6
- 238000003466 welding Methods 0.000 description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 4
- 239000003546 flue gas Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000010411 cooking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
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- Cookers (AREA)
Abstract
The invention discloses a pot support and a preparation process thereof as well as a gas stove, wherein the pot support comprises a support seat, support sheets and support sheet connectors, the support sheet connectors are arranged on two opposite sides of the support seat, the support sheets are respectively arranged at two ends of the support sheet connectors, and the support seat, the support sheets and the support sheet connectors are integrally formed.
Description
Technical Field
The invention belongs to the technical field of gas cookers, and particularly relates to a pot support, a preparation process thereof and a gas cooker.
Background
The pot support is one of indispensable parts of the household gas cooker, the blank production mode mainly comprises two modes of casting and flat steel welding, and enamel treatment is carried out after the blank production, wherein the casting production has the advantages of severe production environment, large pollution, heavy product, rough appearance, poor size consistency and low yield; the flat steel welding production mode mainly comprises the steps of welding after stamping forming, polishing a welding seam, leveling and the like, wherein in the production process, welding and polishing dust have great influence on the health of staff, and the problems of low yield and poor size consistency exist; along with the gradual tightening of environmental protection inspection, the production of the pot support is a constraint of industry development.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a pot support, a preparation process thereof and a gas stove.
The technical scheme of the invention is realized as follows:
The embodiment of the invention provides a pot support, which comprises a support seat, support sheets and support sheet connectors, wherein the support sheet connectors are arranged on two opposite sides of the support seat, the support sheets are respectively arranged at two ends of the support sheet connectors, and the support seat, the support sheets and the support sheet connectors are integrally formed.
Preferably, the bracket piece comprises a base part and a supporting part, wherein the front end of the base part protrudes upwards and forwards protrudes to form the supporting part, and the supporting part forms an included angle with the base part.
Preferably, the lower part of the bracket piece connector is provided with a first secondary air inlet, the surface of the bracket piece connector is lower than the upper surface of the supporting part, and an exhaust gas discharge port is formed between the surface of the bracket piece connector and the upper surface of the supporting part.
Preferably, it further comprises a pan support pad arranged at the bottom of the support seat.
Preferably, the support seat is provided with a mounting hole matched with the pot support pad, the support seat is also provided with a liquid containing disc matching hole, and the liquid containing disc matching hole is square or round.
Preferably, the heat collecting device further comprises heat collecting baffles, the heat collecting baffles are arranged on two opposite sides of the support seat and are arranged at intervals with the support sheet connecting bodies, and the heat collecting baffles and the support seat are of an integrated structure.
Preferably, a second secondary air inlet is formed in the lower portion of the heat collecting baffle plate.
The embodiment of the invention also provides a preparation process of the pot support, which is characterized in that the preparation process comprises the following steps: punching and forming the flat steel for one time according to the structural development diagram of the pot support to obtain a pot support development structure; bending two opposite sides of a support seat of the pot support unfolding structure upwards to form a support sheet connector; and inwards bending the two ends of the support sheet connecting body to form support sheets to obtain the pot support.
In the above scheme, the two ends of the bracket piece connector are inwards bent to form the bracket piece, and then the bracket seat and two sides of the bracket piece connector, which are vertical, are upwards folded to form the heat collecting baffle.
The embodiment of the invention also provides a gas stove provided with the pot support, which comprises a stove body, wherein the pot support is arranged on the stove body.
Compared with the prior art, the embodiment of the invention provides a pot support and a preparation process thereof as well as a gas stove, the pot support comprises a support seat, support sheets and support sheet connectors, the support sheet connectors are arranged on two opposite sides of the support seat, the support sheets are respectively arranged at two ends of the support sheet connectors, and the support seat, the support sheets and the support sheet connectors are integrally formed.
Drawings
FIG. 1 is a top view of a pan support of embodiment 1 of the present invention;
FIG. 2 is a schematic view showing the structure of a pan support according to embodiment 1 of the present invention;
FIG. 3 is a side view of a pan support of embodiment 1 of the present invention;
FIG. 4 is a view showing a state of use of a pan support according to embodiment 1 of the present invention;
FIG. 5 is a structural development view of a pan support according to embodiment 2 of the present invention;
FIG. 6 is a schematic view showing the structure of a pan support according to embodiment 3 of the present invention;
FIG. 7 is a top view of a pan support of embodiment 3 of the present invention;
FIG. 8 is a side view of a pan support of embodiment 3 of the present invention;
FIG. 9 is a structural development view of a pan support according to embodiment 4 of the present invention;
FIG. 10 is a schematic view showing the structure of a pan support according to embodiment 5 of the present invention;
FIG. 11 is a structural development view of a pan support according to embodiment 6 of the present invention;
FIG. 12 is a schematic view showing the structure of a pan support according to embodiment 7 of the present invention;
Fig. 13 is a structural development view of a pot holder according to embodiment 8 of the present invention.
The reference numerals are as follows:
1-a support seat, 11-a liquid containing disc matching hole, 12-a mounting hole, 2-a support sheet, 21-a base part, 22-a support part, 3-a support sheet connector, 31-a first secondary air inlet, 32-an exhaust gas outlet, 4-a heat collecting baffle, 41-a second secondary air inlet, 5-a pot support cushion, 6-a pot, 7-a first bending line, 8-a second bending line, 9-a third bending line and 10-a fourth bending line.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Example 1
The embodiment 1 of the invention provides a pot support, which comprises a support seat 1, support sheets 2 and support sheet connectors 3, wherein the support sheet connectors 3 are arranged on two opposite sides of the support seat 1, the support sheets 2 are respectively arranged at two ends of the support sheet connectors 3, and the support seat 1, the support sheets 2 and the support sheet connectors 3 are integrally formed.
The support seat, the support sheet and the support sheet connector of the pot support are of an integrated structure, the production process is simple, the pot support can be formed by directly punching and bending, the preparation process of the pot support is simplified, the formed pot support can be directly subjected to an enamel process, and the pot support has the advantages of small production environment pollution, high automation level, high yield and good size consistency.
The bracket piece 2 includes a base portion 21 and a support portion 22, and the front end of the base portion 21 protrudes upward and projects forward to constitute the support portion 22.
The part of the support piece 2 connected with the support piece connector 3 is a base part 21, the supporting part 22 forms an included angle with the base part 21, and the part of the supporting part 22 contacted with the cooker is provided with a chamfer.
The support pieces 2 are arranged along the circumference of the support seat 1, so that the stability of support is ensured, the front end surfaces of the support parts 22 are positioned on the same circumference, the center of the circumference coincides with the center of the support seat 1, and the diameter of the circumference is designed to be 115mm-125mm, so that the ultra-small pot is convenient to use; the height of the supporting part 22 is 12-14mm, which plays a certain role in blocking and can ensure the heating efficiency of the flue gas.
The lower part of the bracket piece connecting body 3 is provided with a first secondary air inlet 31, the surface of the bracket piece connecting body 3 is lower than the surface of the supporting part 211, and an exhaust gas discharge port 32 is formed between the surface of the bracket piece connecting body 3 and the surface of the supporting part 211.
The support piece connector 3 forms the rail with the support piece 2 at both ends as integrated into one piece in one side of support seat 1, support piece connector 3, support piece 2 at support piece connector 3 both ends and the pan that is heated constitute relatively airtight space, can play when the effect of heat, simultaneously, in order to satisfy the longer culinary art demand of heating time, set up exhaust gas discharge port 32 and first secondary air inlet port 31 respectively in the upper portion and the lower part of support piece connector 3, the intercommunication of first secondary air inlet port 31 and exhaust gas discharge port 32 forms the air circulation wind channel, can guarantee the sufficiency of the interior air of support seat 1, helps the continuous abundant burning of gas.
The heights of the exhaust gas discharge port and the secondary air inlet port are determined according to the air flow speed of the secondary air demand quantity and the exhaust gas quantity after combustion during combustion, the height of the exhaust gas discharge port 32 is designed to be 10-12mm, the height of the first secondary air inlet port 31 is designed to be 10-14mm, dynamic balance between the air flow speed of secondary air inlet and the air flow speed of exhaust gas quantity can be ensured, and accordingly continuous and stable combustion of fuel gas in the support seat 1 is ensured.
Preferably, it further comprises a pan support pad 5, said pan support pad 5 being arranged at the bottom of the support base 1.
The pot support pad 5 is installed at four apex angles of support seat 1 bottom, and pot support pad 5 can prevent the phenomenon of support seat 1 scratch the panel in the use to can prevent the heat transfer downwards, improve the security of using.
The support seat 1 is provided with a mounting hole 12 matched with the pot support pad 5, the support seat 1 is also provided with a liquid containing disc matching hole 11, and the liquid containing disc matching hole 11 is square.
The design of the mounting hole 12 of the support seat 1 is used for mounting the pot support cushion 5, the mounting hole 12 is a through hole or a blind hole, the center of the support seat 1 is provided with a liquid containing disc matching hole 11, the liquid containing disc matching hole 11 is square, and the design of the liquid containing disc matching hole 11 is convenient for matching with a liquid containing disc of a kitchen range.
Example 2
The embodiment 2 of the invention provides a preparation process of a pot support, wherein the pot support is any one of the pot supports in the embodiment 1, and the preparation process comprises the following steps: punching and forming the flat steel for one time according to the structural development diagram of the pot support to obtain a pot support development structure; bending two opposite sides of a bracket seat 1 of the pot bracket unfolding structure upwards to form a bracket piece connecting body 3; and bending the two ends of the support sheet connecting body 3 inwards to form support sheets 2, so as to obtain the pot support.
The structural development view of the pot support is shown in fig. 5, and the method specifically comprises the following steps: punching and forming the flat steel for one time according to the structural development diagram of the pot support to obtain a pot support development structure; bending the two opposite sides of the support seat 1 of the pot support unfolding structure upwards along a first bending line 7 to form a support sheet connecting body 3; inwards bending the two ends of the bracket piece connecting body 3 along a second bending line 8 to form a bracket piece 2, and inwards bending the front ends of the bracket pieces of the bent bracket piece 2 along a third bending line 9 to form a supporting part 22; finally, the pan support cushion 5 is installed along the installation hole 12 of the support seat 1 to obtain the pan support.
Example 3
An embodiment 3 of the present invention provides a pot support, as shown in fig. 6-8, and a usage state diagram of the pot support provided in embodiment 3 refers to fig. 4, which includes a support base 1, support pieces 2 and support piece connectors 3, wherein the support piece connectors 3 are disposed on two opposite sides of the support base 1, two ends of the support piece connectors 3 are respectively provided with a support piece 2, and the support base 1, the support pieces 2 and the support piece connectors 3 are integrally formed.
The support seat, the support sheet and the support sheet connector of the pot support are of an integrated structure, the production process is simple, the pot support can be formed by directly punching and bending, the preparation process of the pot support is simplified, the formed pot support can be directly subjected to an enamel process, and the pot support has the advantages of small production environment pollution, high automation level, high yield and good size consistency.
The bracket piece 2 includes a base portion 21 and a support portion 22, and the front end of the base portion 21 protrudes upward and projects forward to constitute the support portion 22.
The part of the support piece 2 connected with the support piece connector 3 is a base part 21, the supporting part 22 forms an included angle with the base part 21, and the part of the supporting part 22 contacted with the cooker is provided with a chamfer.
The support pieces 2 are arranged along the circumference of the support seat 1, so that the stability of support is ensured, the front end surfaces of the support parts 22 are positioned on the same circumference, the center of the circumference coincides with the center of the support seat 1, and the diameter of the circumference is designed to be 115mm-125mm, so that the ultra-small pot is convenient to use; the height of the supporting part 22 is 12-14mm, which plays a certain role in blocking and can ensure the heating efficiency of the flue gas.
The lower part of the bracket piece connecting body 3 is provided with a first secondary air inlet 31, the surface of the bracket piece connecting body 3 is lower than the surface of the supporting part 211, and an exhaust gas discharge port 32 is formed between the surface of the bracket piece connecting body 3 and the surface of the supporting part 211.
The support piece connector 3 forms the rail with the support piece 2 at both ends as integrated into one piece in one side of support seat 1, support piece connector 3, support piece 2 at support piece connector 3 both ends and the pan that is heated constitute relatively airtight space, can play when the effect of heat, simultaneously, in order to satisfy the longer culinary art demand of heating time, set up exhaust gas discharge port 32 and first secondary air inlet port 31 respectively in the upper portion and the lower part of support piece connector 3, the intercommunication of first secondary air inlet port 31 and exhaust gas discharge port 32 forms the air circulation wind channel, can guarantee the sufficiency of the interior air of support seat 1, helps the continuous abundant burning of gas.
The heights of the exhaust gas discharge port and the secondary air inlet port are determined according to the air flow speed of the secondary air demand quantity and the exhaust gas quantity after combustion during combustion, the height of the exhaust gas discharge port 32 is designed to be 10-12mm, the height of the first secondary air inlet port 31 is designed to be 10-14mm, dynamic balance between the air flow speed of secondary air inlet and the air flow speed of exhaust gas quantity can be ensured, and accordingly continuous and stable combustion of fuel gas in the support seat 1 is ensured.
Preferably, it further comprises a pan support pad 5, said pan support pad 5 being arranged at the bottom of the support base 1.
The pot support pad 5 is installed at four apex angles of support seat 1 bottom, and pot support pad 5 can prevent the phenomenon of support seat 1 scratch the panel in the use to can prevent the heat transfer downwards, improve the security of using.
The support seat 1 is provided with a mounting hole 12 matched with the pot support pad 5, the support seat 1 is also provided with a liquid containing disc matching hole 11, and the liquid containing disc matching hole 11 is square.
The design of the mounting hole 12 of the support seat 1 is used for mounting the pot support cushion 5, the mounting hole 12 is a through hole or a blind hole, the center of the support seat 1 is provided with a liquid containing disc matching hole 11, the liquid containing disc matching hole 11 is square, and the design of the liquid containing disc matching hole 11 is convenient for matching with a liquid containing disc of a kitchen range.
Preferably, it still includes gathering hot baffle 4, gather hot baffle 4 setting and support piece connector 3 interval setting in the opposite both sides of support seat 1, gather hot baffle 4 and support seat 1 integrated into one piece structure.
The lower part of the heat collecting baffle plate 4 is provided with a second secondary air inlet 41, and the height of the second secondary air inlet 41 is 10-14mm.
The heat collecting baffle 4 is arranged at intervals with the bracket sheet connecting body 3 and is integrally formed with the bracket seat 1, so that blanking processing of the pot bracket is facilitated, meanwhile, the heat collecting baffle 4 is matched with the bracket sheet connecting body 3, the bracket seat 1 is circumferentially surrounded to play a role in blocking, the heat collecting effect of the pot bracket is further improved, in addition, the upper surface of the heat collecting baffle 4 is flush with the upper surface of the bracket sheet connecting body 3, an exhaust gas discharge port is formed between a pot and the heat collecting baffle 4, the exhaust gas discharge port is 10-12mm in height, a second secondary air inlet 41 is also formed in the lower portion of the heat collecting baffle 4, the second secondary air inlet 41 is 10-14mm in height, and an air circulation duct is formed by communicating the second secondary air inlet 41 with the exhaust gas discharge port, so that sufficient air in the bracket seat 1 can be ensured, and continuous and full combustion of fuel gas is facilitated.
The height of the exhaust gas discharge port and the secondary air inlet port is determined according to the air flow speed of the secondary air demand quantity and the exhaust gas quantity after combustion during combustion, the height of the exhaust gas discharge port is designed to be 10-12mm, the height of the second secondary air inlet port 41 is designed to be 10-14mm, the dynamic balance of the air flow speed of the secondary air inlet and the air flow speed of the exhaust gas quantity can be ensured, and the continuous and stable combustion of the fuel gas in the support seat 1 is ensured.
Example 4
The embodiment 4 of the invention provides a preparation process of a pot support, wherein the pot support is any one of the pot supports in the embodiment 3, and the preparation process comprises the following steps: punching and forming the flat steel for one time according to the structural development diagram of the pot support to obtain a pot support development structure; bending two opposite sides of a bracket seat 1 of the pot bracket unfolding structure upwards to form a bracket piece connecting body 3; and bending the two ends of the support sheet connecting body 3 inwards to form support sheets 2, so as to obtain the pot support.
The two ends of the bracket sheet connector 3 are inwards bent to form the bracket sheet 2, and then the bracket sheet connector further comprises a heat collecting baffle 4 formed by upwards folding two sides of the bracket seat 1 perpendicular to the bracket sheet connector 3.
Embodiment 4 of the present invention provides a structural development view of a pan support in a preparation process of a pan support, as shown in fig. 9, and the method specifically comprises: punching and forming the flat steel for one time according to the structural development diagram of the pot support to obtain a pot support development structure; bending the two opposite sides of the support seat 1 of the pot support unfolding structure upwards along a first bending line 7to form a support sheet connecting body 3; inwards bending the two ends of the bracket piece connecting body 3 along a second bending line 8 to form a bracket piece 2, and inwards bending the front ends of the bracket pieces of the bent bracket piece 2 along a third bending line 9 to form a supporting part 22; the two sides of the bracket seat 1, which are vertical to the bracket sheet connecting body 3, are upwards folded along a fourth bending line 10 to form a heat collecting baffle 4; finally, the pan support cushion 5 is installed along the installation hole 12 of the support seat 1 to obtain the pan support.
Example 5
Embodiment 5 of the present invention provides a pot support, as shown in fig. 10, and a side view of the pot support refers to fig. 3, which includes a support base 1, support pieces 2 and support piece connectors 3, wherein the support piece connectors 3 are disposed on two opposite sides of the support base 1, two ends of the support piece connectors 3 are respectively provided with a support piece 2, and the support base 1, the support pieces 2 and the support piece connectors 3 are integrally formed.
The support seat, the support sheet and the support sheet connector of the pot support are of an integrated structure, the production process is simple, the pot support can be formed by directly punching and bending, the preparation process of the pot support is simplified, the formed pot support can be directly subjected to an enamel process, and the pot support has the advantages of small production environment pollution, high automation level, high yield and good size consistency.
The bracket piece 2 includes a base portion 21 and a support portion 22, and the front end of the base portion 21 protrudes upward and projects forward to constitute the support portion 22.
The part of the support piece 2 connected with the support piece connector 3 is a base part 21, the supporting part 22 forms an included angle with the base part 21, and the part of the supporting part 22 contacted with the cooker is provided with a chamfer.
The support pieces 2 are arranged along the circumference of the support seat 1, so that the stability of support is ensured, the front end surfaces of the support parts 22 are positioned on the same circumference, the center of the circumference coincides with the center of the support seat 1, and the diameter of the circumference is designed to be 115mm-125mm, so that the ultra-small pot is convenient to use; the height of the supporting part 22 is 12-14mm, which plays a certain role in blocking and can ensure the heating efficiency of the flue gas.
The lower part of the bracket piece connecting body 3 is provided with a first secondary air inlet 31, the surface of the bracket piece connecting body 3 is lower than the surface of the supporting part 211, and an exhaust gas discharge port 32 is formed between the surface of the bracket piece connecting body 3 and the surface of the supporting part 211.
The support piece connector 3 forms the rail with the support piece 2 at both ends as integrated into one piece in one side of support seat 1, support piece connector 3, support piece 2 at support piece connector 3 both ends and the pan that is heated constitute relatively airtight space, can play when the effect of heat, simultaneously, in order to satisfy the longer culinary art demand of heating time, set up exhaust gas discharge port 32 and first secondary air inlet port 31 respectively in the upper portion and the lower part of support piece connector 3, the intercommunication of first secondary air inlet port 31 and exhaust gas discharge port 32 forms the air circulation wind channel, can guarantee the sufficiency of the interior air of support seat 1, helps the continuous abundant burning of gas.
The heights of the exhaust gas discharge port and the secondary air inlet port are determined according to the air flow speed of the secondary air demand quantity and the exhaust gas quantity after combustion during combustion, the height of the exhaust gas discharge port 32 is designed to be 10-12mm, the height of the first secondary air inlet port 31 is designed to be 10-14mm, dynamic balance between the air flow speed of secondary air inlet and the air flow speed of exhaust gas quantity can be ensured, and accordingly continuous and stable combustion of fuel gas in the support seat 1 is ensured.
Preferably, it further comprises a pan support pad 5, said pan support pad 5 being arranged at the bottom of the support base 1.
The pot support pad 5 is installed at four apex angles of support seat 1 bottom, and pot support pad 5 can prevent the phenomenon of support seat 1 scratch the panel in the use to can prevent the heat transfer downwards, improve the security of using.
The support seat 1 is provided with a mounting hole 12 matched with the pot support pad 5, the support seat 1 is also provided with a liquid containing disc matching hole 11, and the liquid containing disc matching hole 11 is circular.
The design of the mounting hole 12 of the support seat 1 is used for mounting the pot support cushion 5, the mounting hole 12 is a through hole or a blind hole, the center of the support seat 1 is provided with a liquid containing disc matching hole 11, the liquid containing disc matching hole 11 is circular, the design of the liquid containing disc matching hole 11 is convenient for matching with a liquid containing disc of a kitchen range, and the applicability of the pot support is improved.
Example 6
The embodiment 6 of the invention provides a preparation process of a pot support, wherein the pot support is the pot support according to any one of the embodiment 5, and the preparation process comprises the following steps: punching and forming the flat steel for one time according to the structural development diagram of the pot support to obtain a pot support development structure; bending two opposite sides of a bracket seat 1 of the pot bracket unfolding structure upwards to form a bracket piece connecting body 3; and bending the two ends of the support sheet connecting body 3 inwards to form support sheets 2, so as to obtain the pot support.
Embodiment 6 of the present invention provides a structural development view of a pan support in a preparation process of a pan support, wherein the structural development view of the pan support is shown in fig. 11, and the method specifically comprises: punching and forming the flat steel for one time according to the structural development diagram of the pot support to obtain a pot support development structure; bending the two opposite sides of the support seat 1 of the pot support unfolding structure upwards along a first bending line 7 to form a support sheet connecting body 3; inwards bending the two ends of the bracket piece connecting body 3 along a second bending line 8 to form a bracket piece 2, and inwards bending the front ends of the bracket pieces of the bent bracket piece 2 along a third bending line 9 to form a supporting part 22; finally, the pan support cushion 5 is installed along the installation hole 12 of the support seat 1 to obtain the pan support.
Example 7
Embodiment 7 of the present invention provides a pot support, as shown in fig. 12, and a side view of the pot support refers to fig. 7, which includes a support base 1, support pieces 2 and support piece connectors 3, wherein the support piece connectors 3 are disposed on two opposite sides of the support base 1, two ends of the support piece connectors 3 are respectively provided with a support piece 2, and the support base 1, the support pieces 2 and the support piece connectors 3 are integrally formed.
The support seat, the support sheet and the support sheet connector of the pot support are of an integrated structure, the production process is simple, the pot support can be formed by directly punching and bending, the preparation process of the pot support is simplified, the formed pot support can be directly subjected to an enamel process, and the pot support has the advantages of small production environment pollution, high automation level, high yield and good size consistency.
The bracket piece 2 includes a base portion 21 and a support portion 22, and the front end of the base portion 21 protrudes upward and projects forward to constitute the support portion 22.
The part of the support piece 2 connected with the support piece connector 3 is a base part 21, the supporting part 22 forms an included angle with the base part 21, and the part of the supporting part 22 contacted with the cooker is provided with a chamfer.
The support pieces 2 are arranged along the circumference of the support seat 1, so that the stability of support is ensured, the front end surfaces of the support parts 22 are positioned on the same circumference, the center of the circumference coincides with the center of the support seat 1, and the diameter of the circumference is designed to be 115mm-125mm, so that the ultra-small pot is convenient to use; the height of the supporting part 22 is 12-14mm, which plays a certain role in blocking and can ensure the heating efficiency of the flue gas.
The lower part of the bracket piece connecting body 3 is provided with a first secondary air inlet 31, the surface of the bracket piece connecting body 3 is lower than the surface of the supporting part 211, and an exhaust gas discharge port 32 is formed between the surface of the bracket piece connecting body 3 and the surface of the supporting part 211.
The support piece connector 3 forms the rail with the support piece 2 at both ends as integrated into one piece in one side of support seat 1, support piece connector 3, support piece 2 at support piece connector 3 both ends and the pan that is heated constitute relatively airtight space, can play when the effect of heat, simultaneously, in order to satisfy the longer culinary art demand of heating time, set up exhaust gas discharge port 32 and first secondary air inlet port 31 respectively in the upper portion and the lower part of support piece connector 3, the intercommunication of first secondary air inlet port 31 and exhaust gas discharge port 32 forms the air circulation wind channel, can guarantee the sufficiency of the interior air of support seat 1, helps the continuous abundant burning of gas.
The heights of the exhaust gas discharge port and the secondary air inlet port are determined according to the air flow speed of the secondary air demand quantity and the exhaust gas quantity after combustion during combustion, the height of the exhaust gas discharge port 32 is designed to be 10-12mm, the height of the first secondary air inlet port 31 is designed to be 10-14mm, dynamic balance between the air flow speed of secondary air inlet and the air flow speed of exhaust gas quantity can be ensured, and accordingly continuous and stable combustion of fuel gas in the support seat 1 is ensured.
Preferably, it further comprises a pan support pad 5, said pan support pad 5 being arranged at the bottom of the support base 1.
The pot support pad 5 is installed at four apex angles of support seat 1 bottom, and pot support pad 5 can prevent the phenomenon of support seat 1 scratch the panel in the use to can prevent the heat transfer downwards, improve the security of using.
The support seat 1 is provided with a mounting hole 12 matched with the pot support pad 5, the support seat 1 is also provided with a liquid containing disc matching hole 11, and the liquid containing disc matching hole 11 is circular.
The design of the mounting hole 12 of the support seat 1 is used for mounting the pot support cushion 5, the mounting hole 12 is a through hole or a blind hole, the center of the support seat 1 is provided with a liquid containing disc matching hole 11, the liquid containing disc matching hole 11 is circular, the design of the liquid containing disc matching hole 11 is convenient to match with a liquid containing disc of a kitchen range, and the applicability of the pot support is improved.
Preferably, it still includes gathering hot baffle 4, gather hot baffle 4 setting and support piece connector 3 interval setting in the opposite both sides of support seat 1, gather hot baffle 4 and support seat 1 integrated into one piece structure.
The lower part of the heat collecting baffle plate 4 is provided with a second secondary air inlet 41, and the height of the second secondary air inlet 41 is 10-14mm.
The heat collecting baffle 4 is arranged at intervals with the bracket sheet connecting body 3 and is integrally formed with the bracket seat 1, so that blanking processing of the pot bracket is facilitated, meanwhile, the heat collecting baffle 4 is matched with the bracket sheet connecting body 3, the bracket seat 1 is circumferentially surrounded to play a role in blocking, the heat collecting effect of the pot bracket is further improved, in addition, the upper surface of the heat collecting baffle 4 is flush with the upper surface of the bracket sheet connecting body 3, an exhaust gas discharge port is formed between a pot and the heat collecting baffle 4, the exhaust gas discharge port is 10-12mm in height, a second secondary air inlet 41 is also formed in the lower portion of the heat collecting baffle 4, the second secondary air inlet 41 is 10-14mm in height, and an air circulation duct is formed by communicating the second secondary air inlet 41 with the exhaust gas discharge port, so that sufficient air in the bracket seat 1 can be ensured, and continuous and full combustion of fuel gas is facilitated.
The height of the exhaust gas discharge port and the secondary air inlet port is determined according to the air flow speed of the secondary air demand quantity and the exhaust gas quantity after combustion during combustion, the height of the exhaust gas discharge port is designed to be 10-12mm, the height of the second secondary air inlet port 41 is designed to be 10-14mm, the dynamic balance of the air flow speed of the secondary air inlet and the air flow speed of the exhaust gas quantity can be ensured, and the continuous and stable combustion of the fuel gas in the support seat 1 is ensured.
Example 8
The embodiment 8 of the invention provides a preparation process of a pot support, wherein the pot support is any one of the pot supports in the embodiment 7, and the preparation process comprises the following steps: punching and forming the flat steel for one time according to the structural development diagram of the pot support to obtain a pot support development structure; bending two opposite sides of a bracket seat 1 of the pot bracket unfolding structure upwards to form a bracket piece connecting body 3; and bending the two ends of the support sheet connecting body 3 inwards to form support sheets 2, so as to obtain the pot support.
The two ends of the bracket sheet connector 3 are inwards bent to form the bracket sheet 2, and then the bracket sheet connector further comprises a heat collecting baffle 4 formed by upwards folding two sides of the bracket seat 1 perpendicular to the bracket sheet connector 3.
Embodiment 8 of the present invention provides a structural development view of a pan support in a preparation process of a pan support, as shown in fig. 13, and the method specifically comprises: punching and forming the flat steel for one time according to the structural development diagram of the pot support to obtain a pot support development structure; bending the two opposite sides of the support seat 1 of the pot support unfolding structure upwards along a first bending line 7 to form a support sheet connecting body 3; inwards bending the two ends of the bracket piece connecting body 3 along a second bending line 8 to form a bracket piece 2, and inwards bending the front ends of the bracket pieces of the bent bracket piece 2 along a third bending line 9 to form a supporting part 22; the two sides of the bracket seat 1, which are vertical to the bracket sheet connecting body 3, are upwards folded along a fourth bending line 10 to form a heat collecting baffle 4; finally, the pan support cushion 5 is installed along the installation hole 12 of the support seat 1 to obtain the pan support.
Example 9
Embodiment 9 of the present invention provides a gas cooker provided with a pot support, wherein the pot support according to any one of embodiments 1, 3, 5 or 7 is provided on the cooker body.
In summary, the support seat, the support sheet and the support sheet connector of the pot support are of an integrated forming structure, the production process is simple, the pot support can be formed by directly punching and bending, the preparation process of the pot support is simplified, the formed pot support can be directly subjected to an enamel process, and the pot support has the advantages of small production environment pollution, high automation level, high yield and good size consistency; the bracket piece connecting body and the bracket pieces at the two ends are integrally formed, and the bracket piece connecting body, the bracket pieces at the two ends of the bracket piece connecting body and the heated cooker form a relatively airtight space, so that the effect of heat can be achieved; the heat collecting baffle is arranged at intervals with the bracket piece connecting body and integrally formed with the bracket seat, so that the blanking processing of the pot bracket is facilitated, and meanwhile, the heat collecting baffle is matched with the bracket piece connecting body to circumferentially surround the bracket seat, so that the blocking effect is achieved, and the heat collecting effect of the pot bracket is further improved; meanwhile, in order to meet the cooking requirement of longer heating time, the upper part and the lower part of the bracket sheet connecting body are respectively provided with an exhaust gas discharge port and a secondary air inlet, the upper surface of the heat collecting baffle is level with the upper surface of the bracket sheet connecting body, the exhaust gas discharge port is also formed between the cooker and the heat collecting baffle, the lower part of the heat collecting baffle is also provided with the secondary air inlet, and the secondary air inlet and the exhaust gas discharge port are communicated to form an air circulation air channel, so that the sufficiency of air in the bracket seat can be ensured, and the continuous and full combustion of fuel gas is facilitated; in addition, the liquid containing plate matching holes are square or round, the two structures of the liquid containing plate matching holes are designed to be matched with different liquid containing plate structures, and the applicability of the pot support is improved.
The foregoing description is only of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention.
Claims (3)
1. The preparation process of the pot support is characterized by comprising the following steps: punching and forming the flat steel for one time according to the structural development diagram of the pot support to obtain a pot support development structure; bending two opposite sides of a support seat of the pot support unfolding structure upwards to form a support sheet connector; inwards bending two ends of the support sheet connector to form support sheets, and upwards turning two sides of the support seat perpendicular to the support sheet connector to form a heat collecting baffle plate to obtain a pot support;
the pot support comprises a support seat, support sheets, support sheet connectors and a heat collecting baffle, wherein the support sheet connectors are arranged on two opposite sides of the support seat, the support sheets are respectively arranged at two ends of the support sheet connectors, and the support seat, the support sheets and the support sheet connectors are integrally formed;
the support piece comprises a base part and a supporting part, wherein the front end of the base part protrudes upwards and extends forwards to form the supporting part, and the supporting part forms an included angle with the base part;
the lower part of the bracket piece connector is provided with a first secondary air inlet, the surface of the bracket piece connector is lower than the upper surface of the supporting part, and an exhaust gas discharge port is formed between the surface of the bracket piece connector and the upper surface of the supporting part;
the heat collecting baffle is arranged on two opposite sides of the support seat and is arranged at intervals with the support sheet connecting body, the heat collecting baffle and the support seat are of an integrated structure, and a second secondary air inlet is formed in the lower portion of the heat collecting baffle.
2. The process for preparing a pan support according to claim 1, wherein the pan support further comprises a pan support pad, and the pan support pad is arranged at the bottom of the support base.
3. The process for preparing a pan support according to claim 2, wherein the support base is provided with a mounting hole matched with the pan support pad, the support base is also provided with a liquid containing disc matching hole, and the liquid containing disc matching hole is square or round.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711014555.1A CN109708165B (en) | 2017-10-25 | 2017-10-25 | Pot support, preparation process thereof and gas stove |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711014555.1A CN109708165B (en) | 2017-10-25 | 2017-10-25 | Pot support, preparation process thereof and gas stove |
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| CN109708165B true CN109708165B (en) | 2024-06-04 |
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| CN1448659A (en) * | 2002-04-02 | 2003-10-15 | 林内株式会社 | Flame stand for stove and glass plate stove |
| DE102008022536A1 (en) * | 2008-05-07 | 2009-11-12 | BSH Bosch und Siemens Hausgeräte GmbH | Gas hob, has Z-shaped single pan support comprising support borders, which have set of diagonally opposite end sides connected with diagonally running connection rod, where connection rod provides storage space for food container |
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| CN109708165A (en) | 2019-05-03 |
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