CN109706664B - Online shaping method of glass fiber thin fabric and sizing machine thereof - Google Patents
Online shaping method of glass fiber thin fabric and sizing machine thereof Download PDFInfo
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- CN109706664B CN109706664B CN201811578897.0A CN201811578897A CN109706664B CN 109706664 B CN109706664 B CN 109706664B CN 201811578897 A CN201811578897 A CN 201811578897A CN 109706664 B CN109706664 B CN 109706664B
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Abstract
The invention provides an on-line shaping method of a glass fiber dilute fabric and a sizing machine thereof, wherein a slurry box is fixed on a base, an opening is formed in the upper part of the slurry box, a stirring paddle is arranged at the bottom of the slurry box, a stirring motor is in power connection with the stirring paddle, the stirring motor is fixed on the base, a heating plate is fixed at the bottom of the slurry box, an electric heater is connected with the heating plate and heats the heating plate, a wire inlet roller is arranged at one side of the base, a wire outlet roller is arranged at the other side of the base, a portal frame is fixed on the slurry box, two ends of the portal frame are respectively connected with a rolling mechanism for rolling slurry up and down, and a carding mechanism for uniformly carding the slurry on warp when the warp is sized is also fixed on the portal frame. The stirring paddle in the slurry box of the sizing machine can stir the slurry, and the rolling mechanism can move up and down to enable the slurry in the upper layer and the lower layer in the slurry box to circulate mutually, so that the slurry is prevented from being solidified.
Description
Technical Field
The invention belongs to the technical field of cloth, and particularly relates to an online shaping method of a glass fiber thin fabric and a sizing machine thereof.
Background
Glass fiber cloth is categorised has tile base cloth, glass steel base cloth, heated board base cloth, PLASTIC LAMINATED base cloth, big-arch shelter pole base cloth, outer wall heat preservation net cloth, interior wall net cloth, the scarf joint area, net cloth, this distinguishes according to the usage, wherein net cloth among the prior art is soft partially, and the warp and weft on the net cloth can take place the skew, make net cloth intensity variation, thereby the intensity of net cloth is improved to the warp sizing of net cloth needs, the sizing needs use the sizing machine, and the thick liquids time in traditional sizing machine has long can solidify, influence the sizing quality.
Disclosure of Invention
The invention aims to provide an on-line shaping method of glass fiber dilute fabric and a sizing machine thereof.
The technical scheme of the invention is as follows: the utility model provides a glass thin fabric's starching machine, it includes frame, thick liquids case, stirring rake, agitator motor, hot plate, electric heater, inlet wire roller and the roller of being qualified for the next round of competitions, a serial communication port, the thick liquids case fix on the frame and the top opening, the stirring rake set up and be connected with stirring rake power in thick liquids bottom and agitator motor, agitator motor fix on the frame, the hot plate fix in thick liquids bottom, electric heater is connected with the hot plate and heats to the hot plate, the inlet wire roller install in frame one side, the roller of being qualified for the next round of competitions install at the frame opposite side, the thick liquids case on be fixed with the portal frame, the portal frame both ends respectively be connected with the mechanism that rolls thick liquids from top to bottom, still be fixed with on the portal frame when warp sizing with the thick liquid on with the warp comb even carding mechanism.
This sizing machine is used for the sizing of warp, warp gets into the thick liquids case from the inlet wire roller, warp sees the roller of being qualified for the next round of competitions again in the thick liquids and sees off, thereby accomplish the sizing, the thick liquids case bottom has the stirring rake can stir the thick liquids of lower floor, the portal frame has on the thick liquids case, the mechanism that rolls that turns over at portal frame both ends reciprocates the in-process and can make the thick liquids circulation on upper and lower floor in the thick liquids case, prevent that the thick liquids from solidifying, thick liquids case bottom still is equipped with the board that generates heat and can heats the thick liquids, prevent that the temperature from crossing thick liquids when low excessively and solidify, carding mechanism on the portal frame can comb the warp that soaks in the thick liquids, can make the thick liquids on the warp comb evenly.
Further, the mechanism that rolls includes the cylinder that rolls, goes up and down concave frame and rectangular shape running roller, the cylinder that rolls fix on the portal frame, rectangular shape running roller rotates to be connected at the concave frame lower extreme that goes up and down, the concave frame upper end of going up and down be connected and reciprocate concave frame in the thick liquids case through the cylinder drive that rolls. The mechanism that rolls promotes the concave frame that goes up and down through the cylinder that rolls and reciprocates, and warp passes from going up and down in the middle of the concave frame, and rectangular shape running roller can be driven and rotate by the gravity of thick liquids when reciprocating, and indirect power to thick liquids produces, and the thick liquids of messenger upper and lower layer can circulate each other.
Further, carding mechanism including being comb form and having carding plate, carding motor, the threaded lead screw of surface, support frame and the sliding block of a plurality of broach, carding motor fixes in portal frame one end, the lead screw both ends pass through the bearing and rotate the connection on the portal frame, be equipped with the slide that sets up along its length direction on the portal frame, the sliding block inlays in the slide and slides along the slide, sliding block and lead screw threaded connection, support frame upper end and sliding block fixed connection, carding plate fix in the thick liquids that support frame lower extreme and carding plate stretched into in the thick liquids case, have the clearance that supplies warp to pass between carding plate's the broach, carding motor and lead screw power be connected and through carding motor's corotation reversal control moving direction. The carding device drives the lead screw to rotate through positive rotation and reverse rotation of the carding motor so as to drive the sliding block to move back and forth, the supporting frame and the carding plate move along with the sliding block, warp threads pass between the comb teeth, and sizing agents on the warp threads are combed uniformly by the comb teeth.
An on-line shaping method of glass fiber thin fabric is characterized by comprising the following steps:
(1) processing warp yarns: adopting 68tex warps, and carrying out a sizing procedure by a sizing machine to obtain warps;
(2) preparing weft yarns: weft threads of 34tex warp threads are adopted;
(3) drafting and reeding: drafting and reeding are the last procedure in the warp preparation project, and the drafting and reeding is to pass the warp on a beam through a warp stop sheet, a harness wire and a reed according to certain rules according to the requirements of fabrics;
(4) weaving on a loom: filling the warps and the wefts into a textile machine, and weaving the warps and the wefts into a grid cloth to obtain a semi-finished fabric;
(5) shaping and drying: taking the semi-finished cloth out of the loom, sending the semi-finished cloth to a drying box for drying the slurry on the semi-finished cloth, and then inspecting to obtain a finished cloth after the semi-finished cloth is qualified;
(6) a winding process: winding and storing the qualified finished cloth through a winding roller;
further, the finished product cloth has the mass of 100 grams per square meter.
Furthermore, the finished fabric is woven by plain weave.
Further, the warp density is 68tex, and the weft density is 34 tex.
The online shaping method of the glass fiber dilute fabric and the sizing machine thereof have the advantages that:
1. the stirring paddle in the slurry box of the sizing machine can stir the slurry, and the rolling mechanism can move up and down to enable the slurry in the upper layer and the lower layer in the slurry box to circulate mutually, so that the slurry is prevented from being solidified.
2. The bottom of the slurry box is also provided with a heating plate which can heat the slurry, so that the slurry is prevented from being solidified when the temperature is too low, and a carding mechanism on the portal frame can comb the warps immersed in the slurry, so that the slurry on the warps can be carded uniformly.
3. The existing sizing procedure is generally to size after weaving is finished, which can cause the problems of uneven sizing and plugging of meshes, and the like.
Drawings
Fig. 1 is a structural schematic diagram of a sizing machine of glass fiber thin fabric.
Fig. 2 is a schematic view of a glass fiber scrim.
FIG. 3 is a schematic view of a carding machine.
In the figure: 1. a carding motor; 2. a rolling cylinder; 3. a strip-shaped roller; 4. a wire inlet roller; 5. lifting the concave frame; 6. a slider; 7. a support frame; 8. a carding plate; 9. a gantry; 10. a wire outlet roller; 11. a machine base; 12. heating plates; 13. an electric heater; 14. a stirring motor; 15. a stirring paddle; 16. warp threads; 17. a weft; 18. a slideway; 19. and a lead screw.
Detailed Description
As shown in fig. 1-3, the technical scheme of the invention is a glass fiber dilute fabric sizing machine, which comprises a machine base 11, a slurry box, a stirring paddle 15, a stirring motor 14, a heating plate 12, an electric heater 13, a wire inlet roller 4 and a wire outlet roller 10, and is characterized in that the slurry box is fixed on the machine base 11, the upper part of the slurry box is open, the stirring paddle 15 is arranged at the bottom of the slurry box, the stirring motor 14 is in power connection with the stirring paddle 15, the stirring motor 14 is fixed on the machine base 11, the heating plate 12 is fixed at the bottom of the slurry box, the electric heater 13 is connected with the heating plate 12 and heats the heating plate 12, the wire inlet roller 4 is arranged at one side of the machine base 11, the wire outlet roller 10 is arranged at the other side of the machine base 11, a portal frame 9 is fixed on the slurry box, two ends of the portal frame 9 are respectively connected with a rolling mechanism for rolling the slurry up and down, a carding mechanism for carding the sizing material on the warp 16 uniformly when the warp 16 is sized is also fixed on the portal frame 9.
The mechanism of rolling is including rolling cylinder 2, lift concave frame 5 and rectangular shape running roller 3, the cylinder 2 of rolling fix on portal frame 9, rectangular shape running roller 3 rotates and connects at 5 lower extremes of lift concave frame, 5 upper ends of lift concave frame and the push rod of the cylinder 2 of rolling be connected and reciprocate concave frame in the thick liquids case through the cylinder 2 drive that rolls. The mechanism of rolling promotes the concave frame 5 that goes up and down through the cylinder 2 that rolls and reciprocates, and warp 16 passes from going up and down in the middle of the concave frame 5, and rectangular shape running roller 3 can be driven and rotate by the gravity of thick liquids when reciprocating, produces power to thick liquids indirectly, makes the thick liquids of upper and lower layer circulate each other.
The carding mechanism comprises a carding plate 8 which is comb-shaped and is provided with a plurality of comb teeth, a carding motor 1, a lead screw 19 with threads on the surface, a supporting frame 7 and a sliding block 6, the carding motor 1 is fixed at one end of a portal frame 9, two ends of the screw rod 19 are rotatably connected on the portal frame 9 through bearings, a slideway 18 arranged along the length direction of the portal frame 9 is arranged on the portal frame 9, the sliding block 6 is embedded in the slideway 18 and slides along the slideway 18, the sliding block 6 is connected with the screw rod 19 by screw thread, the upper end of the supporting frame 7 is fixedly connected with the sliding block 6, the carding plate 8 is fixed at the lower end of the supporting frame 7, the carding plate 8 extends into the slurry in the slurry box, a gap for warp 16 to pass through is arranged between the comb teeth of the carding plate 8, the carding motor 1 is in power connection with the lead screw 19 and controls the moving direction of the sliding block 6 through positive rotation and negative rotation of the carding motor 1. The carding device drives the lead screw 19 to rotate through positive rotation and reverse rotation of the carding motor 1, so that the sliding block 6 is driven to move back and forth, the supporting frame 7 and the carding plate 8 move along with the sliding block 6, warps 16 pass through the comb teeth, and sizing agents on the warps 16 are combed uniformly by the comb teeth.
An on-line shaping method of glass fiber thin fabric is characterized by comprising the following steps:
(1) processing warp 16: adopting 68tex warp 16, and carrying out a sizing procedure by a sizing machine to obtain warp 16;
(2) preparing the weft 17: weft yarns 17 of 34tex warp yarns 16 are used;
(3) drafting and reeding: drafting and reeding are the last process in the warp 16 preparation project, and the drafting and reeding is to pass the warp 16 on a beam through a dropper, a heddle and a reed according to certain rules according to the requirements of fabrics;
(4) weaving on a loom: filling the warps 16 and the wefts 17 into a textile machine, and weaving the warps 16 and the wefts 17 into a grid cloth to obtain a semi-finished fabric;
(5) shaping and drying: taking the semi-finished cloth out of the loom, sending the semi-finished cloth to a drying box for drying the slurry on the semi-finished cloth, and then inspecting to obtain a finished cloth after the semi-finished cloth is qualified;
(6) a winding process: winding and storing the qualified finished cloth through a winding roller;
the finished product cloth has the mass of 100 grams per square meter.
The finished fabric is woven by plain weave.
The density of the warp yarns 16 is 68tex, and the density of the weft yarns 17 is 34 tex.
The stirring paddle 15 is arranged in the slurry box of the sizing machine, the slurry can be stirred, and the rolling mechanism can move up and down to enable the slurry in the upper layer and the lower layer to circulate mutually, so that the slurry is prevented from being solidified.
The bottom of the slurry box is also provided with a heating plate which can heat the slurry to prevent the slurry from solidifying when the temperature is too low, and the carding mechanism on the portal frame 9 can comb the warp 16 soaked in the slurry to enable the slurry on the warp 16 to be carded uniformly.
The existing sizing procedure is generally to size after weaving is finished, which can cause the problems of uneven sizing for mesh blocking and the like, and the method is to size the warp 16 before weaving so that the sizing for the warp 16 is even and the sizing is not wasted, and then to weave, finally to dry and shape, and the mesh of the cloth can not be blocked.
This sizing machine is used for warp 16's sizing, warp 16 gets into the thick liquids from inlet wire roller 4, warp 16 soaks and sees off from the roller 10 of being qualified for the next round of competitions in the thick liquids again, thereby accomplish the sizing, thick liquids bottom has stirring rake 15 and can stir the thick liquids of lower floor, portal frame 9 has on the thick liquids, the mechanism that rolls that turns over at portal frame 9 both ends reciprocates the in-process and can make the thick liquids circulation of upper and lower floor in the thick liquids, prevent that the thick liquids from solidifying, thick liquids bottom still is equipped with the board that generates heat and can heat the thick liquids, prevent that the temperature from crossing thick liquids and solidify when low, carding mechanism on the portal frame 9 can comb warp 16 who soaks in the thick liquids, can make the thick liquids on the warp 16 comb evenly.
Claims (1)
1. The utility model provides a glass thin fabric's starching machine, it includes frame, thick liquids case, stirring rake, agitator motor, hot plate, electric heater, inlet wire roller and the roller of being qualified for the next round of competitions, a serial communication port, the thick liquids case fix on the frame and the top opening, the stirring rake set up and be connected with stirring rake power in thick liquids bottom and agitator motor, agitator motor fix on the frame, the hot plate fix in thick liquids bottom, electric heater is connected with the hot plate and heats to the hot plate, the inlet wire roller install in frame one side, the roller of being qualified for the next round of competitions install at the frame opposite side, the thick liquids case on be fixed with the portal frame, the portal frame both ends respectively be connected with the mechanism that rolls thick liquids from top to bottom, still be fixed with on the portal frame when warp sizing with the thick liquid with the sizing agent comb even mechanism, the mechanism that rolls includes the cylinder that rolls, Go up and down concave frame and rectangular shape running roller, the cylinder that rolls fix on the portal frame, rectangular shape running roller rotates to be connected at the concave frame lower extreme that goes up and down, the concave frame upper end of going up and down be connected with the push rod of the cylinder that rolls and through the cylinder drive that rolls with concave frame reciprocate in the thick liquids case, carding mechanism including being comb form and have carding plate, carding motor, the threaded lead screw of surface area, support frame and sliding block of a plurality of broach, carding motor fixes in portal frame one end, the lead screw both ends rotate through the bearing and connect on the portal frame, be equipped with the slide that sets up along its length direction on the portal frame, the sliding block inlays in the slide and slides along the slide, sliding block and lead screw threaded connection, support frame upper end and sliding block fixed connection, the carding plate fix at support frame lower extreme and in the thick liquids that the carding plate stretched into the thick liquids in the thick liquids case, gaps for warp threads to pass through are formed among comb teeth of the carding plate, the carding motor is in power connection with the lead screw and controls the moving direction of the sliding block through positive rotation and negative rotation of the carding motor.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811578897.0A CN109706664B (en) | 2018-12-24 | 2018-12-24 | Online shaping method of glass fiber thin fabric and sizing machine thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811578897.0A CN109706664B (en) | 2018-12-24 | 2018-12-24 | Online shaping method of glass fiber thin fabric and sizing machine thereof |
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| CN109706664A CN109706664A (en) | 2019-05-03 |
| CN109706664B true CN109706664B (en) | 2021-07-30 |
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| CN103409958A (en) * | 2013-08-24 | 2013-11-27 | 盐城纺织职业技术学院 | Yarn fast sizing device |
| CN104695088A (en) * | 2015-02-10 | 2015-06-10 | 安徽丹凤集团桐城玻璃纤维有限公司 | Production method for glass fiber electronic fabric |
| CN205205452U (en) * | 2015-11-30 | 2016-05-04 | 华南理工大学 | Production line sizing apparatus is cut to carbon fiber weak point |
| CN206495059U (en) * | 2016-09-29 | 2017-09-15 | 中国石油化工股份有限公司 | A kind of carbon fiber sizing device for suspension sizing agent |
| CN208151632U (en) * | 2018-04-20 | 2018-11-27 | 佛山市南海雄科纺织有限公司 | A kind of sizing machine size vat device |
| CN208250634U (en) * | 2018-02-07 | 2018-12-18 | 射阳县祥胜纺织有限公司 | A kind of flannelette line heat preservation quetsch |
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Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3791132A (en) * | 1970-12-03 | 1974-02-12 | Techn Ind Inst Textile De Fr C | Process for sizing textile fibres |
| DE2310878A1 (en) * | 1973-03-05 | 1974-09-12 | Burlington Industries Inc | Staple yarn dehairing - by sizing and compaction by grooved roller |
| CN101100775A (en) * | 2007-08-01 | 2008-01-09 | 严建民 | Terylene harness cord thread and preparing method thereof |
| CN201334595Y (en) * | 2008-12-27 | 2009-10-28 | 相振洲 | Warp sizing machine with single size trough |
| CN102260950A (en) * | 2011-06-24 | 2011-11-30 | 杭州奥华纺织有限公司 | Fabric woven by rayon vortex spinning machine and preparation method thereof |
| CN102899835A (en) * | 2012-10-12 | 2013-01-30 | 山东宏诚集团有限公司 | Intermittent sizing device for dyed yarns and sizing technology thereof |
| CN103409958A (en) * | 2013-08-24 | 2013-11-27 | 盐城纺织职业技术学院 | Yarn fast sizing device |
| CN104695088A (en) * | 2015-02-10 | 2015-06-10 | 安徽丹凤集团桐城玻璃纤维有限公司 | Production method for glass fiber electronic fabric |
| CN205205452U (en) * | 2015-11-30 | 2016-05-04 | 华南理工大学 | Production line sizing apparatus is cut to carbon fiber weak point |
| CN206495059U (en) * | 2016-09-29 | 2017-09-15 | 中国石油化工股份有限公司 | A kind of carbon fiber sizing device for suspension sizing agent |
| CN208250634U (en) * | 2018-02-07 | 2018-12-18 | 射阳县祥胜纺织有限公司 | A kind of flannelette line heat preservation quetsch |
| CN208151632U (en) * | 2018-04-20 | 2018-11-27 | 佛山市南海雄科纺织有限公司 | A kind of sizing machine size vat device |
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Denomination of invention: A Method for Online Setting of Glass Fiber Thin Fabric and Its Sizing Machine Effective date of registration: 20230726 Granted publication date: 20210730 Pledgee: China Merchants Bank Co.,Ltd. Jiaxing Branch Pledgor: ZHEJIANG HONGYAN NEW MATERIAL Co.,Ltd. Registration number: Y2023330001579 |