CN109702863A - A kind of Art Stone production molding equipment - Google Patents
A kind of Art Stone production molding equipment Download PDFInfo
- Publication number
- CN109702863A CN109702863A CN201910154094.0A CN201910154094A CN109702863A CN 109702863 A CN109702863 A CN 109702863A CN 201910154094 A CN201910154094 A CN 201910154094A CN 109702863 A CN109702863 A CN 109702863A
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- China
- Prior art keywords
- suction
- lower template
- plate
- working plate
- art stone
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000465 moulding Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title abstract description 17
- 239000004568 cement Substances 0.000 claims abstract description 36
- 239000002002 slurry Substances 0.000 claims abstract description 27
- 206010044565 Tremor Diseases 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 5
- 230000000994 depressogenic effect Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000000284 extract Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 230000035939 shock Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 238000007872 degassing Methods 0.000 description 2
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The present invention relates to Art Stone production fields, particularly relate to a kind of Art Stone production molding equipment, including rack, working plate, lifting cylinder, aspirate cope plate, suction pump and lower template, the working plate is installed on above rack, and the upper surface of working plate is fixedly installed with lower template, lower die plate surface is formed with the trough to lower recess, the invention has the advantages that utilizing vibration motor, make working plate and lower template vertical tremor, to make gas contained by cement slurry in lower template be discharged as early as possible, move down suction cope plate by lifting cylinder again, it is pressed on cement slurry, start suction pump, pass through the through-hole on suction cope plate, cavity and suction tube take the water and gas contained in cement slurry by air pump away, the cement slurry rapid draing in lower template is set to form, become Art Stone, not only accelerate the production cycle, and improve production efficiency And effect, to form the Art Stone of high quality.
Description
Technical field
The present invention relates to Art Stone production fields, particularly relate to a kind of Art Stone production molding equipment.
Background technique
With the improvement of living standards, requirement of the people for living environment is also gradually increased, more pursued on finishing a
Property, and Art Stone, due to multi-size, environmental protection and energy saving, quality is light, intensity is high, anti-thawing is good, the person's individual character etc. that can embody finishing
Factor is increasingly subject to liking for people, and existing traditional technology consideration is not comprehensive, has the following drawbacks:
Existing Art Stone production technology is more outmoded, for i.e. low, the extension production by the water removal of molding Art Stone, degassing efficiency
Period, and remove water, degassing effect it is bad, cause molding Art Stone to contain stomata more, short texture, pole in installation and handling process
It is easily rupturable.
Summary of the invention
The present invention provides a kind of Art Stone production molding equipment, to overcome prior art Art Stone production technology outmoded, effect
The problem of fruit is bad, inefficiency, and the production cycle is caused to extend and easily rupture.
The present invention adopts the following technical scheme: a kind of Art Stone produces molding equipment, including organic frame, working plate, lifting
Cylinder, suction cope plate, suction pump and lower template, the working plate is installed on above rack, and the upper surface of working plate is fixed
Lower template is installed, lower die plate surface is formed with the trough to lower recess, and the top of the lower template, which is equipped with, to be fixedly installed in
The suction cope plate of lifting cylinder bottom end, and aspirate cope plate and be connected with suction pump, lifting cylinder and suction pump are solid
Dingan County is loaded in rack, and the inside of the suction cope plate is equipped with cavity, and the bottom surface for aspirating cope plate is distributed with and is through to institute
The through-hole of cavity is stated, suction tube, one end of suction tube and suction cope plate are connected between suction cope plate and the suction pump
It is connected, the other end of suction tube and suction pump.
As a further improvement, the suction cope plate includes pressuring template and upper end cover board, the pressing mold plate surface
It is formed with the i.e. described cavity of groove to lower recess, upper end cover board is installed on the upper surface of pressuring template, and pressuring template bottom surface is distributed
There is perforative through-hole.
As a further improvement, the bottom surface of the working plate is equipped with spring, and working plate is connected by spring with rack
It connects, and vibration motor is fixedly installed in the bottom surface of working plate.
As a further improvement, it is fixed with portal frame in the rack, lifting cylinder is installed, and rise on the portal frame
The bottom end of sending down abnormally ascending cylinder is fixedly installed with suction cope plate and moves along lower template direction.
As a further improvement, be additionally provided with fixed cylinder and baffle above the working plate, the fixed cylinder and
Baffle is mounted on the outside of lower template.
Art Stone produces forming method, it is characterised in that sequentially includes the following steps: the first step, lower template is put into working plate
On surface, and it is located at lower template immediately below suction cope plate and pauses；Second step pours into suitable cement slurry in lower template；
Third step extends downwardly on the cement slurry surface that the piston rod of lifting cylinder is depressed into suction cope plate in lower template；4th
Step starts working plate, makes the continuous vertical tremor of working plate；5th step contains the cement slurry in lower template by suction tube
Moisture and gas quickly extract out；6th step first makes suction pump after the cement slurry in lower template is absolutely dry or contains a small amount of moisture
It pauses, allows molding cement lumps surface in the bottom surface for aspirating cope plate and lower template to isolate a gap, then open again
Open suction pump；7th step, working plate stop operating, and lifting cylinder returns to initial position, further take out inside it after taking out lower template
Molding cement lumps.
As a further improvement, the lower template is located at the centre of fixed cylinder and baffle, utilizes fixed cylinder and gear
Lower template is fixed on working plate by the clamping force of plate.
As a further improvement, the suction pump dead time is two seconds.
1. as a further improvement, the vibration motor is able to drive working plate vibration.
By the above-mentioned description to structure of the invention it is found that compared to the prior art, being shaken the present invention has the advantage that starting
Dynamic motor can adjust vibration frequency according to product specification, make working plate and lower template vertical tremor, to make water in lower template
Gas contained by mud is discharged as early as possible, then moves down suction cope plate by lifting cylinder, is pressed on cement slurry, starting suction
Pump takes the water and gas contained in cement slurry by air pump away by through-hole, cavity and the suction tube on suction cope plate, under making
Cement slurry in template can rapid draing molding, become Art Stone, not only accelerate the production cycle, and improve production efficiency and
Effect, to form the Art Stone of high quality.
Detailed description of the invention
Fig. 1 is a kind of Art Stone production molding device structure schematic diagram of the present invention.
Fig. 2 is that a kind of Art Stone of the present invention produces molding equipment side structure schematic view.
Fig. 3 is suction cope plate structural schematic diagram.
Fig. 4 is suction cope plate and lower template attachment structure schematic diagram.
Fig. 5 is suction cope plate and lower template the schematic diagram of the section structure.
Fig. 6 is suction cope plate and lower template explosive view.
Specific embodiment
Illustrate a specific embodiment of the invention with reference to the accompanying drawings.
As shown in attached drawing 1 to 6, a kind of Art Stone produces molding equipment, including organic frame 1, working plate 2, lifting cylinder 3,
Cope plate 4, suction pump 5 and lower template 6 are aspirated, the working plate 2 is installed on 1 top of rack, and the upper surface of working plate 2 is fixed
Lower template 6 is installed, 6 surface of lower template is formed with the trough to lower recess, and the top of the lower template 6, which is equipped with, to be fixedly mounted
The inside of the suction cope plate 4 in 3 bottom end of lifting cylinder, the suction cope plate 4 is equipped with cavity 41, and aspirates cope plate
The through-hole 44 for being through to the cavity 41 is distributed in 4 bottom surface, is connected with suction between the suction cope plate 4 and suction pump 5
Pipe 45, one end of suction tube 45 are connected with suction cope plate 4, the other end of suction tube 45 and suction pump 5, and suction pump 55 can be with
It is the air pump of the prior art.
The suction cope plate 4 includes pressuring template 42 and upper end cover board 43, and 42 surface of pressuring template is formed with downwards
The groove of the recess, that is, cavity 41, and pressuring template 42 is made of integral molding techniques, has air-tightness good, machined surface is flat
The features such as sliding, the upper end cover board 43 is installed on the upper surface of pressuring template 42, and perforative through-hole is distributed in 42 bottom surface of pressuring template
44, portal frame 7 is fixed in the rack 1, lifting cylinder 3 is installed, and the bottom end of lifting cylinder 3 is fixed on the portal frame 7
Suction cope plate 4 is installed, is moved along 6 direction of lower template, the top of the working plate 2 is additionally provided with fixed cylinder 8 and baffle
9, the fixed cylinder 8 and baffle 9 are mounted on the outside of lower template 6, first pass through fixed cylinder 8 the lower die that cement slurry is housed
Plate 6 is fixed between working plate 2 and baffle 9, is recycled lifting cylinder 3 to move down suction cope plate 4, is pressed onto lower template 6
On cement slurry, start suction pump 5, makes to contain in cement slurry by through-hole 44, cavity 41 and the suction tube 45 on suction cope plate 4
Water and gas taken away by air pump, so that the cement slurry rapid draing in lower template 6 is formed, become Art Stone.
The bottom surface of the working plate 2 is equipped with spring 102, and spring 102 is preferably the spring steel of the prior art, has machinery
The features such as intensity is high, and deformation nature is good, working plate 2 are connected by spring 102 with rack 1, and the fixed peace of vibration motor 101
Bottom surface loaded on working plate 2, so that vibration motor 101 drives the shake up and down under the action of spring 102 of working plate 2 and lower template 6
Dynamic, the aqueous vapor for facilitating the cement slurry being placed in lower template 6 separates as early as possible.
A kind of Art Stone production molding equipment, it is characterised in that sequentially include the following steps:
The first step is put into lower template 6 on 2 surface of working plate, opening operation power supply, starts fixed cylinder 8 and stretches out mandril, from side
Face handle lower template 6 is pressed onto 9 surface of baffle, is fixed on working plate 2, is located at lower template 6 immediately below suction cope plate 4 and pauses,
Guarantee that suction cope plate 4 is capable of the upper surface for being pressed onto cement slurry in lower template 6 of exactly, prevent pressing leakiness,
Influence subsequent suction effect；
Second step, by manually pouring into suitable cement slurry in lower template 6；
Third step, PLC programmable controller issue instruction, start lifting cylinder 3, by the piston for extending downwardly lifting cylinder 3
Bar is depressed into suction cope plate 4 on the cement slurry surface in lower template 6, can be according to Different Culture stone specification to lifting cylinder 3
Piston rod development length be adjusted；
4th step, starting shock motor 101(can be adjusted its vibration frequency according to Different Culture stone specification), vibration motor
101 vibrations make the continuous vertical tremor under the effect of spring 102 of working plate 2, drive lower template 6 to shake together, promote to be placed on
The aqueous vapor of cement slurry in lower template 6 separates as early as possible；
5th step opens suction pump 5, the moisture and gas that the cement slurry in lower template 6 contains quickly is taken out by suction tube 45
Out；
6th step first makes suction pump 5 pause two seconds (when pause after the cement slurry in lower template 6 is absolutely dry or contains a small amount of moisture
Between can be adjusted according to Different Culture stone specification), allow suction cope plate 4 bottom surface and lower template 6 in molding cement lumps
A gap is isolated on surface, convenient for taking out molding cement lumps in lower template 6, prevents molding cement slurry in lower template 6
Block is adsorbed on the bottom surface of suction cope plate 4 under the suction of suction pump 5, follows lifting cylinder 3 and suction cope plate 4 together
Rise, be again turned on suction pump 5 after two seconds, continues the moisture for extracting suction 4 surface residual of cope plate, prevent residual moisture from dripping
Onto molding cement lumps, the quality of cement lumps is influenced;
7, vibration motor 101 stops vibration, makes lifting cylinder 3 and fixed cylinder 8 continue to act, successively returns to initial position, from
Its internal molding cement lumps is taken out again after taking out lower template 6 on working plate 2.
So far an automatic working cycle is completed.
It appeals the lifting cylinder 3 in step, suction pump 5, fixed cylinder 8 and vibration motor 101 and all passes through PLC programmable control
Device processed carries out control and the modification of program adjustment, and PLC programmable controller is the controller of the prior art.
The above is only a specific embodiment of the present invention, but the design concept of the present invention is not limited to this, all to utilize this
Design makes a non-material change to the present invention, and should all belong to behavior that violates the scope of protection of the present invention.
Claims (9)
1. a kind of Art Stone produces molding equipment, including organic frame, working plate, lifting cylinder, suction cope plate, suction pump and under
Template, the working plate is installed on above rack, and the upper surface of working plate is fixedly installed with lower template, and lower die plate surface is formed
The trough of oriented lower recess, the top of the lower template are equipped with the suction upper mold for being fixedly installed in lifting cylinder bottom end
Plate, and aspirate cope plate and be connected with suction pump, lifting cylinder and suction pump are fixedly installed in rack, it is characterised in that:
The inside of the suction cope plate is equipped with cavity, and the through-hole for being through to the cavity, institute is distributed in the bottom surface for aspirating cope plate
It states and is connected with suction tube between suction cope plate and suction pump, one end of suction tube is connected with suction cope plate, suction tube
The other end and suction pump.
2. a kind of Art Stone according to claim 1 produces molding equipment, it is characterised in that: the suction cope plate includes
There are pressuring template and upper end cover board, the pressing mold plate surface is formed with the i.e. described cavity of groove to lower recess, the installation of upper end cover board
In the upper surface of pressuring template, and perforative through-hole is distributed in pressuring template bottom surface.
3. a kind of Art Stone according to claim 1 produces molding equipment, it is characterised in that: pacify the bottom surface of the working plate
Equipped with spring, working plate is connected by spring with rack, and vibration motor is fixedly installed in the bottom surface of working plate.
4. a kind of Art Stone according to claim 1 produces molding equipment, it is characterised in that: be fixed with dragon in the rack
Door frame is equipped with lifting cylinder on the portal frame, and the bottom end of lifting cylinder is fixedly installed with suction cope plate along lower template
Direction is mobile.
5. a kind of Art Stone according to claim 1 produces molding equipment, it is characterised in that: the top of the working plate is also
Equipped with cylinder and baffle is fixed, the fixed cylinder and baffle are mounted on the outside of lower template.
6. Art Stone produces forming method, it is characterised in that sequentially include the following steps:
The first step is put into lower template in work plate surface, and is located at lower template immediately below suction cope plate and pauses；
Second step pours into suitable cement slurry in lower template；
Third step extends downwardly on the cement slurry surface that the piston rod of lifting cylinder is depressed into suction cope plate in lower template；
4th step, starting shock motor make the continuous vertical tremor of working plate；
5th step quickly extracts the moisture and gas that the cement slurry in lower template contains out by suction tube；
6th step first makes suction pump pause after the cement slurry in lower template is absolutely dry or contains a small amount of moisture, allows and aspirates cope plate
Bottom surface and lower template in molding cement lumps surface isolate a gap, be then again turned on suction pump；
7th step, working plate stop vibration, and lifting cylinder returns to initial position, it is internal molding that it is further taken out after taking-up lower template
Cement lumps.
7. a kind of Art Stone according to claim 6 produces molding equipment, it is characterised in that: lower template in the first step
Positioned at the centre of fixed cylinder and baffle, lower template is fixed on working plate using the clamping force of fixed cylinder and baffle.
8. a kind of Art Stone according to claim 6 produces molding equipment, it is characterised in that: suction pump in the 6th step
Dead time is two seconds.
9. a kind of Art Stone according to claim 6 produces molding equipment, it is characterised in that: shake electricity in the 4th step
Machine is able to drive working plate vibration.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910154094.0A CN109702863A (en) | 2019-03-01 | 2019-03-01 | A kind of Art Stone production molding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910154094.0A CN109702863A (en) | 2019-03-01 | 2019-03-01 | A kind of Art Stone production molding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109702863A true CN109702863A (en) | 2019-05-03 |
Family
ID=66266023
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910154094.0A Pending CN109702863A (en) | 2019-03-01 | 2019-03-01 | A kind of Art Stone production molding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109702863A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB406299A (en) * | 1932-08-17 | 1934-02-19 | George Henry Charles Ractliffe | Improvements in and relating to the manufacture of building blocks, bricks, slabs and the like |
| GB556007A (en) * | 1941-11-04 | 1943-09-16 | Diamond Corebit & Tool Co Inc | Method and apparatus for casting diamond studded tools |
| ES319312A1 (en) * | 1965-10-14 | 1966-08-01 | Jimenez Delgado Francisco | Procedure and apparatus for the manufacture of fibrocement sleeves, particularly of cement-asbestos slabs. (Machine-translation by Google Translate, not legally binding) |
| FR1527320A (en) * | 1966-06-22 | 1968-05-31 | Rieter Werke Haendle | Demoulding and deburring device for miter tile presses |
| JPH06134740A (en) * | 1992-10-28 | 1994-05-17 | Kunio Watanabe | Instant demolding automatic forming machine of large-sized concrete product and forming method therewith |
| DE19620305A1 (en) * | 1996-05-10 | 1997-11-13 | Henke Maschf Gmbh | Stone moulding machine |
| US20020109265A1 (en) * | 2001-02-15 | 2002-08-15 | Rudolf Braungardt | Process and apparatus for producing molded articles |
| DE102005050983B3 (en) * | 2005-10-25 | 2006-11-16 | Maschinen- Und Stahlbau Julius Lippert Gmbh & Co. Kg | Manufacturing process for ceramic objects involves placing wet object on annular element and blowing hot air onto it |
| CN201685312U (en) * | 2010-05-31 | 2010-12-29 | 刘建平 | Artificial synthesized stone banding combining forming device |
| KR101393163B1 (en) * | 2014-03-11 | 2014-05-08 | (주)그린우드 | Synthetic wood manufacturing apparatus having gas discharging device |
-
2019
- 2019-03-01 CN CN201910154094.0A patent/CN109702863A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB406299A (en) * | 1932-08-17 | 1934-02-19 | George Henry Charles Ractliffe | Improvements in and relating to the manufacture of building blocks, bricks, slabs and the like |
| GB556007A (en) * | 1941-11-04 | 1943-09-16 | Diamond Corebit & Tool Co Inc | Method and apparatus for casting diamond studded tools |
| ES319312A1 (en) * | 1965-10-14 | 1966-08-01 | Jimenez Delgado Francisco | Procedure and apparatus for the manufacture of fibrocement sleeves, particularly of cement-asbestos slabs. (Machine-translation by Google Translate, not legally binding) |
| FR1527320A (en) * | 1966-06-22 | 1968-05-31 | Rieter Werke Haendle | Demoulding and deburring device for miter tile presses |
| JPH06134740A (en) * | 1992-10-28 | 1994-05-17 | Kunio Watanabe | Instant demolding automatic forming machine of large-sized concrete product and forming method therewith |
| DE19620305A1 (en) * | 1996-05-10 | 1997-11-13 | Henke Maschf Gmbh | Stone moulding machine |
| US20020109265A1 (en) * | 2001-02-15 | 2002-08-15 | Rudolf Braungardt | Process and apparatus for producing molded articles |
| DE102005050983B3 (en) * | 2005-10-25 | 2006-11-16 | Maschinen- Und Stahlbau Julius Lippert Gmbh & Co. Kg | Manufacturing process for ceramic objects involves placing wet object on annular element and blowing hot air onto it |
| CN201685312U (en) * | 2010-05-31 | 2010-12-29 | 刘建平 | Artificial synthesized stone banding combining forming device |
| KR101393163B1 (en) * | 2014-03-11 | 2014-05-08 | (주)그린우드 | Synthetic wood manufacturing apparatus having gas discharging device |
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| PB01 | Publication | ||
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| TA01 | Transfer of patent application right |
Effective date of registration: 20240430 Address after: 404100, 3rd and 4th floors, Building C, Shicheng East Road Museum, Fengjie County, Chongqing Applicant after: Chongqing Baidi City Tourism Development Co.,Ltd. Country or region after: China Address before: 362214, No. 280 Changsheng South Road, Yangwei Village, Cizao Town, Jinjiang City, Quanzhou City, Fujian Province Applicant before: JINJIANG FANGSHENG MACHINERY Co.,Ltd. Country or region before: China |