CN109702852A - A kind of more partial size powder-granule material entire body porcelain rock beams of multicolour and preparation method thereof - Google Patents
A kind of more partial size powder-granule material entire body porcelain rock beams of multicolour and preparation method thereof Download PDFInfo
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- CN109702852A CN109702852A CN201910064293.2A CN201910064293A CN109702852A CN 109702852 A CN109702852 A CN 109702852A CN 201910064293 A CN201910064293 A CN 201910064293A CN 109702852 A CN109702852 A CN 109702852A
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Abstract
The invention discloses more partial size powder-granule material entire body porcelain rock beams of a kind of multicolour and preparation method thereof, rock beam contains the porcelain green body particle of 2~5 kinds of different colors or same hue difference color weight, porcelain green body particle includes maximum particle diameter Lmax and minimum grain size Lmin, the maximum particle diameter Lmax of porcelain green body particle is 0.8~8mm, in terms of rock beam surface, porcelain green body particle accounts for the 3~25% of entire plate face, in all porcelain green body particles, minimum grain size Lmin is that the particle of 0.8~1.8mm accounts for the 20~70% of total particle ratio；Rock beam arbitrary section sees that the blank raw material in any 10cm2 area contains the particle of 5~10 kinds of colors.Entire body porcelain rock beam produced by the present invention, slice forming granulating technique is used pioneeringly, the particulate material of big or middle, thin different partial size obtained and broken fine silt are used, so that rock beam particulate material effect is fully immersed into entire rock beam green body, it forms like made of growing naturally containing form each one, the particle elements coupled hardness with softness, such as natural granite effect.
Description
Technical field
The present invention relates to building ceramic tiles fields, and in particular to a kind of more partial size powder-granule material entire body porcelain rock beams of multicolour and
Preparation method.
Background technique
As people's lives level increasingly improves, decoration, finishing material selection on, aesthetic conceptions also increasingly individual character
Change, more the taste of attention style, to application demand of the finishing materials such as wall ground, furniture, cabinet, deck plate in modern finishing
More and more, design requirement is also higher and higher, although and day fine as color pattern lithotome naturally abundant, good
Right rock material resource is limited, and more than stone material color number, physicochemical property also has limitation, so ceramic board, especially big plate face ceramic wafer
Material, because of its superior physicochemical property, into these fields using more and more.
In the effect of imitative stone other than the demand of surface texture, in order to increase bevelling, edging is slotted, stepboard class
Processed and applied effect, people also increasingly pay attention to the entire body effect of plate product from the surface to the end, to adapt to as stone material
The finishing application of bevelling, kerve needs.
In existing technology production:
It one, can using InkJet Color pattern in conjunction with glaze/or dry granular face/or the ceramic board product of digital glaze
It is more than 1.62m to make single-block area2Product, but it is all that the technology of mating surface material forms, and is not in table
Such as one entire body board product, so that the think and act in one and the same way requirement of effect of demand is greatly limited in processing edging application.
It two, is using powder pressing into the tabletting more than 2mm thickness using the bulky grain ceramic of dry powder prilling,
It is crushed and forms again, enter in green body product, leave behind predetermined after the roller screen in predetermined mesh number aperture tails over fine powder
Size particles are configured to required mixture, this particle be it is lofty be apparent in product surface, become the display in plate face
Grain and the particle that does, stiff and lofty, plate face effect is unnatural, and in the mixture before compression moulding, and particle is to account at random
Position, no matter front is presented, and section presents or oblique presentation, is all not less than 2mm partial size, and this more than 2mm thickness
Particle is easy to be squeezed mill in mixing process and be short of rigidity because larger, the particle effect in entire entire body plate face with it is whole
A plate face degrees of fusion is poor, and the natural sense of the clearly demarcated particle even as small gap of corner angle cannot be presented well；If precompressed is too tight
Cause and because particle is thicker, big so that the particle of this thickness differs larger with the powder consistency of surrounding, to be easy to produce production
Particle in the process splits problem.
Three, the artificial quartz stone made of natural quartz class material and the processed baking-curing of organic resin, although also
There are all kinds of different-grain diameter particles to be distributed, but know altogether in the industry, organic resin influences to deform in fire prevention, acid-proof anti-corrosion, climate, is wear-resisting
Suppressed on durable equal physicochemical properties with great tonnage press and the porcelain ceramic through 1200 DEG C of high temperature firings compared with physicochemical property
Difference is very big.
Even if the quartz bonded using coloured cement mode, because of the cold forming of its curing mode, silicate material without
Hot mastication melting, the performance puzzles objective reality such as the pore on surface, antifouling.
In conclusion prior art on ceramic sheet especially production the artificial granite effect containing particle elements with
And production single-piece area is not less than 1.62m2The big plate of entire body (rock beam) ceramic sheet on, need further to be promoted.
Summary of the invention
In order to solve the above-mentioned technical problem, it is logical to be to provide a kind of more partial size powder-granule materials of multicolour for the first object of the present invention
Body porcelain rock beam and preparation method thereof uses slice forming granulating technique pioneeringly, by big or middle, thin different grain obtained
The particulate material of diameter and broken fine silt are used, so that rock beam particulate material effect is fully immersed into entire rock beam green body
, particle elements like made of growing naturally containing form each one, coupling hardness with softness are formd, as natural granite is imitated
Fruit, high specific surface area, and standardized production greatly reduce the random mining of natural stone resource, provide for designer
Material needed for broader design creativity freely.
For achieving the above object, the technical solution adopted by the present invention is as follows:
A kind of more partial size powder-granule material entire body porcelain rock beams of multicolour, in terms of rock beam surface, the rock beam contains 2~5 kinds not
With the porcelain green body particle of color or same hue difference color weight, the porcelain green body particle includes maximum particle diameter Lmax
Maximum particle diameter Lmax with minimum grain size Lmin, the porcelain green body particle is 0.8~8mm, and the porcelain green body particle accounts for whole
The 3~25% of a plate face, in all porcelain green body particles, minimum grain size Lmin is that the particle of 0.8~1.8mm accounts for total particle ratio
The 20~70% of example；
The rock beam arbitrary section sees, any 10cm2Blank raw material in area contains 5~10 kinds of colors.
Preferably, the particle that the porcelain green body particle minimum grain size Lmin is 0.8~1.8mm accounts for the 20% of total particle
~50%.
Preferably, the particle that the porcelain green body particle maximum particle diameter Lmax is 1.8~2.5mm accounts for the 30% of total particle
~80%.
Preferably, described porcelain green body particle itself is single color or 2~5 kinds of color powders by different proportion
It mixes and manufactured mixing coloured particles.
The second object of the present invention is to provide a kind of preparation method for producing above-mentioned rock beam comprising the steps of:
Step (1): the design installation of particle powder granulating system: in the Ceramic Tiles for being equipped with each feed bin of raw material and pipeline
Production line raw material workshop, design install 2~5 pelletizers and including transfer hoppers, weigher, the auxiliary system including conveyer belt
System；
Step (2): 5~10 kinds of green body powders by design institute's fixation coloured silk preparation of powder: are prepared；
Step (3): particulate material is prepared:
Firstly, in selected 3~4 kinds of single color powders or predetermined 2~5 kinds of mixed color powders are designed in pre-designed ratio
Mixed preparing, the raw material as particle to be prepared；
Then, by the raw material of the particle to be prepared of prepared pre-color, it is respectively fed to corresponding pelletizer, is pressed into thickness
Degree is the thin slice of a certain setting thickness in 0.8~1.8mm value, by kill cut or rolling cut crushing device it is broken after, dial and fall or directly
In its lower transmission carrier surface, moulding becomes the particle powder of precrushing, then conveys and drop into length in 0.5~3m for free-falling
Minimum place's diameter be not less than 0.2m, screen-aperture of the maximum diameter no more than 1m in the column cage type filter screen of 2~8 mesh,
It is fallen in the hole of hole sizer in the middle roll-over under it by the rotation of sieve；
Step (4): it the mixed preparing of particulate material and green body powder: has prepared predetermined in the middle roll-over under each pelletizer
Single color or mixed color different-grain diameter ratio particulate material and above-mentioned (2) step prepare 5~10 kinds of colors
Each raw material, by respectively its lower electronic scale, after being measured by weight ratio needed for design-calculated under fall on belt carrier,
It is converged in the feed bin being delivered directly to above cloth system on a conveyer belt carrier again, or the green body needed by predetermined design
Powder material, which from particulate material pools 2~5 kinds of mixtures and is respectively placed in different conveyer belts, is sent to each of cloth system upper stage
In feed bin；
Step (5): green body compacting: expecting in cloth system using in a feed bin or under multiple feed bin hybrid particles material,
Transmission carrier is fallen in by cloth system cloth to be sent to press and carry out being suppressed into green body；
Step (6): it is dry that green body delivers into dry kiln；
Step (7): green body enters calcining kiln and fires as semi-finished product after dry, enters back into rear process using different abrading block groups
Conjunction is polished, edging, 5 °~24 ° low light, 25 °~45 ° sheens as caused by different polishing modes is made, in 46 °~75 °
Light, 76 °~100 ° blooms and brush throw the more partial size powder-granule material entire body porcelain rock beams of multicolour of effect.
Preferably, the belt-type press that the green body compacting in step (5) utilizes more than 20,000 tons of pressure passes through a cloth
Or the compression moulding of secondary material distributing front is sheet slab body, i.e., the face of powder upward is product surface, or is passed through using press machine
Cloth or secondary material distributing punching press compression moulding are green body.
Preferably, after step (6), into glaze line, billet surface spray printing ceramic ink digital color pattern and
Protect glaze, or not spray printing colored digital pattern and directly spray protection glaze/or various ceramic dry granular material.
Compared with the existing technology, the present invention achieves beneficial technical effect:
1, it the invention proposes more partial size powder-granule material entire body porcelain rock beams of a kind of multicolour and preparation method thereof, adopts pioneeringly
With slice forming granulating technique, by powder pressing at 0.8~1.8mm thickness or even 0.5~1mm thickness, it is preferred to use 1~
The particulate material of big or middle, thin different partial size is made in the tabletting of 1.5mm thickness, then broken sieving；And conventional Ceramic Tiles production
When granulating technique, be ceramic powder is pressed into the tabletting that thickness is more than 2mm to be crushed sieving again to use, and will tail over
Fine powder removal leaves behind the particle formulation of predetermined mesh mesh number range size into required mixture, and this particle is lofty aobvious
Present product surface, becomes the particle for showing particle in plate face and doing, stiff and protrude, and plate face effect is unnatural.And this
Inventive technique scheme, particle effect are fully immersed into entire product green body, and big or middle, thin different grain in its particle
Grain, sand material, the fine powder of diameter all incorporate wherein, the structure for the product that the mixed raw material of this color consistency is formed, produce as
With the natural quality of the gradual change in lithotome growth course.Particle obtained by this slice forming granulating technique, random
The different occupy-place of plane, section, bottom surface, scarf etc., the effect showed are formed in powder layer after being mixed into powder
The maximum gauge (i.e. maximum section) that fruit will produce piece is the slot-shaped particle within 1.8mm, also has plane to present
Surface sees that partial size is more than the particle and half hidden half existing particle of 1.8mm, and the fine powder generated in granulation in addition is also directly utilized at it
In, particle elements like made of growing naturally containing form each one, coupling hardness with softness are formd, as natural granite is imitated
Fruit.
2, the invention proposes more partial size powder-granule material entire body porcelain rock beams of a kind of multicolour and preparation method thereof, in the industry altogether
Know, the thickness of 0.8~1.8mm of the present invention, because piece is thin, is closely pre-pressed into sheet body and is crushed after granulating in blank of material again
Middle application will not generate particle and split, it is possible to the sharp-featured shape of particle of close tabletted rear mouldable；And existing skill
Art is more than the thicker particle of 2mm, due to thicker, so if pressing too compact, it is big with powder consistency difference around and
Particle is generated to split.
3, the invention proposes more partial size powder-granule material entire body porcelain rock beams of a kind of multicolour and preparation method thereof, product is
It is formed by porcelain Product Process, so having better physicochemical property.Lithotome product because being influenced by natural causes such as weathering,
Quality is loose, and hole is more, and intensity is low, is typically necessary 2cm thickness or more and better applies or need Application of composite；And quartzy class
Artificial quartz stone made of material and the processed baking-curing of organic resin belongs to the synthesis technology of drying resin solidification,
Fire prevention, acid-proof anti-corrosion, climate influence to deform, have obvious deficiency in wearability, and the present invention has granite in appearance
Feature, raw material are inorganic material, are that great tonnage press pressing blank is fired through 1200 DEG C of high temperature again in technique, have anti-folding
Intensity is good, and acid and alkali resistance is wear-resisting, a series of high physicochemical property such as hardness height, and standardized production, greatly reduces natural stone
The random mining in aptitude source.
4, the invention proposes more partial size powder-granule material entire body porcelain rock beams of a kind of multicolour and preparation method thereof, due to product
With all-pass body effect, it can be achieved that the fabrication design of stone material completely and application, can show edging, superposition, three-dimensional edge effect especially,
In the design processed and applied of various deck plate, cylinder (door pillar, Room column, hall column), door pocket, step etc., designer need not worry
Joint treatment problem.The splicing of falling bottom than existing glaze product palpus high-precision requirement has more practicability, can meet various finishings and set
The demand of wish is counted, the more diversification of processed and applied style greatly provides needed for broader design creativity freely for design
Material.
5, the invention proposes more partial size powder-granule material entire body porcelain rock beams of a kind of multicolour and preparation method thereof, the present invention exists
Raw material workshop, i.e. raw material prepare end layout prilling granulator system and inventive article are made, and effectively release normal arrangement and exist
The confined space application of press position, and the space of multicolour multiple material can be made full use of to increase in feed end
Add.
6, the invention proposes more partial size powder-granule material entire body porcelain rock beams of a kind of multicolour and preparation method thereof, it is obtained at
Product with it is common complete throw glaze compared with, on luminosity than the glass phase quality surface of glaze dry granular plane high light mirror-reflection and
Speech, generation is diffusing reflection, soft comfortable, more meets modern inhabitation theory；In addition, thrown compared with face entirely with glaze and dry granular,
The attribute of inventive article surface blank of material and the glaze-body bonding layer made of being fired after surface applies protection glaze pass through
The polishing of various light, the polishing of low luminosity more than 0.15mm depth, all have good hardness, wear-resisting property and good antifouling
Effect, without obvious grinding head for polishing trace.
Detailed description of the invention
Fig. 1 is the production equipment schematic layout pattern of the more partial size powder-granule material entire body porcelain rock beam preparations of multicolour of the present invention.
Fig. 2 is the structural representation of porcelain green body granule particles in the more partial size powder-granule material entire body porcelain rock beams of multicolour of the present invention
Figure.
Fig. 3 is the more partial size powder-granule material entire body porcelain rock beam schematic diagrames of multicolour of the present invention.
Wherein, the technical characteristic that each appended drawing reference is referred to is as follows:
1: being granulated, storage, conveyor module；2: the storage of green body powder, conveyor module；3: transmission carrier module；4: mixture
Storage, conveyor module；5: cloth and press device module；11,12,13: prilling granulator, middle roll-over and measuring belt scale；21,
22: in green body powder roll-over and its under measuring belt scale；31: the first transmission carriers；32: the second transmission carriers；1101,
1201,1301: measuring belt scale；1102,1202,1302: roll-over in particle；1103,1203,1303: receiving belt；1104,
1204,1304: collection bucket；1105,1205,1305: roller screen device；1106,1206,1306: round roller formula spike-tooth kills cutting apparatus；
1107,1207,1307: roll-in upper belt；1108,1208,1308: roll-in lower belt；1109,1110,1209,1210,1309,
1310: the lower hopper of green body powder；1111,1211,1311: export plate；2101,2201: roll-over in storage green body powder；
2102,2202: the weighing belt with metering device；4101: rotating blanking apptss；4102: storing the middle roll-over of mixture；5101,
5102: the lower hopper of mixture is filled in cloth system；5103: cloth conveyor belt；5104: the raw material that conveying has been laid out enters pressure
The belt of machine；5105: compacting press；The larger particles particle of 61:2.5~8mm；The medium grain particle of 62:1.8~2.5mm；
The relatively fine particle particle of 63:0.8~1.8mm；64: the linear slit that particle side or inclined-plane display.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments to the present invention
It is further elaborated, but the scope of protection of present invention is not limited to following specific embodiments.
[embodiment 1]
As shown in Figure 1, the present invention discloses a kind of production equipment of more partial size powder-granule material entire body porcelain rock beams of multicolour, this is set
It is standby to be stored including granulation, storage, the storage of conveyor module 1, green body powder, conveyor module 2, transmission carrier module 3, mixture, is defeated
Send module 4 and cloth and press device module 5；
Wherein, be granulated, store, conveyor module 1 include prilling granulator, middle roll-over and each component of measuring belt scale (11 in figure,
12,13)；Green body powder storage, conveyor module 2 include green body powder in roll-over and its under measuring belt scale (21,22 in figure)；
Transmission carrier module 3 includes loading the first transmission carrier 31 of a variety of particle mixtures and for mixture is defeated for receiving
It is sent to the second transmission carrier 32 of cloth system upper stage；Grain device, middle roll-over and each component of measuring belt scale (11 in figure,
12,13) include measuring belt scale (1101,1201,1301 in figure), roll-over (1102,1202,1302 in figure) in particle, receive
Belt (1103,1203,1303 in figure), collection bucket (1104,1204,1304 in figure), roller screen device (1105 in figure, 1205,
1305), adjustable berth away from round roller formula spike-tooth kill cutting apparatus (1106,1206,1306 in figure), roll-in upper belt (1107 in figure,
1207,1307), the lower hopper of roll-in lower belt (1108,1208,1308 in figure) and green body powder (1109 in figure, 1110,
1209,1210,1309,1310)；
Roll-in lower belt is located at the lower section of the outlet of lower hopper and lower hopper is located at the feed end of roll-in lower belt, in roll-in
Belt is located at the top of roll-in lower belt and is arranged in parallel with roll-in lower belt, and round roller formula spike-tooth kills cutting apparatus and is set under roll-in
The discharge end of belt and the top for being located at roll-in lower belt, collection bucket are set to the discharge end of roll-in lower belt and are located under roll-in
The lower end of the lower section of belt, collection bucket is connected to the feed end of roller screen device, and the circumferentially opposed of roller screen device is tilted in horizontal plane
Setting receives the lower section that belt is horizontally placed on roller screen device, and roll-over is set to the discharge end for receiving belt in particle, measures skin
Belt scale is set to the lower section of the discharge end of roll-over in particle, and the transmission carrier for receiving a variety of particle mixtures of loading is set to particle
The particulate material that roll-over exports in particle is simultaneously accepted in the side of middle roll-over, and the transmission that mixture is transported to cloth system upper stage carries
The lower end of body and the transmission carrier upper end for receiving a variety of particle mixtures of loading are plugged into accept that higher level transmits carrier conveying
Grain mixture, 1111,1211,1311 indicate export plate；Export plate is located at the least significant end of roller screen device.
The storage of green body powder, conveyor module 2 include roll-over (2101,2201 in figure) in storage green body powder, with metering
The weighing belt (2102,2202 in figure) of device；Mixture storage, conveyor module 4 include that rotating blanking apptss 4101 and storage are mixed
Close the middle roll-over 4102 of material；Press device module 5 include cloth system on fill mixture lower hopper (5101,5102 in figure),
The raw material that cloth conveyor belt 5103, conveying have been laid out enters the belt 5104 and compacting press 5105 of press, the present embodiment
In, compacting press 5105 is the belt-type press more than 20,000 tons of pressure, passes through a cloth or the compression moulding of secondary material distributing front
For sheet slab body, i.e. the face of powder upward is rock beam surface；
As shown in figure 3, rock beam contains the porcelain green body of 2~5 kinds of different colors or same hue difference color weight
Grain, porcelain green body particle include maximum particle diameter Lmax and minimum grain size Lmin, the porcelain green body particle used in the present embodiment
Maximum particle diameter Lmax is 0.8~8mm, and in terms of rock beam surface, porcelain green body particle accounts for the 3~25% of entire plate face, wherein minimum
Partial size Lmin is that the particle of 0.8~1.8mm accounts for the 20~70% of total particle ratio；In terms of the arbitrary section of rock beam, any 10cm2
Blank raw material in area contains 5~10 kinds of colors, wherein includes particle and fine powder in 5~10 kinds of colors；Porcelain green body particle
Minimum grain size Lmin is that the particle of 0.8~1.8mm accounts for the 20%~50% of total particle；Porcelain green body particle maximum particle diameter Lmax exists
The particle of 1.8~2.5mm accounts for the 30%~80% of total particle；Porcelain green body particle itself is single color or 2~5 kinds of colors
Color powder is mixed and manufactured mixing coloured particles by different proportion, from figure as it can be seen that 61 indicate ceramic system containing particle elements of the invention
The larger particles particle effect of the 2.5~8mm presented on product；It is presented on 62 expressions ceramic containing particle elements of the invention
The medium grain particle effect of 1.8~2.5mm；63 indicate the 0.8~1.8mm presented on ceramic containing particle elements of the invention
Relatively fine particle particle effect；64 indicate that the particle side presented on ceramic containing particle elements of the invention or inclined-plane are shown
The linear slit shape effect come.
The course of work of the present embodiment:
Step (1): for making 1600*3200mm*12mm product, it is yellow, dark red, deep that coffee is prepared by raw material workshop
Grey, transparent, the red 5 kinds of colors of coffee ceramic body powder；Require as shown in Figure 1 raw material workshop install 3 pelletizers and
The relevant apparatus such as middle roll-over, conveyer belt, weigher, and the middle roll-over for storing mixture is installed in cloth system upper stage
And relevant apparatus, and the big press of super large plate Rimless corresponding with cloth system and production line, and debug good each equipment and
The height of relevant apparatus, spacing, rate, parameter etc.；
Step (2): the spacing between the roll-in upper belt 1107 and roll-in lower belt 1108 of prilling granulator in 11 is pressed
Piece thickness is adjusted to 1mm, then by adjustable berth away from round roller formula spike-tooth kill the spike-tooth spacing setting of cutting apparatus 1106 and be adjusted to
2.5mm enables the particulate material of its precrushing to pass through 8 mesh holes；
By spacing, that is, sheeting thickness tune between the roll-in upper belt 1207 and roll-in lower belt 1208 of prilling granulator in 12
For 1.5mm, then by adjustable berth away from round roller formula spike-tooth kill the spike-tooth spacing setting of cutting apparatus 1206 and be adjusted to 4mm, keep its pre-
Broken particulate material can pass through 6 mesh holes；
By spacing, that is, sheeting thickness tune between the roll-in upper belt 1307 and roll-in lower belt 1308 of prilling granulator in 13
For 1.8mm, then by adjustable berth away from round roller formula spike-tooth kill the spike-tooth spacing setting of cutting apparatus 1306 and be adjusted to 8mm, keep its pre-
Broken particulate material can pass through 2 mesh holes；
Step (3): starting each production equipment and enter production status, will fall on prilling granulator in 11 under coffee Huang green body powder
It in the lower hopper 1109 of green body powder, is fallen in lower hopper 1110 under dark red green body powder, while starting pelletizer, in bucket
It is fallen under coffee Huang and dark red green body powder in roll-in lower belt 1108 using the thick at 1mm to swaging of roll-in upper belt 1107
Thin slice, by adjustable berth away from round roller formula spike-tooth kill the government official of cutting apparatus 1106 and cut through crushing device and be crushed and dial and fall or direct freedom
Under fall in collection bucket 1104 and fall into the column caged of the 8 mesh roller screen devices 1105 that length is 1m, diameter 0.5m and roll in cage sieve, then
It is rotated by sieve, granule materials, which by sieve hole fall on column caged and roll cage, to be sieved and form partial size on following reception belt 1103
For 2.5mm and the coffee Huang below containing a small amount of fine powder and dark red combined bichromal particles material, it is then conveyed into roll-over in particle
Storage in 1102, wherein minimal amount of big tablet can be exported through export plate 1111；
In the lower hopper 1209 for the green body powder that prilling granulator in 12 will be fallen under dark-grey green body powder simultaneously, transparent green body
Pelletizer is fallen in lower hopper 1210 and started under powder, falls on roll-in lower belt under dark-grey, the transparent green body powder in bucket
On 1208 using roll-in upper belt 1207 to swaging at the thin slice of 1.5mm thickness, by adjustable berth away from round roller formula spike-tooth
The government official for killing cutting apparatus 1206, which cuts through crushing device and is crushed and dials to fall or directly freely fall in collection bucket 1204 and fall into length, is
In the column caged rolling cage sieve of the 6 mesh roller screen devices 1205 of 1m, diameter 0.5m, then by sieve rotation, granule materials pass through sieve
Hole, which falls on column caged rolling cage and sieves, forms partial size as 4mm and below containing the dark-grey of a small amount of fine powder on following receptions belt 1103
With transparent combined Dark grey transparent grain material, storage in roll-over 1202 is then conveyed into particle, wherein minimal amount of big
Tablet can be exported through export plate 1211；
With into will be fallen under dark red green body powder in the lower hopper 1309 of the green body powder of prilling granulator in 13, transparent green body
Pelletizer is fallen in lower hopper 1310 and started under powder, falls on roll-in lower belt under dark red, the transparent green body powder in bucket
On 1308 using roll-in upper belt 1307 to swaging at the thin slice of 1.8mm thickness, by adjustable berth away from round roller formula spike-tooth
The government official for killing cutting apparatus 1306, which cuts through crushing device and is crushed and dials to fall or directly freely fall in collection bucket 1304 and fall into length, is
In the column caged rolling cage sieve of the 2 mesh roller screen devices 1305 of 1m, diameter 0.5m, then by sieve rotation, granule materials pass through sieve
Hole, which falls on column caged rolling cage and sieves, forms partial size as 8mm and below containing the dark red of a small amount of fine powder on following receptions belt 1103
With transparent combined peony transparent grain material, storage in roll-over 1302 is then conveyed into particle, wherein minimal amount of big
Tablet can be exported through export plate 1311；
Step (4): double-colored of the coffee Huang containing a small amount of fine powder then stored in roll-over 1102 in particle and dark red combination
Pellet is fallen on the first transmission carrier 31 after being measured by the measuring belt scale 1101 under it in the ratio of design, while
The dark-grey and transparent combined Dark grey transparent grain material containing a small amount of fine powder stored in roll-over 1202 in grain passes through the meter under it
Amount weighing belt 1201 stores in roll-over 1302 in particle in falling on the first transmission carrier 31 after the ratio metering of design
Dark red and transparent combined peony transparent grain material containing a small amount of fine powder is by the measuring belt scale 1301 under it by design institute
It is fallen on the first transmission carrier 31 after the ratio metering needed, while the storage base in green body powder in roll-over and measuring belt scale 21
The red green body powder of coffee in body powder in roll-over 2101 passes through roll-over in weighing belt 2102 and green body powder with metering device
And the dark red green body powder in the storage green body powder in measuring belt scale 22 in roll-over 2201 passes through the skin with metering device
Belt scale 2,202 first transmits carrier 31 at this time in also falling on down on the first transmission carrier 31 after the ratio metering of respective design
The particulate material overturning below of the powder and 8mm of upper convergence falls on mixture and is transported on the second transmission carrier 32, then second passes
It send under circular motion of the mixture by 4101 blanking of rotating blanking apptss in mixture storage, conveyor module 4 on carrier 32
Fall storage in the middle roll-over 4102 for being uniformly deposited in storage mixture；
Step (5): and then cloth and press device are fallen under the mixture stored in the middle roll-over 4102 of storage mixture
In lower hopper 5101 and 5102 in the cloth system of module 5 equipped with mixture, in preset ratio (lower hopper 5101: blanking
Bucket 5102=75%:25%) by material, cloth falls in cloth conveyor belt 5103 and is sent to the raw material that conveying has been laid out simultaneously
Into on the belt 5104 of press, guarantee Into Raw Material Stockpiling's size that every piece of product is accepted on transmission carrier before being sent into press
It for 2000*3800mm*36mm, and is sent to compacting press 5105 and is suppressed, thickness is about 13.5mm after compacting, is made containing more
The green body of the more partial size powder-granule material layouts of color；
Step (6): it is dry that above-mentioned green body is sent into dry kiln；
Step (7): green body is sent to the highest temperature and fires up to 1150 DEG C~1200 DEG C of kiln as semi-finished product after dry, burns
10% or so contraction can be generated by producing the green body come；
Step (8): it enters back into rear process and is polished using the combination of different abrading blocks, edging is made by different polishing modes
Generated 5 °~24 ° low light, 25 °~45 ° sheens, light in 46 °~75 °, 76 °~100 ° blooms and brush throw effect 1600*
The larger particles grain of 2.5 transparent~8mm of peony is presented on rock beam for the entire body porcelain rock beam as shown in Figure 3 of 3200*12mm
Medium grain particle 62, the coffee Huang of 1.8 transparent~2.5mm of son 61, Dark grey is relatively thin with 0.8~1.8mm's of dark red combination
The linear slit 64 that particle 63 and particle side or inclined-plane display.
[embodiment 2]
In the above-described embodiments after step (6) before step (7), into glaze line, in billet surface spray printing ceramic ink
Digital color pattern and protection glaze, or not spray printing colored digital pattern and directly spray protection glaze/or various ceramic dry granular
The more partial size powder-granule material entire body porcelain rock beams of multicolour of the invention are made in material.
[embodiment 3]
In the pressing step of above-described embodiment, it can also be suppressed using press machine, can be product surface
Upward or the pressing mode that carries out downward of product surface, the more partial size powder-granule material entire body porcelain rocks of the multicolour for being equally made of the invention
Plate.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula is into 5 row change and modification.Therefore, the invention is not limited to the specific embodiments disclosed and described above, to invention
Some modifications and changes should also be as falling into the scope of the claims of the present invention.In addition, although being used in this specification
Some specific terms, these terms are merely for convenience of description, does not constitute any restrictions to invention.
Claims (8)
1. a kind of more partial size powder-granule material entire body porcelain rock beams of multicolour, it is characterised in that: in terms of rock beam surface, the rock beam contains
The porcelain green body particle of 2~5 kinds of different colors or same hue difference color weight, the porcelain green body particle include maximum
Partial size Lmax and minimum grain size Lmin, the maximum particle diameter Lmax of the porcelain green body particle are 0.8~8mm, the porcelain green body
Particle accounts for the 3~25% of entire plate face, and in all porcelain green body particles, minimum grain size Lmin is that the particle of 0.8~1.8mm accounts for
The 20~70% of total particle ratio；
The rock beam arbitrary section sees, any 10cm2Blank raw material in area contains 5~10 kinds of colors.
2. a kind of rock beam according to claim 1, it is characterised in that: the porcelain green body particle minimum grain size Lmin is
The particle of 0.8~1.8mm accounts for the 20%~50% of total particle.
3. a kind of rock beam according to claim 1, it is characterised in that: the porcelain green body particle maximum particle diameter Lmax is
The particle of 1.8~2.5mm accounts for the 30%~80% of total particle.
4. a kind of rock beam according to claim 1, it is characterised in that: described porcelain green body particle itself is single color
Or 2~5 kinds of color powders mixed and manufactured mixing coloured particles by different proportion.
5. a kind of preparation method of rock beam according to claim 1-4, it is characterised in that: comprise the steps of:
Step (1): the design installation of particle powder granulating system: in the ceramic tile production for being equipped with each feed bin of raw material and pipeline
Line raw material workshop, design install 2~5 pelletizers and including transfer hoppers, weigher, the auxiliary system including conveyer belt；
Step (2): 5~10 kinds of green body powders by design institute's fixation coloured silk preparation of powder: are prepared；
Step (3): particulate material is prepared:
Firstly, being mixed in selected 3~4 kinds of single color powders or predetermined 2~5 kinds of mixed color powders are designed in pre-designed ratio
It prepares, the raw material as particle to be prepared；
Then, by the raw material of the particle to be prepared of prepared pre-color, be respectively fed to corresponding pelletizer, be pressed into a thickness of
The thin slice of a certain setting thickness in 0.8~1.8mm value, by kill cut or rolling cut crushing device it is broken after, dial and fall or directly freely
Under fall in its it is lower transmit carrier surface, moulding becomes the particle powder of precrushing, then convey drop into length 0.5~3m most
Small place's diameter is not less than 0.2m, and screen-aperture of the maximum diameter no more than 1m is to pass through in the column cage type filter screen of 2~8 mesh
The rotation of sieve is fallen in the hole of hole sizer in the middle roll-over under it；
Step (4): the mixed preparing of particulate material and green body powder: the scheduled list in the middle roll-over under each pelletizer has been prepared
5~10 kinds of colors that the particulate material and above-mentioned (2) step of the different-grain diameter ratio of one color or mixed color are prepared it is each
Raw material, by respectively its lower electronic scale, after being measured by weight ratio needed for design-calculated under fall on belt carrier, then converge
Gather in the feed bin being delivered directly to above cloth system on a conveyer belt carrier, or the green body powder needed by predetermined design
Raw material pools 2~5 kinds of mixtures from particulate material and is respectively placed in each feed bin that different conveyer belts are sent to cloth system upper stage
In；
Step (5): green body compacting: expect in cloth system using in a feed bin or under multiple feed bin hybrid particles material, pass through
Cloth system cloth falls in transmission carrier and is sent to press and carries out being suppressed into green body；
Step (6): it is dry that green body delivers into dry kiln；
Step (7): green body, which enters calcining kiln and fires, after dry becomes semi-finished product, enter back into rear process using different abrading blocks combine into
Row polishing, edging, be made 5 °~24 ° low light, 25 °~45 ° sheens as caused by different polishing modes, light in 46 °~75 °,
76 °~100 ° blooms and brush throw the more partial size powder-granule material entire body porcelain rock beams of multicolour of effect.
6. a kind of preparation method of rock beam according to claim 5, it is characterised in that: contain in particle powder in step (3)
There is transparent or semitransparent powder material.
7. a kind of preparation method of rock beam according to claim 5, it is characterised in that: the green body compacting in step (5) is adopted
It by a cloth or the compression moulding of secondary material distributing front is sheet slab body, i.e. powder with the belt-type press more than 20,000 tons of pressure
The face of material upward is rock beam surface, or uses press machine by a cloth or secondary material distributing punching press compression moulding for green body.
8. a kind of preparation method of rock beam according to claim 5, it is characterised in that: after step (6), into glaze line,
Billet surface spray printing ceramic ink digital color pattern and protection glaze, or not spray printing colored digital pattern and directly spray
Protect glaze/or various ceramic dry granular material.
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| CN114195479A (en) * | 2021-12-14 | 2022-03-18 | 江西唯美陶瓷有限公司 | Large-particle-shaped full-body rock plate, preparation method and rolling granulator |
| CN114890822A (en) * | 2022-06-01 | 2022-08-12 | 广东萨米特陶瓷有限公司 | Ceramic rock plate and preparation method thereof |
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