CN109700067B - Thick slurry slice manufacturing and forming machine and operation method - Google Patents
Thick slurry slice manufacturing and forming machine and operation method Download PDFInfo
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- CN109700067B CN109700067B CN201811512719.8A CN201811512719A CN109700067B CN 109700067 B CN109700067 B CN 109700067B CN 201811512719 A CN201811512719 A CN 201811512719A CN 109700067 B CN109700067 B CN 109700067B
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- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000002002 slurry Substances 0.000 title claims description 33
- 238000004519 manufacturing process Methods 0.000 title abstract description 13
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 claims abstract description 41
- 229940067606 lecithin Drugs 0.000 claims abstract description 41
- 235000010445 lecithin Nutrition 0.000 claims abstract description 41
- 239000000787 lecithin Substances 0.000 claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000005507 spraying Methods 0.000 claims abstract description 20
- 229910000831 Steel Inorganic materials 0.000 claims description 38
- 239000010959 steel Substances 0.000 claims description 38
- 229920000742 Cotton Polymers 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 8
- 239000002351 wastewater Substances 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 4
- 241000208125 Nicotiana Species 0.000 abstract description 9
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 9
- 230000008569 process Effects 0.000 description 12
- 238000011161 development Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007582 slurry-cast process Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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Abstract
The invention provides a thick paste sheet making and forming machine and an operation method, wherein the thick paste sheet making and forming machine comprises a frame structure, a main driving device is supported and installed on a middle cross beam of the frame structure, and a pneumatic adjusting mechanism for initially adjusting the position of a thick paste pouring box is installed at the top of the frame structure; the thick paste pouring box device for pouring thick paste thin slices is arranged at the tail end of the pneumatic adjusting mechanism, the thick paste pouring box device is arranged right above the main driving device and is connected with the thick paste supply system for providing thick paste, and the side wall of the main driving device is provided with a spraying system for spraying lecithin. The method has the advantages of solving the problems of poor sheet forming, low strength, low filling value and the like in the traditional tobacco shred production process, ensuring that the production line does not stop on-line operation, and realizing the new breakthrough of the current domestic tobacco shred manufacturing industry.
Description
Technical Field
The invention relates to the field of tobacco processing equipment, in particular to a thick paste sheet making and forming machine.
Background
In the tobacco production and processing, the thick stock method manufacturing process has already started to appear in Germany, and the domestic thick stock method tobacco machine equipment is completely dependent on import before the past, so that the current tobacco sheet manufacturing cost is greatly increased, and the development speed of the domestic tobacco industry is hindered on a certain layering degree. Therefore, thick paste technology occupies a certain technical leading position in China, but has a certain gap compared with foreign materials. In particular, in the sheet production, in order to ensure the technological indexes of good sheet molding, high strength, high filling value and the like, the breakthrough of the current thick pulp method field in China is realized, and a thick pulp method sheet manufacturing and molding machine is designed.
Disclosure of Invention
The invention aims to provide a thick pulp sheet making and forming machine and an operation method, which mainly aim at the current development trend of tobacco sheets, and provide a thick pulp sheet making and forming machine.
In order to achieve the technical characteristics, the aim of the invention is realized in the following way: a thick paste sheet making and forming machine comprises a frame structure, wherein a main driving device is supported and installed on a middle cross beam of the frame structure, and a pneumatic adjusting mechanism for preliminarily adjusting the position of a thick paste pouring box is installed at the top of the frame structure; the thick paste pouring box device for pouring thick paste thin slices is arranged at the tail end of the pneumatic adjusting mechanism, the thick paste pouring box device is arranged right above the main driving device and is connected with the thick paste supply system for providing thick paste, and the side wall of the main driving device is provided with a spraying system for spraying lecithin.
The frame structure comprises a frame upright post, a middle cross beam is fixed at the middle part of the frame upright post, and a top cross beam is fixedly arranged at the top of the frame upright post; the top of the frame structure is provided with a moisture discharging structure, the moisture discharging structure comprises a moisture discharging shield, and the top of the moisture discharging shield is provided with a moisture discharging hole.
The main driving device comprises a roller, the roller support is arranged on a main shaft, the main shaft support is arranged on a roller tensioning mechanism, and a steel belt is arranged on the roller.
The roller tensioning mechanism comprises a main shaft seat, the main shaft seat is installed on the shaft seat sliding chute in a sliding fit manner, a tensioning screw is installed on the side wall of the shaft seat sliding chute, and the tensioning screw is supported on the side wall of the shaft seat sliding chute through an adjusting nut; the axle seat sliding groove is fixedly arranged on a middle cross beam of the frame structure.
The pneumatic adjusting mechanism comprises a cylinder upright post, the cylinder upright post is fixedly arranged at the top of a top cross beam of the frame structure, a rotating shaft is hinged to the back of the lower portion of the cylinder upright post through a shaft seat, a rotating frame is arranged on the rotating shaft and is hinged to the tail end of a piston rod of a cylinder through a hinged plate, and a cylinder body base of the cylinder is fixed to the top side wall of the cylinder upright post through a cylinder hinge seat.
The thick paste pouring box device comprises a pouring box, the pouring box is fixedly arranged at the tail end of a rotating frame of the pneumatic adjusting mechanism, an arc-shaped cutter is arranged at the bottom of the pouring box through a cutter height adjusting screw, a width adjusting box is symmetrically arranged in the pouring box, and a width adjusting screw is arranged between the width adjusting box and the side wall of the pouring box.
The scraper mechanism is arranged on the rear side wall of the roller and comprises a scraper mounting seat, a scraper is fixedly arranged on the scraper mounting seat through a locking bolt, and the scraper is matched with the outer wall of the roller in a contact manner.
The thick slurry supply system comprises a thick slurry supply main pipe, wherein the thick slurry supply main pipe is respectively connected with a pouring spray pipe and a waste water output pipe through a three-way electromagnetic valve, and the pouring spray pipes are in a plurality of groups and are arranged right above a pouring box of the thick slurry pouring box device.
The spraying system comprises a lecithin accumulator tank, wherein the lecithin accumulator tank is fixedly arranged on the side wall of the top of a rack structure, a discharge port of the lecithin accumulator tank is connected with a discharge pipe, a pipeline switch is arranged on the discharge pipe, a plurality of branch liquid outlet pipes which are arranged side by side are arranged on a pipeline behind the pipeline switch, the branch liquid outlet pipes are connected with a compressed air nozzle, a lecithin smearing cotton is arranged at the discharge port of the compressed air nozzle, and the lecithin smearing cotton is contacted with a steel belt of a main driving device; and cleaning pipelines are symmetrically arranged on the pipelines behind the pipeline switch.
The thick paste sheet making and forming machine according to any one of the above, comprising the following steps:
Step1: starting a main driving device, and driving the steel belt to rotate through a roller of the main driving device;
Step2: according to the width and thickness of the thin sheet to be prepared, the pneumatic adjusting mechanism is primarily adjusted, and then the position of the thick slurry pouring box device is primarily adjusted;
Step3: the distance between the arc-shaped cutter and the steel belt is adjusted through the cutter height adjusting screw, so that the thickness of the thin sheet is adjusted, and the width adjusting box is adjusted through the width adjusting screw, so that the width of the thin sheet is adjusted;
Step4: starting a spraying system, spraying lecithin in a lecithin accumulator tank onto lecithin smearing cotton which is closely attached to the steel belt through a compressed air nozzle, and uniformly smearing the lecithin on the steel belt by the lecithin smearing cotton to prevent later-stage slices from being adhered to the steel belt;
step5: and then starting the thick slurry supply system to provide thick slurry for the inside of the thick slurry pouring box device, and matching the thick slurry pouring box device with the steel belt to further realize pouring of thick slurry.
The invention has the following beneficial effects:
1. By adopting the forming machine with the structure, the problems of poor sheet forming, low strength, low filling value and the like in the traditional tobacco shred production process are solved, and the breakthrough of zero in the current thick slurry sheet making process field in China is realized.
2. In order to keep the produced sheet to meet the process requirements, a plurality of adjusting devices are designed on the equipment to respectively adjust the parameters such as the height of the forming box, the height of the cutter, the width of the pouring box and the like, thereby ensuring the forming effect of the sheet and having great advantages in the field of sheet manufacturing.
3. In order to prevent the adhesion of the thin sheet and the steel belt, three compressed air nozzles are uniformly arranged in front of the whole device, lecithin is uniformly sprayed onto lecithin smearing cotton through the compressed air nozzles and uniformly smeared on the steel belt, the device has low investment cost and ingenious design, solves the difficult problem of the adhesion of the thin sheet, and lays a foundation for later flaking.
4. The roller tensioning mechanism with the structure can tension the main shaft, and in the adjusting process, the tensioning screw rod can be driven by the adjusting nut, and then the main shaft seat is driven by the tensioning screw rod to slide on the shaft seat sliding groove, so that the aim of adjusting the tensioning degree of the steel belt is fulfilled.
5. Through thick liquid pouring box device that adopts above-mentioned structure, in the operation process, cutter height adjusting screw function is the clearance between regulation arc cutter and the steel band, can do the fine clearance adjustment according to specific operating mode, and cutter firm adjusting device distributes in cutter both sides, relies on fine setting knob to eliminate the fine clearance of screw thread, prevents that the shaping from influencing the thin slice quality because of cutter buffeting. Finally, the width adjusting screws are arranged on two sides, and the width of two sides of the forming box is adjusted through the width adjusting screws, so that the width of the sheet can be adjusted according to specific product requirements.
7. The thick paste pouring box device can be supplied with thick paste through the thick paste supply system, in the operation process, the pump injects thick paste after mixing and stirring into the thick paste supply main pipe, and then the thick paste supply main pipe is sent into the thick paste pouring box device through the pouring spray pipe, and when a machine is stopped and a pipeline is cleaned, the three-way electromagnetic valve and the waste water output pipe are also required to be matched to discharge waste water.
Drawings
The invention is further described below with reference to the drawings and examples.
Fig. 1 is a front view of the present invention with the housing removed.
Fig. 2 is a front view, partially in section, of the housing of the present invention.
Fig. 3 is a left side view of the present invention with the housing removed.
Fig. 4 is a front view of the present invention after the housing is installed.
Fig. 5 is a top view of the present invention after the housing is installed.
Fig. 6 is a three-dimensional view of the present invention with the spray system and thick stock supply removed.
Fig. 7 is a front view of the pneumatic adjustment mechanism and thick slurry casting box apparatus of the present invention.
Fig. 8 is a top view of the pneumatic adjustment mechanism and thick slurry casting box apparatus of the present invention.
In the figure: the device comprises a frame structure 1, a main driving device 2, a scraper mechanism 3, a pneumatic adjusting mechanism 4, a moisture discharging structure 5, a thick slurry supply system 6, a spraying system 7, a thick slurry pouring box device 8 and a roller tensioning mechanism 9;
A frame upright 101, a middle beam 102, a top beam 103;
A roller 201, a main shaft 202 and a steel belt 203;
a scraper mounting seat 301, a locking bolt 302 and a scraper 303;
a rotating shaft 401, a rotating frame 402, a cylinder upright 403, a piston rod 404, a cylinder 405 and a cylinder hinge seat 406;
moisture removal shield 501, moisture removal holes 502;
A thick slurry supply main pipe 601, a three-way electromagnetic valve 602, a pouring spray pipe 603 and a waste water output pipe 604;
Lecithin accumulator tank 701, pipeline switch 702, branch liquid outlet pipe 703, lecithin smearing cotton 704, cleaning pipeline 705 and compressed air nozzle 706;
axle bed chute 901, spindle bed 902, tensioning screw 903, adjusting nut 904.
Detailed Description
Embodiments of the present invention will be further described with reference to the accompanying drawings.
Example 1:
Referring to fig. 1-8, a thick paste sheet making and forming machine comprises a frame structure 1, wherein a main driving device 2 is supported and installed on a middle beam 102 of the frame structure 1, and a pneumatic adjusting mechanism 4 for initially adjusting the position of a thick paste pouring box is installed at the top of the frame structure 1; the thick paste pouring box device 8 for pouring thick paste thin slices is arranged at the tail end of the pneumatic adjusting mechanism 4, the thick paste pouring box device 8 is arranged right above the main driving device 2, the thick paste pouring box device 8 is connected with the thick paste supply system 6 for providing thick paste, and the side wall of the main driving device 2 is provided with the spraying system 7 for spraying lecithin. Through adopting thick paste sheet preparation make-up machine of above-mentioned structure, can pour and prepare the flake through thick paste method, in the course of operation, drive the whole shaping device to run through the main driving device 2; the thick slurry supply system 6 mainly aims at injecting thick slurry after mixing and stirring into the thick slurry pouring box device 8 through a pump; the thick paste pouring box device 8 is a core part of a pelleter, and has the important function of changing thick paste into thin slices with the thickness of 0.15mm and the width of 750mm by means of a box body adjusting device and a cutter; the spraying system 7 is used as auxiliary equipment for manufacturing the thin sheet, and has the important function of preventing the thin sheet from adhering to the steel belt; the main driving device 2 is characterized in that a motor drives a roller to rotate at a constant speed to drive a steel belt to advance at a constant speed, manufactured and formed sheets are conveyed into a rear oven, and deflection adjusting bearing seats are arranged on two sides of a driving roller, so that deflection of the steel belt in the running process can be finely adjusted and corrected.
Further, the frame structure 1 comprises a frame upright post 101, a middle cross beam 102 is fixed at the middle part of the frame upright post 101, and a top cross beam 103 is fixedly arranged at the top of the frame upright post 101; at the top of the frame structure 1 is mounted a moisture removal structure 5, said moisture removal structure 5 comprises a moisture removal shield 501, said moisture removal shield 501 being provided at its top with moisture removal holes 502. The frame structure 1 with the structure can ensure that the whole device is stably supported; the tide draining structure 5 with the structure can effectively beat tide.
Further, the main driving device 2 comprises a roller 201, wherein the roller 201 is supported and mounted on a main shaft 202, the main shaft 202 is supported and mounted on the roller tensioning mechanism 9, and a steel belt 203 is mounted on the roller 201. The main driving device 2 with the structure can drive the roller 201 at a constant speed, and in the working process, the roller 201 can drive the steel belt 203 to run at a constant speed.
Further, the roller tensioning mechanism 9 comprises a spindle seat 902, the spindle seat 902 is mounted on the shaft seat chute 901 in a sliding fit manner, a tensioning screw 903 is mounted on the side wall of the shaft seat chute 901, and the tensioning screw 903 is supported on the side wall of the shaft seat chute 901 through an adjusting nut 904; the shaft seat chute 901 is fixedly arranged on the middle beam 102 of the frame structure 1. The main shaft 202 can be tensioned through the roller tensioning mechanism 9 with the structure, in the adjusting process, the tensioning screw 903 can be driven through the adjusting nut 904, and then the main shaft seat 902 is driven to slide on the shaft seat sliding groove 901 through the tensioning screw 903, so that the purpose of adjusting the tensioning degree of the steel belt 203 is achieved.
Further, the pneumatic adjusting mechanism 4 comprises a cylinder upright post 403, the cylinder upright post 403 is fixedly installed at the top of the top beam 103 of the frame structure 1, a rotating shaft 401 is hinged to the back of the lower portion of the cylinder upright post 403 through a shaft seat, a rotating frame 402 is installed on the rotating shaft 401, the rotating frame 402 is hinged to the tail end of a piston rod 404 of the cylinder 405 through a hinged plate, and a cylinder body base of the cylinder 405 is fixed to the top side wall of the cylinder upright post 403 through a cylinder hinge seat 406. Through adopting the pneumatic adjustment mechanism 4 of above-mentioned structure can carry out preliminary regulation to thick paste pouring box device 8's height, in the adjustment process, through cylinder 405 drive rotating turret 402, and then through rotating turret 402 drive thick paste pouring box device 8 and the height of steel band 203, and then preliminary regulation thin slice's thickness.
Further, the thick slurry pouring box device 8 comprises a pouring box 804, the pouring box 804 is fixedly arranged at the tail end of the rotating frame 402 of the pneumatic adjusting mechanism 4, an arc-shaped cutter 805 is arranged at the bottom of the pouring box 804 through a cutter height adjusting screw 801, a width adjusting box 802 is symmetrically arranged in the pouring box 804, and a width adjusting screw 803 is arranged between the width adjusting box 802 and the side wall of the pouring box 804. Through thick paste pouring box device 8 that adopts above-mentioned structure, in the operation process, cutter height adjusting screw 801 function is the clearance between regulation arc cutter 805 and the steel band, can do the fine clearance adjustment according to specific operating mode, and cutter firm adjusting device distributes in cutter both sides, relies on fine setting knob to eliminate the fine clearance of screw thread, prevents that the shaping process from influencing the thin slice quality because of cutter buffeting. Finally, the width adjusting screws 803 are arranged on two sides, and the width of two sides of the forming box is adjusted through the width adjusting screws 803, so that the width of the sheet can be adjusted according to specific product requirements.
Further, the rear side wall of the roller 201 is provided with a scraper mechanism 3, the scraper mechanism 3 comprises a scraper mounting seat 301, a scraper 303 is fixedly mounted on the scraper mounting seat 301 through a locking bolt 302, and the scraper 303 is in contact fit with the outer wall of the roller 201. The doctor mechanism 3 having the above-described structure can clean the drum 201 by hanging.
Further, the thick slurry supply system 6 includes a thick slurry supply main pipe 601, the thick slurry supply main pipe 601 is respectively connected with a pouring nozzle 603 and a waste water output pipe 604 through a three-way electromagnetic valve 602, and the pouring nozzles 603 share a plurality of groups and are arranged right above a pouring box 804 of the thick slurry pouring box device 8. The thick paste can be supplied to the thick paste pouring box device 8 through the thick paste supply system 6, in the operation process, the thick paste after being mixed and stirred is injected into the thick paste supply main pipe 601 by the pump, and then is sent to the thick paste pouring box device 8 through the pouring spray pipe 603 by the thick paste supply main pipe 601, and when a machine is stopped to clean a pipeline, the three-way electromagnetic valve 602 and the waste water output pipe 604 are also required to be matched to discharge waste water.
Further, the spraying system 7 includes a lecithin accumulator tank 701, the lecithin accumulator tank 701 is fixedly installed on the top side wall of the rack structure 1, a discharge port of the lecithin accumulator tank 701 is connected with a discharge pipe, a pipeline switch 702 is installed on the discharge pipe, a plurality of branch liquid outlet pipes 703 are installed on a pipeline behind the pipeline switch 702 and are arranged side by side, the branch liquid outlet pipes 703 and a compressed air nozzle 706, a lecithin smearing cotton 704 is arranged at a discharge port of the compressed air nozzle 706, and the lecithin smearing cotton 704 is in contact with the steel belt 203 of the main driving device 2; the pipeline behind the pipeline switch 702 is also symmetrically provided with a cleaning pipeline 705. By adopting the spraying system 7 with the structure, the compressed air nozzle 706 sprays lecithin on the lecithin smearing cotton 704 in the working process, and the walking steel belt enters the pouring box for tabletting after passing through the lecithin smearing cotton 704. The important function is to prevent the adhesion of the thin sheet and the steel belt.
Example 2:
The thick paste sheet making and forming machine according to any one of the above, comprising the following steps:
Step1: starting the main driving device 2, and driving the steel belt 203 to rotate through a roller 201 of the main driving device 2;
Step2: according to the width and thickness of the thin sheet to be prepared, the pneumatic adjusting mechanism 4 is primarily adjusted, and then the position of the thick slurry pouring box device 8 is primarily adjusted;
Step3: then the distance between the arc-shaped cutter 805 and the steel belt 203 is adjusted through the cutter height adjusting screw 801, so that the thickness of the sheet is adjusted, and the width adjusting box 802 is adjusted through the width adjusting screw 803, so that the width of the sheet is adjusted;
Step4: starting a spraying system 7, spraying lecithin in a lecithin accumulator tank 701 onto lecithin smearing cotton 704 which is closely attached to the steel belt through a compressed air nozzle 706, and uniformly smearing the lecithin on the steel belt by the lecithin smearing cotton 704 to prevent later-stage flakes from adhering to the steel belt;
Step5: and starting the thick slurry supply system 6 to provide thick slurry for the inside of the thick slurry pouring box device 8, and matching the thick slurry pouring box device 8 with the steel belt to further realize thick slurry pouring.
The above embodiments are only preferred embodiments of the present invention, and should not be construed as limiting the present invention, and the scope of the present invention should be defined by the claims, including the equivalents of the technical features in the claims. I.e., equivalent replacement modifications within the scope of this invention are also within the scope of the invention.
Claims (3)
1. A thick paste sheet making and forming machine is characterized in that: the device comprises a frame structure (1), wherein a main driving device (2) is supported and installed on a middle beam (102) of the frame structure (1), and a pneumatic adjusting mechanism (4) for preliminarily adjusting the position of a thick slurry pouring box is installed at the top of the frame structure (1); the thick paste pouring box device (8) for pouring thick paste slices is arranged at the tail end of the pneumatic adjusting mechanism (4), the thick paste pouring box device (8) is arranged right above the main driving device (2), the thick paste pouring box device (8) is connected with the thick paste supply system (6) for providing thick paste, and the side wall of the main driving device (2) is provided with the spraying system (7) for spraying lecithin;
The frame structure (1) comprises a frame upright post (101), a middle cross beam (102) is fixed at the middle part of the frame upright post (101), and a top cross beam (103) is fixedly arranged at the top of the frame upright post (101); a moisture discharging structure (5) is arranged at the top of the frame structure (1), the moisture discharging structure (5) comprises a moisture discharging shield (501), and a moisture discharging hole (502) is arranged at the top of the moisture discharging shield (501);
The main driving device (2) comprises a roller (201), wherein the roller (201) is supported and installed on a main shaft (202), the main shaft (202) is supported and installed on a roller tensioning mechanism (9), and a steel belt (203) is installed on the roller (201);
the roller tensioning mechanism (9) comprises a main shaft seat (902), the main shaft seat (902) is installed on the shaft seat sliding groove (901) in a sliding fit manner, a tensioning screw (903) is installed on the side wall of the shaft seat sliding groove (901), and the tensioning screw (903) is supported on the side wall of the shaft seat sliding groove (901) through an adjusting nut (904); the shaft seat sliding groove (901) is fixedly arranged on a middle cross beam (102) of the frame structure (1);
The pneumatic adjusting mechanism (4) comprises an air cylinder upright post (403), the air cylinder upright post (403) is fixedly arranged at the top of a top cross beam (103) of the frame structure (1), a rotating shaft (401) is hinged to the back of the lower part of the air cylinder upright post (403) through a shaft seat, a rotating frame (402) is arranged on the rotating shaft (401), the rotating frame (402) is hinged to the tail end of a piston rod (404) of an air cylinder (405) through a hinged plate, and a cylinder body base of the air cylinder (405) is fixed to the top side wall of the air cylinder upright post (403) through an air cylinder hinge seat (406);
The thick paste pouring box device (8) comprises a pouring box (804), wherein the pouring box (804) is fixedly arranged at the tail end of a rotating frame (402) of a pneumatic adjusting mechanism (4), an arc-shaped cutter (805) is arranged at the bottom of the pouring box (804) through a cutter height adjusting screw (801), a width adjusting box (802) is symmetrically arranged in the pouring box (804), and a width adjusting screw (803) is arranged between the width adjusting box (802) and the side wall of the pouring box (804);
The thick stock supply system (6) comprises a thick stock supply main pipe (601), wherein the thick stock supply main pipe (601)
A pouring spray pipe (603) and a waste water output pipe (604) are respectively connected through a three-way electromagnetic valve (602), wherein the pouring spray pipes (603) are in a plurality of groups and are arranged right above a pouring box (804) of the thick slurry pouring box device (8);
The spraying system (7) comprises a lecithin accumulator tank (701), wherein the lecithin accumulator tank (701) is fixedly arranged on the top side wall of the rack structure (1), a discharge hole of the lecithin accumulator tank (701) is connected with a discharge pipe, a pipeline switch (702) is arranged on the discharge pipe, a plurality of branch liquid outlet pipes (703) which are arranged side by side are arranged on a pipeline behind the pipeline switch (702), the branch liquid outlet pipes (703) and a compressed air nozzle (706), a lecithin smearing cotton (704) is arranged at the discharge hole of the compressed air nozzle (706), and the lecithin smearing cotton (704) is in contact with a steel belt (203) of the main driving device (2); and cleaning pipelines (705) are symmetrically arranged on the pipelines behind the pipeline switch (702).
2. A thick stock sheet making and shaping machine as defined in claim 1, wherein: install scraper mechanism (3) on the back lateral wall of cylinder (201), scraper mechanism (3) are including scraper mount pad (301), through lock bolt (302) fixed mounting on scraper mount pad (301) have scraper (303), scraper (303) contact cooperation with the outer wall of cylinder (201).
3. A method of operating a thick stock sheet forming machine as claimed in claim 1 or 2, comprising the steps of:
step1: starting the main driving device (2), and driving the steel belt (203) to rotate through a roller (201) of the main driving device (2);
Step2: according to the width and thickness of the thin sheet to be prepared, the pneumatic adjusting mechanism (4) is primarily adjusted, and then the position of the thick slurry pouring box device (8) is primarily adjusted;
Step3: then the distance between the arc-shaped cutter (805) and the steel belt (203) is adjusted through the cutter height adjusting screw (801), so that the thickness of the thin sheet is adjusted, and the width adjusting box (802) is adjusted through the width adjusting screw (803), so that the width of the thin sheet is adjusted;
Step4: starting a spraying system (7), spraying lecithin in a lecithin accumulator tank (701) onto lecithin smearing cotton (704) which is closely attached to the steel belt through a compressed air nozzle (706), and uniformly smearing the lecithin on the steel belt by the lecithin smearing cotton (704) to prevent later-stage flakes from being adhered to the steel belt;
Step5: and starting the thick paste supply system (6) to provide thick paste for the thick paste pouring box device (8), and matching the thick paste pouring box device (8) with the steel belt to further realize pouring of the thick paste.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811512719.8A CN109700067B (en) | 2018-12-11 | 2018-12-11 | Thick slurry slice manufacturing and forming machine and operation method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811512719.8A CN109700067B (en) | 2018-12-11 | 2018-12-11 | Thick slurry slice manufacturing and forming machine and operation method |
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| Publication Number | Publication Date |
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| CN109700067A CN109700067A (en) | 2019-05-03 |
| CN109700067B true CN109700067B (en) | 2024-05-10 |
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| CN201811512719.8A Active CN109700067B (en) | 2018-12-11 | 2018-12-11 | Thick slurry slice manufacturing and forming machine and operation method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110693066B (en) * | 2019-11-11 | 2023-05-12 | 云南中烟工业有限责任公司 | Forming system and method for preparing reconstituted tobacco sheets by self-demolding casting method |
| CN112515230A (en) * | 2020-12-10 | 2021-03-19 | 云南中烟工业有限责任公司 | Constant-state pulp distribution forming device for reconstituted tobacco by thick pulp method special for heating cigarettes |
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| WO2015027962A1 (en) * | 2013-09-02 | 2015-03-05 | 陕西理工机电科技有限公司 | Assembly line for reconstituting tobacco sheet by using dry papermaking method |
| CN204499453U (en) * | 2015-03-19 | 2015-07-29 | 云南中烟工业有限责任公司 | A kind of reconstituted tobacoo process units |
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| EP1624106A1 (en) * | 2004-08-03 | 2006-02-08 | Voith Paper Patent GmbH | Coating device |
| WO2015027962A1 (en) * | 2013-09-02 | 2015-03-05 | 陕西理工机电科技有限公司 | Assembly line for reconstituting tobacco sheet by using dry papermaking method |
| CN103960768A (en) * | 2014-03-10 | 2014-08-06 | 广东省金叶科技开发有限公司 | Sizing agent spraying device for reconstituted tobacco production by means of dry method of paper-making |
| CN204499453U (en) * | 2015-03-19 | 2015-07-29 | 云南中烟工业有限责任公司 | A kind of reconstituted tobacoo process units |
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