CN109698304B - Control panel unit for battery pack and gardening tool with same - Google Patents

Control panel unit for battery pack and gardening tool with same Download PDF

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Publication number
CN109698304B
CN109698304B CN201810720061.3A CN201810720061A CN109698304B CN 109698304 B CN109698304 B CN 109698304B CN 201810720061 A CN201810720061 A CN 201810720061A CN 109698304 B CN109698304 B CN 109698304B
Authority
CN
China
Prior art keywords
terminal
battery pack
battery
clamping
electrode
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201810720061.3A
Other languages
Chinese (zh)
Other versions
CN109698304A (en
Inventor
孔钊
卞小贤
魏娟
张添荣
尹维瑞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Cleva Precision Machinery and Technology Co Ltd
Original Assignee
Suzhou Cleva Precision Machinery and Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201711002705.7A external-priority patent/CN107787667A/en
Application filed by Suzhou Cleva Precision Machinery and Technology Co Ltd filed Critical Suzhou Cleva Precision Machinery and Technology Co Ltd
Priority to US16/758,468 priority Critical patent/US11399461B2/en
Priority to PCT/CN2018/111598 priority patent/WO2019080859A1/en
Priority to EP18871365.5A priority patent/EP3701782A4/en
Publication of CN109698304A publication Critical patent/CN109698304A/en
Application granted granted Critical
Publication of CN109698304B publication Critical patent/CN109698304B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D34/00Mowers; Mowing apparatus of harvesters
    • A01D34/01Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus
    • A01D34/412Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D34/00Mowers; Mowing apparatus of harvesters
    • A01D34/01Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D34/00Mowers; Mowing apparatus of harvesters
    • A01D34/01Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus
    • A01D34/412Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters
    • A01D34/63Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis
    • A01D34/67Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis hand-guided by a walking operator
    • A01D34/68Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis hand-guided by a walking operator with motor driven cutters or wheels
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D69/00Driving mechanisms or parts thereof for harvesters or mowers
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D69/00Driving mechanisms or parts thereof for harvesters or mowers
    • A01D69/02Driving mechanisms or parts thereof for harvesters or mowers electric
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D69/00Driving mechanisms or parts thereof for harvesters or mowers
    • A01D69/03Driving mechanisms or parts thereof for harvesters or mowers fluid
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G3/00Cutting implements specially adapted for horticultural purposes; Delimbing standing trees
    • A01G3/06Hand-held edge trimmers or shears for lawns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01HSTREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
    • E01H1/00Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
    • E01H1/08Pneumatically dislodging or taking-up undesirable matter or small objects; Drying by heat only or by streams of gas; Cleaning by projecting abrasive particles
    • E01H1/0809Loosening or dislodging by blowing ; Drying by means of gas streams
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01HSTREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
    • E01H1/00Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
    • E01H1/08Pneumatically dislodging or taking-up undesirable matter or small objects; Drying by heat only or by streams of gas; Cleaning by projecting abrasive particles
    • E01H1/0827Dislodging by suction; Mechanical dislodging-cleaning apparatus with independent or dependent exhaust, e.g. dislodging-sweeping machines with independent suction nozzles ; Mechanical loosening devices working under vacuum
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • H01M50/574Devices or arrangements for the interruption of current
    • H01M50/579Devices or arrangements for the interruption of current in response to shock
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Electrochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Forests & Forestry (AREA)
  • Ecology (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Battery Mounting, Suspending (AREA)
  • Harvester Elements (AREA)

Abstract

The invention provides a control panel unit for a battery pack, which comprises a base plate and an electrode frame arranged on one side of the base plate, wherein the electrode frame is of an integrated U-shaped structure and comprises a body fixed on one side of the base plate and clamping feet extending along two ends of the body in a direction away from the base plate. The invention also provides a gardening tool with the control panel unit. The electrode frame adopts an integrated structure, and on one hand, the arrangement can ensure that the first terminal of the battery and the second terminal of the battery on the battery pack are respectively and correspondingly connected with clamping pins on two sides of the electrode frame, so as to prevent poor contact; the other side is U-shaped integral type structure still has elastic shock attenuation effect, can prevent that the battery package from breaking away from with the control panel unit because of vibration in the use. Meanwhile, the arrangement of the integrated structure can meet the requirement of better safety performance with the least materials, so that the material cost is saved.

Description

Control panel unit for battery pack and gardening tool with same
Technical Field
The present invention relates to a control board unit for a battery pack and a gardening tool having the same.
Background
In gardening tools, a common structure is to set a battery cavity on a housing of a complete machine, and then install a battery pack in the battery cavity. Specifically, the battery cavity is internally provided with a control board unit, the control board unit is provided with an electronic element and a wiring terminal, the battery pack is externally provided with a battery terminal, and the battery terminal is electrically connected with the wiring terminal after the battery pack is inserted into the battery cavity, so that the power supply function of the battery pack is realized. However, the conventional control panel unit is unreasonable in structural arrangement, so that the phenomenon of poor contact or disconnection between the battery terminal and the wiring terminal occurs in the process of supplying power to the battery pack (when the battery pack is vibrated), and the normal starting and running of the gardening tool are seriously affected.
Accordingly, there is a need for improvements in the art to address the above-described problems.
Disclosure of Invention
The invention aims to provide a control panel unit for a battery pack, which can realize reliable connection with the battery pack and prevent poor contact.
Another object of the present invention is to provide a gardening tool capable of realizing reliable connection of a control board unit and a battery pack.
In order to achieve the above object, the invention provides a control board unit for a battery pack, comprising a base plate and an electrode frame arranged at one side of the base plate, wherein the electrode frame is of an integrated U-shaped structure and comprises a body fixed at one side of the base plate and clamping legs extending along two ends of the body in a direction away from the base plate.
As a further improvement of an embodiment of the invention, the inner side of one of the clamping legs at two ends of the body is provided with a clamping leg first terminal, the inner side of the other clamping leg is provided with a clamping leg second terminal, and the clamping leg first terminal and the clamping leg second terminal are respectively used for being connected with a battery first terminal and a battery second terminal of the battery pack.
As a further improvement of an embodiment of the present invention, the electrode frame is mounted in a housing, a recess is provided in the housing, and two clamping pins of the electrode frame are both clamped in the recess.
As a further improvement of an embodiment of the invention, the first fixing piece is arranged on the first terminal of the clamping pin and the second terminal of the clamping pin, the second fixing pieces are arranged on the two clamping pins, and the first fixing pieces are matched with the second fixing pieces and are used for fixing the first terminal of the clamping pin and the second terminal of the clamping pin on the corresponding clamping pins.
As a further improvement of an embodiment of the present invention, one of the first fixing member and the second fixing member is a positioning hole, and the other is a positioning post.
As a further improvement of an embodiment of the invention, a first electrode insert is arranged at one end of the first terminal of the clamping pin, a second electrode insert is arranged at one end of the second terminal of the clamping pin, electrode holes are formed in the substrate at positions corresponding to the first terminal of the clamping pin and the second terminal of the clamping pin, and the first electrode insert and the second electrode insert respectively penetrate through the corresponding electrode holes to be connected with the substrate in a welding mode.
As a further improvement of an embodiment of the present invention, each of the first electrode tab and the second electrode tab includes two pins, and the two pins are welded to the substrate at two points.
As a further improvement of an embodiment of the present invention, a third cavity terminal is further provided between the two clamping pins, and the third cavity terminal is used for connecting with the third battery terminal of the battery pack.
As a further improvement of an embodiment of the present invention, the third terminal of the cavity is provided with a wire part, and the third terminal of the cavity is connected with the substrate through the wire part.
As a further improvement of an embodiment of the present invention, the electrode holder is fixedly connected with the substrate by a third fixing member.
As a further improvement of an embodiment of the present invention, the third fixing member is a rivet.
As a further improvement of an embodiment of the invention, the substrate is provided with a substrate positioning hole, the body of the electrode frame is provided with a substrate positioning column, and the substrate positioning hole is matched with the substrate positioning column and is used for positioning the electrode frame and the substrate.
As a further improvement of an embodiment of the present invention, the electrode holder is made of a flame retardant material.
The invention also provides a garden tool, which comprises a working mechanism and a power mechanism, wherein the power mechanism comprises a gasoline engine, the gasoline engine comprises an electric starting system, the electric starting system comprises a battery pack and a starting motor, the battery pack supplies power for the starting motor, and the garden tool further comprises a control panel unit for the battery pack.
As a further improvement of an embodiment of the present invention, the garden tool is an electric start engine grass cutter or an electric start gasoline blower.
As a further improvement of an embodiment of the present invention, the gasoline engine further comprises one or more of an electronic fuel injection system, an electronic ignition system, and an automatic throttle system, and the battery pack supplies power to one or more of the electronic fuel injection system, the electronic ignition system, and the automatic throttle system.
The beneficial effects of the invention are as follows:
The electrode frame adopts an integrated structure, and on one hand, the arrangement can ensure that the first terminal of the battery and the second terminal of the battery on the battery pack are respectively and correspondingly connected with clamping pins on two sides of the electrode frame, so as to prevent poor contact; the other side is U-shaped integral type structure still has elastic shock attenuation effect, can prevent that the battery package from breaking away from with the control panel unit because of vibration in the use. Meanwhile, the arrangement of the integrated structure can meet the requirement of better safety performance with the least materials, so that the material cost is saved.
Drawings
FIG. 1 is a schematic perspective view of a grass trimmer in accordance with a preferred embodiment of the present invention;
FIG. 2 is a front view of the handle assembly of the lawnmower of FIG. 1;
FIG. 3 is an exploded isometric view of the handle assembly of FIG. 2;
FIG. 4 is a left side view of the handle assembly of FIG. 2 with the battery pack mounted within the cavity;
FIG. 5 is similar to FIG. 4 with the battery pack removed from the cavity;
FIG. 6 is a schematic perspective view of the control panel unit in the handle assembly of FIG. 3;
Fig. 7 is a perspective view of an electrode holder in the control board unit of fig. 6;
FIG. 8 is an exploded isometric view of the battery pack of the handle assembly of FIG. 3;
fig. 9 is a schematic top view of the lower cover of the battery pack of fig. 8;
FIG. 10 is a top view of the handle assembly of FIG. 2;
FIG. 11 is a cross-sectional view of the handle assembly of FIG. 10 taken along line A-A with the battery pack in a locked condition;
FIG. 12 is an enlarged schematic view of portion a of FIG. 11;
FIG. 13 is similar to FIG. 11, with the battery pack in an unlocked state;
FIG. 14 is an enlarged schematic view of portion b of FIG. 13;
FIG. 15 is a schematic view of a blower in accordance with a second preferred embodiment of the present invention;
FIG. 16 is a view of the battery pack of FIG. 15 separated from the blower body;
Fig. 17 is a partial cross-sectional view of the battery pack and the battery mounting portion of fig. 15 (a state in which the hook portion is engaged in the first groove);
fig. 18 is a partial cross-sectional view of the battery pack and the battery mounting portion of fig. 15 (with the hook portion engaged in the second groove);
Fig. 19 is a partial cross-sectional view of the battery pack and the battery mounting portion of fig. 15 (with the battery pack extracted from the cavity);
FIG. 20 is an enlarged schematic view of portion c of FIG. 19;
Fig. 21 is a partial cross-sectional view of the battery pack and battery mounting portion of fig. 15 from another perspective;
FIG. 22 is an enlarged schematic view of section f of FIG. 21;
FIG. 23 is an assembled view of a substrate and an electrode holder in accordance with a second preferred embodiment of the present invention;
FIG. 24 is an exploded view of a substrate and electrode holder in accordance with a second preferred embodiment of the present invention;
FIG. 25 is a front view of an electrode holder in a second preferred embodiment of the present invention;
FIG. 26 is a top view of an electrode holder in a second preferred embodiment of the present invention;
fig. 27 is a schematic view of a battery pack in a second preferred embodiment of the present invention;
Fig. 28 is a schematic view of a battery pack according to another preferred embodiment of the present invention;
Fig. 29 is a right side view of a battery pack in a second preferred embodiment of the present invention;
Fig. 30 is a bottom side view of a battery pack in a second preferred embodiment of the present invention;
FIG. 31 is an enlarged schematic view of section d of FIG. 30;
FIG. 32 is a cross-sectional view taken along the direction B-B in FIG. 29;
FIG. 33 is a schematic view of a second vibration damping member according to a second preferred embodiment of the present invention;
FIG. 34 is a cross-sectional view taken along the direction C-C in FIG. 29;
FIG. 35 is a schematic view of a first vibration damping member according to a second preferred embodiment of the present invention;
Fig. 36 is a schematic view of a battery pack with a cover removed in accordance with a second preferred embodiment of the present invention.
In the figure:
100-grass cutting machine; 11-a working mechanism; 12-a power mechanism; 13-a connecting rod assembly; 14-an auxiliary handle;
20-a handle assembly; 201-a housing; 202-front mechanical connection port; 203-a rear mechanical connection port; 21-a grip; 211-handle encapsulation; 22-an operation part; 220-flameout key; 221-throttle key; 222-throttle lock key; 224—total on-off key; 225-ignition key; 226-activating a switch; 227-activating a switch;
30-a battery mounting portion; 31-a substrate; 311-electrode holes; 312-substrate positioning holes; 312 a-substrate positioning posts; 32-electrode holders; 320 a-body; 320 b-clamping pins; 321-clamping the first terminal; 3211-a first electrode tab; 3212-a first contact; 322-a clip second terminal; 3221-a second electrode insert; 3222-a second contact; 323-a cavity third terminal; 3231-wire portion; 3232—a spring portion; 324-a first fixing member; 325-a second securing member; 326-a third mount; 326 a-rivet hole; 33-terminal mounting slots; 34-recesses; 35-a cavity; 350-opening; 350 a-anterior chamber; 350 b-rear cavity; 351-guiding protrusions; 352-guide projection; 353-third guide projection;
50-battery pack; 503-front side; 504-rear side; 505-left side; 506-right side; 507-top side; 508-bottom side; 51-upper cover; 511-a charging port; 512-charging electrodes; 52-a lower cover; 521-a battery first terminal; 521 a-discharge anode label; 522-a battery second terminal; 522 a-discharge positive electrode label; 523-battery third terminal; 525-encapsulation; 526-guide slots; 53-cell; 54-charging port; 541-charging a negative electrode port; 542-charging positive port; 55-groove part; 551-first slot; 552-a second slot; 56-a temperature sensor; 57-battery control board; 571-a first vibration damping member; 571 a-a first outer end; 571 b-a first inner end; 572—a second vibration reduction member; 572 a-a second outer end; 572 b-a second inner end;
60-operation keys; 61-a pressing part; 62-hook part; 63-rotating shaft; 65-resetting piece;
700-blowing and sucking machine; 701-body; 702-a volute; 703-an air inlet; 704-air outlet.
Detailed Description
The present invention will be described in detail below with reference to embodiments shown in the drawings. However, these embodiments are not intended to limit the present invention, and structural or functional modifications thereof by those skilled in the art are intended to be included within the scope of the present invention.
Example 1
The present embodiment is specifically described with respect to a grass trimmer. Referring to fig. 1, the grass trimmer 100 includes a link assembly 13, a working mechanism 11 connected to a front end of the link assembly 13, and a power mechanism 12 connected to a rear end of the link assembly 13. The front and rear ends are the front of the cutting area when the grass cutting machine is operated, the rear of the cutting area is the front of the cutting area when the user holds the grass cutting machine or the front of the cutting area is away from the cutting area when the grass cutting machine is operated, and the directions indicated by arrows in the figure are the front. In this embodiment, the work mechanism 11 includes a housing, a cutting member disposed within the housing for rotation about an axis in a work plane, and a shroud attached to the housing or to the linkage assembly. The grass trimmer in this embodiment includes a gasoline engine disposed within the power mechanism 12, the gasoline engine powering the work mechanism 11. A starter motor is also provided within the power mechanism 12 to effect an electric start of the gasoline engine. In some documents, the "starter motor" and "electric start" are also referred to as "starter motor" and "electric start".
In other gardening tools, the cutting element of the working mechanism can also perform shearing action by linear reciprocating motion, rotary motion or transverse motion of the staggered blades, and can also be other mechanisms which do not perform cutting work, such as a blowing and sucking machine. The power mechanism 12 includes a gasoline engine, which includes an electric starting system, and provides power through the gasoline engine to make the power of the grass trimmer powerful, so that the grass trimmer can be used outdoors for a long time. Of course, the power mechanism may also be an electric motor, a rechargeable battery pack for powering the motor, or an ac power source.
In the present embodiment, the link assembly 13 is provided with the battery pack 50, and the battery pack 50 mainly functions to supply power to the starter motor of the electric starting system, and is discharged only when the gasoline engine is started. Further, the battery pack 50 can also supply power to an electronic control system of the gasoline engine, such as an electronic ignition system, an electronic fuel injection system, an electric throttle system, an automatic throttle system, etc. Still further, the battery pack may be charged while the gasoline engine is operating.
In this embodiment, the link assembly 13 is further provided with two handles, a handle assembly 20 extending in the same direction as the link assembly 13, and an auxiliary handle 14 located in front of the handle assembly 20, and the auxiliary handle 14 can be movably connected to the link assembly 13 to facilitate position adjustment. While the power mechanism 12 is disposed at the rear end of the handle assembly 20, i.e., the handle assembly 20 is disposed between the auxiliary handle 14 and the power mechanism 12, the grip is more stable when operated by the user. In addition, the linkage assembly 13 includes a telescopic link that can be adjusted to adjust the distance between the handle assembly 20 and the work mechanism 11.
Referring to fig. 2-9, handle assembly 20 extends generally in a fore-aft direction and includes a front mechanical interface 202 and a rear mechanical interface 203, with front mechanical interface 202 being coupled to linkage assembly 13 and rear mechanical interface 203 being coupled, directly or indirectly, to power mechanism 12. The front and rear mechanical connectors 202 and 203 are each configured as a circular hole, and the center lines of the two connectors are collinear, as shown by the axis X in fig. 2 and 3, so that the extending direction of the handle assembly 20 coincides with the extending direction of the link assembly 13, facilitating the passage of the link assembly 13 through the two connectors to simplify the assembly of the handle assembly 20 and the link assembly 13. The rear portion of the handle assembly 20 is configured as a grip portion 21, the grip portion 21 extends a predetermined length in the front-rear direction, and a handle rubber coating 211 is further provided on the grip portion 21 to facilitate the grip of a user. The handle assembly 20 includes an operating portion 22 above the front portion and a battery mounting portion 30 below the front portion of the handle assembly 20. The front and rear sides of the handle assembly 20 are respectively connected to the link assembly 13 and the power mechanism 12, and the operation unit 22 can control the power mechanism 12 and the working mechanism 11 at the front end of the link assembly 13. Specifically, the operation portion 22 is provided with a plurality of keys, such as an accelerator lock key 222 extending to the upper end of the grip portion 21, an accelerator key 221 extending to the lower end of the grip portion 21, an ignition key 225 and a flameout key 220 arranged in parallel outside the housing of the operation portion 21, a total switch key 224 located on one side of the ignition key 225 and the flameout key 220 and located lower than the ignition key 225 and the flameout key 220, and the like. That is, the operating portion 22 is at least partially provided on the upper side of the link assembly 13 along the extending direction of the link assembly.
The handle assembly 20 includes a housing 201 of a Half (Half) structure, i.e., the housing 201 is assembled from generally symmetrical left and right housings, the operating portion 22 is disposed at an upper portion of the housing 201, the battery mounting portion 30 is disposed at a lower portion of the housing 201 and is located obliquely below the operating portion 22 for mounting the battery pack 50, the battery pack 50 is used for supplying power to an electric starting system, the battery pack 50 may also supply power to an electronic ignition system, an electronic fuel injection system, etc. The battery mounting portion 30 includes a battery pack mounting structure including a cavity 35 for mounting the battery pack 50 and a control board unit disposed above the cavity 35, the cavity 35 and the control board unit are both disposed on the lower side of the link assembly along the extending direction of the link assembly 13, and the control board unit is closer to the link assembly 13 than the cavity. The control panel unit has the functions of controlling the starting motor, protecting the battery and the like. The cavity 35 is disposed on the housing 201 of the handle assembly 20, the control board unit is clamped in the housing 201, the control board unit includes a substrate 31, an electronic component disposed on an upper surface of the substrate 31, and an electrode frame 32 disposed on a lower surface of the substrate 31, the electrode frame 32 has a body 320a fixed on the substrate 31 and clamping legs 320b extending downward along two ends of the body 320a, the clamping legs 320b extend into the cavity 35, and the battery pack 50 is mounted in the cavity 35 and cooperates with the clamping legs 320b to realize electrical connection with the control board unit.
The front of the cavity 35 is provided with an opening 350, the cavity 35 can be divided into a front cavity 350a communicated with the opening 350 and a rear cavity 350b opposite to the front cavity 350a, the clamping pin 320b extends into the rear cavity 350b, and when the battery pack 50 is installed, the clamping pin is inserted into the front cavity 350a from the opening 350 and then enters the rear cavity 350b. To facilitate the mounting and dismounting of the battery pack 50, the front cavity 350a has an open portion communicating with the outside in a direction perpendicular to the mounting direction of the battery pack 50, the battery pack 50 is mounted in the cavity 35, and a portion of the side wall of the battery pack 50 is exposed from the open portion. In this embodiment, the front portions of the left and right side walls of the cavity 35 have no physical side walls, so that the front ends of the left and right side walls of the battery pack 50 can be easily held in an attached or detached state. In addition, the front ends of the left and right side walls of the battery pack 50 may be further provided with a rubber coating 525, which is convenient to hold and can prevent the battery pack 50 from being accidentally bumped.
Referring to fig. 6 and 8, the clamping pins 320b at both ends of the body of the electrode holder 32 are provided with a clamping pin first terminal 321 and a clamping pin second terminal 322 protruding into the cavity, the battery pack 50 is provided with a battery first terminal 521 and a battery second terminal 522 respectively matched with the clamping pin first terminal 321 and the clamping pin second terminal 322, the battery first terminal 521 and the battery second terminal 522 are configured as positive and negative poles of the battery pack 50, which are respectively arranged at both sides of the end of the battery pack 50, and the clamping pin first terminal 321 and the clamping pin second terminal 322 are connected to the substrate 31 through the body 320a, when the battery pack 50 is mounted in the cavity 35, the clamping pin first terminal 321 is electrically connected with the battery first terminal 521, and the clamping pin second terminal 322 is electrically connected with the battery second terminal 522, so that the battery pack 50 and the control panel unit are electrically connected.
Further, as shown in fig. 5 and 8, the left and right side walls of the cavity 35 are respectively provided with guide protrusions 351 and 352 protruding into the cavity 35, the left and right sides of the battery pack 50 are correspondingly provided with guide grooves 526, and the battery pack is mounted in the cavity 35 through the matching guide of the guide grooves 526 and the guide protrusions 351 and 352, wherein the guide grooves 526 on the two sides are respectively corresponding to the positions of the first battery terminal 521 and the second battery terminal 522 so as to realize more reliable mounting of the battery pack 50. In addition, the battery pack 50 includes an upper cover 51, a lower cover 52, and a battery core 53 in the upper cover 51 and the lower cover 52, wherein the upper cover 51 is provided with a charging port 511, the lower cover 52 is provided with charging electrodes 512, and the charging ports are standardized by charging and discharging, so that the charging is more convenient.
Referring to fig. 8 in conjunction with fig. 1 and 3, the direction of arrangement of the battery cells 53 is consistent with the extending direction of the handle assembly, that is, the axis of the battery cells 53 is substantially parallel to the extending direction of the handle assembly or the extending direction of the link assembly, and the battery cells 53 include at least two, in this embodiment, two 3.6V battery cells 53. And at least two of the battery cells 53 are arranged in a lateral direction of the handle assembly, here, one side facing the working surface when the user holds the handle assembly is downward, the other side is upward, and the direction perpendicular to the extending direction of the upper and lower and handle assemblies is lateral, so that the battery pack 50 has a thinner thickness (about the diameter of one battery cell) in the upper and lower directions, that is, the dimension of the battery pack 50 in the upper and lower directions is smaller than the dimension thereof in the lateral direction. And the battery first terminal 521 and the battery second terminal 522 are respectively disposed at both sides of the battery pack, so that the battery pack and its mounting structure are thinner to reduce the overall volume of the handle assembly. In this embodiment, the rear wall of the cavity 35 is provided with a third cavity terminal 323, and the ends of the corresponding battery pack 50 adjacent to the first and second battery terminals 521 and 522 are provided with a third battery terminal 523 matching with the third cavity terminal 323, and the control board unit is connected to a detection module in the battery pack 50, such as a temperature measurement module in the battery pack 50, through the third cavity terminal 323 and the third battery terminal 523. In addition, the lower wall of the cavity 35 is provided with a third guiding protrusion 353, and the lower portion of the corresponding battery pack 50 is provided with a third groove portion (not shown) that mates with the third guiding protrusion 353, the third guiding protrusion 353 corresponds to the position of the third terminal 323 of the cavity along the installation direction of the battery pack 50, and the corresponding third groove portion also corresponds to the position of the third terminal 523 of the battery, so that reliable connection between the third terminal 323 of the cavity and the third terminal 523 of the battery is facilitated when the battery pack 50 is installed.
Referring to fig. 10 to 14, in order to realize locking of the battery pack in the cavity, the battery pack mounting structure further includes an operating mechanism disposed at a lower portion of the cavity 35, the operating mechanism includes an operating key 60 and a reset member 65 for pressing the operating key 60, a groove portion 55 cooperating with the operating key 60 is disposed on the battery pack 50, and the operating key 60 is engaged with the groove portion 55 under the action of the reset member 65 to lock the battery pack 50 in the cavity 35. Specifically, the operation key 60 includes a hook portion 62 that is engaged with the groove portion 55, a pressing portion 61 that is away from the hook portion 62, and a rotating shaft 63 that is located between the hook portion 62 and the pressing portion 61, and the reset member 65 presses the pressing portion 61 outward, and the hook portion 61 is engaged with the groove portion 55 inward by the rotating shaft 65, so that the battery pack 50 is locked with respect to the cavity 35.
Referring to fig. 13 and 14, when the battery pack 50 needs to be disassembled, the pressing part 61 is forced inwards, the pressing part 61 overcomes the force of the reset piece 65 and simultaneously pivots under the action of the rotating shaft 63 to drive the hook part 62 to separate from the groove part 55, the battery pack 50 is unlocked relative to the cavity 35, an elastic piece is arranged on the rear wall of the cavity 35 for conveniently taking out the battery pack, the battery pack 50 is installed in the cavity, and the elastic piece is compressed; when the battery pack 50 is unlocked, the elastic force of the elastic member is released, that is, the battery pack 50 is ejected out of the cavity 35 under the action of the elastic member, so that the battery pack can be disassembled by one hand. Preferably, in this embodiment, the cavity third terminal 323 and the elastic member may be constructed as the same member, such as a spring, so that assembly is facilitated to reduce costs. Of course, the elastic member and the third cavity terminal 323 may be separately provided according to actual requirements.
In addition, when the battery pack 50 is not mounted, the hook 62 protrudes into the cavity 35 under the action of the reset member 65, in order to mount the battery pack by one hand, a surface of the hook 62 facing the opening 350 of the cavity 35 is configured as a guiding surface, the guiding surface may be a surface of an inclined surface, an arc surface, or a curved surface, etc. capable of generating a downward component force by the force of the battery pack 50 moving into the cavity 35, along with the movement of the battery pack 50 into the cavity 35, the hook 62 moves outwards to drive the pressing portion 61 through the rotating shaft 63 to overcome the action of the reset member 65, the battery pack 50 is smoothly mounted into the cavity 35, and when the position of the groove 55 corresponds to the position of the hook 62, the hook 62 is clamped into the groove 55 under the action of the reset member 65 to lock the battery pack 50. In this embodiment, the restoring member 65 is preferably a compression spring, one end of which abuts against the housing, and the other end abuts against the pressing portion. Of course, the compression spring can also be arranged to be abutted against the hook part, and the reset piece can also be arranged to be a torsion spring, the torsion spring can be sleeved on the rotating shaft, one end of the torsion spring is fixed relative to the shell, and the other end of the torsion spring is abutted against the pressing part or the hook part.
According to the invention, the battery pack is mounted on the control panel unit, so that the battery pack is fixed relative to the base plate, the battery pack and the control panel unit can be protected from being affected by vibration during tool use, tool faults caused by the vibration can be prevented from being used, the battery pack mounting structure is compact, and the battery pack can be dismounted by one hand, so that the use is more convenient for users. Through setting up battery package mounting structure in handle subassembly, and operating portion also sets up at handle subassembly, can carry out the operation of instrument when gripping, sets up battery package, control panel unit and operating portion together moreover, reduces the trouble of wiring, and the equipment is simpler and more convenient, and is with low costs to use reliably simultaneously. Through setting up the handle subassembly between operating mechanism and power unit, can protect battery package and control panel unit not receive power unit's vibration and produce thermal influence, the handle subassembly is located power unit's front portion moreover to the opening of the cavity of installation battery package when installing is towards operating mechanism, can not receive the influence of the waste gas that power unit produced more, thereby reduce garden instrument because of the trouble that vibration and heating arouse, thereby use more reliably and garden instrument's life is longer.
The present embodiment is described by taking a grass cutter as an example, but it is needless to say that the present embodiment may be also used for other garden tools such as a brush cutter, an edge trimmer, a chain saw, and a pruning shear.
Example two
As shown in fig. 15 to 36, the present embodiment will be described by taking an electric starting gasoline blower as an example. In autumn, the outdoor environment often has a plurality of scattered fallen leaves, so that a plurality of problems are brought to the environment of a house courtyard, and especially after rain, the leaves are mixed with muddy water to be stuck on the ground, so that great trouble is brought to cleaning. The electric starting gasoline blowing and sucking machine of the embodiment is equipment capable of cleaning courtyard or surrounding environment, and the working principle is that an engine of a gasoline engine is started through battery operation, and the engine drives a crankshaft to rotate at a high speed and drives an impeller to rotate, so that air suction or blowing is generated, and the purpose of cleaning is achieved.
Specifically, as shown in fig. 15 and 16, the blower 700 includes a housing 701, and a working mechanism and a power mechanism are disposed on the housing 701, wherein the working mechanism includes a scroll 702 and an impeller disposed in the scroll 702, an air inlet 703 is disposed on one side of the scroll 702, and an air outlet 704 is disposed at the front of the scroll 702. In this embodiment, the working mechanism of the blower 700 is a centrifugal fan, and the air outlet direction of the air outlet 704 is perpendicular to the air inlet direction of the air inlet 703; in other embodiments, the working mechanism of the blower 700 may be an axial flow fan, and the air outlet direction of the air outlet 704 is parallel to the air inlet direction of the air inlet 703. The power mechanism comprises a gasoline engine and a starting motor, wherein the gasoline engine provides power for the working mechanism, and the starting motor is used for realizing electric starting of the gasoline engine. The embodiment provides power through the gasoline engine so as to make the power of the blowing and sucking machine strong, and can be used outdoors for a long time; of course, the power mechanism may be a motor, a rechargeable battery pack for supplying power to the motor, an ac power supply, or the like. Further, a handle assembly 20 is further arranged above the machine body 701, the handle assembly 20 comprises a shell, a holding part 21, an operating part 22 and a battery mounting part are arranged on the shell, the holding part 21 extends along the air outlet direction, and a handle rubber coating is further arranged on the holding part 21, so that the user can hold the handle rubber coating conveniently; the operation part 22 is positioned at the front end of the holding part 21, and an activation switch 226 for activating the blowing and sucking machine and a starting switch 227 for starting the blowing and sucking machine to work are arranged on the operation part 22; the battery mounting portion 30 is disposed at one end of the housing near the air outlet 704 and is located obliquely below the operating portion 22, and the battery pack 50 is detachably mounted on the battery mounting portion 30, and the battery pack 50 is used for supplying power to the starter motor. In addition, the battery pack 50 can also supply power to an electronic control system of the gasoline engine, such as an electronic ignition system, an electronic fuel injection system, an electric throttle system, an automatic throttle system, and the like. Still further, the battery pack 50 may also be charged while the gasoline engine is operating.
The starting process of the blowing and sucking machine is as follows: the battery pack 50 provides a direct current power supply for the starting motor, the starting motor rotates at a high speed to drive a gear assembly in the engine body 701 to rotate, the gear assembly continuously applies pressure to a volute spring in the engine body 701, namely the volute spring continuously stores the kinetic energy of the starting motor, and once the elasticity provided by the volute spring is larger than the resistance of a crankshaft in the engine body 701, the volute spring releases energy to the crankshaft through a clutch mechanism, so that the rotation of the crankshaft is promoted, and the electric starting process of the gasoline engine is realized. Once the gasoline engine is started, the crankshaft rotates at a high speed to drive the impeller to work, and the clutch mechanism is disengaged to stop the speed reducing mechanism.
It should be noted that, the specific structure of the handle assembly 20 provided in the present embodiment is similar to that of the handle assembly 20 in the first embodiment, and the details thereof will not be repeated in the present embodiment, and only the differences will be described below.
In this embodiment, the cavity 35 and the control board unit are both disposed above the air outlet 704 and are both located below the operation portion 22. The cavity 35 is provided in the battery mounting portion 30, and the battery pack 50 can be inserted into the cavity 35 or ejected from the cavity 35 in the extending direction of the grip portion 21. However, since the existing battery pack mounting structure does not have a buffer when the battery pack 50 is ejected, if the user cannot hold the battery pack 50 in time during the process of ejecting the battery pack 50, the battery pack 50 is easy to fall and be damaged. Specifically, as shown in fig. 17-19, the present embodiment provides the groove portion 55 as a first groove 551 and a second groove 552, wherein the first groove 551 is relatively far from the battery third terminal 523, the second groove 552 is relatively close to the battery third terminal 523, and both the first groove 551 and the second groove 552 can be engaged with the hook portion. Here, the depth of the first groove 551 is greater than the depth of the second groove 552, and when the hook 62 is snapped into the first groove 551, the battery pack 50 can be locked with respect to the cavity 35, and the battery pack 50 cannot be withdrawn from the cavity 35; when the battery pack 50 is unlocked relative to the cavity 35, the battery pack 50 is ejected out of the cavity 35, and at this time, the hook 62 can be snapped into the second groove, and the battery pack 50 can be manually pulled out by a user.
Further, as shown in fig. 20, the side wall of the first groove 551 away from the protruding end of the battery pack 50 is a plane, the included angle α between the side wall and the top side 507 of the battery pack 50 is not greater than 90 °, or the side wall is a curved surface, and the minimum included angle between the tangential plane of the side wall and the top side 507 of the battery pack 50 is not greater than 90 °; the arrangement can ensure the clamping connection of the hook 62 and the first groove 551, and prevent the battery pack from slipping; illustratively, as shown in fig. 20, the angle of the front of the first groove 551 with the top side 507 of the battery pack may be set at an acute angle, and the angle of the rear of the first groove 551 with the top side 507 of the battery pack may be set at an acute angle. The side wall of the second slot 552, which is far away from the extending end of the battery pack 50, is a plane, the included angle beta between the side wall and the top side 507 of the battery pack 50 is not smaller than 120 degrees, or the side wall is a curved surface, so that the maximum included angle between the tangent plane of the side wall and the top side 507 of the battery pack 50 is not smaller than 120 degrees, and the arrangement can enable the battery pack 50 to be clamped in the cavity 35 and not to fall down, and enable an operator to draw out the battery pack 50 from the cavity 35 under certain action; illustratively, as shown in fig. 20, the angle of the front of the second slot 552 to the top side 507 of the battery pack may be set at an acute angle, and the angle of the rear of the second slot 552 to the top side 507 of the battery pack may be set at an obtuse angle.
The working process of the pop-up buffer structure of this embodiment is as follows: when the battery pack 50 needs to be disassembled, the pressing part 61 is forced inwards, the pressing part 61 overcomes the acting force of the reset piece 65 and simultaneously pivots under the action of the rotating shaft 63 to drive the hook part 62 to be separated from the first groove 551, and the battery pack 50 is unlocked relative to the cavity 35; when the battery pack 50 is unlocked, the elastic member of the rear wall of the cavity 35 is released, that is, under the action of the elastic member, the battery pack 50 is ejected out of the cavity 35, and the second groove 552 on the battery pack 50 is clamped with the hook 62 during the ejection process, so as to prevent the battery pack 50 from being completely separated from the cavity 35, and then the user can manually withdraw the battery pack 50 from the cavity 35.
Further, due to the characteristics of the insertion direction of the battery pack 50, during the process of inserting the battery pack 50 into the cavity 35, the left and right sides of the battery pack 50 will generate forces along the insertion direction of the battery pack 50 to the clamping pin first terminal 321 and the clamping pin second terminal 322, which results in easy loosening of the electrode frame 32, and meanwhile, during the process of inserting and extracting the battery pack 50 for multiple times, the welding points between the clamping pin first terminal 321 and the clamping pin second terminal 322 and the substrate 31 are easy to damage and loosen. For this reason, the present embodiment further improves the control board unit and its mounting structure. The method comprises the following steps:
As shown in fig. 21 to 26, the control board unit includes a substrate 31, electronic components provided on an upper surface of the substrate 31, and an electrode frame 32 provided on a lower surface of the substrate 31, the electrode frame 32 having a body 320a fixed to the substrate 31 and legs 320b extending downward along both ends of the body 320 a. As shown in fig. 22, in the embodiment, the electrode holder 32 is mounted in the housing 201, the housing 201 is provided with a recess 34, and two clamping legs 320b of the electrode holder 32 are both clamped in the recess 34, so that the electrode holder 32 can be further prevented from shaking during the process of inserting and extracting the battery pack 50. Two clamping pins 320b of the electrode frame 32 extend into the cavity 35, a clamping pin first terminal 321 is mounted on the clamping pin 320b at one end, a clamping pin second terminal 322 is mounted on the clamping pin 320b at the other end, and the battery pack 50 is mounted in the cavity 35 and electrically connected with the clamping pin first terminal 321 and the clamping pin second terminal 322. Further, the electrode frame 32 of the present embodiment is an integral structure, in which the body 320a and the clamping pins 320b at two ends thereof form a "U" shape, and this arrangement can make the first terminal 521 and the second terminal 522 of the battery pack 50 be respectively and correspondingly tightly connected with the first terminal 321 and the second terminal 322 of the clamping pins at two sides of the electrode frame 32, so as to improve connection reliability; on the other hand, the "U" -shaped structure also has an elastic shock absorbing effect, preventing the battery pack 50 from being disconnected from the control board unit due to vibration during use. Meanwhile, the arrangement of the integrated U-shaped structure can meet the requirement of better safety performance with the least materials, so that the material cost is saved. Preferably, the electrode holder 32 of the present embodiment is made of a flame retardant material, such as plastic, rubber, glass, etc., to ensure good flame retardant performance of the electrode holder 32.
In this embodiment, the first fixing members 324 are respectively disposed on the first pin terminal 321 and the second pin terminal 322, the terminal mounting grooves 33 are respectively disposed on the pins 320b at two ends of the body 320a, and the second fixing members 325 are disposed on the terminal mounting grooves 33. The first fixing piece 324 and the second fixing piece 325 are matched to firmly fix the clamping pin first terminal 321 and the clamping pin second terminal 322 on the clamping pin 320b, so that the two terminals are prevented from shaking under the acting force of the battery pack 50. Preferably, the first fixing member 324 is a positioning hole formed at the bottom of the first terminal 321 and the second terminal 322, and the second fixing member 325 is a positioning post protruding from the inner side of the clamping leg 320b, so that the reliability of fixing the terminals is ensured and the convenience of installation is improved through the cooperation of the positioning hole and the positioning post. The upper end of the first terminal 321 is provided with a first electrode insert 3211, the upper end of the second terminal 322 is provided with a second electrode insert 3221, the electrode frame 32 is provided with a through hole for the first terminal 321 and the second terminal 322 to pass through, and the substrate 31 is provided with an electrode hole 311 at a position corresponding to the first terminal 321 and the second terminal 322. The first electrode tab 3211 and the second electrode tab 3221 respectively pass through the corresponding through holes and the electrode holes 311 and are then welded to the substrate 31, and this arrangement improves the positioning accuracy of the electrode tabs. In order to improve the welding strength, the shapes of the first electrode insert 3211 and the second electrode insert 3221 in this embodiment are preferably in a harpoon shape, and the harpoon-shaped structure can perform two-point welding with the substrate 31 through two prongs, so that the welding between the electrode insert and the substrate is more firm. The lower end of the first clamping pin terminal 321 is provided with a first contact piece 3212 for abutting against the first battery terminal 521; the lower end of the second terminal 322 is provided with a second contact 3222 for abutting against the second terminal 522.
Further, the body 320a of the electrode holder 32 is fixedly connected to the substrate 31 by a third fixing member 326, and in this embodiment, the third fixing member 326 is preferably a rivet, and rivet holes 326a for inserting the rivet are formed in the substrate 31 and the electrode holder 32. The riveted connection ensures a firm and stable connection of the electrode holder 32 and the substrate 31. Further, a substrate positioning hole 312 may be further formed in the substrate 31, and a substrate positioning column 312a may be formed at the top end of the electrode frame 32, so as to position the electrode frame 32 and the substrate 31, and ensure the accuracy of installation. In this embodiment, the substrate 31 and the motor frame 32 are positioned by matching the substrate positioning hole 312 with the substrate positioning column 312a, the electrode frame 32 and the substrate 31 are fixed by matching the rivet with the rivet hole 326a, and the electrode frame 32 is firmly fixed on the substrate 31 by the combined action of the rivet and the substrate positioning column 312a, so as to prevent loosening of the electrode welding spot in the battery plugging process.
In the embodiment, the first clamping pin terminal 321 and the second clamping pin terminal 322 are fixed on the electrode frame 32, and the electrode frame 32 is fixed on the substrate 31, so that the first clamping pin terminal 321 and the second clamping pin terminal 322 can keep stable relative positions even when the impact force of the battery pack 50 is received, and the electrode insert is prevented from shaking in the electrode hole 311 to cause the loosening of welding spots. Further, the third cavity terminal 323 of the present embodiment is provided with a wire portion 3231 with a certain flexibility, the third cavity terminal 323 is connected with the substrate 31 through the wire portion 3231, and the wire portion 3231 can absorb vibration, so that the problem that the welding spot between the third cavity terminal 323 and the substrate 31 is loose due to vibration is solved well. In addition, the third terminal 323 of the cavity is further provided with a spring portion 3232, and the spring portion 3232 can be used as a functional component for ejecting the battery pack 50 and a functional component for transmitting signals, so that equipment is convenient to assemble, and manufacturing cost is reduced.
In the present embodiment, as shown in fig. 27 to 36, the battery pack 50 has a substantially hexahedral shape, and includes a pack bottom side surface 508 and a pack top side surface 507 which are provided opposite to each other, a pack front side surface 503 and a pack rear side surface 504 which are provided opposite to each other, and a pack left side surface 505 and a pack right side surface 506 which are provided opposite to each other. The battery pack 50 includes a battery pack housing and a battery cell 53 mounted within the battery pack housing. Specifically, the battery pack case is formed by at least fastening an upper cover 51 and a lower cover 52. In the present embodiment, the bottom side 508 is disposed on the upper cover 51, and the top side 507 is disposed on the lower cover 52. The battery cells 53 are substantially cylindrical, the battery cells 53 are mounted in a battery pack case, wherein the axial directions of the two battery cells 53 are arranged along the front-rear direction of the battery pack 50, the radial directions of the two battery cells 53 are arranged along the left-right direction of the battery pack 50, and the two battery cells 53 are arranged side by side along the left-right direction of the battery pack (i.e., the axial directions of the battery cells 53 are consistent with the extending direction of the holding portion 21, and the arrangement directions of the two battery cells 53 are perpendicular to the extending direction of the holding portion 21), which results in the battery pack 50 having a smaller thickness in the up-down direction. In addition, a battery control board 57 is provided in the battery pack case at the rear of the battery cell 50.
In the present embodiment, referring to fig. 34 to 36, the battery pack 50 is provided with a discharge port and a charge port 54, and the discharge port is specifically a battery first terminal 521 and a battery second terminal 522 provided on both sides of the battery pack 50, and the battery first terminal 521 and the battery second terminal 522 are provided near the rear of the battery pack 50 and are electrically connected to the battery control board 57, respectively. With the above arrangement, on one hand, the first battery terminal 521 and the second battery terminal 522 are located on both sides of the battery pack 50, and because the distance between the two terminals is large, it is difficult to directly contact the two terminals under unintended conditions, so that short circuit between the first battery terminal 521 and the second battery terminal 522 is prevented to the maximum extent; on the other hand, since the battery control board 57 is provided at the rear of the battery pack 50, the battery first terminal 521 and the battery second terminal 522 can be directly led out from the left and right ends of the battery control board 57, avoiding complicated wiring. For easy recognition, a discharge negative electrode mark 521a is provided on the left side surface of the battery pack 50 in the vicinity of the battery first terminal 521; a discharge positive electrode mark 522a is provided on the right side surface of the battery pack 50 in the vicinity of the battery second terminal 522. In other embodiments, the positions of the battery first terminal 521 and the battery second terminal 522 may be exchanged according to the actual situation.
In the present embodiment, referring to fig. 27 and 30 to 31, the charging port 54 is provided on the bottom surface 508 of the battery pack 50. The charging port 54 includes a charging negative electrode port 541 and a charging positive electrode port 542, which are electrically connected to the battery control board 57, respectively. The charging negative electrode port 541 and the charging positive electrode port 542 are arranged at intervals, and an outer contour of the charging negative electrode port 541 is different from an outer contour of the charging positive electrode port 542. The charging terminal in plug-in fit with the charging port 54 is provided with a charging positive terminal and a charging negative terminal which are arranged at corresponding intervals, and the outer contour of the charging positive terminal is different from the outer contour of the charging negative terminal. This design can not only prevent the reverse insertion of the positive and negative electrodes, but also effectively prevent the occurrence of a short circuit between the charging positive electrode port 542 and the charging negative electrode port 541. Further, the charging port 54 is provided near the rear side 504 of the battery pack 50, so that the charging port 54 is designed to be near the battery control board 57, avoiding complicated wiring.
Further, the battery pack 50 is also provided with at least one temperature sensor 56 electrically connected to the battery control board 57, respectively. In the present embodiment, the temperature sensor 56 is provided between the two cells 53 and is attached to the surface of any one of the cells 53. In other embodiments, at least one temperature sensor 56 may be provided on each of the battery cells 53 as needed, the temperature sensor 56 being connected to the battery control board 57 by wires. The rear side 504 of the battery pack 50 is provided with a battery third terminal 523, and since the battery third terminal 523 is closely spaced from the battery control board 57, the battery third terminal 523 can be directly led out from the battery control board 57, avoiding complicated wiring. Accordingly, a cavity third terminal 323 coupled with the battery third terminal 523 is provided at the rear inner wall of the cavity 35.
After the battery pack 50 is inserted into the cavity 35, the first battery terminal 521 and the second battery terminal 522 are respectively and correspondingly electrically connected with the first clamping pin terminal 321 and the second clamping pin terminal 322, so that the battery pack 50 is electrically connected with the starting motor through the control board unit and the cable assembly to supply power to the starting motor and other electronic components; the battery third terminal 523 is electrically connected to the control board unit through the cavity third terminal 323, and the control board unit directly controls or indirectly controls the operating parameters of the battery pack 50 through the battery control board 57 through the temperature signal collected by the battery third terminal 523.
In a blower, the power assembly includes a gasoline engine, resulting in difficulty in avoiding large vibrations during operation. If the fit clearance between the battery pack 50 and the cavity 35 is designed to be small, the battery pack 50 can be prevented from shaking relative to the cavity 35, so that the abrasion of the discharge port of the battery pack can be avoided, but the problem of difficult insertion and removal of the battery pack 50 is caused. If the fit clearance between the battery pack 50 and the cavity 35 is designed to be not small enough, the battery pack 50 can be successfully inserted and removed, but the service life of the battery pack 50 is seriously affected by the abrasion of the discharge port of the battery pack.
For the above reasons, the battery pack 50 in this embodiment further includes a vibration damper made of an elastic material. As shown in fig. 27 to 36, in order to absorb the vibration of the battery pack 50 in the left-right direction in the cavity 35, at least two first vibration absorbing members 571 are provided on the left side surface of the battery pack 50 and the right side surface of the battery pack 50, respectively; in order to absorb the vibration of the battery 50 packed in the cavity 35 in the up-down direction, at least one second vibration absorbing member 572 is provided at the top side 507 of the battery pack 50. Specifically, referring to fig. 34 and 35, two first vibration reducing members 571 are symmetrically disposed at the left side surface of the battery pack 50 and the right side surface of the battery pack 50. Taking the left first vibration absorbing member 571 as an example, the first vibration absorbing member 571 is embedded in the left side surface of the lower cover 52, and includes a first outer end 571a protruding at least partially from the outer surface of the lower cover 52, and further includes a first inner end 571b protruding at least partially from the inner surface of the lower cover 52. The inner end face of the first inner end 571b abuts against the battery cell 53; when the battery pack 50 is mounted in the cavity 35, the outer end face of the first outer end 571a abuts against the inner wall of the cavity 35, and the first vibration damping member 571 is sandwiched between the inner wall of the cavity 35 and the battery cell 53. Further, the first outer end 571a is smaller than the first inner end 571b, so that the first vibration absorbing member 571 can be ensured not to be detached from the battery pack 50. Further, the distance between the first vibration absorbing member 571 and the front side 503 of the battery pack 50 is D1, the distance between the first vibration absorbing member 571 and the rear side 504 of the battery pack 50 is D2, D1 is substantially equal to D2, and the value of D1/D2 may be set to 1 to 1.5, preferably D1/D2 is 1.2 to 1.3.
Referring to fig. 28, 32 and 33, at least one second vibration dampening member 572 is embedded within the lower cover 52 and includes a second outer end 572a that at least partially protrudes from the outer surface of the lower cover 52 and a second inner end 572b that at least partially protrudes from the inner surface of the lower cover 52. Further, an arc surface corresponding to the arc of the outer surface of the battery cell 53 is provided on the inner end surface of the second inner end 572b. The cambered surface abuts against the battery cell 53; when the battery pack 50 is mounted in the cavity 35, the outer end face of the second outer end 572a abuts against the inner wall of the cavity 35, and the second vibration damping member 572 is sandwiched between the inner wall of the cavity 35 and the battery cell 53. Further, the second outer end 572a is smaller than the second inner end 572b, which ensures that the second damping member 572 does not come off the battery pack 50. Further, a second vibration damping member 572 is provided between the groove portion 55 and the rear side 504 of the battery pack 50. In the present embodiment, the second damper 572 is provided in two, and the cambered surfaces thereof are provided substantially directly below the two battery cells 53, respectively.
Through setting up the damping piece, this embodiment has effectively reduced the vibration of battery package 50 in the course of the work under the smooth circumstances of guaranteeing the plug of battery package 50, prevents that battery package 50 from taking place to rock for cavity 35, and then has avoided the wearing and tearing of battery package 50 discharge port, has improved battery package 50's life.
The embodiment is described by taking a blowing and sucking machine as an example, and of course, the buffering and ejecting structure of the battery pack 50 in the handle assembly 20 provided in the embodiment above, the connection structure between the electrode frame 32 and the substrate 31, the clamping pin first terminal 321, the clamping pin second terminal 322, and the cavity third terminal 323, the structure of the battery pack 50 itself, the mounting structure of the battery pack 50 and the cavity 35, and the specific arrangement of the charging port 54, the vibration absorbing member, the temperature sensor 56, etc. can also be used for a grass cutter or other garden tools in the first embodiment, such as a brush cutter, an edge trimmer, a chain saw, a pruning shears, etc.
It should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is for clarity only, and that the skilled artisan should recognize that the embodiments may be combined as appropriate to form other embodiments that will be understood by those skilled in the art.
The above list of detailed descriptions is only specific to practical embodiments of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent embodiments or modifications that do not depart from the spirit of the present invention should be included in the scope of the present invention.

Claims (15)

1. A control board unit for a battery pack, characterized by: the electrode frame (32) is of an integrated U-shaped structure, and comprises a body (320 a) fixed on one side of the substrate (31) and clamping pins (320 b) extending along two ends of the body (320 a) in a direction away from the substrate (31);
The inner side of one clamping pin (320 b) of the clamping pins (320 b) at two ends of the body (320 a) is provided with a clamping pin first terminal (321), the inner side of the other clamping pin (320 b) is provided with a clamping pin second terminal (322), and the clamping pin first terminal (321) and the clamping pin second terminal (322) are respectively connected with a battery first terminal (521) and a battery second terminal (522) of the battery pack (50).
2. The control board unit according to claim 1, characterized in that: the electrode frame (32) is installed in the shell (201), a concave part (34) is arranged in the shell (201), and two clamping feet (320 b) of the electrode frame (32) are clamped in the concave part (34).
3. The control board unit according to claim 1, characterized in that: the first fixing pieces (324) are arranged on the first clamping pin terminals (321) and the second clamping pin terminals (322), the second fixing pieces (325) are arranged on the two clamping pins (320 b), and the first fixing pieces (324) are matched with the second fixing pieces (325) and are used for fixing the first clamping pin terminals (321) and the second clamping pin terminals (322) on the corresponding clamping pins (320 b).
4. A control panel unit according to claim 3, characterized in that: one of the first fixing piece (324) and the second fixing piece (325) is a positioning hole, and the other is a positioning column.
5. The control board unit according to claim 1, characterized in that: one end of the first pin clamping terminal (321) is provided with a first electrode inserting sheet (3211), one end of the second pin clamping terminal (322) is provided with a second electrode inserting sheet (3221), electrode holes (311) are formed in positions, corresponding to the first pin clamping terminal (321) and the second pin clamping terminal (322), on the substrate (31), and the first electrode inserting sheet (3211) and the second electrode inserting sheet (3221) penetrate through the corresponding electrode holes (311) respectively and are connected with the substrate (31) in a welding mode.
6. The control board unit of claim 5, wherein: the first electrode insert (3211) and the second electrode insert (3221) each comprise two pins, and the two pins are welded with the substrate (31) in two points.
7. The control board unit according to claim 1, characterized in that: a third cavity terminal (323) is further arranged between the two clamping pins (320 b), and the third cavity terminal (323) is used for being connected with a third battery terminal (523) of the battery pack (50).
8. The control panel unit of claim 7, wherein: the cavity third terminal (323) is provided with a wire part (3231), and the cavity third terminal (323) is connected with the substrate (31) through the wire part (3231).
9. The control panel unit according to any one of claims 1-8, wherein: the electrode frame (32) is fixedly connected with the base plate (31) through a third fixing piece (326).
10. The control panel unit of claim 9, wherein: the third fixing piece (326) is a rivet.
11. The control panel unit of claim 10, wherein: the electrode frame is characterized in that a substrate positioning hole (312) is formed in the substrate (31), a substrate positioning column (312 a) is arranged on a body (320 a) of the electrode frame (32), and the substrate positioning hole (312) is matched with the substrate positioning column (312 a) and used for positioning the electrode frame (32) and the substrate (31).
12. The control panel unit according to any one of claims 1-8, wherein: the electrode frame (32) is made of flame-retardant materials.
13. A garden tool comprising a working mechanism (11) and a power mechanism (12), wherein the power mechanism (12) comprises a gasoline engine comprising an electric starting system comprising a battery pack (50) and a starter motor, the battery pack (50) powering the starter motor, characterized in that the garden tool further comprises a control board unit for the battery pack as claimed in any one of claims 1-12.
14. A garden tool as claimed in claim 13, wherein: the garden tool is an electric starting engine grass cutter or an electric starting gasoline blowing and sucking machine.
15. A garden tool as claimed in claim 13, wherein: the gasoline engine further includes one or more of an electronic fuel injection system, an electronic ignition system, and an automatic throttle system, and the battery pack (50) powers one or more of the electronic fuel injection system, the electronic ignition system, and the automatic throttle system.
CN201810720061.3A 2017-10-24 2018-07-03 Control panel unit for battery pack and gardening tool with same Active CN109698304B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US16/758,468 US11399461B2 (en) 2017-10-24 2018-10-24 Handle assembly for garden tool and garden tool having same
PCT/CN2018/111598 WO2019080859A1 (en) 2017-10-24 2018-10-24 Handle assembly and gardening tool having same
EP18871365.5A EP3701782A4 (en) 2017-10-24 2018-10-24 Handle assembly and gardening tool having same

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CN201711002705.7A CN107787667A (en) 2017-10-24 2017-10-24 Handleset and there is its garden instrument
CN2017110027057 2017-10-24
CN201810240598X 2018-03-22
CN201810240598 2018-03-22

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CN201820868449.3U Active CN208434328U (en) 2017-10-24 2018-06-05 A kind of garden instrument
CN201810569599.9A Pending CN109691286A (en) 2017-10-24 2018-06-05 A kind of garden instrument
CN201820869697.XU Active CN208370243U (en) 2017-10-24 2018-06-05 A kind of garden instrument
CN201810720022.3A Active CN109698293B (en) 2017-10-24 2018-07-03 Battery pack detachably mounted on machine tool and gardening tool with same
CN201821040388.8U Active CN208706704U (en) 2017-10-24 2018-07-03 The battery pack being removably mounted on toolroom machine and the garden instrument with it
CN201810720061.3A Active CN109698304B (en) 2017-10-24 2018-07-03 Control panel unit for battery pack and gardening tool with same
CN201821041067.XU Active CN208807090U (en) 2017-10-24 2018-07-03 Handleset and garden instrument with it
CN201821040029.2U Withdrawn - After Issue CN208706749U (en) 2017-10-24 2018-07-03 For the control plate unit of battery pack and with its garden instrument
CN201821039903.0U Active CN208706703U (en) 2017-10-24 2018-07-03 The battery pack being removably mounted on toolroom machine and the garden instrument with it
CN201810717047.8A Active CN109691291B (en) 2017-10-24 2018-07-03 Handle assembly and garden tool with same
CN201920067126.9U Active CN209418589U (en) 2017-10-24 2018-07-03 The battery pack being removably mounted on toolroom machine and the garden instrument with it
CN201821087957.4U Active CN208706706U (en) 2017-10-24 2018-07-03 The battery pack being removably mounted on toolroom machine and the garden instrument with it

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CN201820868449.3U Active CN208434328U (en) 2017-10-24 2018-06-05 A kind of garden instrument
CN201810569599.9A Pending CN109691286A (en) 2017-10-24 2018-06-05 A kind of garden instrument
CN201820869697.XU Active CN208370243U (en) 2017-10-24 2018-06-05 A kind of garden instrument
CN201810720022.3A Active CN109698293B (en) 2017-10-24 2018-07-03 Battery pack detachably mounted on machine tool and gardening tool with same
CN201821040388.8U Active CN208706704U (en) 2017-10-24 2018-07-03 The battery pack being removably mounted on toolroom machine and the garden instrument with it

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CN201821041067.XU Active CN208807090U (en) 2017-10-24 2018-07-03 Handleset and garden instrument with it
CN201821040029.2U Withdrawn - After Issue CN208706749U (en) 2017-10-24 2018-07-03 For the control plate unit of battery pack and with its garden instrument
CN201821039903.0U Active CN208706703U (en) 2017-10-24 2018-07-03 The battery pack being removably mounted on toolroom machine and the garden instrument with it
CN201810717047.8A Active CN109691291B (en) 2017-10-24 2018-07-03 Handle assembly and garden tool with same
CN201920067126.9U Active CN209418589U (en) 2017-10-24 2018-07-03 The battery pack being removably mounted on toolroom machine and the garden instrument with it
CN201821087957.4U Active CN208706706U (en) 2017-10-24 2018-07-03 The battery pack being removably mounted on toolroom machine and the garden instrument with it

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CN208706749U (en) 2019-04-05
CN109698293A (en) 2019-04-30
CN109698304A (en) 2019-04-30
CN109698293B (en) 2024-07-05
CN209418589U (en) 2019-09-20
CN208706704U (en) 2019-04-05
CN109691291B (en) 2024-07-23
CN208706706U (en) 2019-04-05
CN109691286A (en) 2019-04-30
CN208706703U (en) 2019-04-05
CN208370243U (en) 2019-01-15
CN109691291A (en) 2019-04-30
CN208807090U (en) 2019-05-03
CN208434328U (en) 2019-01-29

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