CN109696628A - Fault detection tooling and fault detection method for compressor of air conditioner - Google Patents

Fault detection tooling and fault detection method for compressor of air conditioner Download PDF

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Publication number
CN109696628A
CN109696628A CN201811476934.7A CN201811476934A CN109696628A CN 109696628 A CN109696628 A CN 109696628A CN 201811476934 A CN201811476934 A CN 201811476934A CN 109696628 A CN109696628 A CN 109696628A
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China
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compressor
detection
module
fault detection
current
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CN201811476934.7A
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CN109696628B (en
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刘恒恒
陈伟
古汤汤
应必业
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Aux Air Conditioning Co Ltd
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Aux Air Conditioning Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/34Testing dynamo-electric machines
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Air Conditioning Control Device (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

The present invention provides a kind of fault detection toolings for compressor of air conditioner, it is characterized in that, the fault detection tooling includes: detection module, it is connected to the compressor of air conditioner, including current/voltage value detection module, current/voltage waveform detection module and resistance value detection module, for obtaining detection data;Main control module is connected to the detection module, for the diagnosis of design data and detection data progress compressor fault in conjunction with air-conditioning and compressor, and the detection data and diagnostic result is exported;Data input/output module is connected to the main control module, for reading the design data of air-conditioning and compressor, and exports detection data and diagnostic result.Fault detection tooling integral compressor machine winding resistance measurement of the present invention for compressor of air conditioner, current/voltage detect, current/voltage waveforms detection function, and electrical parameter can be detected in compressor operation, realizes live detection.

Description

Fault detection tooling and fault detection method for compressor of air conditioner
Technical field
The present invention relates to compressor of air conditioner fault detection technique field, in particular to a kind of failure for compressor of air conditioner Detecting tool and fault detection method.
Background technique
The detection of current compressor of air conditioner has difficulties, when the air conditioner for being installed on user room breaks down, by It is difficult to detect in compressor fault, maintenance personal often tests and analyzes without careful, just directly replaces compressor, causes sometimes Good compressor directly is replaced, and causes to waste.Since currently without dedicated compressor detecting tool, maintenance personal is logical Often need to carry the equipment such as resistance measuring instrument, current/voltage value measuring instrument, oscillograph, it is very inconvenient, and existing detection mode It needs compressor of air conditioner to shut down detection, and needs to compressor input test signal to be detected.
Summary of the invention
In view of this, the present invention is directed to propose a kind of fault detection tooling for compressor of air conditioner, to realize compressor Online fault detection.
In order to achieve the above objectives, the technical scheme of the present invention is realized as follows:
A kind of fault detection tooling for compressor of air conditioner, the fault detection tooling include:
Detection module is connected to the compressor of air conditioner, including the inspection of current/voltage value detection module, current/voltage waveform Module and resistance value detection module are surveyed, for obtaining detection data;
Main control module is connected to the detection module, for the design data and the detection in conjunction with air-conditioning and compressor Data carry out the diagnosis of compressor fault, and the detection data and diagnostic result are exported;
Data input/output module is connected to the main control module, for reading the design data of air-conditioning and compressor, And export detection data and diagnostic result.
Further, in the detection module, the resistance value detection module is surveyed for compressor electric motor winding resistance Amount, wherein the resistance value is for judging compressor electric motor winding with the presence or absence of short circuit or open circuit;
Detection of the current/voltage value detection module for electric current and/or voltage value on compressor electric motor winding, wherein described Electric current and/or voltage value leak inside compressor with the presence or absence of impurity or cylinder for judging.
Current/voltage waveform detection module is used for the detection of compressor electric motor winding current and/or voltage waveform, wherein institute Electric current and/or voltage waveform are stated for judging air conditioner control circuit with the presence or absence of abnormal.
Further, the data input/output module includes serial communication module, wireless network communication module or bluetooth At least one of communication module.
Further, the fault detection tooling further includes data memory module, and the data memory module is used for inspection The data and diagnostic result of survey are stored;Or
The fault detection tooling connects peripheral data storage unit by the data input/output module.
Further, the fault detection tooling further includes display function module, for the detection data and diagnosis As a result it is shown;Alternatively,
The fault detection tooling further includes display communication interface, for connecting external display, is shown to result Show.
Further, the fault detection tooling further includes power supply circuit, and the power supply circuit connects power supply, and is connected to The detection module, air-conditioner controller and compressor of air conditioner are used for the detection module, air-conditioner controller and compressor of air conditioner Power supply.
Further, fault detection tooling includes power supply interface, is powered by external power supply, wherein
The power supply interface includes voltage conversion device, for alternating current to be converted into the DC operation electricity of the fault detection Pressure;Alternatively,
The external power supply is the power supply module of air-conditioner controller, and the power supply interface is for being connected to the airconditioning control The power supply module of device.
Compared with the existing technology, the fault detection tooling of the present invention for compressor of air conditioner has the advantage that
Fault detection tooling integral compressor machine winding resistance measurement of the present invention for compressor of air conditioner Function, current/voltage detection function, current/voltage waveforms detection function, can be realized Compressor Fault Diagnosis, can press Contracting machine detects electrical parameter when operating, realize live detection function.
Another object of the present invention is to propose a kind of fault detection method for compressor of air conditioner, to realize compressor Online fault detection.
In order to achieve the above objectives, the technical scheme of the present invention is realized as follows:
A kind of fault detection method for compressor of air conditioner, it is described to be used for using foregoing fault detection tooling The fault detection method of compressor of air conditioner includes:
The resistance value of machine winding when S1, detection compressor operation, if resistance value is more many times larger than normal value or is unlimited Greatly, then determine that compressor electric motor is burnt, winding open circuit;If resistance value is smaller than normal value or is zero, determine compressor electric motor around Group short circuit;
The current value of machine winding when S2, detection inner compressor operating, or detect voltage value and obtain current value, if motor The current value of winding becomes larger, then determines that there are impurity inside compressor, cause torque to become larger;If the current value of machine winding becomes It is small, then determine that compresser cylinder has leakage;
S3, detection inner compressor operating when machine winding current waveform and/or voltage waveform, if current waveform and/or Voltage waveform is abnormal, then determines air conditioner control circuit exception.
Further, it before the step S1, further comprises the steps of:
S0, the machine winding of the compressor under operating condition and fault detection tooling are electrically connected.
The fault detection method for compressor of air conditioner and the above-mentioned fault detection tooling phase for compressor of air conditioner Identical for advantage possessed by the prior art, details are not described herein.
Detailed description of the invention
The attached drawing for constituting a part of the invention is used to provide further understanding of the present invention, schematic reality of the invention It applies example and its explanation is used to explain the present invention, do not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the interface diagram described in the embodiment of the present invention for the fault detection tooling of compressor of air conditioner;
Fig. 2 is the structural schematic diagram described in the embodiment of the present invention for the fault detection tooling of compressor of air conditioner.
Fig. 3 is the structural schematic diagram described in another embodiment of the present invention for the fault detection tooling of compressor of air conditioner.
Fig. 4 is the flow chart described in the embodiment of the present invention for the fault detection method of compressor of air conditioner.
Specific embodiment
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase Mutually combination.
The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
In an exemplary embodiment of the present invention, a kind of fault detection tooling for compressor of air conditioner is provided. Fig. 2 is interface diagram of the embodiment of the present invention for the fault detection tooling of compressor of air conditioner, as shown in Figure 1, of the invention Compressor detecting tool has two connecting lines, and one connect with air-conditioner controller, and one connect with compressor of air conditioner, thus Obtain the electrical parameter of compressor of air conditioner operation.It is, moreover, an optional that having electric power connection line, power to tooling;If with one or Dry data-interface can exchange data with external equipment.
Fig. 2 is structural schematic diagram of the embodiment of the present invention for the fault detection tooling of compressor of air conditioner.As shown in Fig. 2, The present embodiment for compressor of air conditioner fault detection tooling include: detection module, main control module, data input/output module, Data memory module, display function module and power supply circuit.
The detection module is connected to the main control module, and the main control module connection data memory module, data input/ Output module and display function module, the power supply circuit connects power supply, and powers to the detection module, meanwhile, the confession Circuit is also connected to air-conditioner controller and compressor of air conditioner, for being powered to air-conditioner controller and compressor of air conditioner.
Wherein detection module includes: current/voltage value detection module, current/voltage waveform detection module and resistance value inspection Module is surveyed, is respectively used to detection compressor current/voltage value, current/voltage waveform and machine winding resistance value, and data are defeated Enter main control module.
The main control module has data processing, computing function, can be from data memory module and data input/output mould Block reads the design data of air-conditioning and compressor, and combines detection data to carry out the diagnosis of basic fault, and by data and diagnosis As a result data memory module, data input/output module and display function module are output to.
The data memory module is for storing the data and diagnostic result of detection;The data input/output Module is for exporting data and diagnostic result, and data input/output module is also used to receive external data, and passes Transport to main control module.Data input/output module can be connect by cable with external equipment, at this time one end connection of connecting line The data-interface of fault detection tooling data input/output module, the other end connect external equipment.The fault detection tooling It can be connected by wireless network, bluetooth and external equipment.
The display function module is used to carry out real-time display to data and diagnostic result, and maintenance personal can be directly from tooling Upper reading compressor parameter, thus more accurate judgement fault type.
When compressor of air conditioner breaks down, usually there are following several situations:
1, compressor electric motor is burnt, winding open circuit, and resistance value is more many times larger than normal value or is infinity;
2, compressor electric motor winding short circuit, resistance value is smaller than normal value or is zero;
3, there are impurity inside compressor, and torque is caused to become larger, and current of electric becomes larger;
4, there is leakage in compresser cylinder, be unable to positive normal pressure contraction cryogen, current of electric becomes smaller;
5, air conditioner control circuit leads to compressor current Wave anomaly extremely.
Therefore, detecting tool integral compressor machine winding resistance measurement function of the invention, current/voltage detect function Energy, current/voltage waveforms detection function realize Basic Troubleshooting function.
Specifically, the resistance value detection module in the detection module is for realizing resistance measurement function, for judging Above-mentioned 1st kind of situation: if resistance value is more many times larger than normal value or is infinity, main control module judges that compressor electric motor is burnt It ruins, winding open circuit;And the 2nd kind of situation: if resistance value is smaller than normal value or is zero, main control module judges compressor electric motor winding Short circuit.
Current/voltage value detection module in the detection module is for realizing current/voltage value detection function, for sentencing Break the above-mentioned 3rd, 4 kind of situation: if current of electric becomes larger, main control module judges that there are impurity inside compressor, cause torque to become Greatly;If current of electric becomes smaller, main control module judges that compresser cylinder has leakage, is unable to positive normal pressure contraction cryogen.
Current/voltage waveform detection module in the detection module is used for for realizing current/voltage value detection function Judge above-mentioned 5th kind of situation: if compressor current waveform has exception, main control module judges air conditioner control circuit exception.
In another exemplary embodiment of the invention, a kind of fault detection work for compressor of air conditioner is provided Dress.Fig. 3 is structural schematic diagram of the another embodiment of the present invention for the fault detection tooling of compressor of air conditioner.As shown in figure 3, this Fault detection tooling of the embodiment for compressor of air conditioner includes: detection module, main control module, data input/output module.
The detection module is connected to the main control module and compressor of air conditioner, and the main control module connection data input/ Output module.
Wherein detection module includes: current/voltage value detection module, current/voltage waveform detection module and resistance value inspection Module is surveyed, is respectively used to detection compressor current/voltage value, current/voltage waveform and machine winding resistance value, and data are defeated Enter main control module.
The main control module has data processing, computing function, can be from data memory module and data input/output mould Block reads the design data of air-conditioning and compressor, and combines detection data to carry out the diagnosis of basic fault, and by data and diagnosis As a result data memory module, data input/output module and display function module are output to.
The data input/output module may include serial communication module, wireless network communication module or Bluetooth communication Module, such as USB transmission module or Zigbee module.In one embodiment, when carrying out compression machine testing, external data is deposited Storage unit is carried out data transmission by the data input/output module with main control module.In other embodiments, the master control Module can also be carried out data transmission and be shown with intelligent terminal by the data input/output module, further, the intelligence Can terminal data storage function can also be provided, for detection data and diagnostic result store.The intelligent terminal packet Include smart phone, tablet computer etc..
Still optionally further, the fault detection tooling can also include display communication interface, external aobvious for connecting Show device, result is shown.
Still optionally further, the fault detection tooling has power supply interface, is powered by external power supply.It is real one It applies in example, the external power supply is alternating current, and the power supply interface includes voltage conversion device, for alternating current to be converted into the event Hinder the direct-current working volts of detection.In other embodiments, the external power supply is the power supply module of air-conditioner controller, the confession Electrical interface is used to be connected to the power supply module of the air-conditioner controller.
In another exemplary embodiment of the invention, a kind of fault detection side for compressor of air conditioner is provided Method.Fig. 4 is flow chart of the embodiment of the present invention for the fault detection method of compressor of air conditioner.As shown in figure 4, described for sky Adjust compressor fault detection method include:
The resistance value of machine winding when S1, detection compressor operation, if resistance value is more many times larger than normal value or is unlimited Greatly, then determine that compressor electric motor is burnt, winding open circuit;If resistance value is smaller than normal value or is zero, determine compressor electric motor around Group short circuit;
The current value of machine winding when S2, detection inner compressor operating, or detect voltage value and obtain current value, if motor The current value of winding becomes larger relative to the design reference value of compressor, then determines that there are impurity inside compressor, cause torque to become Greatly;If the current value of machine winding becomes smaller relative to the design reference value of compressor, determine that compresser cylinder has leakage, no It can positive normal pressure contraction cryogen;
S3, detection inner compressor operating when machine winding current waveform and/or voltage waveform, if current waveform and/or Voltage waveform is abnormal, then determines air conditioner control circuit exception.
Before the step S1, further comprise the steps of:
S0, the machine winding of the compressor under operating condition and fault detection tooling are electrically connected.
In order to achieve the purpose that brief description, any technical characteristic for making same application is described all simultaneously in above-described embodiment In this, without repeating identical narration.
Fault detection tooling and fault detection method for compressor of air conditioner of the invention, be integrated with compressor electric motor around Group resistance measurement function, current/voltage detection function, current/voltage waveforms detection function basic fault detection function, maintenance Personnel's energy direct-on-line obtains compressor parameter, more accurate judgement fault type.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (9)

1. a kind of fault detection tooling for compressor of air conditioner, which is characterized in that the fault detection tooling includes:
Detection module is connected to the compressor of air conditioner, including current/voltage value detection module, current/voltage waveforms detection mould Block and resistance value detection module, for obtaining detection data;
Main control module is connected to the detection module, for the design data and the detection data in conjunction with air-conditioning and compressor The diagnosis of compressor fault is carried out, and the detection data and diagnostic result are exported;
Data input/output module is connected to the main control module, for reading the design data of air-conditioning and compressor, and it is defeated Detection data and diagnostic result out.
2. fault detection tooling according to claim 1, which is characterized in that in the detection module, the resistance value inspection It surveys module to measure for compressor electric motor winding resistance, wherein the resistance value is for judging whether compressor electric motor winding is deposited In short circuit or open circuit;
Detection of the current/voltage value detection module for electric current and/or voltage value on compressor electric motor winding, wherein the electric current And/or voltage value leaks inside compressor with the presence or absence of impurity or cylinder for judging.
Detection of the current/voltage waveform detection module for compressor electric motor winding current and/or voltage waveform, wherein the electricity Stream and/or voltage waveform are for judging air conditioner control circuit with the presence or absence of abnormal.
3. fault detection tooling according to claim 2, which is characterized in that the data input/output module includes string At least one of row communication module, wireless network communication module or bluetooth communication.
4. fault detection tooling according to claim 2, which is characterized in that
The fault detection tooling further includes data memory module, and the data memory module is used for data and diagnosis to detection As a result it is stored;Or
The fault detection tooling connects peripheral data storage unit by the data input/output module.
5. fault detection tooling according to claim 2, which is characterized in that
The fault detection tooling further includes display function module, for showing to the detection data and diagnostic result; Alternatively,
The fault detection tooling further includes display communication interface, for connecting external display, is shown to result.
6. fault detection tooling according to claim 2, which is characterized in that the fault detection tooling further includes power supply electricity Road, the power supply circuit connects power supply, and is connected to the detection module, air-conditioner controller and compressor of air conditioner, is used for institute State detection module, air-conditioner controller and compressor of air conditioner power supply.
7. fault detection tooling according to claim 2, which is characterized in that fault detection tooling includes power supply interface, is led to External power supply is crossed to be powered, wherein
The power supply interface includes voltage conversion device, for alternating current to be converted into the direct-current working volts of the fault detection; Alternatively,
The external power supply is the power supply module of air-conditioner controller, and the power supply interface is for being connected to the air-conditioner controller Power supply module.
8. a kind of fault detection method for compressor of air conditioner, using such as described in any item fault detections of claim 1-7 Tooling, which is characterized in that the fault detection method for compressor of air conditioner includes:
The resistance value of machine winding when detecting compressor operation is sentenced if resistance value is more many times larger than normal value or is infinity The electromechanical machine burning of level pressure contracting is ruined, winding open circuit;If resistance value is smaller than normal value or is zero, compressor electric motor winding short circuit is determined;
The current value of machine winding when detecting inner compressor operating, or detect voltage value and obtain current value, if machine winding Current value becomes larger, then determines that there are impurity inside compressor, cause torque to become larger;If the current value of machine winding becomes smaller, sentence Determine compresser cylinder and there is leakage;
The current waveform and/or voltage waveform of machine winding when detecting inner compressor operating, if current waveform and/or voltage waveform It is abnormal, then determine air conditioner control circuit exception.
9. fault detection method according to claim 8, which is characterized in that before carrying out compression machine testing, further include Step:
The machine winding of compressor under operating condition and fault detection tooling are electrically connected.
CN201811476934.7A 2018-12-04 2018-12-04 Fault detection tool and fault detection method for air conditioner compressor Active CN109696628B (en)

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Cited By (6)

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CN110987501A (en) * 2019-12-18 2020-04-10 广东合立鼎峰科技有限公司 Full-automatic online intelligent detection method for air conditioner
CN111765102A (en) * 2020-05-26 2020-10-13 稳力(广东)科技有限公司 Fault diagnosis and protection system of air compressor for fuel cell system
CN113324776A (en) * 2021-04-25 2021-08-31 安徽嘉乐斯乐净化工程有限公司 Detection device and detection method for air conditioning unit
CN113757093A (en) * 2021-10-14 2021-12-07 中国海洋石油集团有限公司 Fault diagnosis method for flash steam compressor unit
CN114076687A (en) * 2020-08-18 2022-02-22 合肥通用制冷设备有限公司 Air conditioner fault detection device and air conditioner fault detection equipment
CN116224154A (en) * 2023-03-02 2023-06-06 湖南贝特新能源科技有限公司 Short circuit detection tool and detection method for compressor

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CN108088051A (en) * 2017-12-01 2018-05-29 芜湖美智空调设备有限公司 Fault detection method, air conditioner and the storage medium of cooler compressor

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Publication number Priority date Publication date Assignee Title
CN110987501A (en) * 2019-12-18 2020-04-10 广东合立鼎峰科技有限公司 Full-automatic online intelligent detection method for air conditioner
CN110987501B (en) * 2019-12-18 2021-09-10 广东合立鼎峰科技有限公司 Full-automatic online intelligent detection method for air conditioner
CN111765102A (en) * 2020-05-26 2020-10-13 稳力(广东)科技有限公司 Fault diagnosis and protection system of air compressor for fuel cell system
CN111765102B (en) * 2020-05-26 2021-04-30 稳力(广东)科技有限公司 Fault diagnosis and protection system of air compressor for fuel cell system
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CN113324776A (en) * 2021-04-25 2021-08-31 安徽嘉乐斯乐净化工程有限公司 Detection device and detection method for air conditioning unit
CN113757093A (en) * 2021-10-14 2021-12-07 中国海洋石油集团有限公司 Fault diagnosis method for flash steam compressor unit
CN116224154A (en) * 2023-03-02 2023-06-06 湖南贝特新能源科技有限公司 Short circuit detection tool and detection method for compressor
CN116224154B (en) * 2023-03-02 2023-12-05 湖南贝特新能源科技有限公司 Short circuit detection tool and detection method for compressor

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