CN109696606A - A kind of header box integrated testing platform - Google Patents

A kind of header box integrated testing platform Download PDF

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Publication number
CN109696606A
CN109696606A CN201811511961.3A CN201811511961A CN109696606A CN 109696606 A CN109696606 A CN 109696606A CN 201811511961 A CN201811511961 A CN 201811511961A CN 109696606 A CN109696606 A CN 109696606A
Authority
CN
China
Prior art keywords
test
controller
header box
voltage
several
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811511961.3A
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Chinese (zh)
Inventor
刘业军
凌有才
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Canbang Electric Co Ltd
Original Assignee
Anhui Canbang Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Canbang Electric Co Ltd filed Critical Anhui Canbang Electric Co Ltd
Priority to CN201811511961.3A priority Critical patent/CN109696606A/en
Publication of CN109696606A publication Critical patent/CN109696606A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/12Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
    • G01R31/1227Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
    • G01R31/1263Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials of solid or fluid materials, e.g. insulation films, bulk material; of semiconductors or LV electronic components or parts; of cable, line or wire insulation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/50Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)

Abstract

The present invention provides a kind of header box integrated testing platform, including resistance test circuit, on off test circuit and controller, the resistance test circuit includes beating pressure-resistant position to header box to provide the voltage resistant instrument of pressure resistance output, and for switching the test point conversion equipment for beating pressure-resistant position, the controller is used to receive the test voltage of voltage resistant instrument, the controller is used to control the switching of test point conversion equipment, and the controller is for controlling main contactor and several branch's contactors.The test equipment of dispersion is fitted into cabinet by the present invention by integrated test platform, so that original manual testing is converted into intelligence test, is both improved testing efficiency, and the maloperation of people and the objective judgement result of people are in turn avoided.

Description

A kind of header box integrated testing platform
Technical field
The present invention relates to photovoltaic intelligent electric power network technique fields, and in particular to a kind of pressure resistance and on off test for header box Integrated testing platform.
Background technique
Support with country to Photovoltaic new energy, this nearest several years photovoltaic products achieve quick development, match with it The photovoltaic combiner box product of set is also largely used, and in process of production, since detection device disperses, leads to photovoltaic conflux The testing efficiency of case is lower, the test of especially each branch current, such as adds electric current all the way manually, has a look test software, imitates Rate is low, easy to operate by mistake.
Traditional header box test method is first to survey pressure test, by anode over the ground, cathode over the ground, it is positive and negative between test, It to go to switch manually, it is time-consuming;In addition, the test of each branch current, software show value and device value pair are had a look in survey all the way According to low efficiency is easy to operate by mistake.Traditional header box test is distributing manual testing, and testing efficiency is low, easy to operate by mistake, Determine that result is objective, though such mode can guarantee header box product quality, has ignored testing efficiency and maloperation and people For result judgement, go down to seriously affect testing progress and manufacturing schedule for a long time.
Summary of the invention
For solve distributing header box test inefficiency and maloperation the problems such as, the present invention provides a kind of header box one Body test platform realizes the automatic switchover to the voltage-withstand test of photovoltaic combiner box, automatically switches to test every road electric current and result Judgement, realize safer more efficient test job, concrete scheme is as follows:
A kind of header box integrated testing platform, comprising:
Resistance test circuit, the resistance test circuit include beating pressure-resistant position to header box to provide the voltage resistant instrument of pressure resistance output, with And for switching the test point conversion equipment for beating pressure-resistant position;
On off test circuit, the on off test circuit include the constant-current source being sequentially connected in series, main contactor, several branch's contactors With several probes, one end is connected with main contactor after several described branch's contactors are in parallel, the other end and several probes One end after parallel connection is connected, and the other end after several probes are in parallel is used to connect the fuse of busbar, the main contactor The other end be connected with the output end of constant-current source;
Controller, the controller are used to receive the test voltage of voltage resistant instrument, and the controller is for controlling test point conversion equipment Switching, the controller is for controlling main contactor and several branch's contactors.
Further, the test point conversion equipment includes the several groups electromagnet at corresponding several dozen of pressure-resistant positions and micro- Dynamic switch, the controller can control the corresponding pressure resistance output for beating pressure-resistant position of electromagnetic actuation conducting, the electromagnetic actuation The normally opened node action of the microswitch of its same group afterwards, and fed back to the controller.
Preferably, it is sequentially connected between the voltage resistant instrument and controller by decompression transmitter and voltage transmitter.
Preferably, the controller is also connected with header box breaker signal test lead and header box Surge Protector signal Test lead.
From the above technical scheme, the test equipment of dispersion is packed into cabinet by integrated test platform by the present invention In, so that original manual testing is converted into intelligence test, both improve testing efficiency, in turn avoids the maloperation of people and the visitor of people It sees and determines result.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of test platform of the present invention.
Specific embodiment
A kind of preferred embodiment of the invention is described in detail with reference to the accompanying drawing.
Header box resistance test predominantly detect positive bus and negative bus-bar over the ground, to zero or positive and negative anodes busbar connector it Between pressure resistance, pressure-resistant position is beaten to needs and applies experimental voltage (experimental voltage is according to relevant criterion adjustment), former voltage-withstand test is Man-hour manually hand-held prod point touches pressure-resistant position, and there are poor contact, missing inspection and security risks.It is changed to detect automatically and will change this A little defects, while controller connects host computer, test action can be shown in host computer, and recordable test process and test knot Fruit, to the voucher after product number as product quality retrospect.
As shown in Figure 1, the header box integrated testing platform includes resistance test circuit and on off test circuit, difference The pressure resistance and on-off of header box are detected.
The resistance test circuit includes voltage resistant instrument 1 and test point conversion equipment 2, and wherein voltage resistant instrument is used for header box Multiple to play pressure-resistant position offer pressure resistance output, the pressure resistance output of voltage resistant instrument passes through decompression transmitter 3, is depressurized to voltage transmitter 4, Pressure-resistant output signal is fed back to controller 5 by voltage transmitter.
The automatic detection of header box pressure resistance is that test point conversion equipment is controlled by controller, and when test only needs each survey Pilot connects voltage lead, and presses testing button, and controller automatically controls test point conversion equipment, applies to pressure-resistant position is beaten Voltage.In the present embodiment, beat pressure-resistant position have positive bus, negative bus-bar, and zero, having for pressure resistance output can be applied Positive bus-negative bus-bar, positive bus-zero, positive bus-ground, negative bus-bar-zero and negative bus-bar- Ground, test voltage and testing time can be set, and test voltage is fed back into controller when test, can then sentence when there is voltage downslide Fixed pressure resistance is unqualified, and warning note, test terminates, and is as a result stored in host computer.
The test point conversion equipment 2 beats pressure-resistant position for switching comprising if corresponding several dozen of pressure-resistant positions Dry group electromagnet 21 and microswitch 22, the controller can control the corresponding pressure resistance for beating pressure-resistant position of electromagnetic actuation conducting It exports, the normally opened node action of the microswitch of its same group after the electromagnetic actuation, and is fed back to the controller.Using electromagnetism Iron acts the principle of contact, and contactor gap is greater than 3000V discharging gap.
Header box on off test is that whether fuse installs fusible core before testing busbar connector, is had between positive bus and fuse Current transformer gives positive bus to apply electric current when test, while testing whether current transformer is qualified, and negative bus-bar is molten Disconnected device has only tested whether fusible core, former manual testing there are poor contact, missing inspection, time-consuming the problems such as.
If the on off test circuit include the constant-current source 6 being sequentially connected in series, main contactor 7, several branch's contactors 8 and Dry probe 9, one end is connected with main contactor after several described branch's contactors are in parallel, and the other end is in parallel with several probes Rear one end is connected, and the other end after several probes are in parallel is used to connect the fuse of busbar, the main contactor it is another One end is connected with the output end of constant-current source.
The constant-current source 6 accesses main contactor 7, and the normally opened contact of branch's contactor 8 is connected to probe 9, and probe is inserted into direct current At header box anode fuse pile crown screw, controller control branch's contactor is successively attracted, to direct current conflux case branch current It is tested.
Header box on-off detects automatically, is to control one group of contactor by controller, in turn to positive bus and fusing Device inlet wire applies electric current, while detecting current transformer test electric current, says as mutual inductor output electric current is equal to application test electric current The success of open-wire line road proper testing, otherwise warning note, manual intervention detection are fuse failure or mulual inductor malfunction, and cathode converges Stream row and cathode fuse only test whether to be connected, and test terminates, and is as a result stored in host computer.
The controller 5 is used to receive the test voltage of voltage resistant instrument, and the controller is for controlling test point conversion equipment Switching, the controller is for controlling main contactor and several branch's contactors.The controller is also connected with header box open circuit Device signal testing end 10 and header box Surge Protector signal testing end 11.
Embodiment described above is only that preferred embodiments of the present invention will be described, not to model of the invention It encloses and is defined, without departing from the spirit of the design of the present invention, those of ordinary skill in the art are to technical side of the invention The various changes and improvements that case is made, should fall within the scope of protection determined by the claims of the present invention.

Claims (4)

1. a kind of header box integrated testing platform characterized by comprising
Resistance test circuit, the resistance test circuit include beating pressure-resistant position to header box to provide the voltage resistant instrument of pressure resistance output, with And for switching the test point conversion equipment for beating pressure-resistant position;
On off test circuit, the on off test circuit include the constant-current source being sequentially connected in series, main contactor, several branch's contactors With several probes, one end is connected with main contactor after several described branch's contactors are in parallel, the other end and several probes One end after parallel connection is connected, and the other end after several probes are in parallel is used to connect the fuse of busbar, the main contactor The other end be connected with the output end of constant-current source;
Controller, the controller are used to receive the test voltage of voltage resistant instrument, and the controller is for controlling test point conversion equipment Switching, the controller is for controlling main contactor and several branch's contactors.
2. header box integrated testing platform according to claim 1, which is characterized in that the test point conversion equipment packet The several groups electromagnet and microswitch at corresponding several dozen pressure-resistant position are included, the controller can control electromagnetic actuation and lead Lead to the corresponding pressure resistance output for beating pressure-resistant position, the normally opened node action of the microswitch of its same group after the electromagnetic actuation, and give The controller feedback.
3. header box integrated testing platform according to claim 1, which is characterized in that the voltage resistant instrument and controller it Between by decompression transmitter and voltage transmitter be sequentially connected.
4. header box integrated testing platform according to claim 1, which is characterized in that the controller is also connected with remittance Flow case breaker signal test lead and header box Surge Protector signal testing end.
CN201811511961.3A 2018-12-11 2018-12-11 A kind of header box integrated testing platform Pending CN109696606A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811511961.3A CN109696606A (en) 2018-12-11 2018-12-11 A kind of header box integrated testing platform

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811511961.3A CN109696606A (en) 2018-12-11 2018-12-11 A kind of header box integrated testing platform

Publications (1)

Publication Number Publication Date
CN109696606A true CN109696606A (en) 2019-04-30

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CN201811511961.3A Pending CN109696606A (en) 2018-12-11 2018-12-11 A kind of header box integrated testing platform

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201707416U (en) * 2009-12-25 2011-01-12 北京铁路信号工厂 Electronic device for automatic wirecable and wiring testing
CN202383228U (en) * 2011-12-23 2012-08-15 无锡隆玛科技股份有限公司 Intelligent combiner box testing system
CN102867871A (en) * 2012-08-28 2013-01-09 深圳蓝波幕墙及光伏工程有限公司 Intelligent header box and photovoltaic system thereof
CN202676801U (en) * 2012-06-12 2013-01-16 特变电工新疆新能源股份有限公司 Wiring tester used for photovoltaic array header box
CN102983628A (en) * 2012-10-31 2013-03-20 泰豪科技(深圳)电力技术有限公司 Photovoltaic combiner box
CN103630801A (en) * 2012-08-29 2014-03-12 致茂电子(苏州)有限公司 Voltage withstanding test device with positive and negative polarity voltage output
CN103633936A (en) * 2013-11-30 2014-03-12 国家电网公司 Photovoltaic header box automatic test system
CN206411152U (en) * 2016-12-30 2017-08-15 杭州优特电源有限公司 A kind of Hi-pot Tester automatic switching control equipment
CN107064716A (en) * 2017-05-05 2017-08-18 广东正力通用电气有限公司 A kind of power transmission line break monitoring system and method

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201707416U (en) * 2009-12-25 2011-01-12 北京铁路信号工厂 Electronic device for automatic wirecable and wiring testing
CN202383228U (en) * 2011-12-23 2012-08-15 无锡隆玛科技股份有限公司 Intelligent combiner box testing system
CN202676801U (en) * 2012-06-12 2013-01-16 特变电工新疆新能源股份有限公司 Wiring tester used for photovoltaic array header box
CN102867871A (en) * 2012-08-28 2013-01-09 深圳蓝波幕墙及光伏工程有限公司 Intelligent header box and photovoltaic system thereof
CN103630801A (en) * 2012-08-29 2014-03-12 致茂电子(苏州)有限公司 Voltage withstanding test device with positive and negative polarity voltage output
CN102983628A (en) * 2012-10-31 2013-03-20 泰豪科技(深圳)电力技术有限公司 Photovoltaic combiner box
CN103633936A (en) * 2013-11-30 2014-03-12 国家电网公司 Photovoltaic header box automatic test system
CN206411152U (en) * 2016-12-30 2017-08-15 杭州优特电源有限公司 A kind of Hi-pot Tester automatic switching control equipment
CN107064716A (en) * 2017-05-05 2017-08-18 广东正力通用电气有限公司 A kind of power transmission line break monitoring system and method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
中华人民共和国国家质量监督检验检疫总局: "《中华人民共和国国家标准 GB/T 34933-2017》", 1 November 2017 *

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Application publication date: 20190430

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