CN109694979A - Vacuum induction melting prepares high-entropy alloy-base composite material and its method - Google Patents

Vacuum induction melting prepares high-entropy alloy-base composite material and its method Download PDF

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CN109694979A
CN109694979A CN201710984945.5A CN201710984945A CN109694979A CN 109694979 A CN109694979 A CN 109694979A CN 201710984945 A CN201710984945 A CN 201710984945A CN 109694979 A CN109694979 A CN 109694979A
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entropy alloy
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孙晓东
朱和国
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Nanjing University of Science and Technology
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    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/02Alloys containing less than 50% by weight of each constituent containing copper
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1005Pretreatment of the non-metallic additives
    • C22C1/1015Pretreatment of the non-metallic additives by preparing or treating a non-metallic additive preform
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1036Alloys containing non-metals starting from a melt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1036Alloys containing non-metals starting from a melt
    • C22C1/1047Alloys containing non-metals starting from a melt by mixing and casting liquid metal matrix composites
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0047Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
    • C22C32/0052Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents only carbides

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Abstract

The invention discloses a kind of vacuum induction meltings to prepare high-entropy alloy-base composite material and its method, and the composite material is interior raw type, using AlMFeNiCu high-entropy alloy as matrix phase, with (TiC)xFor reinforced phase, it is denoted as (TiC)x/(AlMFeNiCu)1‑xWherein, M is Si or Co, and x is 0.1 ~ 0.2.It the steps include: to weigh reaction sample raw material according to raw material proportioning;Prepare reinforcement test block;Raw material are fitted into high-frequency induction smelting furnace, are vacuumized, are passed through argon gas, vacuum melting, heat preservation;Fused solution alloy after heat preservation is poured into cooling in copper crucible, takes out, obtains the composite material.The present invention synthesizes endogenous high-entropy alloy-base composite material by the way of induction melting, interface cohesion is good between the composite material reinforcement body and matrix of synthesis, reinforcement is uniformly distributed in high-entropy alloy matrix, and the method is easy to operate, safe and reliable, energy- and time-economizing, environmental-friendly.

Description

Vacuum induction melting prepares high-entropy alloy-base composite material and its method
Technical field
The present invention relates to a kind of high-entropy alloy-base composite material and preparation method thereof, especially a kind of vacuum induction melting system Standby in-situ authigenic belongs to material invention and preparation field at high-entropy alloy-base composite material and its method.
Technical background
Process for vacuum induction smelting prepares the preparation method of high-entropy alloy-base composite material, refers to the side using induction heating Formula, makes to prepare raw material self-heating fusing and prepares composite material, and the preparation method degree of reaction is all fast, and easy to operate, low energy consumption, system Standby high-entropy alloy-base composite material dense structure's property is good, and interface cohesion is stablized.The preparation method is easy to operate, space occupied It is small.Solve that traditional handicraft heating efficiency is low, the few disadvantage of preparation quantity, it is raw that vacuum induction melting can carry out batch to material It produces.Heating time, heating power, soaking time, heat preservation power and cooling time is adjusted with automatic control type;It substantially increases and adds The quality of hot product and the repeatability of heating simplify the operating technology of worker.The high-entropy alloy-base composite material of this method preparation With high rigidity, high-wear resistance and corrosion resistance.In high-entropy alloy forming process, a nanometer Cu will form in intergranular Phase can increase the yield strength of material, and certain toughening effect is played to material.The high-entropy alloy-base composite material of preparation is being led Also electrically there is very superior performance in terms of magnetic conductivity.In addition to this, high-entropy alloy-base composite material, in shock resistance part and It also has a good application prospect in terms of high-temperature resistance die.
Document one prepares TiC-TiB using vacuum arc melting technology2/ CoCrCuFeNi composite reinforcement high-entropy alloy-base Composite material, fusion process energy consumption is higher, and the measurer for preparing sample has certain limitation, can only prepare for electric arc heated A small amount of sample, it is impossible to be used in batch production (Cheng J, Liu D, Liang X, et al. Evolution of microstructure and mechanical properties of in situ synthesized TiC–TiB 2 / CoCrCuFeNi high entropy alloy coatings[J]. Surface & Coatings Technology, 2015,281 (7): 109-116).Document two is prepared using the synthetic method that powder agglomates and metal block are used in mixed way FeCrCoNiCuTi/TiC high-entropy alloy composite material (Lu Suhua, Harbin Institute of Technology, 2008), the sample group of preparation It knits reinforcement to be unevenly distributed in the base, interfacial combined function is poor, although the wear-resisting property of sample increases, bends Intensity is taken to be declined.
Summary of the invention
It is an object of that present invention to provide a kind of process for vacuum induction smelting prepare endogenous high-entropy alloy-base composite material and Its method, the technological operation is simple, safe and reliable, energy- and time-economizing, environmental-friendly, and the tiny TiB of rule2It is in situ for enhancing particle Reaction generates, surface no-pollution, clean interfaces.
Realize the object of the invention technical solution are as follows: high-entropy alloy-base composite material of the present invention, the composite material For interior raw type, using AlMFeNiCu high-entropy alloy as matrix phase, with (TiC)xFor reinforced phase, it is denoted as (TiC)x/ (AlMFeNiCu)1-xWherein, M is Si or Co, and x is 0.1 ~ 0.2.
The method for preparing above-mentioned interior raw type high-entropy alloy-base composite material, comprising the following steps:
The first step, according to target composite material composition weighs high-purity Al, M, Ni, Ti, Cu, Fe metallic particles, and to metallic particles Surface is pre-processed, and surface oxide layer is removed;
Second step, preparation reinforcement test block: it is mixed through ball milling that high-purity Ti powder, C powder, Fe powder are weighed according to target composite material composition It is dry after conjunction, reinforcement test block is prepared under a certain pressure;
Third step, by the sample prepared according to (TiC)x/(AlMFeNiCu)1-xCorrespondence raw material successively add Al particle, increase Strong body test block, Ni particle, Fe particle, M particle, Cu particle reach 10 in vacuum degree-3When Pa or more, it is passed through argon gas and keeps air pressure No more than 10-1Pa, energization induction melting are tentatively warming up to 950 ~ 1050 DEG C, observe in observation window and react in furnace, are warming up to 1450 ~ 1550 DEG C, when melting substantially wait react test block, and then 2000 ~ 2200 DEG C are warming up to, melting 8 ~ 12 minutes, melted repeatedly Refining 2 ~ 3 times;
4th step, heat preservation cooling: after warm 3 ~ 8 minutes, reaction molten alloy is poured into water jacketed copper crucible, reinforcement particle It is attached to the growth of fine grain particle surface in the base, obtains fine grain high-entropy alloy-base composite material.
Preferably, in second step, rotational speed of ball-mill 250-300p.r.m;Ball-milling Time is 6 ~ 8h;Ratio of grinding media to material (ball and powder Mass ratio) be 4.5:1.
Preferably, in second step, drying temperature is 110 ~ 120 DEG C, and drying time is 2 hours, is squeezed under 180MPa Base sample.
Compared with prior art, remarkable advantage of the invention is: (1) being added using induction melting synthesized activation energy lower than conventional Hot mode, reaction temperature is lower, is swift in response, and technological operation is simple, safe and reliable, energy- and time-economizing, environmental-friendly.(2) due to Heating rate fast response process is short, it is suppressed that microstructure coarsening and dendritic segregation, this method can significant thinning microstructure, simultaneously because instead It answers heat release rapid, can carry out from stirring, the high fever for reacting generation can effectively purify matrix, be conducive to the performance for improving material.(3) Spinodal decomposition and lattice distortion effect mutually occur for the high-entropy alloy matrix that reaction generates to hinder material to send out since lattice is mobile Raw stress relaxation deformation.(4) high-entropy alloy-base composite material that reaction generates is at single face-centred cubic structure, the strength of materials Preferable with moulding, institutional framework does not generate complicated intermetallic compound phase simply, is organized into regular single-phase or two-phase solid solution Structure.
Detailed description of the invention
Fig. 1 is the XRD diffraction image of 1 high-entropy alloy-base composite material of the embodiment of the present invention.
Fig. 2 is the matrix SEM scanned photograph of 1 high-entropy alloy-base composite material of the embodiment of the present invention.
Fig. 3 is matrix SEM scanned photograph corresponding region A, the B of 1 high-entropy alloy-base composite material of embodiment, C's EDS energy spectrum analysis figure (wherein, a is region A, and b is region B, and c is region C).
Fig. 4 be 2 high-entropy alloy-base composite material of the embodiment of the present invention SEM scanned picture (a be low power number, b is high power Number)
Fig. 5 is the SEM microstructure photograph of 3 high-entropy alloy-base composite material of embodiment.
Specific embodiment
Embodiment 1:(TiC)0.1/(AlSiFeNiCu)0.9Composite material
The method that vacuum induction melting of the present invention prepares endogenous high-entropy alloy-base composite material, specifically includes following step It is rapid:
(1) high-purity Al, Si, Ni, Fe, Cu metallic particles is weighed for 10% according to reinforcement volume fraction, it is preceding to metal using Particle surface is pre-processed, and takes out surface oxide layer, oxide layer is volatilized at high temperature influences Melting Quality.
(2) it prepares reinforcement test block: weighing high-purity Ti powder C powder according to the volume fraction of reinforcement, Fe powder, after mixing, Ball powder mass ratio is 4.5:1;Rotational speed of ball-mill is 250-300p.r.m;Ball-milling Time is 6 ~ 8h.Drying temperature is 110 ~ 120 DEG C, drying time is 2 hours, and base sample is squeezed under 180MPa.
(3) it vacuumizes logical protective gas: after opening cooling water, being first evacuated to < 5Pa with mechanical pump, then true with molecule pumping Sky is to 10-4Pa.After stable gas pressure, it is passed through protective gas (argon gas), air pressure is made to be maintained at 10-1Then Pa or so is vacuumized again To 10-4Leading to argon gas after Pa makes air pressure reach 10-1Pa leads to 2 ~ 3 times repeatedly.
(4) heating rate: 1, temperature reaction stage is adjusted: adjustment output high-frequency current 400A first, when crucible is shinny, Adjustment output electric current is 350A, and 2, reinforcement generation phase: after five minutes, occurring reaction in-situ, releases heat and issues white light, with Being warming up to 1500 DEG C immediately afterwards makes reinforcement test block be fusing into matrix.3, alloying: adjustment output electric current reaches temperature 1500 ~ 2000 DEG C, metallic particles molten alloy, in induction from during stirring, alloy system rolls from inside to outside Stirring, reinforcement are uniformly distributed in high-entropy alloy matrix.
(5) the 4th steps, heat preservation cooling: warm to react molten alloy after five minutes and pour into water jacketed copper crucible, enhancing Body particle is attached to the growth of fine grain particle surface in the base, obtains fine grain high-entropy alloy-base composite material.
XRD detection is carried out to sample and sees that Fig. 1 can have found that gained high-entropy alloy-base composite material is the high-entropy alloy of TiC enhancing Based composites composite material, wherein further including having part SiC reinforced phase and SEM, EDS analysis sample sets prejudice Fig. 2, figure 3, it is possible to find main reinforcement is TiC and growth is more regular, is evenly distributed, matrix at rich Fe, Ni, Si and richness Al, Ni, Cu's Double structure.
Embodiment 2:(TiC)0.2/(AlSiFeNiCu)0.8Composite material
(1) high-purity Al, Si, Ni, Fe, Cu metallic particles is weighed for 20% according to reinforcement volume fraction, it is preceding to metal using Particle surface is pre-processed, and takes out surface oxide layer, oxide layer is volatilized at high temperature influences Melting Quality.
(2) it prepares reinforcement test block: weighing high-purity Ti powder C powder according to the volume fraction of reinforcement, Fe powder, after mixing, Ball powder mass ratio is 4.5:1;Rotational speed of ball-mill is 250-300p.r.m;Ball-milling Time is 6 ~ 8h.Drying temperature is 110 ~ 120 DEG C, drying time is 2 hours, and base sample is squeezed under 180MPa.
(3) it vacuumizes logical protective gas: after opening cooling water, being first evacuated to < 5Pa with mechanical pump, then true with molecule pumping Sky is to 10-4Pa.After stable gas pressure, it is passed through protective gas (argon gas), air pressure is made to be maintained at 10-1Then Pa or so is vacuumized again To 10-4Leading to argon gas after Pa makes air pressure reach 10-1Pa leads to 2 ~ 3 times repeatedly.
(4) heating rate: 1, temperature reaction stage is adjusted: adjustment output high-frequency current 400A first, when crucible is shinny, Adjustment output electric current is 350A, and 2, reinforcement generation phase: after five minutes, occurring reaction in-situ, releases heat and issues white light, with Being warming up to 1500 DEG C immediately afterwards makes reinforcement test block be fusing into matrix.3, alloying: adjustment output electric current reaches temperature 1500 ~ 2000 DEG C, metallic particles molten alloy, in induction from during stirring, alloy system rolls from inside to outside Stirring, reinforcement are uniformly distributed in high-entropy alloy matrix.
(5) the 4th steps, heat preservation cooling: warm to react molten alloy after five minutes and pour into water jacketed copper crucible, enhancing Body particle is attached to the growth of fine grain particle surface in the base, obtains fine grain high-entropy alloy-base composite material.
It can be seen that the good reinforcement particle of sample microscopic structure compactness of reaction preparation is uniformly distributed in from Fig. 4 a In matrix, it can be seen that reinforcement growth is completely well combined between matrix in Fig. 4 b.
Embodiment 3:(TiC)0.1/(AlCoFeNiCu)0.9Composite material
(1) high-purity Al, Co, Ni, Fe, Cu metallic particles is weighed for 10% according to reinforcement volume fraction, it is preceding to metal using Particle surface is pre-processed, and takes out surface oxide layer, oxide layer is volatilized at high temperature influences Melting Quality.
(2) it prepares reinforcement test block: weighing high-purity Ti powder C powder according to the volume fraction of reinforcement, Cu powder, after mixing, Ball powder mass ratio is 4.5:1;Rotational speed of ball-mill is 250-300p.r.m;Ball-milling Time is 6 ~ 8h.Drying temperature is 110 ~ 120 DEG C, drying time is 2 hours, and base sample is squeezed under 180MPa.
(3) it vacuumizes logical protective gas: after opening cooling water, being first evacuated to < 5Pa with mechanical pump, then true with molecule pumping Sky is to 10-4Pa.After stable gas pressure, it is passed through protective gas (argon gas), air pressure is made to be maintained at 10-1Then Pa or so is vacuumized again To 10-4Leading to argon gas after Pa makes air pressure reach 10-1Pa leads to 2 ~ 3 times repeatedly.
(4) heating rate: 1, temperature reaction stage is adjusted: adjustment output high-frequency current 400A first after shove charge, to crucible When shinny, adjustment output electric current is 350A, and 2, reinforcement generation phase: after five minutes, occurring reaction in-situ, releases heat and issues White light, being immediately warming up to 1700 DEG C makes reinforcement test block be fusing into matrix.3, alloying: adjustment output electric current makes temperature Reach 1800 ~ 2000 DEG C, metallic particles molten alloy, in induction from during stirring, alloy system occurs from inside to outside Rolling stirring, reinforcement are uniformly distributed in high-entropy alloy matrix.
(5) the 4th steps, heat preservation cooling: warm to react molten alloy after five minutes and pour into water jacketed copper crucible, enhancing Body particle is attached to the growth of fine grain particle surface in the base, obtains fine grain high-entropy alloy-base composite material.
Can be seen that black regular object from the SEM picture of Fig. 5 composite material is reinforcement particle TiC.Darker regions For rich Co phase, matrix is mutually white area.

Claims (8)

1. high-entropy alloy-base composite material, which is characterized in that the composite material is interior raw type, with the conjunction of AlCoFeNiCu high entropy Gold is matrix phase, with (TiC)xFor reinforced phase, it is denoted as (TiC)x/(AlCoFeNiCu)1-xWherein, x is 0.1 ~ 0.2.
2. high-entropy alloy-base composite material, which is characterized in that the composite material is interior raw type, with the conjunction of AlSiFeNiCu high entropy Gold is matrix phase, with (TiC)xFor reinforced phase, it is denoted as (TiC)x/(AlSiFeNiCu)1-xWherein, x is 0.1 ~ 0.2.
3. the preparation method of high-entropy alloy-base composite material as described in claim 1, which comprises the following steps:
The first step, according to target composite material composition weighs high-purity Al, Co, Ni, Ti, Cu, Fe metallic particles, and to metallic particles Surface is pre-processed, and surface oxide layer is removed;
Second step, preparation reinforcement test block: it is mixed through ball milling that high-purity Ti powder, C powder, Fe powder are weighed according to target composite material composition It is dry after conjunction, reinforcement test block is prepared under a certain pressure;
Third step, by the sample prepared according to (TiC)x/(AlCoFeNiCu)1-xCorrespondence raw material successively add Al particle, increase Strong body test block, Ni particle, Fe particle, Co particle, Cu particle reach 10 in vacuum degree-3When Pa or more, it is passed through argon gas and keeps air pressure No more than 10-1Pa, energization induction melting are tentatively warming up to 950 ~ 1050 DEG C, observe in observation window and react in furnace, are warming up to 1450 ~ 1550 DEG C, when melting substantially wait react test block, and then 2000 ~ 2200 DEG C are warming up to, melting 8 ~ 12 minutes, melted repeatedly Refining 2 ~ 3 times;
4th step, heat preservation cooling: after warm 3 ~ 8 minutes, reaction molten alloy is poured into water jacketed copper crucible, reinforcement particle It is attached to the growth of fine grain particle surface in the base, obtains the high-entropy alloy-base composite material.
4. preparation method as claimed in claim 3, which is characterized in that in second step, rotational speed of ball-mill 250-300p.r.m; Ball-milling Time is 6 ~ 8h;Ratio of grinding media to material is 4.5:1.
5. preparation method as claimed in claim 3, which is characterized in that in second step, drying temperature is 110 ~ 120 DEG C, dry Time is 2 hours, and base sample is squeezed under 180MPa pressure.
6. the preparation method of high-entropy alloy-base composite material as claimed in claim 2, which comprises the following steps:
The first step, according to target composite material composition weighs high-purity Al, Si, Ni, Ti, Cu, Fe metallic particles, and to metallic particles Surface is pre-processed, and surface oxide layer is removed;
Second step, preparation reinforcement test block: it is mixed through ball milling that high-purity Ti powder, C powder, Fe powder are weighed according to target composite material composition It is dry after conjunction, reinforcement test block is prepared under a certain pressure;
Third step, by the sample prepared according to (TiC)x/(AlSiFeNiCu)1-xCorrespondence raw material successively add Al particle, increase Strong body test block, Ni particle, Fe particle, Si particle, Cu particle reach 10 in vacuum degree-3When Pa or more, it is passed through argon gas and keeps air pressure No more than 10-1Pa, energization induction melting are tentatively warming up to 950 ~ 1050 DEG C, observe in observation window and react in furnace, are warming up to 1450 ~ 1550 DEG C, when melting substantially wait react test block, and then 2000 ~ 2200 DEG C are warming up to, melting 8 ~ 12 minutes, melted repeatedly Refining 2 ~ 3 times;
4th step, heat preservation cooling: after warm 3 ~ 8 minutes, reaction molten alloy is poured into water jacketed copper crucible, reinforcement particle It is attached to the growth of fine grain particle surface in the base, obtains fine grain high-entropy alloy-base composite material.
7. preparation method as claimed in claim 6, which is characterized in that in second step, rotational speed of ball-mill 250-300p.r.m; Ball-milling Time is 6 ~ 8h;Ratio of grinding media to material is 4.5:1.
8. preparation method as claimed in claim 6, which is characterized in that in second step, drying temperature is 110 ~ 120 DEG C, dry Time is 2 hours, and base sample is squeezed under 180MPa pressure.
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