CN109683566A - Equipment novel maintenance system and method based on internet and AR technology - Google Patents
Equipment novel maintenance system and method based on internet and AR technology Download PDFInfo
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- CN109683566A CN109683566A CN201811545646.2A CN201811545646A CN109683566A CN 109683566 A CN109683566 A CN 109683566A CN 201811545646 A CN201811545646 A CN 201811545646A CN 109683566 A CN109683566 A CN 109683566A
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- 238000012423 maintenance Methods 0.000 title claims abstract description 59
- 238000005516 engineering process Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 17
- 235000021167 banquet Nutrition 0.000 claims abstract description 74
- 238000004891 communication Methods 0.000 claims abstract description 45
- 239000011521 glass Substances 0.000 claims abstract description 35
- 238000004458 analytical method Methods 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 238000003860 storage Methods 0.000 claims description 22
- 238000012634 optical imaging Methods 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 5
- 230000004044 response Effects 0.000 claims description 5
- 238000013500 data storage Methods 0.000 claims description 2
- 238000010408 sweeping Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 description 7
- 238000012546 transfer Methods 0.000 description 6
- 238000012549 training Methods 0.000 description 5
- 238000007726 management method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 3
- 230000003321 amplification Effects 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007717 exclusion Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 238000011022 operating instruction Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000012946 outsourcing Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003190 augmentative effect Effects 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31457—Factory remote control, monitoring through internet
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The present invention discloses a kind of equipment novel maintenance system and method based on internet and AR technology, and system includes attend a banquet end and field device end, and field device end includes: terminating machine, is configured to guide data information and equipment or production line operation data information；AR glasses, are configured to the data for receiving terminating machine transmission and display or collection site audio, video data are sent to terminating machine；Field memory；End of attending a banquet includes: audio-video input device, is configured for typing end of attending a banquet and instructs the sound of personnel and the guide data information of picture format；Remote processor is configured to analysis and obtains device fault information；Distant memory.By establishing the communication connection attended a banquet between end and field device end, the guide data information at end of attending a banquet is transmitted at the technical staff at field device end using AR technology, facilitate the quick positioning failure equipment of field technician or component, the fault solution information for solving failure is found, quick remover apparatus failure is facilitated.
Description
Technical field
The present invention relates to augmented reality field, more specifically, it relates to a kind of based on internet and AR technology
Equipment novel maintenance system and method.
Background technique
The supplier of current many industrial equipments is separated by very far with using commercial city, once equipment breaks down, it is necessary to it sets
The related technical personnel of standby supplier go to production scene to carry out plant maintenance and debugging, not only with high costs, but also safeguard week
Phase is very long.
Time needed for how shortening above equipment maintenance reduces entreprise cost with great for improving production efficiency
Meaning.
Summary of the invention
For this problem of apparatus remote maintenance inconvenience in practice, the object of the invention one is to propose a kind of based on mutual
Networking and AR technology equipment novel maintenance system, equipment supplier not at the scene in the case where, also can for equipment use
Quotient provides the service such as remote fault diagnosis and maintenance, training instruction, to solve equipment fault in time, quickly resumes production.Base
In above system, the object of the invention two is to provide a kind of equipment novel maintenance method based on internet and AR technology, specifically
Scheme is as follows:
A kind of equipment novel maintenance system based on internet and AR technology, including attend a banquet end and field device end；
The field device end includes:
Terminating machine, be configured to it is described attend a banquet end and equipment or production line in industrial personal computer and plc data connect, obtain seat
The guide data information and equipment or production line operation data information of Xi Duan transmission；
AR glasses are configured to connect with the POS data, the data and display or collection site sound that reception terminating machine transmits
Video data is sent to terminating machine；
Field memory is configured for storing the guide data information, the operation data information and live audio-video
Data；
Communication connection is established at Field Communicator, the end that is configured for and attends a banquet；
The end of attending a banquet includes:
Audio-video input device, be configured for typing attend a banquet end instruct personnel sound and picture format guide data letter
Breath；
Remote processor is configured to receive the operation data information of field device end transmission and live audio, video data, analysis
Obtain device fault information；
Distant memory, be configured for the operation data information of storage field device end transmission, live audio, video data and
Corresponding device fault information；
Far-end communications device is configured to communicate to connect with the Field Communicator.
Through the above technical solutions, the technical staff of equipment supplier does not have to go on business when the equipment at scene breaks down
Equipment can be helped to safeguard above-mentioned faulty equipment using quotient to scene, while equipment can be made by means of the process of maintenance
It is subject to the training of technical ability with the technical staff of quotient.In above scheme, end of attending a banquet can be real-time and accurately seen using AR glasses
Guide data information enables the technical staff at scene to be quickly and accurately positioned where equipment fault and looks in a short time
To the fault solution for solving above-mentioned failure, shorten the time of equipment delay machine.It is deposited by setting field memory and distal end
Reservoir can store equipment all data information, track conducive to comprehensive performance is carried out to equipment, also be conducive to establishment equipment
Fault message table, it is highly beneficial for the efficiency for improving post facility maintenance.Finally, due to technical data and the maintenance of equipment
The unified storage of data, equipment supplier use above system, the maintenance work outsourcing of equipment can be given to third party's engineering
Technology company is gone to the maintenance of scene progress equipment by the maintenance personnel of third company.
Further, the system also includes:
Cloud memory is configured to connect with field device end and end data of attending a banquet, for storing the field device end
The guide data information and device fault information of operation data information, live audio, video data and end of attending a banquet；
Cloud server is configured to connect with cloud memory and field device end, end data of attending a banquet, and built-in accident analysis is calculated
The request operation of method module, receive and respond to attend a banquet end and/or field device end carries out corresponding accident analysis or data are deposited
Operation is transferred in storage；
Cloud communication device is configured to communicate to connect with Field Communicator and far-end communications device.
Through the above technical solutions, can be recorded to the every terms of information during plant maintenance, the later period is facilitated to carry out
Cloud memory is arranged in information tracing, and each equipment is allowed to share above-mentioned fault information data, Improving Equipment event using quotient
Hinder information, guide data information etc., it is possible thereby to gradually decrease the work of instructing at end of attending a banquet, site technology maintenance personnel can be straight
It connects and finds corresponding data from the memory of cloud.It, can be by field device end collected one by the way that cloud server is arranged
A little data information transfers to cloud server carries out big data analysis processing, more preferably obtains desired accident analysis knot faster
Fruit, when attend a banquet hold unmanned response when, the maintenance work at field device end can be made to be normally carried out using above-mentioned cloud server.
Further, the cloud memory is also configured with device information storage unit, the device information storage unit
It is stored with device name information, the names of the parts information in equipment, equipment image information, each image of component information in equipment, each
Component most common failure information, fault solution information and each device name information or the corresponding seat of component names information
Seat client information；
Graphic code is provided in the equipment and equipment on each component, the field device end is configured with above-mentioned for scanning
The barcode scanning device of graphic code, the barcode scanning device and terminating machine and cloud server data connection.
Through the above technical solutions, after technical staff goes to scene, it is only necessary to by scanning device or part of appliance
Image code can quickly know the information about the equipment or part of appliance, it is quick to facilitate field technician
Find corresponding fault solution information or corresponding end of attending a banquet, remover apparatus failure.
Further, the terminating machine is configured with and the industrial personal computer and the data that connect of plc data in equipment or production line
Interface module, the data interface module include data reception module and data outputting module, the data outputting module with
The connection of the burning program port data of industrial personal computer or PLC, in response to the request at field device end or end of attending a banquet, transfers or modifies work
Built-in control program in control machine or PLC.
Through the above technical solutions, when the failure of equipment is to be caused due to procedural problem, field technician can be
Attend a banquet under the guidance for holding technical staff quickly in equipment control program or other programs adjusted, facilitate equipment therefore
The exclusion of barrier, meanwhile, it is also beneficial to the update operation of equipment.
Further, the AR glasses be configured with optical imaging system and photographic device, the optical imaging system with
Field Communicator or POS data connection, obtain data information and show, the photographic device absorbs scene image information
And it sends it to field memory or is transmitted to end of attending a banquet via Field Communicator；
Be configured with picture recognition module in the terminating machine, described image identification module and photographic device, field memory and/or
Cloud memory data connection, transfer photographic device intake image information and in field memory and/or cloud memory
The equipment or image of component of storage compare, and export recognition result and in showing corresponding device name information or portion on AR glasses
Part name information.
Through the above technical solutions, field technician wears the image of AR glasses collection site equipment or part of appliance,
Just where capable of quickly identifying out of order equipment, for some technical staff for being unfamiliar with equipment or part of appliance,
It can also quickly know the information such as the title of above-mentioned equipment within the vision or each part of appliance, facilitate the later period to setting
Standby maintenance work.
Further, the parameter acquisition devices for collection site equipment or parameters of operating part are configured on the terminating machine,
The parameter acquisition devices include multimeter, oscillograph, the torque-indicating wrencg connecting with terminating machine or end data of attending a banquet.
Through the above technical solutions, every operation data of field device can be rapidly obtained, facilitate to equipment
Quickly and accurately safeguarded.
Further, Field Communicator and far-end communications device be configured to WIFI communication module, 3G/4G communication module with
And the Internet communication module.
Through the above technical solutions, above-mentioned novel maintenance system is enabled to be suitable for different communication environments, no matter set
It is standby under the conditions of which kind of communication environment can normal use, it is adaptable.
A kind of equipment novel maintenance method based on internet and AR technology, based on as previously described based on internet and AR
The equipment novel maintenance system of technology, includes the following steps:
Image information or graphic code information based on measured object establish storage list simultaneously associated storage and above-mentioned measured object figure
As information or the corresponding most common failure information of graphic code information, fault solution information and corresponding client information of attending a banquet；
Live measured object or graphic code information are scanned, the communication connection attended a banquet between end and field device end is established；
It acquires the parameter information of measured object and sends it to end of attending a banquet, end of attending a banquet analyzes and determines event according to the parameter information
Hinder information and feedback guidance data information；
Based on AR technology, field device end receives and shows the feedback guidance data information.
Through the above technical solutions, the graphic code that field maintenance technician only needs to sweep on equipment or part of appliance is just
Connection can be directly established with Remote, remote technology support is obtained at once, without the correspondent party for ransacing equipment supplier again
Formula sweeps the device code in equipment, the factory information of this equipment, warranty information, operating instruction, material for training etc. by AR glasses
Information can be obtained all, and while checking above- mentioned information will not influence the operation visual field at scene, and it is quick to facilitate technical staff
Solve equipment fault.The maintenance process of above equipment holds the remote technology of technical staff to instruct by attending a banquet so that live end without
It needs senior technical staff that can be safeguarded to equipment, i.e., the technical staff of quotient or the technology people of third company is used by equipment
The maintenance management to equipment can be realized in member, and maintenance cost is low, reduces equipment downtime, and can cultivate whereby relevant
Equipment management safeguards the talent.
Further, field device end group in image recognition technology, search in equipment where trouble unit and in AR by identification
It is shown in glasses；
Terminating machine or cloud server according to the corresponding solution information of trouble unit information searching and export to AR glasses into
Row display.
Through the above technical solutions, field technician can quickly find desired dimension in numerous and complicated equipment component
The components of shield, and AR glasses can provide the information about above-mentioned parts, be maintained convenient for field technician.
Further, it is set within sweep of the eye in AR glasses, enhanced processing is done to the measured object image of intake.
Through the above technical solutions, when field technician sees to a certain component of equipment, the optical imagery of AR glasses
System automatically can do amplification to the component in above-mentioned zone and highlight, and relevant facility information is shown around it,
So that scene technical staff without manual operation can quick obtaining to want facility information.
Compared with prior art, beneficial effects of the present invention are as follows:
(1) by establishing the communication connection attended a banquet between end and field device end, using AR technology by the guide data at end of attending a banquet
Information is transmitted at the technical staff at field device end, facilitates the quick positioning failure equipment of field technician or component,
The fault solution information for solving failure is found, quick remover apparatus failure is facilitated；
(2) it is instructed by remote maintenance, the technical staff of equipment supplier uses quotient without being deep into device context, by equipment
Technical staff the maintenance to equipment can be realized, thus reduce the cost of plant maintenance, also consequently reduce equipment and delay
The time of machine reduces the production loss that equipment uses quotient；
(3) cloud storage is carried out by remote maintenance and by maintenance information, the information during plant maintenance can be all recorded, just
It is traced in post analysis, is also beneficial to equipment supplier and targeted Optimal improvements are carried out to product.
Detailed description of the invention
Fig. 1 is the overall schematic of novel maintenance system of the present invention；
Fig. 2 is the schematic diagram of novel maintenance system functional framework of the present invention；
Fig. 3 is the flow diagram of novel maintenance method of the present invention.
Appended drawing reference: 100, field device end；101, terminating machine；102, AR glasses；103, field memory；104, live
Communication device；200, it attends a banquet end；201, audio-video input device；202, remote processor；203, distant memory；204, distal end
Communication device；300, cloud server end；301, cloud memory；302, cloud server；303, cloud communication device.
Specific embodiment
Below with reference to embodiment and figure, the present invention is described in further detail, but embodiments of the present invention not only limit
In this.
As shown in Figure 1, a kind of equipment novel maintenance system based on internet and AR technology, including end 200 of attending a banquet, scene
Equipment end 100 and cloud server end 300.
As shown in Fig. 2, field device end 100 includes: terminating machine 101, AR glasses 102, field memory 103 and scene
Communication device 104.
Terminating machine 101 is configured to and attends a banquet industrial personal computer in end 200 and equipment or production line and plc data connection, obtains
Take the guide data information and equipment or production line operation data information that end 200 is transmitted of attending a banquet.
Terminating machine 101 includes the structures such as CPU, memory, hard disk, screen, battery.
Terminating machine 101 be configured with the industrial personal computer and the data interface module that connect of plc data in equipment or production line, it is several
It include data reception module and data outputting module, the program burning of data outputting module and industrial personal computer or PLC according to interface module
Port data connection is recorded, in response to the request at field device end 100 or end 200 of attending a banquet, transfers or modifies in industrial personal computer or PLC
The control program set.Above-mentioned data interface module includes but is not limited to usb data communication module.When the failure of equipment is due to journey
When sequence problem causes, field technician can be under the guidance for 200 technical staff of end that attend a banquet quickly to the control in equipment
Program or other programs are adjusted, and the exclusion of equipment fault is facilitated, meanwhile, it is also beneficial to the update operation of equipment.
In order to which every operation data of field device can be rapidly obtained, it is configured on terminating machine 101 for acquiring
The parameter acquisition devices of field device or parameters of operating part, parameter acquisition devices include connecting with terminating machine 101 or 200 data of end of attending a banquet
Multimeter, oscillograph, torque-indicating wrencg for connecing etc..Above-mentioned configuration, the data information of acquisition are directly transferred in terminating machine 101, have
Help quickly and accurately safeguard equipment.
It in practical application, impacts in order to prevent, the degree of protection that above-mentioned terminating machine 101 is arranged is IP65, shock resistance
Performance is acceleration 10g/11ms, is placed in inside carrying case under non-working condition.
AR glasses 102 are configured to receive the data that terminating machine 101 transmits and display, or adopt with 101 data connection of terminating machine
Collect live audio, video data and is sent to terminating machine 101.
AR glasses 102 are configured with optical imaging system and photographic device, in specific embodiment, AR glasses 102
Temple on be provided with voice playing device.Optical imaging system and 101 data connection of Field Communicator 104 or terminating machine,
It obtaining data information and is shown on the eyeglass of AR glasses 102, photographic device is configured to the camera on AR glasses 102,
It attends a banquet for absorbing scene image information and sending it to field memory 103 or be transmitted to via Field Communicator 104
End 200.Using AR technology, can display within sweep of the eye under the premise of not influencing execute-in-place in technical staff it is relevant
Maintenance guidance information.
Field memory 103 is configured for storage guide data information, operation data information and live audio-video number
According to.Above-mentioned field memory 103 includes memory and hard disk.In one embodiment, above-mentioned field memory 103 be stored with
The relevant data information of equipment, as each image of component information, each component are normal in device name information, equipment image information, equipment
See fault message etc., equipment is safeguarded convenient for field technician.
Based in above-mentioned AR glasses 102 photographic device and field memory 103 and/or cloud server end 300 in
Cloud memory 301, optimization, in the present invention, in terminating machine 101 be configured with picture recognition module, picture recognition module with
301 data connection of cloud memory in photographic device, field memory 103 and/or cloud server end 300 transfers camera shooting dress
It sets the image information of intake and does ratio with the equipment or image of component stored in field memory 103 and/or cloud memory 301
It is right, export recognition result and in showing corresponding device name information or component names information on AR glasses 102.Based on above-mentioned side
Case, field technician wear the image of 102 collection site equipment of AR glasses or part of appliance, just can quickly identify event
Where the equipment of barrier, for some technical staff for being unfamiliar with equipment or part of appliance, can also quickly it know above-mentioned
The information such as equipment within the vision or the title of each part of appliance facilitate maintenance work of the later period to equipment.
Field Communicator 104, which is configured for and attends a banquet, holds 200 and the foundation communication connection of cloud server end 300.It is existing
Field communication device 104 is configured to WIFI communication module, 3G/4G communication module and the Internet communication module.Meanwhile it actually answering
In, it is configured with route device corresponding with above-mentioned each communication module and terminating machine 101, AR glasses 102.A variety of communications
The setting of mode enables above-mentioned novel maintenance system to be suitable for different communication environments, and no matter equipment is in which kind of communication loop
Under the conditions of border can normal use, it is adaptable.
As shown in Fig. 2, end 200 of attending a banquet includes: audio-video input device 201, remote processor 202, distant memory 203
And far-end communications device 204.
Audio-video input device 201 is configured for typing end of attending a banquet and 200 instructs the sound of personnel and the finger of picture format
Lead data information.Above-mentioned audio-video input device 201 includes the equipment such as camera and microphone, the PC phase with end 200 of attending a banquet
Even.
Remote processor 202 is configured to receive the operation data information and live audio-video that field device end 100 is transmitted
Data, analysis obtain device fault information.In practical applications, said distal ends processor 202 includes PC machine, and PC machine is built-in with more
Kind failure analysis program module, for receiving the operation data information and scene audio, video data of the transmission of field device end 100,
Analysis obtains device fault information.
Distant memory 203 is configured for the operation data information transmitted at storage field device end 100, live audio-video
Data and corresponding device fault information.Corresponding, said distal ends memory 203 is configured to hard disk or dedicated number in PC machine
According to library.
Far-end communications device 204 is configured to communicate to connect with Field Communicator 104 and cloud server end 300, specifically
It configures corresponding with the Field Communicator 104 at field device end 100.
It is described in further detail, as shown in Fig. 2, cloud server end 300 includes: cloud memory 301, cloud server 302
And cloud communication device 303.
Cloud memory 301 be configured to field device end 100 and attend a banquet end 200 data connections, for storing scene
The guide data information and equipment fault of the operation data information of equipment end 100, live audio, video data and end 200 of attending a banquet
Information.Meanwhile field device end 100 and 200 Timing Synchronizations of end of attending a banquet upload data information into cloud memory 301.Cloud
End server 302 is configured to and cloud memory 301 and field device end 100,200 data connections of end of attending a banquet, built-in failure
Parser module receives and responds to attend a banquet and the request operation of 200 and/or field device end 100 is held to carry out corresponding failure
Operation is transferred in analysis or data storage.Cloud communication device 303 is configured to and Field Communicator 104 and far-end communications device
204 communication connections.
It, can be to plant maintenance by equipment cloud server 302, cloud memory 301 and cloud communication device 303
Every terms of information in journey is recorded, and the later period is facilitated to carry out information tracing, cloud memory 301 is arranged, so that each equipment makes
Above-mentioned fault information data, Improving Equipment fault message, guide data information etc. can be shared with quotient, it is possible thereby to gradually decrease
Work is instructed at end 200 of attending a banquet, and site technology maintenance personnel can directly find corresponding data from cloud memory 301.
It, can be by the collected some data information transfers in field device end 100 to cloud server by the way that cloud server 302 is arranged
302 carry out big data analysis processing, more preferably obtain desired failure analysis result faster, when the unmanned response in end 200 of attending a banquet,
The maintenance work at field device end 100 can be made to be normally carried out using above-mentioned cloud server 302.
Above-mentioned cloud memory 301 is also configured with device information storage unit, and device information storage unit is stored with equipment
The names of the parts information in name information, equipment, equipment image information, in equipment each image of component information, each component it is common therefore
Barrier information, fault solution information and each device name information or corresponding 200 letter of end of attending a banquet of component names information
Breath.Graphic code is provided in equipment and equipment on each component, field device end 100 is configured with for scanning above-mentioned graphic code
Barcode scanning device, barcode scanning device and 302 data connection of terminating machine 101 and cloud server.Based on the above-mentioned technical proposal, technology
After personnel go to scene, it is only necessary to by the image code in scanning device or part of appliance, can quickly know about
The information of the equipment or part of appliance facilitates field technician and quickly finds corresponding fault solution information or right
The end 200 of attending a banquet answered, remover apparatus failure.
The working principle and beneficial effect of the present invention program can be summarized as follows:
When the equipment at scene breaks down, the technical staff of equipment supplier does not have to go on business equipment can be helped to make to scene
Above-mentioned faulty equipment is safeguarded with quotient, while technical ability can be subject to using the technical staff of quotient to equipment by means of the process of maintenance
Training.In above scheme, the guide data information at end 200 of attending a banquet can be real-time and accurately seen using AR glasses 102, so that
The technical staff at scene, which can be quickly and accurately positioned where equipment fault and find in a short time, solves above-mentioned failure
Fault solution shortens the time of equipment delay machine.By setting field memory 103 and distant memory 203, can incite somebody to action
The storage of equipment all data information, tracks conducive to comprehensive performance is carried out to equipment, is also conducive to establishment device fault information table,
It is highly beneficial for the efficiency for improving post facility maintenance.Finally, due to which the technical data and data preservation of equipment are unified
Storage, equipment supplier use above system, the maintenance work outsourcing of equipment can be given to third party's engineering technology company, by
The maintenance personnel of third company goes to the maintenance of scene progress equipment.
Based on such as preceding equipment novel maintenance system based on internet and AR technology, the invention also provides one kind to be based on
The equipment novel maintenance method of internet and AR technology, as shown in figure 3, including the following steps:
S100, image information or graphic code information based on measured object, establish storage list and associated storage is tested with above-mentioned
Object image information or the corresponding most common failure information of graphic code information, fault solution information and corresponding end of attending a banquet
200 information；
S200 scans live measured object or graphic code information, establishes the communication attended a banquet between end 200 and field device end 100
Connection；
S300 acquires the parameter information of measured object and sends it to end 200 of attending a banquet, and end 200 of attending a banquet is according to parameter information point
Analysis judges fault message and feedback guidance data information；
S400, is based on AR technology, and field device end 100 receives and shows feedback guidance data information.
In above-mentioned steps S200, further comprise:
S201, field device end 100 are based on image recognition technology, and identification is searched in equipment where trouble unit and in AR glasses
It is shown in 102；
S202, terminating machine 101 or cloud server 302 are according to the corresponding solution information of trouble unit information searching and export
It is shown to AR glasses 102.
Optimization Steps set within sweep of the eye in AR glasses 102, do enhanced processing to the measured object image of intake.When
When field technician sees to a certain component of equipment, the optical imaging system of AR glasses 102 can be automatically in above-mentioned zone
Component do amplification and highlight, and relevant facility information is shown around it, so that the technical staff at scene is not necessarily to hand
Dynamic operation can quick obtaining to desired facility information.
Based on the above-mentioned technical proposal, the graphic code that field maintenance technician only needs to sweep on equipment or part of appliance is just
Connection can be directly established with Remote, remote technology support is obtained at once, without the correspondent party for ransacing equipment supplier again
Formula sweeps the device code in equipment, factory information, warranty information, operating instruction, the training money of this equipment by AR glasses 102
The information such as material can be obtained all, and while checking above- mentioned information will not influence the operation visual field at scene, facilitate technical staff
Quickly solve equipment fault.The maintenance process of above equipment is instructed by the remote technology for 200 technical staff of end that attend a banquet, so that
Live end can safeguard equipment without senior technical staff, i.e., technical staff or the third company of quotient are used by equipment
Technical staff the maintenance management to equipment can be realized, maintenance cost is low, reduces equipment downtime, and can train whereby
Support the relevant equipment management maintenance talent.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation
Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of equipment novel maintenance system based on internet and AR technology, including attend a banquet end (200) and field device end
(100), which is characterized in that
The field device end (100) includes:
Terminating machine (101), be configured to in attend a banquet end (200) and equipment or the production line industrial personal computer and plc data connect
It connects, obtains the guide data information and equipment or production line operation data information that end (200) are transmitted of attending a banquet；
AR glasses (102) are configured to simultaneously show with the terminating machine (101) data connection, the data of reception terminating machine (101) transmission
Show or collection site audio, video data is sent to terminating machine (101)；
Field memory (103) is configured for storing the guide data information, the operation data information and live sound
Video data；
Field Communicator (104), be configured for and attend a banquet end (200) foundation communication connection；
The end (200) of attending a banquet includes:
Audio-video input device (201) is configured for typing end (200) of attending a banquet and instructs the sound of personnel and the finger of picture format
Lead data information；
Remote processor (202) is configured to receive the operation data information of field device end (100) transmission and live audio-video
Data, analysis obtain device fault information；
Distant memory (203) is configured for operation data information, the live sound view of storage field device end (100) transmission
Frequency is accordingly and corresponding device fault information；
Far-end communications device (204) is configured to communicate to connect with the Field Communicator (104).
2. system according to claim 1, which is characterized in that the system also includes:
Cloud memory (301), be configured to field device end (100) and end (200) data connection of attending a banquet, for storing
State operation data information, live audio, video data and the guide data information at end (200) of attending a banquet at field device end (100)
And device fault information；
Cloud server (302) is configured to and cloud memory (301) and field device end (100), end (200) number of attending a banquet
According to connection, built-in accident analysis algoritic module, the request at receive and respond to attend a banquet end (200) and/or field device end (100)
Operation carries out corresponding accident analysis or operation is transferred in data storage；
Cloud communication device (303) is configured to communicate to connect with Field Communicator (104) and far-end communications device (204).
3. system according to claim 2, which is characterized in that
The cloud memory (301) is also configured with device information storage unit, and the device information storage unit, which is stored with, to be set
The names of the parts information in standby name information, equipment, equipment image information, each image of component information, each component are common in equipment
Fault message, fault solution information and each device name information or corresponding attend a banquet end (200) of component names information
Information；
Graphic code is provided in the equipment and equipment on each component, the field device end (100) is configured with for sweeping
Retouch the barcode scanning device of above-mentioned graphic code, the barcode scanning device and terminating machine (101) and cloud server (302) data connection.
4. system according to claim 1, which is characterized in that the terminating machine (101) is configured with and equipment or production line
In industrial personal computer and plc data connection data interface module, the data interface module includes data reception module and number
According to output module, the data outputting module is connect with the burning program port data of industrial personal computer or PLC, in response to field device
Control program built-in in industrial personal computer or PLC is transferred or is modified in the request for holding (100) or end (200) of attending a banquet.
5. system according to claim 2, which is characterized in that the AR glasses (102) configured with optical imaging system with
And photographic device, the optical imaging system and Field Communicator (104) or terminating machine (101) data connection, obtain data
Information simultaneously shows, the photographic device absorbs scene image information and sends it to field memory (103) or via scene
Communication device (104) is transmitted to attend a banquet end (200)；
Picture recognition module, described image identification module and photographic device, field memory are configured in the terminating machine (101)
(103) and/or cloud memory (301) data connection the image information and and field memory of photographic device intake, are transferred
(103) and/or in cloud memory (301) equipment or image of component stored compares, and exports recognition result and in AR glasses
(102) corresponding device name information or component names information are shown on.
6. system according to claim 1, which is characterized in that configured with for collection site on the terminating machine (101)
The parameter acquisition devices of equipment or parameters of operating part, the parameter acquisition devices include and terminating machine (101) or end (200) number of attending a banquet
According to the multimeter, oscillograph, torque-indicating wrencg of connection.
7. system according to claim 1, which is characterized in that Field Communicator (104) and far-end communications device (204)
It is configured to WIFI communication module, 3G/4G communication module and the Internet communication module.
8. a kind of equipment novel maintenance method based on internet and AR technology, which is characterized in that based on as in claim 1-7
Equipment novel maintenance system described in any one based on internet and AR technology, includes the following steps:
Image information or graphic code information based on measured object establish storage list simultaneously associated storage and above-mentioned measured object figure
As information or the corresponding most common failure information of graphic code information, fault solution information and corresponding end (200) letter of attending a banquet
Breath；
Live measured object or graphic code information are scanned, the communication link attended a banquet between end (200) and field device end (100) is established
It connects；
It acquires the parameter information of measured object and sends it to attend a banquet end (200), end (200) of attending a banquet is according to the parameter information
Fault analysis and judgement information and feedback guidance data information；
Based on AR technology, field device end (100) receive and show the feedback guidance data information.
9. according to the method described in claim 8, it is characterized in that, field device end (100) are based on image recognition technology, identification
It searches in equipment where trouble unit and is shown in AR glasses (102)；
Terminating machine (101) or cloud server (302) according to the corresponding solution information of trouble unit information searching and export
It is shown to AR glasses (102).
10. according to the method described in claim 9, it is characterized in that, setting in AR glasses (102) within sweep of the eye, to intake
Measured object image do enhanced processing.
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| CN201811545646.2A CN109683566A (en) | 2018-12-18 | 2018-12-18 | Equipment novel maintenance system and method based on internet and AR technology |
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