CN109680871A - A kind of compound cross-section simply supported beam and preparation method thereof - Google Patents

A kind of compound cross-section simply supported beam and preparation method thereof Download PDF

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Publication number
CN109680871A
CN109680871A CN201910079922.9A CN201910079922A CN109680871A CN 109680871 A CN109680871 A CN 109680871A CN 201910079922 A CN201910079922 A CN 201910079922A CN 109680871 A CN109680871 A CN 109680871A
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CN
China
Prior art keywords
simply supported
supported beam
normal concrete
layer
compound cross
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Pending
Application number
CN201910079922.9A
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Chinese (zh)
Inventor
孙仁娟
韩乐冰
管延华
葛智
袁化强
方晨
吕浩天
王艺达
孔垂虎
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Shandong University
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Shandong University
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Priority to CN201910079922.9A priority Critical patent/CN109680871A/en
Publication of CN109680871A publication Critical patent/CN109680871A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00Structural elongated elements designed for load-supporting
    • E04C3/02Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
    • E04C3/20Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of concrete or other stone-like material, e.g. with reinforcements or tensioning members
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/30Adapting or protecting infrastructure or their operation in transportation, e.g. on roads, waterways or railways

Abstract

The invention discloses a kind of compound cross-section simply supported beams and preparation method thereof, it solves the problems, such as that reinforced concrete simple-supported beam is due to being caused internal reinforcement corrosion by curved cracking, influencing structural-load-carrying capacity in the prior art, by cement-base composite material in conjunction with normal concrete, the ductility and overall durability of component are improved;Its technical solution are as follows: the ECC layer including normal concrete layer and on the outside of it is combined into the simply supported beam of a rectangular section by side interface between ECC layers and normal concrete layer, the bottom interface between ECC layers and normal concrete layer is laid with unsticking layer;The normal concrete layer is internally provided with for the framework of steel reinforcement as support.

Description

A kind of compound cross-section simply supported beam and preparation method thereof
Technical field
The present invention relates to civil construction fields more particularly to a kind of compound cross-section simply supported beam and preparation method thereof.
Background technique
Currently, reinforced concrete simple-supported beam is widely used in civil construction industry, but since concrete has resistance to compression Functional, flexural tensile strength is lower, and poor toughness, brittleness is big, and ultimate tensile strength is smaller, the uncontrollable feature in crack, so that steel Reinforced concrete simply supported beam in normal use all in the state of work with cracking, this for it is some do not allow to occur crack or Fracture width, which has, to be difficult to meet use condition for the works of strict demand.Meanwhile the presence in crack to have Evil substance is able to penetrate into inside concrete, and concrete durability is caused to destroy, so can make reinforcing bar in simply supported beam directly with have Evil medium joint, especially for some outdoor structures and the structure being in wet environment, in nuisances such as acid, chloride ions Under the action of matter, rebar surface is gradually corroded because of oxidation, and gradually toward in-house development, volume is swollen during steel bar corrosion Swollen to be easy to for surrounding concrete protective layer being split up, forming longitudinal crack even will cause Surface layer's concrete and falls off, further plus The corrosion of fast internal reinforcing bar.
Under the influence of oxidation corrosion effect, the forced area of internal steel bar stress is also gradually reduced, and is split due to longitudinal The presence of seam, and the adhesive surface of concrete and Reinforcement can be made to be destroyed, cohesive force is reduced, holding for component is made Carrying power reduces, and structure overall stiffness can also decline to a great extent, and leverages the normal use performance and security performance of structure.Separately On the one hand, since reinforcing bar and modulus of elasticity of concrete difference are huge, this also allows for the two and deforms difference in stress, when When reinforced concrete simple-supported beam stress occurs bending and deformation, since concrete in tension intensity is lower, so lower in stress level When will crack, the tensile stress of cracking position will be individually born by longitudinal tensile reinforcing bar at this time, and part tensile stress needs logical It crosses interfacial adhesion and continues to transmit to concrete parts, easily cause generate phase between reinforcing bar and concrete in this course To sliding, cause longitudinal splitting crack and concrete scaling, influences the overall performance of simply supported beam.
Therefore, it is necessary to which the crack to reinforced concrete structure is controlled.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of compound cross-section simply supported beams and preparation method thereof, will Cement-base composite material improves the ductility and overall durability of component in conjunction with normal concrete.
The present invention adopts the following technical solutions:
A kind of compound cross-section simply supported beam, the ECC layer including normal concrete layer and on the outside of it, ECC layers are mixed with common The simply supported beam of a rectangular section is combined between solidifying soil layer by side interface, between ECC layers and normal concrete layer Bottom interface is laid with unsticking layer;
The normal concrete layer is internally provided with for the framework of steel reinforcement as support.
Further, the unsticking layer is polytetrafluoroethylene film.
Further, the framework of steel reinforcement includes longitudinal stress muscle and longitudinal bearing rod, and longitudinal stress muscle and longitudinal direction erect It is connected between muscle by several spaced stirrups.
Further, the longitudinal bearing rod is set to above longitudinal stress muscle, longitudinal stress muscle and longitudinal bearing rod difference Together with stirrup binding.
Further, abdomen muscle is disposed between the framework of steel reinforcement two sides longitudinal stress muscle and longitudinal bearing rod.
Further, the abdomen muscle and stirrup are bound together.
Further, the longitudinal stress muscle is parallel to each other and vertical with stirrup respectively with longitudinal bearing rod.
Further, ECC layers of the thickness is within the scope of one times of protective layer thickness of normal concrete layer, protective layer thickness Specifically determined by local environment and actual design requirement.
A kind of production method of compound cross-section simply supported beam, comprising the following steps:
Step (1) assembling reinforcement skeleton, and and in the fixing mould at the reinforcing bar 5-10 millimeter of outside, pour common coagulation Soil conserves setting time;
Step (2) is laid with polytetrafluoroethylene film in normal concrete layer top surface;
Step (3) is placing template at normal concrete layer side setting thickness, and pours ECC layers;
Step (4) carries out standard curing processing to compound cross-section simply supported beam.
Further, in the step (3), template is placed at one times away from normal concrete side protective layer thickness, is protected Covering thickness is determined by local environment and actual design requirement.
Compared with prior art, the beneficial effects of the present invention are:
(1) by the present invention in that with ECC material tensile region part substitute normal concrete, improve the ductility of component with And overall durability;
(2) present invention is laid with polytetrafluoroethylene film between ECC layers and normal concrete layer and carries out unsticking, prevents ECC Internally normal concrete layer develops in layer tensile region crack, and two kinds of materials of ECC and normal concrete are given full play to respectively From the advantages of;And pour ECC in side and to bond between ECC layers and normal concrete layer even closer, it ensure that structure Intensity and overall stability;
(3) compound cross-section simply supported beam simple structure of the invention, function admirable, easy for construction, compared to normal concrete Beam has better economic use value.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows Meaning property embodiment and its explanation are not constituted an undue limitation on the present application for explaining the application.
Schematic diagram is poured when Fig. 1 is present invention production;
Fig. 2 is cross-sectional view of the invention;
Fig. 3 is schematic longitudinal section of the invention;
Wherein, 1, ECC layers;2, normal concrete layer;3, stirrup;4, longitudinal stress muscle;5, longitudinal bearing rod;6, abdomen muscle; 7, polytetrafluoroethylene film;8, die trial is poured.
Specific embodiment
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field The identical meanings of understanding.
Fiber reinforced cement-based composite material (Engineered Cementitious Composite-ECC) is that one kind is adopted Use polyvinyl alcohol (PVA) fiber as reinforcing material, using cement mortar as the composite material of matrix.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
As background technique is introduced, exist in the prior art reinforced concrete simple-supported beam due to being caused by curved cracking in Portion's reinforcement corrosion, the deficiency for influencing structural-load-carrying capacity, in order to solve technical problem as above, present applicant proposes a kind of compound Section simply supported beam and preparation method thereof and preparation method thereof.
In a kind of typical embodiment of the application, as shown in Figure 1-Figure 3, a kind of compound cross-section simply supported beam is provided, Including normal concrete layer 2, ECC layer 1 and framework of steel reinforcement, wherein framework of steel reinforcement is set to inside normal concrete layer 2, and ECC layers 1 is set to 2 outside of normal concrete layer.
Framework of steel reinforcement includes longitudinal stress muscle 4, longitudinal bearing rod 5, stirrup 3 and abdomen muscle 6, longitudinal stress muscle 4 and longitudinal frame It is connected between stud 5 by several spaced stirrups 3.
As shown in figure 3, longitudinal stress muscle 4 is located at the inside of normal concrete layer 2 close to bottom position, longitudinal bearing rod 5 In the inside of normal concrete layer 2 close to top position, the longitudinal stress muscle 4 be parallel to each other with longitudinal bearing rod 5 and respectively with Stirrup 3 is vertical.
Longitudinal stress muscle 4, longitudinal bearing rod 5 are sheathed on 3 inside of stirrup and bind together with stirrup 3 respectively.
Abdomen muscle 6 is set between 2 bottom longitudinal stress muscle 4 of normal concrete layer and longitudinal bearing rod 5 and is located at and binds round into interior Side is simultaneously bound together therewith.
ECC is a kind of superhigh tenacity cement-base composite material, by cement, quartz sand, flyash, water, high efficiency water reducing agent, increasing Thick dose and PVA fiber composition, the volume aspect ratio of PVA fiber is 2% or so.
PVA fiber has good dispersibility in cement matrix and is substantially better than steel with the bonding degree of cement matrix Muscle, while also with the characteristics of high intensity, high tenacity, fine corrosion resistance, chemical stability is good and multiple cracking cracks.It is fine The common stress of peacekeeping cement matrix simultaneously can undertake significant component of stress, so that ECC material is whole compared to normal concrete Body performance is outstanding.
When ECC stress deformation, since fiber is in three-dimensional random distribution in the base, the plasticity of concrete is improved Can, and play the role of " bridging " when crack occurs, deformation is effectively constrained, fiber itself is formed across crack stress A large amount of microcracks crack and show apparent strain hardening feature, to compensate for lacking for inside concrete to a certain extent It falls into.
The greatest limit stretching strain of ECC can achieve 6%, compared to normal concrete, greatly improve simply supported beam Deformability;ECC material fracture width is between 40 μm -60 μm.There is ECC material superior ductility and microcrack to control energy Power, this material are applied to the tensile region of works, and the fracture width that not only can control structure can also give full play to material Excellent performance, improve the bearing capacity, ductility and endurance quality of structure.
ECC layer 1 is common with the replacement of ECC material in the range of each one times or so the protective layer thickness in tensile region reinforcing bar two sides Concrete material, ECC material are lighter compared to common concrete material quality, can effectively subtract for compound cross-section simply supported beam The self weight of light component;And ECC material has the curved energy for drawing deformation of better extension characteristics, resistance compared to common concrete material The control ability of power and microcrack not only increases the curved drawing performance of structure, while being also difficult to control normal concrete The brittle failure mode of single major fracture cracking is converted into the ductile failure mode of a large amount of microcrack crackings.
The application compound cross-section simply supported beam is poured pouring in die trial 8.
Between ECC layer 1 and normal concrete layer 2 by both cohesive force between side interface, mechanical snap power with And frictional resistance is combined into the simply supported beam of a rectangular section, increases the overall stability and bearing capacity of composite structure.
Unsticking layer is laid in bottom interface between normal concrete layer 2 and ECC layer 1.
In some embodiments, the unsticking layer is polytetrafluoroethylene film 7, is made by polytetrafluoroethylene film 7 general Unsticking between logical concrete layer 2 and ECC layer 1, has efficiently controlled the cracking width and height in crack, so that ECC layer 1 is cracking When, crack will not be extended up to normal concrete layer 2, effectively inhibited the inside configuration because caused by there is crack and corroded And the appearance of reinforcement corrosion phenomenon, the endurance quality of structure, overall performance and service life are improved, it is feeding to reduce the later period Protect maintenance cost.
In the present embodiment, the production method of compound cross-section simply supported beam the following steps are included:
Longitudinal stress muscle 4, longitudinal bearing rod 5, abdomen muscle 6 are formed framework of steel reinforcement with the binding of stirrup 3 respectively by step (1), and In the fixing mould at 5 millimeters of outside reinforcing bar, normal concrete, maintenance to 14 day age are poured;
Step (2) is laid with polytetrafluoroethylene film 7 in 2 top surface of normal concrete layer;
Step (3) places template at the protective layer thickness of one times of 2 side of normal concrete layer, and (the specific thickness of protective layer is by institute Place's environment and actual design requirement are determined), and pour ECC layer 1;
Step (4) carries out standard curing processing to compound cross-section simply supported beam.
The application compound cross-section simply supported beam can be improved the normal use performance and endurance quality of structure, and has and apply Work is convenient, economical and practical feature, can be applied to building, bridge, the beam in railway structure.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for the skill of this field For art personnel, various changes and changes are possible in this application.Within the spirit and principles of this application, made any to repair Change, equivalent replacement, improvement etc., should be included within the scope of protection of this application.

Claims (10)

1. a kind of compound cross-section simply supported beam, which is characterized in that the ECC layer including normal concrete layer and on the outside of it, ECC layers The simply supported beam of a rectangular section, ECC layers and normal concrete are combined by side interface between normal concrete layer Bottom interface between layer is laid with unsticking layer;
The normal concrete layer is internally provided with for the framework of steel reinforcement as support.
2. a kind of compound cross-section simply supported beam according to claim 1, which is characterized in that the unsticking layer is polytetrafluoroethylene (PTFE) Film.
3. a kind of compound cross-section simply supported beam according to claim 1, which is characterized in that the framework of steel reinforcement include it is longitudinal by Power muscle and longitudinal bearing rod are connected between longitudinal stress muscle and longitudinal bearing rod by several spaced stirrups.
4. a kind of compound cross-section simply supported beam according to claim 3, which is characterized in that the longitudinal bearing rod is set to longitudinal Above principal rod, longitudinal stress muscle and longitudinal bearing rod are bound together with stirrup respectively.
5. a kind of compound cross-section simply supported beam according to claim 3, which is characterized in that the framework of steel reinforcement two sides it is longitudinal by Abdomen muscle is disposed between power muscle and longitudinal bearing rod.
6. a kind of compound cross-section simply supported beam according to claim 5, which is characterized in that the abdomen muscle and stirrup are bound one It rises.
7. a kind of compound cross-section simply supported beam according to claim 3, which is characterized in that the longitudinal stress muscle and longitudinal frame Stud is parallel to each other and vertical with stirrup respectively.
8. a kind of compound cross-section simply supported beam according to claim 1, which is characterized in that ECC layers of the thickness is common Within the scope of one times of protective layer thickness of concrete layer.
9. the production method of -8 any a kind of compound cross-section simply supported beams according to claim 1, which is characterized in that including with Lower step:
Step (1) assembling reinforcement skeleton, and in the fixing mould at the reinforcing bar 5-10 millimeter of outside, normal concrete is poured, is supported Protect setting time;
Step (2) is laid with polytetrafluoroethylene film in normal concrete layer surface;
Step (3) is placing template at normal concrete layer side setting thickness, and pours ECC layers;
Step (4) carries out standard curing processing to compound cross-section simply supported beam.
10. a kind of production method of compound cross-section simply supported beam according to claim 9, which is characterized in that the step (3) In, template is placed at one times away from normal concrete side protective layer thickness.
CN201910079922.9A 2019-01-28 2019-01-28 A kind of compound cross-section simply supported beam and preparation method thereof Pending CN109680871A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112252586A (en) * 2020-10-29 2021-01-22 山东大学 Prefabricated simply-supported beam with replaceable protective layer and manufacturing method thereof

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CN203412286U (en) * 2013-05-14 2014-01-29 浙江大学 Fiber woven mesh reinforced cement based composite material permanent beam template
CN204753843U (en) * 2015-07-14 2015-11-11 江苏建筑职业技术学院 PC primary and secondary roof beam bolted connection node
CN105464288A (en) * 2016-01-18 2016-04-06 东南大学 Composite bar-reinforced ECC and concrete composite beam and construction method thereof
CN206888351U (en) * 2017-06-28 2018-01-16 扬州大学 A kind of new-type FRP rebar and reinforcing bar hybrid reinforcement ECC concrete composite beams
CN107795071A (en) * 2017-11-09 2018-03-13 山东大学 A kind of non-adhesive superhigh tenacity cement-base composite material functionally gradient beam and method
CN207110234U (en) * 2016-12-30 2018-03-16 西安五和土木工程新材料有限公司 A kind of ultra-high performance concrete Prefabricated hollow beam
WO2018204984A1 (en) * 2017-05-12 2018-11-15 Csr Building Products Limited Panel having curved reinforcement

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101105054A (en) * 2007-07-10 2008-01-16 中国建筑科学研究院 Double-layer sleeve cross buckling restrained brace with diaphragm plate
CN203412286U (en) * 2013-05-14 2014-01-29 浙江大学 Fiber woven mesh reinforced cement based composite material permanent beam template
CN204753843U (en) * 2015-07-14 2015-11-11 江苏建筑职业技术学院 PC primary and secondary roof beam bolted connection node
CN105464288A (en) * 2016-01-18 2016-04-06 东南大学 Composite bar-reinforced ECC and concrete composite beam and construction method thereof
CN207110234U (en) * 2016-12-30 2018-03-16 西安五和土木工程新材料有限公司 A kind of ultra-high performance concrete Prefabricated hollow beam
WO2018204984A1 (en) * 2017-05-12 2018-11-15 Csr Building Products Limited Panel having curved reinforcement
CN206888351U (en) * 2017-06-28 2018-01-16 扬州大学 A kind of new-type FRP rebar and reinforcing bar hybrid reinforcement ECC concrete composite beams
CN107795071A (en) * 2017-11-09 2018-03-13 山东大学 A kind of non-adhesive superhigh tenacity cement-base composite material functionally gradient beam and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112252586A (en) * 2020-10-29 2021-01-22 山东大学 Prefabricated simply-supported beam with replaceable protective layer and manufacturing method thereof
CN112252586B (en) * 2020-10-29 2021-09-21 山东大学 Prefabricated simply-supported beam with replaceable protective layer and manufacturing method thereof

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Application publication date: 20190426