CN109679303B - High-temperature-resistant high-humidity-resistant PET heat-shrinkable tubing material and preparation method thereof - Google Patents
High-temperature-resistant high-humidity-resistant PET heat-shrinkable tubing material and preparation method thereof Download PDFInfo
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- CN109679303B CN109679303B CN201811558557.1A CN201811558557A CN109679303B CN 109679303 B CN109679303 B CN 109679303B CN 201811558557 A CN201811558557 A CN 201811558557A CN 109679303 B CN109679303 B CN 109679303B
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/18—Applications used for pipes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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Abstract
The invention provides a high-temperature and high-humidity resistant PET heat-shrinkable tubing material and a preparation method thereof, wherein the high-temperature and high-humidity resistant PET heat-shrinkable tubing material comprises the following components in percentage by mass: 45-65% of PET, 10-20% of PEN, 10-25% of PCTG, 1-2% of TPE, 2-10% of TPEE, 0.1-3% of hydrolysis-resistant stabilizer and 0.1-2% of antioxidant, wherein the sum of the mass percentages of the components is 100%. The PET heat-shrinkable tubing material adopting the technical scheme of the invention not only has good shrinkage performance, but also has excellent mechanical strength and rigidity, and most prominently has excellent high-temperature and high-humidity resistance after shrinkage, and particularly has no brittle fracture after reaching more than 500 hours when a double 85 high-temperature and high-humidity resistance test is carried out, thereby being far larger than the PET heat-shrinkable tubing on the common market.
Description
Technical Field
The invention belongs to the technical field of materials, and particularly relates to a high-temperature and high-humidity resistant PET heat-shrinkable tubing material and a preparation method thereof.
Background
With the rapid development of the electronic market, more and more capacitors are required. As an environment-friendly material, PET has comprehensive performance superior to that of PVC, and becomes a new material for replacing PVC heat-shrinkable sleeves in the market at present. At present, the technology of the PET heat shrinkable sleeve tends to be mature, the PET heat shrinkable sleeve is environment-friendly in material, good in insulating and coating effects and stable in product, and can meet the application requirements of most customers.
With the increase of the application field of the capacitor, the service environment of the capacitor is more and more diversified, and the requirement on the PET sleeve pipe for coating the capacitor is continuously improved. Especially in the fields of energy conservation and new energy, the development is rapid. Because the internal environment of the automobile is closed, the heat dissipation is not good, the long-term working time is long, and the PET heat-shrinkable tubing which can resist high temperature and high humidity and protect electronic elements is required for the use in the severe environment. Aiming at the high temperature and high humidity resistance of the heat-shrinkable tubing, a double 85 experiment (namely 85 ℃ and 85% RH) is commonly used as a technical index in the industry. The common PET sleeve double 85 experiment in the industry at present generates brittle fracture within 300 hours of 200 plus materials, and the actual application field needs to resist brittle fracture within more than 500 hours, even within 1000H, so that the PET heat-shrinkable sleeve puts forward higher requirements. How to improve the application capability of the PET heat-shrinkable sleeve product in resisting high temperature and high humidity is one of the key technologies for improving the stability and the reliability of the capacitor product.
Disclosure of Invention
Aiming at the technical problems, the invention discloses a high-temperature and high-humidity resistant PET heat-shrinkable tubing material and a preparation method thereof, and the obtained PET casing has excellent high-temperature and high-humidity resistance which is far greater than that of common PET heat-shrinkable tubing on the market.
In contrast, the technical scheme adopted by the invention is as follows:
a high-temperature and high-humidity resistant PET heat-shrinkable tubing material comprises the following components in percentage by mass: 45-65% of PET (polyethylene terephthalate), 10-20% of PEN (polyethylene naphthalate), 10-25% of PCTG (polyethylene terephthalate-1, 4-cyclohexanedimethanol), 1-2% of TPE, 2-10% of TPEE, 0.1-3% of hydrolysis-resistant stabilizer and 0.1-2% of antioxidant, wherein the sum of the mass percentages of the components is 100%.
Wherein, PCTG is amorphous copolyester, TPE is a thermoplastic elastomer, and TPEE is a thermoplastic polyester elastomer. The anti-hydrolysis stabilizer is aromatic monomer carbodiimide. The antioxidant is selected from hindered phenol as main antioxidant and phosphite as auxiliary antioxidant, and preferably composite 1010/168 antioxidant.
Although the PET material has low water vapor permeability, the PET material cannot meet the requirement of high temperature and high humidity resistance only by the characteristics of the PET material, and material modification is needed. By adopting the technical scheme, the formula improvement of the PET heat-shrinkable sleeve is broken through, and the naphthalene-containing double-ring structure PEN, the non-crystalline copolyester PCTG, the thermoplastic elastomer TPE and the block copolymer TPEE are selected and mixed according to a certain proportion, so that the prepared PET material can have excellent mechanical strength and rigidity under the condition of good heat-shrinkable performance, particularly has more excellent high-temperature and high-humidity resistance, water resistance and gas barrier performance, and is far greater than that of the PET heat-shrinkable sleeve on the common market in the aspect of high-temperature and high-humidity resistance.
As a further improvement of the invention, the high-temperature and high-humidity resistant PET heat-shrinkable tubing material comprises the following components in percentage by mass: 50-60% of PET, 15-20% of PEN, 15-20% of PCTG, 1-2% of TPE, 5-9% of TPEE, 1-2% of hydrolysis-resistant stabilizer and 1-2% of antioxidant, wherein the sum of the mass percentages of the components is 100%.
As a further improvement of the invention, the antioxidant is phosphite ester, antioxidant 1010, antioxidant 168 or a compound of antioxidant 1010 and antioxidant 168.
As a further improvement of the invention, the hydrolysis-resistant stabilizer is monomeric carbodiimide or polymeric carbodiimide.
The invention also discloses a preparation method of the high-temperature and high-humidity resistant PET heat-shrinkable tubing material, which comprises the following steps:
step S1, evenly mixing the raw materials PEN, PCTG and TPE, and extruding and granulating to obtain primary granulated materials;
and step S2, uniformly mixing the primary granulated material, PET, TPEE, an antioxidant and an anti-hydrolysis stabilizer, and then extruding and molding.
As a further improvement of the present invention, in step S1, granulation is performed by an extruder, and the temperatures of each zone of the extruder and the die are: a first region: 115-125 ℃; a second region: 235-245 ℃; a third zone: 255-265 ℃; a fourth area: 260-270 ℃; a fifth area: 265-275 ℃; a sixth zone: 260-270 ℃; a seventh region: 255-265 ℃; an eighth region: 250-260 ℃; a ninth zone: 230 to 250 ℃; die head: 225 to 245 ℃.
As a further improvement of the present invention, in step S2, an extruder is used for extrusion molding, and the temperatures of the extruder and each zone of the die head are: a first region: 230-240 ℃; a second region: 260-270 ℃; a third zone: 270-290 ℃; a fourth area: 280-290 ℃; a fifth area: 275-285 ℃; a sixth zone: 240-250 ℃; a seventh region: 225-235 ℃.
As a further improvement of the invention, in step S1, PEN, PCTG and TPE are dried for 4-6 hours at 70-80 ℃.
As a further improvement of the invention, in step S2, the primary pelletized material, PET and TPEE are dried at 150 ℃ for 4-6 hours.
Compared with the prior art, the invention has the beneficial effects that:
the PET heat-shrinkable tubing material adopting the technical scheme of the invention not only has good shrinkage performance, but also has excellent mechanical strength and rigidity, and most prominently has excellent high-temperature and high-humidity resistance after shrinkage, particularly does not crack for more than 700 hours when subjected to a double 85 high-temperature and high-humidity resistance test, and is far larger than the PET heat-shrinkable tubing on the common market.
Drawings
FIG. 1 is a schematic representation of the zones of a twin screw extruder according to one embodiment of the present invention.
FIG. 2 is a schematic diagram of the zones of a single screw extruder according to one embodiment of the present invention.
Detailed Description
Preferred embodiments of the present invention are described in further detail below.
Example 1
A high-temperature and high-humidity resistant PET heat-shrinkable tubing material comprises the following components in percentage by mass: 45% of PET, 20% of PEN, 25% of PCTG, 2% of TPE, 6% of TPEE, 1% of hydrolysis-resistant stabilizer monomer carbodiimide and 1% of antioxidant. The antioxidant is a 1010 and 168 compound.
The PET heat-shrinkable tubing is prepared by the following steps:
the first step is as follows: PEN, PCTG and TPE are weighed according to the formula (mass ratio), the materials are dried for 4-6 hours at 70-80 ℃, uniformly mixed and then extruded and granulated by a double-screw extruder to obtain primary granulation materials;
the raw material is primarily granulated by adopting the following processing process conditions:
as shown in fig. 1, the twin-screw extruder zones and die temperatures: a first area: 120 + -5 ℃ and two regions: 240 +/-5 ℃, three regions: 260 + -5 deg.C, four zones: 265. + -. 5 ℃ and five zones: 270. + -. 5 ℃ and six regions: 265. + -. 5 ℃ and seven regions: 260 +/-5 ℃ and eight regions: 255 +/-5 ℃ and nine regions: 240 ± 5 ℃, die: 230 +/-5 ℃.
The second step is that: weighing according to the formula (mass ratio), drying the primary granules, PET and TPEE for 4-6 hours at the temperature of 140-150 ℃, uniformly mixing the primary granules, the PET and the TPEE with an antioxidant and an anti-hydrolysis stabilizer, and then extruding and expanding the mixture by a single-screw extruder to obtain the PET heat-shrinkable tubing.
Wherein, as shown in fig. 2, the temperatures of the single screw extruder and each zone of the die head are as follows: a first area: 235 +/-5 ℃ and a second region: 265 +/-5 ℃, three zones: 280 +/-10 ℃ and four regions: 285 +/-5 ℃ and five regions: 280 plus or minus 5 ℃ and six regions: 245 +/-5 ℃ and seven regions: 230 +/-5 ℃.
Example 2
On the basis of the embodiment 1, the high temperature and high humidity resistant PET heat shrinkable tubing material of the embodiment comprises the following components by mass percent: 54% of PET, 20% of PEN, 15% of PCTG, 2% of TPE, 6% of TPEE, 2% of hydrolysis-resistant stabilizer monomer carbodiimide and 1% of antioxidant. The antioxidant is a 1010 and 168 compound.
The first and second extrusion processes were the same as in example 1.
Example 3
On the basis of the embodiment 1, the high temperature and high humidity resistant PET heat shrinkable tubing material of the embodiment comprises the following components by mass percent: 64% of PET, 15% of PEN, 15% of PCTG, 1% of TPE, 6% of TPEE, 2% of hydrolysis-resistant stabilizer monomer carbodiimide and 2% of antioxidant. The antioxidant is a 1010 and 168 compound.
The first and second extrusion processes were the same as in example 1.
Example 4
On the basis of the embodiment 1, the high temperature and high humidity resistant PET heat shrinkable tubing material of the embodiment comprises the following components by mass percent: 55% of PET, 15% of PEN, 18% of PCTG, 2% of TPE, 8% of TPEE, 1% of hydrolysis-resistant stabilizer monomer carbodiimide and 1% of antioxidant. The antioxidant is a 1010 and 168 compound.
The first and second extrusion processes were the same as in example 1.
Comparative example 1
On the basis of the example 1, the PET heat-shrinkable tubing material of the comparative example comprises the following components in percentage by mass: 70% of PET, 18% of PCTG, 2% of TPE, 9% of TPEE and 1% of antioxidant. The antioxidant is a 1010 and 168 compound.
The preparation method is the same as that of example 1.
Comparative example 2
On the basis of the example 1, the PET heat-shrinkable tubing material of the comparative example comprises the following components in percentage by mass: 60% of PET, 30% of PEN, 2% of TPE, 6% of TPEE, 1% of hydrolysis-resistant stabilizer and 1% of antioxidant. The antioxidant is a 1010 and 168 compound.
The preparation method is the same as that of example 1.
Comparative example 3
On the basis of the example 1, the PET heat-shrinkable tubing material of the comparative example comprises the following components in percentage by mass: 35% of PET, 25% of PEN, 30% of PCTG, 8% of TPE, 1% of hydrolysis-resistant stabilizer and 1% of antioxidant. The antioxidant is a 1010 and 168 compound.
The preparation method is the same as that of example 1.
According to the requirements of customers, the main technical performance indexes and the testing method of the high-temperature and high-humidity resistant PET heat-shrinkable tubing are shown in Table 1.
The PET heat shrinkable tubes obtained in examples 1 to 4 and comparative examples 1 to 3 were subjected to performance tests according to the requirements of table 1, and the data obtained by the tests are shown in table 2.
TABLE 2 examples of high temperature and high humidity resistant PET sleeves and their performance
As can be seen from the comparison of the performances in Table 2, examples 1 to 4 adopting the technical scheme of the invention have good shrinkage performance and excellent mechanical strength and rigidity, and particularly have better high temperature and high humidity resistance compared with the comparative example, and are not brittle after being subjected to double 85 experiments for more than 700 hours, so that the comparative example is far higher.
According to the technical scheme, PET, PEN, PCTG, TPE, TPEE, an anti-hydrolysis stabilizer and an antioxidant in a proper proportion are physically blended and modified, a modified material with the advantages of all materials is obtained by extruding through a double-screw extruder, and finally a pull tube is extruded through a single screw, so that the environment-friendly PET sleeve with good shrinkage, good insulating property, good mechanical strength and good rigidity is finally obtained, can resist a double 85 experiment for more than 500 hours, and has better high-temperature and high-humidity resistance.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.
Claims (8)
1. The high-temperature-resistant and high-humidity-resistant PET heat-shrinkable tubing material is characterized by comprising the following components in percentage by mass:
50-60% of PET, 15-20% of PEN, 15-20% of PCTG, 1-2% of TPE, 5-9% of TPEE, 1-2% of hydrolysis-resistant stabilizer and 1-2% of antioxidant, wherein the sum of the mass percentages of the components is 100%.
2. The high temperature and high humidity resistant PET heat shrink tubing material of claim 1, wherein: the antioxidant is antioxidant 1010, antioxidant 168 or a compound of antioxidant 1010 and antioxidant 168.
3. The high temperature and high humidity resistant PET heat shrink tubing material of claim 1, wherein: the hydrolysis-resistant stabilizer is monomer carbodiimide or polymeric carbodiimide.
4. A preparation method of the high temperature and high humidity resistant PET heat shrinkable tubing material as claimed in any one of claims 1 to 3, characterized by comprising the following steps:
step S1, evenly mixing the raw materials PEN, PCTG and TPE, and extruding and granulating to obtain primary granulated materials;
and step S2, uniformly mixing the primary granulated material, PET, TPEE, an antioxidant and an anti-hydrolysis stabilizer, and then extruding and molding.
5. The preparation method of the high temperature and high humidity resistant PET heat shrinkable tubing material as claimed in claim 4, wherein: in step S1, granulation is performed by an extruder, and the temperatures of the extruder and the die head are: a first region: 115-125 ℃; a second region: 235-245 ℃; a third zone: 255-265 ℃; a fourth area: 260-270 ℃; a fifth area: 265-275 ℃; a sixth zone: 260-270 ℃; a seventh region: 255-265 ℃; an eighth region: 250-260 ℃; a ninth zone: 235-245 ℃; die head: 230 to 235 ℃.
6. The preparation method of the high temperature and high humidity resistant PET heat shrinkable tubing material as claimed in claim 4, wherein: in step S2, an extruder is used for extrusion molding, and the temperatures of the extruder and the die head are: a first region: 230-240 ℃; a second region: 260-270 ℃; a third zone: 270-290 ℃; a fourth area: 280-290 ℃; a fifth area: 275-285 ℃; a sixth zone: 240-250 ℃; a seventh region: 225-235 ℃.
7. The preparation method of the high temperature and high humidity resistant PET heat shrinkable tubing material as claimed in claim 4, wherein: in step S1, PEN, PCTG, and TPE are dried at 70-80 deg.C for 4-6 hr.
8. The preparation method of the high temperature and high humidity resistant PET heat shrinkable tubing material as claimed in claim 4, wherein: in step S2, the primary granules, PET and TPEE are dried at 150 ℃ for 4-6 hours at 140 ℃.
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CN110698820B (en) * | 2019-10-31 | 2021-08-31 | 长园长通科技有限公司 | Thermal shock resistant PET sleeve material for automobile-mounted capacitor and preparation method thereof |
CN112391037A (en) * | 2020-11-06 | 2021-02-23 | 顺鹏塑胶(苏州)有限公司 | Preparation method of PET (polyethylene terephthalate) sleeve material for easily-shrinkable batteries and capacitors |
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