CN109676958A - Molding carbon fibre composite aerofoil of co-curing and preparation method thereof - Google Patents

Molding carbon fibre composite aerofoil of co-curing and preparation method thereof Download PDF

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Publication number
CN109676958A
CN109676958A CN201811432386.8A CN201811432386A CN109676958A CN 109676958 A CN109676958 A CN 109676958A CN 201811432386 A CN201811432386 A CN 201811432386A CN 109676958 A CN109676958 A CN 109676958A
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China
Prior art keywords
aerofoil
precast body
head
molding
carbon fibre
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CN201811432386.8A
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Chinese (zh)
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CN109676958B (en
Inventor
倪楠楠
夏璐
卞凯
顾麒麟
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Jiangsu Sanqiang Composite Material Co Ltd
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Jiangsu Sanqiang Composite Material Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/345Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using matched moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/70Completely encapsulating inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3076Aircrafts
    • B29L2031/3085Wings

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Moulding By Coating Moulds (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)

Abstract

The invention belongs to the fields that uses of carbon fibre composite, in particular to utilize the preparation method of carbon fibre composite co-curing molding aerofoil and the aerofoil.The molding carbon fibre composite aerofoil of co-curing, it is characterized by comprising head precast body and aerofoil precast bodies, head precast body and aerofoil precast body are cementing integral, and have carbon fiber prepreg laying in the surface of head precast body and aerofoil precast body cladding curing molding.The present invention decomposes the structure of aerofoil, it is produced using the technique of parts processing combination and solidification, first time molding first is carried out to head precast body, head precast body and airfoil body structure are subjected to second of composite molding again, parts processing can reduce the difficulty of various components processing, improve production efficiency, it is also beneficial to improve the precision of product, further, the reduction of difficulty of processing meets the production requirement of requirements at the higher level but also more complex profile structure is processed into possibility.

Description

Molding carbon fibre composite aerofoil of co-curing and preparation method thereof
Technical field
The invention belongs to the fields that uses of carbon fibre composite, in particular to are formed using carbon fiber composite co-curing The preparation method of aerofoil and the aerofoil.
Background technique
Missile wing is the main force support structure part of guided missile.Carbon Fiber Reinforced Composite Wing can reduce the quality of one guided missile of on-hook, increase Big range and payload.By many years development test, we solve the mould design and manufacture and band of large scale complex component There are the process difficulties such as the skeleton entirety laying of major joint, solidification, demoulding, has captured the technology keys such as splicing, assembling, succeeded in developing Satisfactory Carbon Fiber Reinforced Composite Wing.
Traditional missile wing is mostly made of metal material (such as: steel, aluminium alloy, titanium alloy), can be very good to meet load With high temperature resistant requirement, still, such metal elastic wing structure weight is larger, will affect the technical indicators such as the effective range of guided missile.Phase Than for, composite material has many advantages, such as that specific strength is high, specific stiffness is big, designability is strong, thus, it is widely used in recent years To aerospace structure, currently, composite material is centainly applied in missile wing, still, for increasing with complex internal reinforcement The processing and manufacturing technical difficulty of strong missile wing structure, composite structure is very big, and production cost greatly improves or even can not be real It now processes, therefore, it is very urgent to develop a kind of high temperature resistant composite missile wing structure.
Summary of the invention
In view of the deficiencies of the prior art,
Technical scheme is as follows:
The molding carbon fibre composite aerofoil of co-curing, it is characterised in that: including head precast body and aerofoil precast body, head Portion's precast body and aerofoil precast body are cementing integral, and have in the surface of head precast body and aerofoil precast body cladding curing molding Carbon fiber prepreg laying.
The head precast body includes metal lining, and the surrounding curing molding of metal lining has carbon fibre preform, Carbon fibre preform links into an integrated entity with metal lining.
The outer surface of the metal lining is at least provided with one and the limiting section of carbon fibre preform cooperation.
The aerofoil precast body include intermediate prefabricated body and above and below intermediate prefabricated body two sides edge precast body, Intermediate prefabricated body and head precast body are glued.
The intermediate prefabricated body includes core, and the surface of core is equipped with profile-followed carbon fiber prepreg.
The preparation method of the molding carbon fibre composite aerofoil of co-curing, it is characterised in that: the following steps are included:
Step 1: production head preform mold and unitary mould, and complete the processing of metal lining;And it is made of light material Aerofoil core, edge core;
Step 2: by metal lining in being located in head preform mold, and carbon fibre initial rinse is used around metal lining Material is filled, and curing molding obtains head precast body;
Step 3: head precast body and aerofoil core that step 2 obtains being positioned in unitary mould, and pass through splicing Mode makes head precast body and aerofoil core connect into an entirety, and carries out integral coating laying with carbon fiber prepreg, makes Standby airfoil body structure out;
Step 4: placing edge core in the two sides up and down of the aerofoil core of airfoil body structure, and carry out covering with knitted fabric Laying, molding, injecting glue simultaneously solidify, and wait until complete aerofoil.
The integral coating laying includes following laying step: entirety a, is laid on head precast body and aerofoil core The carbon fiber prepreg of cladding forms integral coating layer, b, upper and lower surface laying shape and aerofoil core in aerofoil core C, upper and lower surface shape identical aerofoil laying repeats the thickness that a-b reaches design to the carbon fiber prepreg being laid with.
The integral coating layer and aerofoil laying is laid with altogether 33 layers, and pre-compacted of every 11 layers of progress.
The differential seat angle of the carbon fiber of carbon fiber prepreg used in carbon fiber prepreg described in a and b is ±45°。
Head core is additionally provided with around the head precast body of airfoil body structure in step 3.
In conclusion the invention has the following advantages:
1, the present invention decomposes the structure of aerofoil, is produced using the technique of parts processing combination and solidification, first correct Portion's precast body carries out first time molding, then head precast body and airfoil body structure are carried out second of composite molding, and fission adds Work can reduce the difficulty of various components processing, improve production efficiency, and the precision for being also beneficial to improve product further adds The reduction of work difficulty meets the production requirement of requirements at the higher level but also more complex profile structure is processed into possibility.
2, the present invention ensure that the specific strength of aerofoil is high, specific modulus is big, fatigue resistance using metal lining as inserts It is good, the surrounding of metal lining is coated on carbon fiber prepreg, it is ensured that metal lining it is corrosion-resistant, extend it and use the longevity Life makes aerofoil using carbon fibre composite, so that aerofoil low vibration, low noise, and there is efficient and light weight, corrosion resistant spy Property.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of aerofoil of the present invention;
Fig. 2 is the schematic cross-sectional view of Fig. 1;
Fig. 3 is the structural schematic diagram of metal lining;
Fig. 4 is the schematic diagram of the core of the structure of intermediate prefabricated body;
Fig. 5 is the schematic diagram of the carbon fiber laying of intermediate prefabricated body.
Specific embodiment
Following further describes the present invention with reference to the drawings.
As depicted in figs. 1 and 2, the molding carbon fibre composite aerofoil of co-curing, it is characterised in that: prefabricated including head Body 6 and aerofoil precast body 7, head precast body 6 and aerofoil precast body 7 are cementing integral and pre- in head precast body 6 and aerofoil The surface cladding curing molding of body 7 processed has carbon fiber prepreg laying 8.
Aerofoil of the present invention is made of head precast body and aerofoil precast body, is added using separate machined mode Work, the mode of separate machined can reduce the difficulty of processing of various components, improve production efficiency, and the precision of product can also obtain Guarantee, further, but also more complex profile structure is processed into possibility, satisfaction is higher to be wanted for the reduction of difficulty of processing The production requirement asked;The present invention, as inserts, ensure that the specific strength of aerofoil is high, specific modulus is big, resist tired using metal lining Labor is good, and the surrounding of metal lining is coated on carbon fiber prepreg, it is ensured that metal lining it is corrosion-resistant, extend its use Service life makes aerofoil using carbon fibre composite, so that aerofoil low vibration, low noise, and there is efficient and light weight, it is corrosion resistant Characteristic.
The head precast body 6 includes metal lining 1, and the shape of the metal lining 1 is rounded, and metal lining is also Equipped with inner hole, the hole wall of inner hole is equipped with the keyway 11 of transmitting torque, and the material of the metal lining is stainless steel or titanium Alloy;The surrounding curing molding of metal lining 1 has carbon fibre preform 2, and the carbon fibre preform can use carbon Fiber prepreg material is laid with, and can also be laminated and be made using chopped carbon fiber material heap, carbon fibre preform and metal liner Set links into an integrated entity.
As shown in figure 3, the outer surface of the metal lining 1 is at least provided with one and the limit of carbon fibre preform cooperation Portion 12, the limiting section of setting increase the circumferential limit between metal lining and carbon fibre preform, avoid going out between the two Now opposite movement, the two reliability both guaranteed, the limiting section are metal lining circumferential surface is arranged in arc-shaped Strip projected parts, strip projected parts are axially arranged on the outer peripheral surface of metal lining, the limiting section can also using it is rectangular, three The other shapes such as angular.
The aerofoil precast body 7 includes intermediate prefabricated body 3 and the edge of two sides is prefabricated above and below intermediate prefabricated body Body 4 and 5, intermediate prefabricated body 3 and head precast body 6 are glued, and aerofoil precast body is also processed using separately molding mode, first Edge precast body, is then placed on the two sides up and down of the intermediate prefabricated body of aerofoil by the processing for carrying out aerofoil intermediate prefabricated body, point Opening processing reduces whole difficulty of processing and processing cost.
As shown in Figures 4 and 5, the intermediate prefabricated body 3 includes core 30, and the surface of core 30 is equipped with profile-followed carbon fiber It ties up prepreg 31, the core and edge precast body above-mentioned to form using PMI Foam machining, the core is one The section of the component of variable cross-section, core and head precast body junction is less than the section of core end, when laying, is laid with It shortens in the length of the profile-followed carbon fiber prepreg of core surface with the increase of the laying number of plies, for example, first core The profile-followed laying on surface is routed to the other end from one end of core, and the profile-followed laying of second core surface is spread from one end of core It is set to from other end 0.5cm, with the increase of the number of plies of laying, the length for the profile-followed carbon fiber prepreg that core surface is laid with Degree constantly shortens, and ensure that the structural strength of head precast body Yu aerofoil precast body weld using the above structure, will not go out The problem of existing weld fracture.The dosage that also can be reduced carbon fiber prepreg simultaneously, so that the production cost of product obtains effectively Control.
The preparation method of the molding carbon fibre composite aerofoil of co-curing is illustrated below;
The preparation method of the molding carbon fibre composite aerofoil of co-curing, it is characterised in that: the following steps are included:
Step 1: production head preform mold and unitary mould, and complete the processing of metal lining;And it is made of light material Aerofoil core, front and back edge core;The light material is PMI foam.
Step 2: by metal lining in being located in head preform mold, and carbon fiber is used around metal lining Prepreg is filled, and curing molding obtains head precast body;
Step 3: head precast body and aerofoil core that step 2 obtains being positioned in unitary mould, and pass through splicing Mode makes head precast body and aerofoil core connect into an entirety, and carries out integral coating laying with carbon fiber prepreg, makes Standby airfoil body structure out;
Step 4: on the outside of the head of airfoil body structure, front and rear edge placement head core and front and back edge core, and with warp Braided fabric carries out covering laying, and molding, injecting glue simultaneously solidify, and waits until complete aerofoil, uses glue-injection machine automatically complete during injecting glue At injecting glue process, when mold gas outlet has the glue of continuous bubble-free to emerge, closing gas outlet, glue-injection machine works on, directly There is the pressure of 0.2-0.3Mpa to die cavity, closes gum-injecting port, after injecting glue is complete, then solidified, described is cured as mold Temperature is heated to 130 DEG C of then heat preservation two hours, after completing solidification, deviates from product, polishes, modifies, finished product is made.
The invention firstly uses carbon fibre composites to prepare aerofoil, compared to more traditional metal aerofoil, has rigidity more Good, anti-cladding is strong, damping shock absorption is good, corrosion-resistant, and the service life is long etc. a little, secondly, the present invention is using first to head and aerofoil Separate machined preprocessing, then overall time co-curing forms, and reduces assemble flow, improves production efficiency, reduces The production cost of aerofoil realizes inexpensive production.
The integral coating laying includes following laying step: entirety a, is laid on head precast body and aerofoil core The carbon fiber prepreg of cladding forms integral coating layer 310, b, upper and lower surface laying shape and aerofoil core in aerofoil core The identical aerofoil laying 311 of upper and lower surface shape, c, repeat a-b and reach the thickness of design to the carbon fiber prepreg being laid with, It carries out replacing laying with profile-followed carbon fiber prepreg using whole, avoids occurring structural strength weakness zone in one direction, Ensure that the overall structural strength of aerofoil, in actual mechanical process, the integral coating layer that is formed in a with a thickness of 0.125mm, b The aerofoil laying of middle formation with a thickness of 0.125mm.
The integral coating layer and aerofoil laying is laid with altogether 33 layers, and pre-compacted of every 11 layers of progress, described Precuring be to vacuumize and be compacted, ensure that between the carbon fiber prepreg after being laid be not in defect, avoid the occurrence of The problem of product quality defect.
The differential seat angle of the carbon fiber of carbon fiber prepreg used in carbon fiber prepreg described in a and b is ± 45 °, laying is carried out using the carbon fiber prepreg of different angle, avoids one party occur using the carbon fiber in same direction Upward mechanics is weak, is conducive to the structural strength for improving product, for example, during practical laying: pre- using 0 ° of carbon fiber in a Leaching material carries out laying, then carries out laying using 45 ° of carbon fiber prepreg in b, when then recycling a-b, carbon fiber prepreg in a Laying, -45 ° of progress layings of carbon fiber prepreg use in b are carried out using 90 ° of carbon fiber prepregs.
The resin that carbon fiber prepreg uses in the present invention for span polyimide resin, viscosity in 200-600mPa.S, Epoxide number is between 0.4-0.6.
In conclusion the invention has the following advantages:
1, the present invention decomposes the structure of aerofoil, is produced using the technique of parts processing combination and solidification, first correct Portion's precast body carries out first time molding, then head precast body and airfoil body structure are carried out second of composite molding, and fission adds Work can reduce the difficulty of various components processing, improve production efficiency, be also beneficial to improve the precision of product, further, drop The reduction of low difficulty meets the production requirement of requirements at the higher level but also more complex profile structure is processed into possibility.
2, the present invention ensure that the specific strength of aerofoil is high, specific modulus is big, fatigue resistance using metal lining as inserts It is good, the surrounding of metal lining is coated on carbon fiber prepreg, it is ensured that metal lining it is corrosion-resistant, extend it and use the longevity Life makes aerofoil using carbon fibre composite, so that aerofoil low vibration, low noise, and there is efficient and light weight, corrosion resistant spy Property.

Claims (10)

1. the molding carbon fibre composite aerofoil of co-curing, it is characterised in that: including head precast body and aerofoil precast body, Head precast body and aerofoil precast body are cementing integral, and coat curing molding on the surface of head precast body and aerofoil precast body There is carbon fiber prepreg laying.
2. the molding carbon fibre composite aerofoil of co-curing according to claim 1, it is characterised in that: the head Precast body includes metal lining, and the surrounding curing molding of metal lining has carbon fibre preform, carbon fibre preform and gold Belong to bushing to link into an integrated entity.
3. the molding carbon fibre composite aerofoil of co-curing according to claim 2, it is characterised in that: the metal liner The outer surface of set is at least provided with one and the limiting section of carbon fibre preform cooperation.
4. the molding carbon fibre composite aerofoil of co-curing according to claim 1, it is characterised in that: the aerofoil Precast body include intermediate prefabricated body and above and below intermediate prefabricated body two sides edge precast body, intermediate prefabricated body and head are pre- Body processed is glued.
5. the molding carbon fibre composite aerofoil of co-curing according to claim 4, it is characterised in that: the centre Precast body includes core, and the surface of core is equipped with profile-followed carbon fiber prepreg.
6. the preparation method of the molding carbon fibre composite aerofoil of co-curing, it is characterised in that: the following steps are included:
Step 1: production head preform mold and unitary mould, and complete the processing of metal lining;And it is made of light material Aerofoil core, edge core;
Step 2: by metal lining in being located in head preform mold, and carbon fibre initial rinse is used around metal lining Material is filled, and curing molding obtains head precast body;
Step 3: head precast body and aerofoil core that step 2 obtains being positioned in unitary mould, and pass through splicing Mode makes head precast body and aerofoil core connect into an entirety, and carries out integral coating laying with carbon fiber prepreg, makes Standby airfoil body structure out;
Step 4: placing edge core in the two sides up and down of the aerofoil core of airfoil body structure, and carry out covering with knitted fabric Laying, molding, injecting glue simultaneously solidify, and wait until complete aerofoil.
7. the preparation method of the molding carbon fibre composite aerofoil of co-curing according to claim 6, it is characterised in that: The integral coating laying includes following laying step: a, the carbon that integral coating is laid on head precast body and aerofoil core Fiber prepreg material, formed integral coating layer, b, aerofoil core upper and lower surface be laid with shape and aerofoil core upper and lower surface C, shape identical aerofoil laying repeats the thickness that a-b reaches design to the carbon fiber prepreg being laid with.
8. the preparation method of the molding carbon fibre composite aerofoil of co-curing according to claim 7, it is characterised in that: The integral coating layer and aerofoil laying is laid with altogether 33 layers, and pre-compacted of every 11 layers of progress.
9. the preparation method of the molding carbon fibre composite aerofoil of co-curing according to claim 7, it is characterised in that: The differential seat angle of the carbon fiber of carbon fiber prepreg used in carbon fiber prepreg described in a and b is ± 45 °.
10. the preparation method of the molding carbon fibre composite aerofoil of co-curing according to claim 6, feature exist In: head core is additionally provided with around the head precast body of the airfoil body structure in step 3.
CN201811432386.8A 2018-11-28 2018-11-28 Co-curing molded carbon fiber composite material airfoil and preparation method thereof Active CN109676958B (en)

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Cited By (5)

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CN110588897A (en) * 2019-11-01 2019-12-20 连云港神鹰复合材料科技有限公司 Preparation method of integrally-formed carbon fiber bogie swing bolster safety crane
CN113830287A (en) * 2021-10-11 2021-12-24 贵州贵飞飞机设计研究院有限公司 Control surface with separated beam body edge strip and web plate surface and manufacturing method thereof
CN113910641A (en) * 2021-10-11 2022-01-11 成都锐美特新材料科技有限公司 Carbon fiber composite material product, preparation method thereof and wearable seat
CN116353094A (en) * 2023-03-29 2023-06-30 中国科学院力学研究所 Plate manufacturing process of high-speed water surface aircraft
CN117073467A (en) * 2023-09-04 2023-11-17 北京爱思达航天科技有限公司 Light composite material flying wing capable of carrying devices and preparation method thereof

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CN110588897A (en) * 2019-11-01 2019-12-20 连云港神鹰复合材料科技有限公司 Preparation method of integrally-formed carbon fiber bogie swing bolster safety crane
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CN113830287A (en) * 2021-10-11 2021-12-24 贵州贵飞飞机设计研究院有限公司 Control surface with separated beam body edge strip and web plate surface and manufacturing method thereof
CN113910641A (en) * 2021-10-11 2022-01-11 成都锐美特新材料科技有限公司 Carbon fiber composite material product, preparation method thereof and wearable seat
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CN116353094A (en) * 2023-03-29 2023-06-30 中国科学院力学研究所 Plate manufacturing process of high-speed water surface aircraft
CN117073467A (en) * 2023-09-04 2023-11-17 北京爱思达航天科技有限公司 Light composite material flying wing capable of carrying devices and preparation method thereof
CN117073467B (en) * 2023-09-04 2024-07-26 北京爱思达航天科技有限公司 Light composite material flying wing capable of carrying devices and preparation method thereof

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Denomination of invention: Carbon fiber composite wing surface formed by co curing and its preparation method

Granted publication date: 20210806

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Pledgor: JIANGSU SANQIANG COMPOSITE MATERIAL Co.,Ltd.

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