Long pipe pipeline processing apparatus
Technical Field
The invention belongs to the technical field of pipeline processing, and particularly relates to a long-pipe pipeline processing device.
Background
Along with the development of industry, the pipeline that uses in the industrial production process comes more and more, and the pipeline can be used for water conservancy diversion, blowdown etc. and the pipeline needs to clear up the pipeline after long-time the use, and the clearance of pipeline outer wall is comparatively simple, but the clearance of its inner wall is more difficult, but often the dirt of pipeline inner wall is more so that influence the use of pipeline, so, the dirt that needs a pipeline processing apparatus to clear up the pipeline inner wall promptly.
The technical scheme of the pipeline treatment device also appears in the prior art, for example, a Chinese patent with application number 2014105520337 discloses a pipe inner wall rust removal device which comprises an installation rod and a connector, wherein the connector is fixed at the top of the installation rod, two sides of the bottom of the installation rod are respectively hinged with a support a and a support b through a connecting column a and a connecting column b, a rust removal block a and a rust removal block b are respectively fixed on the support a and the support b, the rust removal block a and the rust removal block b can be detached and replaced, and the rust removal block a and the rust removal block b are resin grinding blocks.
This technical scheme's a tubular product inner wall rust cleaning device, application scope is little, can't be applicable to the return bend when handling the pipeline, causes the wearing and tearing of pipeline inner wall easily when polishing, handles the inefficiency of interior dirt of pipeline simultaneously, and can't be applicable to the pipeline that length is different for this technical scheme receives the restriction.
Disclosure of Invention
In order to make up the defects of the prior art and solve the problems that the pipeline processing device in the prior art has small application range and low efficiency and a pipeline is easy to wear during pipeline processing; the invention provides a long pipe processing device.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a long-pipe pipeline processing device, which comprises a supporting seat and a controller, wherein the supporting seat is arranged on the long-pipe pipeline processing device; the controller is used for controlling the long pipe processing device to work; a first air bag is fixedly connected above the supporting seat, and a long pipe pipeline to be processed is placed above the first air bag; the two ends of the supporting seat are symmetrically provided with motors by taking the center of the supporting seat as a reference, the bottoms of the motors are fixedly connected with the supporting seat, belt pulleys are sleeved at the output ends of the motors, and adjacent belt pulleys are connected through a belt; a limiting block is arranged on one side of the motor close to the long pipe pipeline and fixedly connected with the supporting seat; the spring is arranged in the long pipe pipeline, the outer ring of the spring is in contact with the inner wall of the long pipe pipeline, the inner ring of the spring is provided with at least two sets of lantern ring groups, each lantern ring group consists of a plurality of lantern rings, and the lantern rings are fixedly connected with the inner ring of the spring; the output end of the motor on one side of the supporting seat is wound with at least two steel wires, one end of each steel wire, which is far away from the output end of the motor, is sleeved with the lantern ring, and the diameter of each steel wire is smaller than that of the lantern ring; the motor rotates to drive the steel wire to rotate, the steel wire drives the spring to move in the long pipe when rotating, and the spring scrapes off dirt in the long pipe when moving; the invention uses the steel wire, the upper part and the lower part of the spring are driven to move towards opposite directions when the steel wire moves, the spring can scrape off the dirt on the inner wall of the long pipe in the moving process, and the dirt in the pipe with different appearance shapes and diameters can be removed because the spring has the deformation capacity, so that the device has wide applicability.
The method comprises the following steps of placing a long pipe pipeline needing decontamination above an air bag I, pulling a steel wire to place a spring into the long pipe pipeline, enabling the steel wire connected with an upper lantern ring of the spring to penetrate through a limiting block and then to be wound with a motor on the left side of a supporting seat, enabling the steel wire connected with a lower lantern ring of the spring to penetrate through the limiting block and then to be wound with a motor on the right side of the supporting seat, starting the motor, driving the steel wire to rotate and wind on the output end of the motor when the motor rotates, enabling the upper portion of the spring in the long pipe pipeline to move towards the left side when the steel wire rotates and winds, enabling the lower portion of the spring in; if the pipeline overlength that needs to handle or the pipeline of handling are the return bend, then can use the steel wire to put into the pipeline that needs to handle with the spring after, use the manpower to stimulate the steel wire reverse movement at spring both ends, alright with strike off the dirt on long pipe way inner wall or the return bend inner wall for the device has extensive suitability.
Preferably, the outer ring of the spring is provided with a brush, the brush and the brush are arranged at intervals, and the brush is used for assisting the spring to remove dirt on the inner wall of the long pipe; the outer ring of the spring is provided with the brush, so that the spring can be assisted to remove dirt on the inner wall of the long pipe, and the efficiency of removing the dirt in the long pipe by the device is improved.
Preferably, a second air bag is arranged between lantern rings at the upper part and the lower part of the spring inner ring and is connected with the lantern rings through connecting rods; an opening is arranged on the second air bag; the second air bag compresses and discharges air when the steel wire moves, and the discharged air is used for blowing off dirt attached to the hair brush; the invention arranges a second air bag; the air discharged by the second air bag during compression can blow off the dirt attached to the brush, so that the dirt removing capability of the brush is prevented from being reduced due to excessive attached dirt.
In the process that the spring moves, the brush auxiliary spring on the outer ring of the spring removes dirt on the inner wall of the long pipe, the upper part of the spring compresses the second air bag in the process of moving leftwards and the lower part of the spring in the process of moving rightwards, and the gas compressed and discharged by the second air bag can remove the dirt attached to the brush, so that the dirt removing capacity of the brush is ensured, and the dirt removing efficiency of the device is also improved.
Preferably, the spring consists of spring coils, a third air bag is arranged at the joint between every two adjacent spring coils and is fixedly connected with the adjacent spring coils, and the third air bag deforms to enable the outer ring of the spring to be in contact with the inner wall of the long pipe pipeline all the time when the spring deforms; the spliced spring is used, and the spring coils of the spring are connected by the third air bag, so that the third air bag is ensured to deform in the moving process of the spring, and the outer ring of the spring can be always contacted with the inner wall of the long pipe pipeline, so that the decontamination effect of the spring is ensured.
Preferably, a hook is fixedly connected below the belt, and a striking hammer is hung below the hook; the belt moves left and right in the moving process to enable the striking hammer to impact the long pipe; according to the invention, the striking hammer is arranged below the belt, when the belt moves, the striking hammer can strike the long pipe, dirt on the inner wall of the long pipe can be shaken off, and because the air bag is arranged below the supporting seat, when the striking hammer continuously strikes the long pipe, the air bag is continuously compressed and restored to the original state, so that the long pipe vibrates up and down, the dirt in the long pipe can be further shaken off, and the speed of the device for treating the dirt on the inner wall of the long pipe is improved.
When the motor rotates, drive the belt pulley and rotate, drive the belt rotation when the belt pulley rotates, the vibrations that produce when the belt rotates make hang in the striking hammer striking long pipe way of belt pulley below make the dirt on the long pipe way inner wall can be shaken and fall, when striking hammer incessant striking long pipe way, the continuous compression of gasbag and reconversion to make long pipe way shake from top to bottom, make the dirt in the long pipe way can further shake and fall by, the speed that the device handled long pipe way inner wall dirt has been improved.
The invention has the following beneficial effects:
1. the long pipe processing device is novel in structure, the first steel wire and the second steel wire pull the spring to move when being wound, dirt on the inner wall of the pipe can be scraped when the spring moves, and dirt in the pipe with different appearance shapes and diameters can be removed due to the deformation capacity of the spring, so that the device has wide applicability.
2. The long pipe treatment device is simple in structure, the impact hammer and the first air bag are matched for use, so that vibration is generated in the treatment process of the pipe, dirt on the inner wall of the pipe can fall off when the pipe vibrates, and the efficiency of the device for treating the dirt on the inner wall of the pipe is improved.
3. The long-pipe pipeline processing device has wide applicability, and if the pipeline to be processed is too long or the pipeline to be processed is a bent pipe, the spring can be placed into the pipeline to be processed by using the steel wire, and then the steel wires at the two ends of the spring are pulled by using manpower to move in the opposite direction, so that dirt on the inner wall of the long-pipe pipeline or the inner wall of the bent pipe can be scraped.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a front view of the present invention;
FIG. 2 is a view looking toward FIG. 1 at A;
in the figure: the support seat 1, the first air bag 2, the motor 3, the steel wire 31, the belt pulley 4, the belt 41, the limiting block 5, the spring 6, the lantern ring group 61, the lantern ring 62, the brush 63, the spring ring 64, the third air bag 65, the second air bag 7, the connecting rod 71, the hook 8 and the striking hammer 81.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 2, the long pipe treatment device according to the present invention comprises a support base 1 and a controller; the controller is used for controlling the long pipe processing device to work; a first air bag 2 is fixedly connected above the supporting seat 1, and a long pipe pipeline to be processed is placed above the first air bag 2; the two ends of the supporting seat 1 are symmetrically provided with the motors 3 by taking the center of the supporting seat 1 as a reference, the bottom of each motor 3 is fixedly connected with the supporting seat 1, the output ends of the motors 3 are sleeved with belt pulleys 4, and the adjacent belt pulleys 4 are connected through a belt 41; a limiting block 5 is arranged on one side of the motor 3 close to the long pipe pipeline, and the limiting block 5 is fixedly connected with the supporting seat 1; the spring 6 is arranged inside the long pipe, the outer ring of the spring 6 is in contact with the inner wall of the long pipe, the inner ring of the spring 6 is provided with a lantern ring group 61, the number of the lantern ring groups 61 is at least two, the lantern ring group 61 is composed of a plurality of lantern rings 62, and the lantern rings 62 are fixedly connected with the inner ring of the spring 6; the output end of the motor 3 on one side of the supporting seat 1 is wound with at least two steel wires 31, one end of each steel wire 31 far away from the output end of the motor is sleeved with the lantern ring 62, and the diameter of each steel wire 31 is smaller than that of the lantern ring 62; the motor 3 rotates to drive the steel wire 31 to rotate, the steel wire 31 drives the spring 6 to move in the long pipe when rotating, and the spring 6 scrapes off dirt in the long pipe when moving; according to the invention, the steel wire 31 is used, the upper part and the lower part of the spring 6 are driven to move towards opposite directions by the steel wire 31 when the spring 31 moves, dirt on the inner wall of a long pipe can be scraped by the spring 6 in the moving process, and the dirt in the pipe with different appearance shapes and diameters can be removed due to the deformation capacity of the spring 6, so that the device has wide applicability.
Placing a long pipe pipeline to be decontaminated above a first airbag 2, pulling a steel wire 31 to place a spring 6 into the long pipe pipeline, winding the steel wire 31 connected with an upper lantern ring 62 of the spring 6 with a motor 3 on the left side of a supporting seat 1 after penetrating through a limiting block 5, winding the steel wire 31 connected with a lower lantern ring 62 of the spring 6 with the motor 3 on the right side of the supporting seat 1 after penetrating through the limiting block 5, starting the motor 3, driving the steel wire 31 to rotate and wind on the output end of the motor 3 when the motor 3 rotates, moving the upper part of the spring 6 in the long pipe pipeline to the left side when the steel wire 31 rotates and winds, moving the lower part of the spring 6 in the long pipe pipeline to the right side, and scraping off dirt on the inner wall of the; if the pipeline overlength that needs to handle or the pipeline of handling be the return bend, then can use the steel wire 31 to put into the pipeline that needs to handle with spring 6 after, use the manpower to stimulate the steel wire 31 reverse translation at spring 6 both ends, alright with scraping off the dirt on long pipe way inner wall or the return bend inner wall for the device has extensive suitability.
As a specific embodiment of the invention, the outer ring of the spring 6 is provided with a brush 63, the brush 63 and the brush 63 are arranged at intervals, and the brush 63 is used for assisting the spring 6 to remove dirt on the inner wall of the long pipe; according to the invention, the outer ring of the spring 6 is provided with the brush 63, so that the spring 6 can be assisted to remove dirt on the inner wall of the long pipe, and the efficiency of removing the dirt in the long pipe by the device is improved.
As a specific embodiment of the invention, a second air bag 7 is arranged between the lantern rings 62 at the upper part and the lower part of the inner ring of the spring 6, and the second air bag 7 is connected with the lantern rings 62 through a connecting rod 71; an opening is arranged on the second air bag 7; when the steel wire 31 moves, the second air bag 7 compresses and discharges air, and the discharged air is used for blowing off dirt attached to the hairbrush 63; the invention arranges a second air bag 7; the second air bag 7 discharges gas when being compressed to blow off dirt attached to the brush 63, thereby preventing the dirt removing capability of the brush 63 from being reduced due to excessive dirt attached to the brush 63.
In the moving process of the spring 6, the brush 63 on the outer ring of the spring 6 assists the spring 6 to remove dirt on the inner wall of the long pipe, the second air bag 7 is compressed in the moving process of the upper part of the spring 6 to the left and the moving process of the lower part of the spring 6 to the right, and the air compressed and exhausted by the second air bag 7 can remove the dirt attached to the brush 63, so that the dirt removing capability of the brush 63 is ensured, and the dirt removing efficiency of the device is also improved.
As a specific embodiment of the present invention, the spring 6 is composed of coils 64, a third air bag 65 is disposed at a joint between adjacent coils 64, the third air bag 65 is fixedly connected to the adjacent coils 64, and the third air bag 65 deforms when the spring 6 deforms, so that an outer ring of the spring 6 is always in contact with an inner wall of the long-tube pipeline; according to the invention, the spliced spring 6 is used, and the coils 64 of the spring 6 are connected by the third air bag 65, so that the third air bag 65 is ensured to deform in the moving process of the spring 6, and the outer ring of the spring 6 can be always contacted with the inner wall of the long pipe pipeline, thereby ensuring the decontamination effect of the spring 6.
As a specific embodiment of the present invention, a hook 8 is fixed below the belt 41, and a striking hammer 81 is suspended below the hook 8; the belt 41 moves left and right in the moving process to enable the striking hammer 81 to strike the long pipe; according to the invention, the striking hammer 81 is arranged below the belt 41, when the belt 41 moves, the striking hammer 81 can strike the long pipe, dirt on the inner wall of the long pipe can be shaken off, and because the first air bag 2 is arranged below the supporting seat 1, when the striking hammer 81 ceaselessly strikes the long pipe, the first air bag 2 ceaselessly compresses and restores to the original shape, so that the long pipe vibrates up and down, the dirt in the long pipe can be further shaken off, and the speed of the device for treating the dirt on the inner wall of the long pipe is improved.
When motor 3 rotates, drive belt pulley 4 and rotate, belt pulley 4 drives belt 41 and rotates when rotating, the vibrations that produce when belt 41 rotates make hang in the striking hammer 81 of belt pulley 4 below striking long tube pipeline makes the dirt on the long tube pipeline inner wall can be shaken off, when striking hammer 81 incessantly striking long tube pipeline, the continuous compression of a gasbag 2 and reconversion, thereby make long tube pipeline vibrations from top to bottom, make the dirt in the long tube pipeline can further shake off by shaking, the speed that the device handled long tube pipeline inner wall dirt has been improved.
When the long-pipe pipeline cleaning device works, the long-pipe pipeline needing cleaning is placed above the first air bag 2, the steel wire 31 is pulled to place the spring 6 into the long-pipe pipeline, the steel wire 31 connected with the upper lantern ring 62 of the spring 6 penetrates through the limiting block 5 and then is wound with the motor 3 on the left side of the supporting seat 1, the steel wire 31 connected with the lower lantern ring 62 of the spring 6 penetrates through the limiting block 5 and then is wound with the motor 3 on the right side of the supporting seat 1, the motor 3 is started, the steel wire 31 is driven to rotate and wound on the output end of the motor 3 when the motor 3 rotates, the upper portion of the spring 6 in the long-pipe pipeline moves towards the left side when the steel wire 31 rotates and is wound, the lower portion of the spring 6 in the long; if the pipeline to be treated is too long or the pipeline to be treated is a bent pipe, the spring 6 can be placed into the pipeline to be treated by using the steel wire 31, and then the steel wires 31 at the two ends of the spring 6 are pulled by using manpower to move in the opposite direction, so that the dirt on the inner wall of the long pipe or the inner wall of the bent pipe can be scraped, and the device has wide applicability; in the moving process of the spring 6, the brush 63 on the outer ring of the spring 6 assists the spring 6 to remove dirt on the inner wall of the long pipe, the second air bag 7 is compressed in the left moving process of the upper part of the spring 6 and the right moving process of the lower part of the spring 6, and the air compressed and exhausted by the second air bag 7 can remove the dirt attached to the brush 63, so that the dirt removing capability of the brush 63 is ensured, and the dirt removing efficiency of the device is also improved; when motor 3 rotates, drive belt pulley 4 and rotate, belt pulley 4 drives belt 41 and rotates when rotating, the vibrations that produce when belt 41 rotates make hang in the striking hammer 81 of belt pulley 4 below striking long tube pipeline makes the dirt on the long tube pipeline inner wall can be shaken off, when striking hammer 81 incessantly striking long tube pipeline, the continuous compression of a gasbag 2 and reconversion, thereby make long tube pipeline vibrations from top to bottom, make the dirt in the long tube pipeline can further shake off by shaking, the speed that the device handled long tube pipeline inner wall dirt has been improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.