CN109667863A - A kind of heavy-load automobile high-cooling property charcoal/charcoal brake block preparation method - Google Patents

A kind of heavy-load automobile high-cooling property charcoal/charcoal brake block preparation method Download PDF

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Publication number
CN109667863A
CN109667863A CN201811647049.0A CN201811647049A CN109667863A CN 109667863 A CN109667863 A CN 109667863A CN 201811647049 A CN201811647049 A CN 201811647049A CN 109667863 A CN109667863 A CN 109667863A
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China
Prior art keywords
charcoal
heavy
brake block
cooling property
load automobile
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Application number
CN201811647049.0A
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Chinese (zh)
Inventor
马开梅
何平伟
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Xinghua Precision Casting And Forging Industry Research Institute Co Ltd
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Xinghua Precision Casting And Forging Industry Research Institute Co Ltd
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Priority to CN201811647049.0A priority Critical patent/CN109667863A/en
Publication of CN109667863A publication Critical patent/CN109667863A/en
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    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00—Materials not provided for elsewhere
    • C09K3/14—Anti-slip materials; Abrasives
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02—Compositions of linings; Methods of manufacturing
    • F16D69/023—Composite materials containing carbon and carbon fibres or fibres made of carbonizable material
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00—Materials; Production methods therefor
    • F16D2200/0034—Materials; Production methods therefor non-metallic
    • F16D2200/0052—Carbon
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00—Materials; Production methods therefor
    • F16D2200/006—Materials; Production methods therefor containing fibres or particles
    • F16D2200/0065—Inorganic, e.g. non-asbestos mineral fibres
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00—Materials; Production methods therefor
    • F16D2200/0082—Production methods therefor
    • F16D2200/0086—Moulding materials together by application of heat and pressure

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a kind of heavy-load automobile high-cooling property charcoal/charcoal brake block preparation method, this method are as follows: one, using short carbon fiber, powdered carbon, graphite powder, boron powder, resin as main raw material(s), and add suitable grapheme material；Two, Carbon fibe mixture is configured by a certain percentage；Three, press curing forms；Four, charing process；Five, resin solution dipping, curing and carbonization treatment；Six, after being machined, heavy-load automobile high-cooling property charcoal/charcoal brake block is made.The present invention has the characteristics that heavy-load automobile high-cooling property charcoal/charcoal brake block prepared by high strength & high electric-conduction and high thermal conductivity as lubricant, the wearability of boron powder and graphene as reinforcement, graphite powder as skeleton, resin carbon matrix, powdered carbon using Carbon fibe, have many advantages, such as perfect heat-dissipating, excellent in mechanical performance, high mechanical strength, toughness are good, wearability is good, long service life.

Description

A kind of heavy-load automobile high-cooling property charcoal/charcoal brake block preparation method
Technical field
The present invention discloses a kind of preparation method of heavy-load automobile brake block material, belongs to brake pad material technical field.
Background technique
As automotive engineering is applied to environmental protection, the development of high speed and overload direction, to the stability of brake system of car and Reliability proposes requirements at the higher level, and the comprehensive performance of brake block friction material will directly influence in vehicle traveling process It is safe and comfortable.The essence of automobile brake is that the most kinetic energy of automobile is passed through between brake block and brake disc (or drum) Friction is converted into thermal energy, and most thermal energy causes the raised process of temperature by brake absorption again.Heavy-duty car is due to load-carrying Tonnage is larger and the raising of speed, and inertia when than the braking of general small and medium-sized car is big, braking distance is long.Heavy-duty car friction The high temperature resistance of material will be got well, and coefficient of friction should not be too high, otherwise brake temperature can be made to steeply rise, in disc surface The carburization zone for generating stick-slip causes coefficient of friction to generate decline, braking effect is not achieved, and vehicle slip, overturning is caused, to driving Safety constitutes a serious threat.Therefore, the friction material of heavy-duty car is in addition to good mechanical strength, lesser dual face mill Except damaging, being nuisanceless, nontoxic, should more there be good thermal stability, making brake block, coefficient of friction changes small, thermal wear at high temperature It is small, reduce the noise pollution to environment.Brake block friction material belongs to friction resistance composite material, mainly fine by binder, enhancing Dimension, filler and four part of frictional property regulator composition.Each component selects proportion material in composite material, mixed by different proportion It closes, using hot pressing or cold pressing production technology production, thus obtains meeting different coefficients of friction, wear rate, mechanical strength, porosity The brake block of equal requirements.Over the past decade, develop with auto industry to the direction of environmental protection, green, domestic and international brake block friction Investigation of materials and application have entered no asbestos stage.Brake block in the heavy-duty car turnover rate compared with small and medium-sized car Height, use cost are high, therefore, by development of new material prescription and are improving technique and improve comprehensive performance and service life Simultaneously, it is necessary to take into account economical and practical principle.Currently, the domestic brake block friction material for heavy-duty car largely uses Semimetal powders mentioned metallurgical material, performance characteristics are to be provided with good thermal conductivity and higher intensity, the braking temperature that can be carried Degree reaches 400 DEG C.But since brake pressure is big when braking, lead to brake drum or brake disc surface serious wear, wearability Poor, brake noise increases.
Carbon fiber composite is with low, the high mechanical strength of density, high toughness, wear-resisting and corrosion resistance Can, graphene has the characteristics that high strength & high electric-conduction and high thermal conductivity, can be applied to heavy-load automobile friction material, And it is greatly improved the service life and security performance of heavy-load automobile brake block.
Summary of the invention
The purpose of the present invention is in view of the deficiencies of the prior art, to solve existing heavy-load automobile brake block heat transmitting and heat-resisting Property poor, the unstable technical problem for causing brake block coefficient of friction unstable of material, have using graphene high-intensitive, highly conductive The characteristics of property and high thermal conductivity, and good a kind of simple process, densification effects, high mechanical strength, wearability and heat-resisting are provided Excellent charcoal/charcoal heavy-load automobile brake block the preparation method of property.
To achieve the goals above, the technical scheme adopted by the invention is that: a kind of heavy-load automobile high-cooling property charcoal/charcoal The preparation method of brake block, it is characterised in that method includes the following steps:
Step 1: suitable stone is added as main raw material(s) using short carbon fiber, powdered carbon, graphite powder, boron powder, resin Black alkene material.
Step 2: being stirred in agitator tank after material in step 1 is weighed in proportion, mixing time 2h- 15h。
Step 3: mixture in step 2 is placed in steel mold, the compression moulding on multidaylight press, and pressure is 1.5Mpa-60 Mpa。
Step 4: the semi-finished product of compression moulding in step 3 being placed in retort and carry out charing process, and carbonization temperature is 760℃-960℃。
Step 5: the semi-finished product after charing process in step 4 are entered in resin storage tank, carry out impregnating by pressure, and pressure is Dipping 2h-10h is carried out under 0.5MPa-4.0MPa, then carries out curing process, and solidification temperature is 100 DEG C -180 DEG C, is turned after coming out of the stove Retort charing process, carbonization temperature are 760 DEG C -960 DEG C.
Step 6: heavy-load automobile is made with high heat dissipation after over mechanical processing in the composite body that step 5 is come out of the stove Property charcoal/charcoal brake block.
Above-mentioned a kind of heavy-load automobile high-cooling property charcoal/charcoal brake block preparation method, which is characterized in that in step 1 The short carbon fiber length is 2mm-20mm, and the granular size of powdered carbon is 100 mesh hereinafter, the granular size of graphite powder is 100 mesh are hereinafter, boron powder particles size is 500 mesh hereinafter, resin is epoxy resin or phenolic resin.
Above-mentioned a kind of heavy-load automobile high-cooling property charcoal/charcoal brake block preparation method, which is characterized in that in step 2 The Carbon fibe weight percent is 10wt%-50wt%, and powdered carbon weight percent is 5wt%-20wt%, graphite powder weight percent Than for 1wt%-10wt%, boron powder weight percent is 0.1wt%-5wt%, weight resin percentage is 10wt%-60wt%, graphene Additive amount is 0.05 wt%-1.0 wt%.
Above-mentioned a kind of heavy-load automobile high-cooling property charcoal/charcoal brake block preparation method, which is characterized in that in step 3 The press curing technique, heating rate are 5 DEG C/h-50 DEG C/h, and solidification temperature is 100 DEG C -180 DEG C, and soaking time is 0.5h-5.0h。
Above-mentioned a kind of heavy-load automobile high-cooling property charcoal/charcoal brake block preparation method, which is characterized in that in step 4 The carbonization heating rate is 5 DEG C/h-50 DEG C/h, soaking time 1.0h-5.0h.
Above-mentioned a kind of heavy-load automobile high-cooling property charcoal/charcoal brake block preparation method, which is characterized in that in step 5 The solidification heating rate is 5 DEG C/h-50 DEG C/h, and soaking time 1.0h-5.0h, carbonization heating rate is 2 DEG C/h-30 DEG C/h, soaking time 1.0h-5.0h.
Compared with the prior art, the present invention has the following advantages:
1, compared with the technology of preparing of traditional heavy-load automobile brake block, the present invention using Carbon fibe as skeleton, resin carbon matrix, Powdered carbon as reinforcement, graphite powder as lubricant, the wearability of boron powder and graphene have high strength & high electric-conduction and The features such as high thermal conductivity, heavy-load automobile high-cooling property charcoal/charcoal brake block of preparation have perfect heat-dissipating, mechanical property It is excellent, the advantages that high mechanical strength, toughness are good, wearability is good, long service life.
2, present invention process is simple, and is easy to produce in enormous quantities, and solves existing heavy-load automobile brake block heat transmitting And poor heat resistance, the unstable technical problem for causing coefficient of friction unstable of material.
Detailed description of the invention
Fig. 1 is that the present invention prepares heavy-load automobile high-cooling property charcoal/charcoal brake block process flow diagram.
Specific embodiment
Embodiment 1
Step 1: suitable stone is added as main raw material(s) using short carbon fiber, powdered carbon, graphite powder, boron powder, resin Black alkene material, short carbon fiber length are 2mm, and the granular size of powdered carbon is 120 mesh, and the granular size of graphite powder is 120 mesh, boron Powder particles size is 600 mesh, and resin is epoxy resin.
Step 2: being stirred in agitator tank after material in step 1 is weighed in proportion, Carbon fibe weight percent Than for 10wt%, powdered carbon weight percent is 20wt%, graphite powder weight percent is 10wt%, and boron powder weight percent is 5wt%, Weight resin percentage is 54.95wt%, and graphene additive amount is 0.05 wt%, mixing time 2h.
Step 3: mixture in step 2 is placed in steel mold, the compression moulding on multidaylight press, and pressure is 1.5Mpa, solidification heating rate are 5 DEG C/h, and solidification temperature is 100 DEG C, soaking time 0.5h.
Step 4: the semi-finished product of compression moulding in step 3 being placed in retort and carry out charing process, and carbonization temperature is 760 DEG C, carbonization heating rate is 5 DEG C/h, soaking time 1.0h.
Step 5: the semi-finished product after charing process in step 4 are entered in resin storage tank, carry out impregnating by pressure, and pressure is Dipping 2h is carried out under 0.5MPa, then carries out curing process, and solidification temperature is 100 DEG C, and solidification heating rate is 5 DEG C/h, heat preservation Time is 1.0h, and carbonization heating rate is 2 DEG C/h, and soaking time 1.0h turns retort charing process, carbonization temperature after coming out of the stove It is 760 DEG C.
Step 6: heavy-load automobile is made with high heat dissipation after over mechanical processing in the composite body that step 5 is come out of the stove Property charcoal/charcoal brake block.
Embodiment 2
Step 1: suitable stone is added as main raw material(s) using short carbon fiber, powdered carbon, graphite powder, boron powder, resin Black alkene material, short carbon fiber length are 10mm, and the granular size of powdered carbon is 200 mesh, and the granular size of graphite powder is 200 mesh, Boron powder particles size is 700 mesh, and resin is phenolic resin.
Step 2: being stirred in agitator tank after material in step 1 is weighed in proportion, Carbon fibe weight percent Than for 30wt%, powdered carbon weight percent is 10wt%, graphite powder weight percent is 5wt%, and boron powder weight percent is 3wt%, Weight resin percentage is 51.9wt%, and graphene additive amount is 0.1wt%, mixing time 5h.
Step 3: mixture in step 2 is placed in steel mold, the compression moulding on multidaylight press, pressure 30Mpa, Solidification heating rate is 15 DEG C/h, and solidification temperature is 150 DEG C, soaking time 2h.
Step 4: the semi-finished product of compression moulding in step 3 being placed in retort and carry out charing process, and carbonization temperature is 800 DEG C, carbonization heating rate is 15 DEG C/h, soaking time 2.0h.
Step 5: the semi-finished product after charing process in step 4 are entered in resin storage tank, carry out impregnating by pressure, and pressure is Dipping 5h is carried out under 1.5MPa, then carries out curing process, and solidification temperature is 150 DEG C, and solidification heating rate is 40 DEG C/h, heat preservation Time is 4.0h, turns retort charing process after coming out of the stove, and carbonization temperature is 800 DEG C, and carbonization heating rate is 20 DEG C/h, when heat preservation Between be 4.0h.
Step 6: heavy-load automobile is made with high heat dissipation after over mechanical processing in the composite body that step 5 is come out of the stove Property charcoal/charcoal brake block.
Embodiment 3
Step 1: suitable stone is added as main raw material(s) using short carbon fiber, powdered carbon, graphite powder, boron powder, resin Black alkene material, short carbon fiber length are 20mm, and the granular size of powdered carbon is 300 mesh, and the granular size of graphite powder is 300 mesh, Boron powder particles size is 800 mesh, and resin is phenolic resin.
Step 2: being stirred in agitator tank after material in step 1 is weighed in proportion, Carbon fibe weight percent Than for 50wt%, powdered carbon weight percent is 8wt%, graphite powder weight percent is 1wt%, and boron powder weight percent is 2wt%, tree Rouge weight percent is 38wt%, and graphene additive amount is 1.0 wt%, mixing time 15h.
Step 3: mixture in step 2 is placed in steel mold, the compression moulding on multidaylight press, pressure 60Mpa, Solidification heating rate is 50 DEG C/h, and solidification temperature is 180 DEG C, soaking time 5h.
Step 4: the semi-finished product of compression moulding in step 3 being placed in retort and carry out charing process, and carbonization temperature is 960 DEG C, carbonization heating rate is 50 DEG C/h, soaking time 5.0h.
Step 5: the semi-finished product after charing process in step 4 are entered in resin storage tank, carry out impregnating by pressure, and pressure is Dipping 10h is carried out under 4.0MPa, then carries out curing process, and solidification temperature is 180 DEG C, and solidification heating rate is 50 DEG C/h, is protected The warm time is 5.0h, turns retort charing process after coming out of the stove, and carbonization temperature is 960 DEG C, and carbonization heating rate is 30 DEG C/h, heat preservation Time is 5.0h.
Step 6: heavy-load automobile is made with high heat dissipation after over mechanical processing in the composite body that step 5 is come out of the stove Property charcoal/charcoal brake block.
The above is only presently preferred embodiments of the present invention, is not intended to limit the invention in any way, it is all according to the present invention Technical spirit any simple modification, change and equivalent structure transformation to the above embodiments, still fall within skill of the present invention In the protection scope of art scheme.

Claims (6)

1. a kind of heavy-load automobile high-cooling property charcoal/charcoal brake block preparation method, it is characterised in that this method includes following step It is rapid:
Step 1: suitable stone is added as main raw material(s) using short carbon fiber, powdered carbon, graphite powder, boron powder, resin Black alkene material；
Step 2: being stirred in agitator tank after material in step 1 is weighed in proportion, mixing time 2h-15h；
Step 3: mixture in step 2 is placed in steel mold, the compression moulding on multidaylight press, pressure 1.5Mpa-60 Mpa；
Step 4: the semi-finished product of compression moulding in step 3 being placed in retort and carry out charing process, carbonization temperature 760 ℃-960℃；
Step 5: the semi-finished product after charing process in step 4 are entered in resin storage tank, carry out impregnating by pressure, and pressure is Dipping 2h-10h is carried out under 0.5MPa-4.0MPa, then carries out curing process, and solidification temperature is 100 DEG C -180 DEG C, is turned after coming out of the stove Retort charing process, carbonization temperature are 760 DEG C -960 DEG C；
Step 6: the composite body that step 5 is come out of the stove after over mechanical processing, be made heavy-load automobile with high-cooling property charcoal/ Charcoal brake block.
2. a kind of heavy-load automobile according to claim 1 high-cooling property charcoal/charcoal brake block preparation method, feature exist In short carbon fiber length described in step 1 is 2mm-20mm, and the granular size of powdered carbon is 100 mesh hereinafter, graphite powder Granular size is 100 mesh hereinafter, boron powder particles size is 500 mesh hereinafter, resin is epoxy resin or phenolic resin.
3. a kind of heavy-load automobile according to claim 1 high-cooling property charcoal/charcoal brake block preparation method, feature exist In Carbon fibe weight percent described in step 2 is 10wt%-50wt%, and powdered carbon weight percent is 5wt%-20wt%, stone Ink powder weight percent is 1wt%-10wt%, and boron powder weight percent is 0.1wt%-5wt%, and weight resin percentage is 10wt%- 60wt%, graphene additive amount are 0.05 wt%-1.0 wt%.
4. a kind of heavy-load automobile according to claim 1 high-cooling property charcoal/charcoal brake block preparation method, feature exist In press curing technique described in step 3, heating rate is 5 DEG C/h-50 DEG C/h, and solidification temperature is 100 DEG C -180 DEG C, is protected The warm time is 0.5h-5.0h.
5. a kind of heavy-load automobile according to claim 1 high-cooling property charcoal/charcoal brake block preparation method, feature exist In carbonization heating rate described in step 4 is 5 DEG C/h-50 DEG C/h, soaking time 1.0h-5.0h.
6. a kind of heavy-load automobile according to claim 1 high-cooling property charcoal/charcoal brake block preparation method, feature exist In solidification heating rate described in step 5 is 5 DEG C/h-50 DEG C/h, soaking time 1.0h-5.0h, carbonization heating rate For 2 DEG C/h-30 DEG C/h, soaking time 1.0h-5.0h.
CN201811647049.0A 2018-12-30 2018-12-30 A kind of heavy-load automobile high-cooling property charcoal/charcoal brake block preparation method Withdrawn CN109667863A (en)

Priority Applications (1)

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CN201811647049.0A CN109667863A (en) 2018-12-30 2018-12-30 A kind of heavy-load automobile high-cooling property charcoal/charcoal brake block preparation method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811647049.0A CN109667863A (en) 2018-12-30 2018-12-30 A kind of heavy-load automobile high-cooling property charcoal/charcoal brake block preparation method

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