CN109667413A - A kind of ornament materials and its manufacturing process - Google Patents
A kind of ornament materials and its manufacturing process Download PDFInfo
- Publication number
- CN109667413A CN109667413A CN201710959028.1A CN201710959028A CN109667413A CN 109667413 A CN109667413 A CN 109667413A CN 201710959028 A CN201710959028 A CN 201710959028A CN 109667413 A CN109667413 A CN 109667413A
- Authority
- CN
- China
- Prior art keywords
- wood skin
- decoration
- coloring layer
- substrate
- decoration wood
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F19/00—Other details of constructional parts for finishing work on buildings
- E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
Abstract
A kind of ornament materials and its manufacturing process, including substrate and the decoration wood skin for being covered in substrate surface；The decoration wood skin outer surface is coated with paint layer；The substrate surface and the decoration wood skin inner surface directly pass through PUR polyurethane-hot melt glue sticking and its production technology.Production efficiency is improved, solves the problems, such as that product blistering, corruption, processing use less manpower cost and more environmentally-friendly.
Description
Technical field
The present invention relates to a kind of decoration material field more particularly to a kind of manufacturing process.
Background technique
Dyeing wood skin is a kind of new era ornament materials, processes dye system with former natural timber, does not lose natural timber speciality,
Light color difference and natural texture, which are all differed with solid wood, to be no different, and can also play intention using special color, because of the effect commonly painted
Fruit, which can only cover timber itself, should obvious texture and color difference etc., be adds rich color in modern designs.
The prior art is only coloured to wood grain in metal surface, this construction unsightly, it is low-grade, be also easily damaged, scrape
Flower, corrosion.The prior art only simply glues one layer of wood skin with latex in metal surface, when existing metal attachment wood skin further below
It needs to serve as a contrast one layer of cloth, paper, so that wood skin layer is easy absciss layer and blister, fall off, rot.The prior art is all after being first completed material
Its surface is decorated, it is cumbersome that this mode becomes difficult later period decoration, and is easy to produce pollution.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of ornament materials and its manufacturing process.
To solve the above problems, the present invention adopts the following technical scheme:
A kind of ornament materials, including substrate and the decoration wood skin for being covered in substrate surface；The decoration wood skin outer surface applies
There is decorative coveringn；The decorative coveringn is followed successively by the first coloring layer, prime coat, the second coloring layer and top coat layer from inside to outside；Institute
It states substrate surface and the decoration wood skin directly passes through PUR polyurethane-hot melt glue sticking；The first coloring layer amount of pigment accounts for
The 60-70%, the 30-40% of the total dosage of the second coloring layer amount of pigment Zhan of total dosage.
Preferably, the total dosage 70% of the first coloring layer amount of pigment Zhan, the second coloring layer amount of pigment Zhan are total
Dosage 30%.
It is a kind of for manufacturing the technique of ornament materials, technique the following steps are included:
(a) it stocks up: by wood skin raw material size processing of cutting as required, then muti-piece wood skin raw material being referred to and is connect；
(b) it prepares wood skin: by veneer surface sanding, coating the first coloring layer, the coating hot melt paint shape on the first coloring layer
At prime coat, sanding prime coat forms decoration wood skin after coating the second coloring layer, then roller coating finishing coat on prime coat；
(c) laying is removed: the laying on removal decoration wood skin inner surface；
(d) gluing: PUR polyurethane hot melt is coated in the one side of decoration wood skin removal laying；
(e) it pastes: the complete decoration wood skin stickup of above-mentioned processing being pressed together on substrate to after substrate surface progress processing
On；
(f) essence is cut out: above-mentioned decoration wood skin being pasted on substrate, according to the shape of substrate and particular condition in use to decoration
Wood skin is cut out；
(g) assemble: the composite material for decoration after essence to be cut out to wood skin cuts as needed, assembles.
Preferably, the gluing temperature of the PUR polyester hot-melt adhesive is 130 DEG C -150 DEG C, and every square metre of coating weight is in 60-
100g。
Preferably, the hot melt paint is UV priming paint.
Preferably, the decoration wood skin is process by natural timber.
The beneficial effects of the present invention are: coating colored paint in two times, and the first coloring layer is protected using priming paint, it can be more preferable
Improve and maintain color, and tint twice make color more have a sense of hierarchy with clarity simultaneously color it is more unified；Using life
Producing line carries out smooth, overlay film or cladding after processing is completed, just carries out smart sanction and assembly, industrialized production can be achieved in this way, improve
Production efficiency；It does not need between substrate and surface lining using sark, while PUR polyurethane hot melt being used to make substrate
Material it is unrestricted be attained by excellent bonding effect, solve prior art wood skin layer and be easy absciss layer bubble, fall off, is rotten
Rotten problem, fitting effect are more preferable.Decorative coveringn successively coating coloring layer and dope layer change a previous traditional mopping,
Being easily mastered colorant proportion reduces technology difficulty and cost, and roller coating colored paint keeps colored paint durability degree higher in two times；After client's confirmation
It is mass produced, contingency influences product color during also solving the problems, such as actual spot painting.Production process is whole
Plastotype need to be only processed to whole when use, without as the prior art, to its surface after first processing substrate installation
It is decorated, it is environment friendly and pollution-free；Reduce the usage amount of natural timber, it is more environmentally-friendly.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of ornament materials of the present invention.
In figure: 1. substrates；2. decorating wood skin；3. decorative coveringn.
Specific embodiment
A specific embodiment of the invention is further illustrated below:
Process flow carries out as follows:
(1) wood skin raw material is subjected to simple dimensioned, is rolled up after muti-piece wood skin raw material is connected by way of referring to and connecing
At web-like；
(2) coating is carried out after carrying out sanding surface processing to face where the non-laying of wood skin raw material；
(3) by the way of roller coating by colorant roller coating in wood skin because veneer surface has the wooden eye, need again with hairbrush will
Colorant brush is uniform, then colours again to wood skin, coloring wood skin is made using infrared drying, the usage amount of this step colorant
It is the 70% of total dosage, the colored paint of this step coating is the first coloring layer；
(4) use scrapes rifle and scratches priming paint after above-mentioned coloring in wood skin, and priming paint divides 1-3 coating, sanding priming paint, the bottom of at
Roller coating colored paint is painted as the second coloring layer, colored paint and above-mentioned steps (3) use identical colored paint, and the total dosage of usage amount Zhan
30%, then roller coating finishing coat protected and decorated to priming paint and coloring layer.
(5) paint drying process is then carried out, above-mentioned wood skin after processing is completed becomes the decoration wood skin for being attached with decorative coveringn 3
2；
(6) then the laying of the paper in removal decoration wood skin 2, cloth or other materials is applied in the one side of removal laying
Cover PUR polyurethane hot melt；
(7) by the decoration wood skin 2 Jing Guo above-mentioned processing, it is uniformly pasted onto 1 surface of substrate for needing to modify, smoothes out, does not stay
Bubble；Substrate 1 can be common wealth furniture or other components.
(8) after the completion of pasting, smart sanction is carried out to decoration wood skin 2, repairs 2 size shape of decoration wood skin pasted all with needs
The equipment of decorations matches.
(9) composite material for decoration after essence to be cut out to wood skin is cut as needed, is assembled.
First coloring layer is enhancing wood skin color, and priming paint is the first coloring layer of protection and covers wood skin wood eye, and second colours
Layer is further to improve color, and finishing coat is the protection and decoration to priming paint and the first, second coloring layer.
Embodiment one
The all not stringent limitation of the material and shape of substrate 1.Wood skin is referred to and is rolled into a roll after connecing in order to industrial production.
Wood skin, which refers to, to be connect: wood skin connecting pin has the small tooth of length 10mm, and a small amount of heating Instant cement is applied on tooth and docks tooth with tooth, by adding
Be mutually bonded between the small tooth of glue curing after heat pressurization, reach smooth, natural, unobvious, the firm effect of connector, change with
Preceding big tine length about 30mm, back side band glue connection splicing heating pressurization connection, the disadvantage is that the too big connector of tooth is obvious, connection paper increases
Add thickness connector injustice.
Relatively thin sheet is formed it into after processing to original timber, is first coloured then in the one side of wood pieces
Japanning forms decorative coveringn 3.The adhering mode of decorative coveringn 3 are as follows: roller coating after timber sanding is accounted for the colored paint shape of total content 70%
At the first coloring layer, then roller coating accounts for total content 30% on priming paint after the first coloring layer roller coating UV priming paint, sanding UV priming paint
Colored paint formed the second coloring layer.Last one level paint layer of roller coating again.It in this way can be when first applies chromatograph by face
Material materials reach customer requirement, are then coated with hot melt paint the first coloring layer of protection, while can fill the wooden eye on timber to make material
Material is more smooth, and the second coloring layer for having coated protection and colouring effect is painted in hot melt, it is visual resistance to increase material color
Degree long.The texture for cooperating natural veneer simultaneously, so that the appearance of wood skin is more natural.
The wood pieces for being attached to decorative coveringn 3 in this way are formed surface lining 2.The non-decorative coveringn 3 of surface lining 2
On one side it is inner surface, other sarks such as paper, the cloth on inner surface is removed by the method for abrasive finishing machine abrasive finishing before bonding, are then existed
Inner surface coats PUR polyurethane hot melt, and the temperature of coating PUR polyurethane-hot melt paint is 130 DEG C -150 DEG C, and coating weight is often to put down
Rice 60-100g, when substrate 1 is nonmetallic materials, white glue with vinyl is can be used to reduce cost in the glue of bonding.
PUR polyurethane hot melt is coated after carrying out simple cleaning work to 1 surface of substrate, surface lining 2 is uniform
It is covered in 1 surface of substrate, using mechanical press.Ultimately form a kind of composite material for decoration.
When in use, assembling combination is carried out after composite material for decoration directly being cut into specified shape.Combination is completed
It can be used afterwards, be not necessarily to mopping step.
The material that substrate 1 is selected does not limit a certain material, common batten, wood-based plate, wood moulding, aluminium alloy etc.,
Attaching process has: smooth, overlay film, cladding kinds of processes.
Simultaneously because decoration wood skin 2 has stronger toughness that can carry out smooth or cladding in the compromise face of various substrates 1.
As shown in Figure 1: according to the product structure of above-mentioned process flow production
Including substrate 1 and the decoration wood skin 2 for being covered in 1 surface of substrate；2 outer surface of decoration wood skin is coated with paint layer, paint
Layer is respectively the first coloring layer, prime coat and the second coloring layer from inside to outside；In 1 surface of substrate and the decoration wood skin 2
Surface directly passes through PUR polyurethane-hot melt glue sticking, is not provided with paper, cloth or other sarks between the two.
The mode that device wood skin 2 is applied to substrate 1 in the present invention is applied to heterotypic material according to the Change of types of substrate 1
By the way of overlay film, applied to material edge by the way of edge sealing, using with planarizing material by the way of smooth.
The above is only a preferred embodiment of the present invention, but the design concept of the present invention is not limited to this, all to utilize this structure
Think the insubstantial modifications made to the present invention, also falls within the scope of protection of the present invention.
Claims (6)
1. a kind of ornament materials, it is characterised in that: including substrate (1) and be covered in the decoration wood skin (2) on substrate (1) surface；Institute
It states decoration wood skin (2) outer surface and is coated with decorative coveringn (3)；The decorative coveringn (3) is followed successively by the first coloring layer, bottom from inside to outside
Paint layer, the second coloring layer and top coat layer；Substrate (1) surface and the decoration wood skin (2) directly pass through PUR polyurethane-hot melt
Glue sticking；The total dosage of the 60-70% of the total dosage of the first coloring layer amount of pigment Zhan, the second coloring layer amount of pigment Zhan
30-40%.
2. a kind of decoration wood skin according to claim 1, it is characterised in that: the first coloring layer amount of pigment Zhan is always used
Amount 70%, the total dosage 30% of the second coloring layer amount of pigment Zhan.
3. a kind of technique for ornament materials described in manufacturing claims 1, it is characterised in that: technique the following steps are included:
(a) it stocks up: by wood skin raw material size processing of cutting as required, then muti-piece wood skin raw material being referred to and is connect；
(b) it prepares wood skin: by veneer surface sanding, coating the first coloring layer, coating hot melt paint forms bottom on the first coloring layer
Paint layer, sanding prime coat coat the second coloring layer on prime coat, then roller coating finishing coat forms decoration wood skin；
(c) laying is removed: the laying on removal decoration wood skin (2) inner surface；
(d) gluing: PUR polyurethane hot melt is coated in the one side of decoration wood skin (2) removal laying；
(e) it pastes: complete decoration wood skin (2) stickup of above-mentioned processing being pressed together on base to after substrate (1) surface progress processing
On material；
(f) essence is cut out: above-mentioned decoration wood skin (2) being pasted on a substrate (1), according to the shape and particular condition in use of substrate (1)
Decoration wood skin (2) is cut out；
(g) assemble: the composite material for decoration after essence to be cut out to wood skin cuts as needed, assembles.
4. a kind of technique for manufacturing ornament materials according to claim 3, it is characterised in that: the PUR polyester hot-melt adhesive
Gluing temperature be 130 DEG C -150 DEG C, every square metre of coating weight is in 60g-100g.
5. a kind of technique for manufacturing ornament materials according to claim 3, it is characterised in that: the hot melt paint is the bottom UV
Paint.
6. a kind of technique for manufacturing ornament materials according to claim 3, it is characterised in that: the decoration wood skin (2)
It is process by natural timber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710959028.1A CN109667413A (en) | 2017-10-16 | 2017-10-16 | A kind of ornament materials and its manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710959028.1A CN109667413A (en) | 2017-10-16 | 2017-10-16 | A kind of ornament materials and its manufacturing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109667413A true CN109667413A (en) | 2019-04-23 |
Family
ID=66139144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710959028.1A Pending CN109667413A (en) | 2017-10-16 | 2017-10-16 | A kind of ornament materials and its manufacturing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109667413A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115038562A (en) * | 2020-02-12 | 2022-09-09 | 宜家供应有限公司 | Method for producing a structural element, structural element and furniture part |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63312141A (en) * | 1987-06-12 | 1988-12-20 | Matsushita Electric Works Ltd | Wooden sheet |
| CN101367220A (en) * | 2008-09-19 | 2009-02-18 | 北京市森诺家具材料有限公司 | Composite section material for coating wood surface on surface of plastic/wood-plastic sectional material and manufacturing method therefor |
| CN101948646A (en) * | 2010-09-29 | 2011-01-19 | 上海富臣化工有限公司 | Oil stain used for coloring wood lacquer, preparation method and coating method thereof |
| CN103061461A (en) * | 2012-12-14 | 2013-04-24 | 上海太亿企业股份有限公司 | Integrated production process of fixedly-assembled furniture |
| CN103741934A (en) * | 2013-12-20 | 2014-04-23 | 中山市高儿莱恩日用制品有限公司 | Novel wood strip and manufacturing method thereof |
-
2017
- 2017-10-16 CN CN201710959028.1A patent/CN109667413A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63312141A (en) * | 1987-06-12 | 1988-12-20 | Matsushita Electric Works Ltd | Wooden sheet |
| CN101367220A (en) * | 2008-09-19 | 2009-02-18 | 北京市森诺家具材料有限公司 | Composite section material for coating wood surface on surface of plastic/wood-plastic sectional material and manufacturing method therefor |
| CN101948646A (en) * | 2010-09-29 | 2011-01-19 | 上海富臣化工有限公司 | Oil stain used for coloring wood lacquer, preparation method and coating method thereof |
| CN103061461A (en) * | 2012-12-14 | 2013-04-24 | 上海太亿企业股份有限公司 | Integrated production process of fixedly-assembled furniture |
| CN103741934A (en) * | 2013-12-20 | 2014-04-23 | 中山市高儿莱恩日用制品有限公司 | Novel wood strip and manufacturing method thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115038562A (en) * | 2020-02-12 | 2022-09-09 | 宜家供应有限公司 | Method for producing a structural element, structural element and furniture part |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190423 |