CN109666127B - Self-leveling light-cured polyurethane resin for synthetic leather and preparation method thereof - Google Patents

Self-leveling light-cured polyurethane resin for synthetic leather and preparation method thereof Download PDF

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CN109666127B
CN109666127B CN201811479822.7A CN201811479822A CN109666127B CN 109666127 B CN109666127 B CN 109666127B CN 201811479822 A CN201811479822 A CN 201811479822A CN 109666127 B CN109666127 B CN 109666127B
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diisocyanate
self
synthetic leather
polyurethane resin
leveling
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CN109666127A (en
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卢亚伟
蒋红梅
胡海波
顾佳佳
唐劲松
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Shanghai Huafon New Material Research & Development Technology Co ltd
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Shanghai Huafon New Material Research & Development Technology Co ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/67Unsaturated compounds having active hydrogen
    • C08G18/671Unsaturated compounds having only one group containing active hydrogen
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/2805Compounds having only one group containing active hydrogen
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    • C08G18/289Compounds containing at least one heteroatom other than oxygen or nitrogen containing silicon
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/4009Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4236Polycondensates having carboxylic or carbonic ester groups in the main chain containing only aliphatic groups
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4804Two or more polyethers of different physical or chemical nature
    • C08G18/4808Mixtures of two or more polyetherdiols
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4804Two or more polyethers of different physical or chemical nature
    • C08G18/4812Mixtures of polyetherdiols with polyetherpolyols having at least three hydroxy groups
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4825Polyethers containing two hydroxy groups
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4833Polyethers containing oxyethylene units
    • C08G18/4837Polyethers containing oxyethylene units and other oxyalkylene units
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/50Polyethers having heteroatoms other than oxygen
    • C08G18/5096Polyethers having heteroatoms other than oxygen containing silicon
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • C09D175/14Polyurethanes having carbon-to-carbon unsaturated bonds

Abstract

The invention discloses a self-leveling light-cured polyurethane resin for synthetic leather and a preparation method thereof, wherein the self-leveling light-cured polyurethane resin for synthetic leather is prepared from the following raw materials: polyol, organosilicon modified polyether polyol, diisocyanate, a blocking agent, a common diluent and a low surface energy diluent. The invention can naturally wet the base material in a short time without adding a leveling assistant, and meets the requirement of resin leveling during fast curing by illumination; secondly, the self-leveling photocuring polyurethane resin for synthetic leather introduces the low-surface-energy diluent containing the long alkyl chain, is beneficial to wetting and leveling of the resin, avoids the problem of brittleness of the resin caused by the introduction of an acrylic monomer, and has good folding resistance at normal and low temperatures; thirdly, the self-leveling light-cured polyurethane resin for synthetic leather provided by the invention does not discharge solvent in the preparation and curing processes, and is an environment-friendly and energy-saving product.

Description

Self-leveling light-cured polyurethane resin for synthetic leather and preparation method thereof
Technical Field
The invention relates to polyurethane resin and a preparation method thereof, in particular to self-leveling light-cured polyurethane resin for synthetic leather and a preparation method thereof.
Background
With the development of socioeconomic, consumers are continuously aroused when pursuing product quality. The synthetic leather industry consumes a large amount of harmful substances such as organic solvents and the like, and the environmental pollution is increasingly serious. Accordingly, the related art has invested much effort in developing environmentally friendly synthetic leather technologies for the future, and one of them is photocuring synthetic leather technologies.
The resin for the photocuring synthetic leather has no solvent emission in the curing process, low VOC content and environmental protection; in addition, the production efficiency is high, the curing and molding can be carried out within seconds or tens of seconds, high-temperature heating is not needed, and the energy consumption is low. Accordingly, there is a need for resins that have lower viscosity at room temperature, lower surface energy, and can wet and level in a short time. In addition, polyurethane resins for leather generally have good flexibility, and the introduction of a large amount of acrylic diluent monomer tends to make the resin brittle and needs to be dealt with reasonably.
Disclosure of Invention
The invention aims to provide a self-leveling light-cured polyurethane resin for synthetic leather and a preparation method thereof, so as to meet the application requirements of related fields.
The self-leveling light-cured polyurethane resin for the synthetic leather is prepared from the following raw materials:
polyol, organosilicon modified polyether polyol, diisocyanate, a blocking agent, a common diluent and a low surface energy diluent;
preferably, the resin also comprises a polymerization inhibitor, wherein the dosage of the polymerization inhibitor is 0.2-0.5% of the total weight of the resin;
the dosage of the organic silicon modified polyether glycol is 0.5 to 1.5 percent of the total weight of the resin;
the ratio of the total moles of diisocyanate to the total moles of polyol is 1.5-3: 1;
the ratio of the total moles of the blocking agent to the total moles of the diisocyanate is 0.9-1.5: 1;
the dosage of the common diluent and the low surface energy diluent is 10 to 25 percent of the total weight of the polyol, the organosilicon modified polyether polyol, the diisocyanate and the end-capping agent;
preferably, the polyol is selected from one or more of polypropylene oxide/ethylene oxide ether triol, polypropylene oxide ether triol, polytetrahydrofuran ether glycol, polypropylene oxide/ethylene oxide ether glycol, polycaprolactone glycol, poly neopentyl glycol adipate glycol and poly hexanediol adipate glycol, and the number average molecular weight of the polyol is 500-8000;
preferably, the organosilicon modified polyether polyol is selected from one of hydroxyl-terminated single-functionality organosilicon modified polyether, hydroxyl-terminated double-functionality organosilicon modified polyether, hydroxyl-terminated four-functionality organosilicon modified polyether and side hydroxyl-terminated double-functionality organosilicon modified polyether;
the hydroxyl-terminated monofunctional organosilicon modified polyether is purchased from Stokes high molecular polymer Co., Ltd, Guangzhou;
the hydroxyl-terminated difunctional silicone modified polyether is purchased from Stokes high molecular polymer Co., Ltd, Guangzhou;
the hydroxyl-terminated tetrafunctional silicone modified polyether is purchased from dow corning corporation;
the side hydroxyl difunctional silicone modified polyether is purchased from mays corporation;
preferably, the end-capping reagent is selected from one or more of hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate and hydroxypropyl methacrylate;
preferably, the common diluent is one or more selected from hydroxyethyl acrylate, hydroxypropyl acrylate, isooctyl acrylate, glycidyl methacrylate, dipropylene glycol diacrylate, tripropylene glycol diacrylate, 1, 6-hexanediol diacrylate, neopentyl glycol diacrylate and trimethylolpropane triacrylate;
preferably, the low surface energy diluent is selected from one or more of 3,3, 5-trimethylcyclohexyl acrylate, lauric acid acrylate, isodecyl acrylate, isotridecyl methacrylate and isobornyl acrylate;
preferably, the diisocyanate is selected from at least two of Toluene Diisocyanate (TDI), 1, 6-Hexamethylene Diisocyanate (HDI), isophorone diisocyanate (IPDI), diphenylmethane 4, 4-diisocyanate (MDI), dicyclohexylmethane diisocyanate (HMDI), tetramethylxylylene diisocyanate (TMXDI)); preferably one or two of diphenylmethane diisocyanate, toluene diisocyanate and hexamethylene diisocyanate;
preferably, the polymerization inhibitor is selected from one or two of hydroquinone and p-methoxyphenol.
The preparation method of the self-leveling light-cured polyurethane resin for the synthetic leather comprises the following steps:
1) putting polyol and organic silicon modified polyether polyol into a reaction kettle, mixing, and uniformly stirring at 50-60 ℃;
2) putting diisocyanate into a reaction kettle in batches, enabling the reaction temperature to be 65-80 ℃, reacting for 2-8 hours under normal pressure, measuring the NCO content once every half hour after the system reaches a certain viscosity, putting a blocking agent and a polymerization inhibitor when the NCO content meets the theoretical requirement, stopping heating when the NCO content is zero, cooling to below 40 ℃, putting a diluent, and uniformly mixing to obtain the self-leveling light-cured polyurethane resin for the synthetic leather.
The invention has the following beneficial effects:
the self-leveling light-cured polyurethane resin for synthetic leather can naturally wet the base material in a short time without adding a leveling assistant, and meets the requirement of resin leveling during rapid curing by illumination; secondly, the self-leveling photocuring polyurethane resin for synthetic leather introduces the low-surface-energy diluent containing the long alkyl chain, is beneficial to wetting and leveling of the resin, avoids the problem of brittleness of the resin caused by the introduction of an acrylic monomer, and has good folding resistance at normal and low temperatures; thirdly, no solvent is discharged in the preparation and curing processes of the self-leveling light-cured polyurethane resin for synthetic leather, and the self-leveling light-cured polyurethane resin belongs to an environment-friendly and energy-saving product; is beneficial to the environmental protection transformation of the synthetic leather.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are only for illustrating the present invention and are not intended to limit the scope of the present invention. In practice, the technical personnel according to the invention make improvements and modifications, which still belong to the protection scope of the invention. The starting materials used in the following examples are all commercially available.
Example 1
The raw materials and weights used in this example are shown in Table 1.
TABLE 1
Name of raw materials Weight (unit: gram)
Polypropylene oxide/ethylene oxide Ether triol (number average molecular weight 6000) 630
Polypropylene oxide Ether diol (number average molecular weight 2000) 68
Lateral hydroxyl two-functionality organosilicon modified polyether (number average molecular weight 1700) 9
Diphenylmethane diisocyanate 49.4
Toluene diisocyanate 34.4
Acrylic acid hydroxy ethyl ester 68.8
1, 6-hexanediol diacrylate 80
Lauric acid acrylate 100
Hydroquinone 3
The preparation steps of the self-leveling light-curing polyurethane resin for synthetic leather of the embodiment are as follows:
1) 630g of polypropylene oxide/ethylene oxide ether triol, 68g of polypropylene oxide ether glycol and 9g of side hydroxyl two-functional organic silicon modified polyether are put into a reaction kettle and are stirred uniformly at 50 ℃;
2) putting 49.4g of diphenylmethane diisocyanate and 34.4g of toluene diisocyanate into a reaction kettle in batches, strictly controlling the reaction temperature to be 75-80 ℃, sampling every half hour to determine the NCO content after reacting for 5 hours under normal pressure, putting 68.8g of capping agent hydroxyethyl acrylate and 3g of polymerization inhibitor hydroquinone when the NCO content is lower than 2.1%, continuing to react at 75-80 ℃, stopping heating when the NCO content is zero, cooling to below 40 ℃, putting 80g of 1, 6-hexanediol diacrylate and 100g of lauric acid acrylate, and uniformly mixing to obtain the self-leveling light-cured polyurethane resin for synthetic leather.
Mixing 100g of the obtained resin and 1.5g of photoinitiator Darocur-1173 by a dispersion machine, then coating about 0.2mm on release paper by blade coating, and curing by a UV curing machine; the obtained adhesive film has good leveling property.
The normal temperature folding endurance test method comprises the following steps: cutting 5 sample sheets from the prepared adhesive film by using a cutting mold (45 × 70mm), respectively installing the cut sample sheets on a normal-temperature (25 ℃) folding endurance testing machine (Taiwan high-speed rail, equipment model GT-7071-B) for testing according to set conditions, and recording folding endurance results according to test conditions.
The low-temperature folding endurance test method comprises the following steps: the prepared adhesive film is cut into 5 sample sheets by using a folding-resistant cutting mold (45 × 70mm), and the folding-resistant times are tested under the temperature condition (-20 ℃). And respectively mounting the cut sample wafers on a low-temperature folding endurance testing machine (Taiwan Honda, equipment model HT-8043) to test according to set conditions, and recording folding endurance results according to test conditions.
The results according to the normal temperature and low temperature test method were: the product is resistant to folding at normal temperature, and does not crack for 20 ten thousand times, and does not crack for 8 ten thousand times at minus 20 ℃.
Example 2
The raw materials and weights used in this example are shown in Table 2.
TABLE 2
Name of raw materials Weight (unit: gram)
Polypropylene oxide Ether diol (number average molecular weight 2000) 690
Lateral hydroxyl two-functionality organosilicon modified polyether (number average molecular weight 1700) 9
Toluene diisocyanate 122
Hydroxypropyl acrylate 110
1, 6-hexanediol diacrylate 30
Glycidyl methacrylate 30
Isodecyl acrylate 60
Hydroquinone 3
The preparation steps of the self-leveling light-curing polyurethane resin for synthetic leather of the embodiment are as follows:
1) 690g of polypropylene oxide ether glycol and 9g of side hydroxyl bifunctional organic silicon modified polyether are put into a reaction kettle and stirred at 55 ℃;
2) 122g of toluene diisocyanate is put into a reaction kettle in batches, the reaction temperature is strictly controlled to be 75-80 ℃, after the reaction is carried out for 4 hours under normal pressure, sampling is carried out every half hour to measure the NCO content, when the NCO content is lower than 3.6%, 110g of end-capping agent hydroxypropyl acrylate and 3g of polymerization inhibitor hydroquinone are put into the reaction kettle, the reaction is carried out at 75-80 ℃, when the NCO content is zero, heating is stopped, the reaction kettle is cooled to be lower than 40 ℃, 30g of 1, 6-hexanediol diacrylate, 30g of glycidyl methacrylate and 60g of isodecyl acrylate are put into the reaction kettle, and the self-leveling photocuring polyurethane resin for synthetic leather can be obtained after uniform mixing.
Mixing 100g of the obtained resin and 1.5g of photoinitiator Darocur-1173 by a dispersion machine, then coating about 0.2mm on release paper by blade coating, and curing by a UV curing machine; the obtained adhesive film has good leveling property, is folding-resistant at normal temperature, and does not crack for 15 ten thousand times, and does not crack for 4 ten thousand times at the temperature of minus 20 ℃.
Example 3
The raw materials and weights used in this example are shown in Table 3.
TABLE 3
Name of raw materials Weight (unit: gram)
Polyneopentyl glycol adipate diol (number average molecular weight 2000) 150
Polypropylene oxide Ether diol (number average molecular weight 2000) 438
Polypropylene oxide/ethylene oxide Ether diol (number average molecular weight 1000) 100
Lateral hydroxyl two-functionality organosilicon modified polyether (number average molecular weight 1700) 10
Diphenylmethane diisocyanate 40
Toluene diisocyanate 111.4
Acrylic acid hydroxy ethyl ester 139.2
Glycidyl methacrylate 40
Trimethylolpropane triacrylate 30
3,3, 5-trimethylcyclohexyl acrylate 80
Hydroquinone 3
The preparation steps of the self-leveling light-curing polyurethane resin for synthetic leather of the embodiment are as follows:
1) 150g of poly neopentyl glycol adipate glycol, 100g of polypropylene oxide/ethylene oxide ether glycol and 450g of polypropylene oxide ether glycol are put into a reaction kettle, 10g of side hydroxyl two-functional organic silicon modified polyether is put into the reaction kettle, and the mixture is stirred uniformly at 55 ℃;
2) putting 40g of diphenylmethane diisocyanate and 111.4.4g of toluene diisocyanate into a reaction kettle in batches, strictly controlling the reaction temperature to be 65-70 ℃, sampling every half hour to determine the NCO content after reacting for 3 hours under normal pressure, putting 139.2g of blocking agent hydroxyethyl acrylate and 3g of polymerization inhibitor hydroquinone after the NCO content is lower than 3.9, continuing to react at 75-80 ℃, stopping heating when the NCO content is zero, cooling to below 40 ℃, putting 30g of trimethylolpropane triacrylate, 40g of glycidyl methacrylate and 80g of 3,3, 5-trimethylcyclohexyl acrylate, and uniformly mixing to obtain the self-leveling photocuring polyurethane resin for synthetic leather.
Mixing 100g of the obtained resin and 1.5g of photoinitiator Darocur-1173 by a dispersion machine, then coating about 0.2mm on release paper by blade coating, and curing by a UV curing machine; the obtained adhesive film has good leveling property, is folding-resistant at normal temperature, and does not crack for 15 ten thousand times, and does not crack for 4 ten thousand times at the temperature of minus 20 ℃.
Example 4
The raw materials and weights used in this example are given in Table 4 below.
TABLE 4
Name of raw materials Weight (unit: gram)
Poly (methyl propylene glycol adipate) glycol (number average molecular weight 1800) 200
Polypropylene oxide/ethylene oxide Ether diol (number average molecular weight 2000) 443
Hydroxyl-terminated two-functionality organosilicon modified polyether (number average molecular weight 3550) 12
Diphenylmethane diisocyanate 126
Acrylic acid hydroxy ethyl ester 58
Neopentyl glycol diacrylate 100
Isotridecyl methacrylate 80
Hydroquinone 3
The preparation steps of the self-leveling light-curing polyurethane resin for synthetic leather of the embodiment are as follows:
1) putting 200g of poly (methyl propylene glycol adipate) glycol, 443g of poly (propylene oxide)/ethylene oxide ether glycol and 12g of terminal hydroxyl two-functional organic silicon modified polyether into a reaction kettle, and uniformly stirring at 50-55 ℃;
2) 126g of diphenylmethane diisocyanate is put into a reaction kettle in batches, the reaction temperature is strictly controlled to be 65-70 ℃, after the reaction is carried out for 3 hours under normal pressure, the sample is taken every half hour to measure the NCO content, when the NCO content is lower than 1.8 percent, 58 g of end capping agent hydroxyethyl acrylate and 3g of polymerization inhibitor hydroquinone are put into the reaction kettle, the reaction is carried out at 75-80 ℃, when the NCO content is zero, the heating is stopped, the temperature is cooled to be lower than 40 ℃, 100g of neopentyl glycol diacrylate and 80g of isotridecyl methacrylate are put into the reaction kettle, and the mixture is uniformly mixed, so that the self-leveling light-cured polyurethane resin for synthetic leather can be obtained.
Mixing 100g of the obtained resin and 1.5g of photoinitiator Darocur-1173 by a dispersion machine, then coating about 0.2mm on release paper by blade coating, and curing by a UV curing machine; the obtained adhesive film has good leveling property, is folding-resistant at normal temperature, and does not crack for 18 ten thousand times, and does not crack for 4 ten thousand times at the temperature of minus 20 ℃.
Example 5
The raw materials and weights used in this example are shown in Table 5.
TABLE 5
Name of raw materials Weight (unit: gram)
Polypropylene oxide/ethylene oxide Ether triol (number average molecular weight 6000) 630
Polypropylene oxideEther diol (number average molecular weight 2000) 68
Hydroxyl-terminated two-functionality organosilicon modified polyether (number average molecular weight 3550) 13
Diphenylmethane diisocyanate 49.4
Toluene diisocyanate 34.4
Acrylic acid hydroxy ethyl ester 68.8
1, 6-hexanediol diacrylate 80
Isobornyl acrylate 100
Hydroquinone 3
The preparation steps of the self-leveling light-curing polyurethane resin for synthetic leather of the embodiment are as follows:
1) 630g of polypropylene oxide/ethylene oxide ether triol, 68g of polypropylene oxide ether glycol and 13g of hydroxyl-terminated two-functional organic silicon modified polyether are put into a reaction kettle and are uniformly stirred at 50-55 ℃;
2) putting 49.4g of diphenylmethane diisocyanate and 34.4g of toluene diisocyanate into a reaction kettle in batches, strictly controlling the reaction temperature to be 75-80 ℃, sampling every half hour to determine the NCO content after reacting for 5 hours under normal pressure, putting 68.8g of capping agent hydroxyethyl acrylate and 3g of polymerization inhibitor hydroquinone when the NCO content is lower than 2.1%, continuing to react at 75-80 ℃, stopping heating when the NCO content is zero, cooling to below 40 ℃, putting 80g of 1, 6-hexanediol diacrylate and 100g of isobornyl acrylate, and uniformly mixing to obtain the self-leveling light-cured polyurethane resin for synthetic leather.
Mixing 100g of the obtained resin and 1.5g of photoinitiator Darocur-1173 by a dispersion machine, then coating about 0.2mm on release paper by blade coating, and curing by a UV curing machine; the obtained adhesive film has good leveling property, is folding-resistant at normal temperature, and does not crack for 20 ten thousand times, and does not crack for 8 ten thousand times at the temperature of minus 20 ℃.
Example 6
The raw materials and weights used in this example are shown in Table 6.
TABLE 6
Figure BDA0001893094400000071
Figure BDA0001893094400000081
The preparation steps of the self-leveling light-curing polyurethane resin for synthetic leather of the embodiment are as follows:
1) putting 690g of polypropylene oxide ether glycol and 14g of terminal hydroxyl bifunctional organic silicon modified polyether into a reaction kettle, and stirring at 50-55 ℃;
2) 122g of toluene diisocyanate is put into a reaction kettle in batches, the reaction temperature is strictly controlled to be 75-80 ℃, after reaction for 4 hours under normal pressure, sampling is carried out every half hour to measure the NCO content, when the NCO content is lower than 3.6%, 110g of end-capping agent hydroxypropyl acrylate and 3g of polymerization inhibitor hydroquinone are put into the reaction kettle, the reaction is carried out at 75-80 ℃, when the NCO content is zero, heating is stopped, the reaction kettle is cooled to be lower than 40 ℃, 30g of 1, 6-hexanediol diacrylate, 30g of glycidyl methacrylate and 60g of lauric acid acrylate are put into the reaction kettle, and the self-leveling light-cured polyurethane resin for synthetic leather can be obtained after uniform mixing.
Mixing 100g of the obtained resin and 1.5g of photoinitiator Darocur-1173 by a dispersion machine, then coating about 0.2mm on release paper by blade coating, and curing by a UV curing machine; the obtained adhesive film has good leveling property, is folding-resistant at normal temperature, and does not crack for 15 ten thousand times, and does not crack for 4 ten thousand times at the temperature of minus 20 ℃.
Example 7
The raw materials and weights used in this example are shown in Table 7.
TABLE 7
Figure BDA0001893094400000082
Figure BDA0001893094400000091
The preparation steps of the self-leveling light-curing polyurethane resin for synthetic leather of the embodiment are as follows:
1) 150g of poly neopentyl glycol adipate glycol, 100g of polypropylene oxide/ethylene oxide ether glycol and 450g of polypropylene oxide ether glycol are put into a reaction kettle, 8g of terminal hydroxyl monofunctional organic silicon modified polyether is put into the reaction kettle, and the mixture is stirred uniformly at 53 ℃;
2) putting 40g of diphenylmethane diisocyanate and 111.4.4g of toluene diisocyanate into a reaction kettle in batches, strictly controlling the reaction temperature to be 65-70 ℃, sampling every half hour to determine the NCO content after reacting for 3 hours under normal pressure, putting 139.2g of blocking agent hydroxyethyl acrylate and 3g of polymerization inhibitor hydroquinone after the NCO content is lower than 3.9, continuing to react at 75-80 ℃, stopping heating when the NCO content is zero, cooling to below 40 ℃, putting 30g of trimethylolpropane triacrylate, 40g of glycidyl methacrylate and 80g of isodecyl acrylate, and uniformly mixing to obtain the self-leveling light-cured polyurethane resin for synthetic leather.
Mixing 100g of the obtained resin and 1.5g of photoinitiator Darocur-1173 by a dispersion machine, then coating about 0.2mm on release paper by blade coating, and curing by a UV curing machine; the obtained adhesive film has good leveling property, is folding-resistant at normal temperature, and does not crack for 15 ten thousand times, and does not crack for 4 ten thousand times at the temperature of minus 20 ℃.
Example 8
The raw materials and weights used in this example are shown in Table 8 below.
TABLE 8
Name of raw materials Weight (unit: gram)
Poly (methyl propylene glycol adipate) glycol (number average molecular weight 1800) 200
Polypropylene oxide/ethylene oxide Ether diol (number average molecular weight 2000) 443
Hydroxyl terminated monofunctional silicone modified polyether (number average molecular weight 1300) 7
Diphenylmethane diisocyanate 126
Acrylic acid hydroxy ethyl ester 58
Neopentyl glycol diacrylate 100
3,3, 5-trimethylcyclohexyl acrylate 80
Hydroquinone 3
The preparation steps of the self-leveling light-curing polyurethane resin for synthetic leather of the embodiment are as follows:
1) putting 200g of poly (methyl propylene glycol adipate) glycol, 443g of poly (propylene oxide)/ethylene oxide ether glycol and 7g of terminal hydroxyl monofunctional organic silicon modified polyether into a reaction kettle, and uniformly stirring at 50-55 ℃;
2) 126g of diphenylmethane diisocyanate is put into a reaction kettle in batches, the reaction temperature is strictly controlled to be 65-70 ℃, after the reaction is carried out for 3 hours under normal pressure, the sample is taken every half hour to measure the NCO content, when the NCO content is lower than 1.8 percent, 58 g of end capping agent hydroxyethyl acrylate and 3g of polymerization inhibitor hydroquinone are put into the reaction kettle, the reaction is carried out at 75-80 ℃, when the NCO content is zero, the heating is stopped, the reaction kettle is cooled to be lower than 40 ℃, 100g of neopentyl glycol diacrylate and 80g of 3,3, 5-trimethylcyclohexyl acrylate are put into the reaction kettle, and the mixture is uniformly mixed, so that the self-leveling light-cured polyurethane resin for synthetic leather can be obtained.
Mixing 100g of the obtained resin and 1.5g of photoinitiator Darocur-1173 by a dispersion machine, then coating about 0.2mm on release paper by blade coating, and curing by a UV curing machine; the obtained adhesive film has good leveling property, is folding-resistant at normal temperature, and does not crack for 18 ten thousand times, and does not crack for 4 ten thousand times at the temperature of minus 20 ℃.
Example 9
The raw materials and weights used in this example are shown in Table 9.
TABLE 9
Name of raw materials Weight (unit: gram)
Polypropylene oxide/ethylene oxide Ether triol (number average molecular weight 6000) 630
Gathering ringOxypropane Ether diol (number average molecular weight 2000) 68
Hydroxyl-terminated tetrafunctional silicone modified polyether (number average molecular weight 6000) 5
Diphenylmethane diisocyanate 49.4
Toluene diisocyanate 34.4
Acrylic acid hydroxy ethyl ester 68.8
1, 6-hexanediol diacrylate 80
Isotridecyl methacrylate 100
Hydroquinone 3
The preparation steps of the self-leveling light-curing polyurethane resin for synthetic leather of the embodiment are as follows:
1) 630g of polypropylene oxide/ethylene oxide ether triol, 68g of polypropylene oxide ether glycol and 5g of hydroxyl-terminated tetrafunctional organic silicon modified polyether are put into a reaction kettle and are uniformly stirred at 50-55 ℃;
2) 49.4g of diphenylmethane diisocyanate and 34.4g of toluene diisocyanate are put into a reaction kettle in batches, the reaction temperature is strictly controlled to be 75-80 ℃, after 5 hours of normal pressure reaction, sampling is carried out every half an hour to determine the NCO content, when the NCO content is lower than 2.1%, 68.8g of blocking agent hydroxyethyl acrylate and 3g of polymerization inhibitor hydroquinone are put into the reaction kettle, the reaction is continued at 75-80 ℃, when the NCO content is zero, heating is stopped, the reaction kettle is cooled to be lower than 40 ℃, 80g of 1, 6-hexanediol diacrylate and 100g of isotridecyl methacrylate are put into the reaction kettle, and the self-leveling light-cured polyurethane resin for synthetic leather can be obtained after uniform mixing.
Mixing 100g of the obtained resin and 1.5g of photoinitiator Darocur-1173 by a dispersion machine, then coating about 0.2mm on release paper by blade coating, and curing by a UV curing machine; the obtained adhesive film has good leveling property, is folding-resistant at normal temperature, and does not crack for 20 ten thousand times, and does not crack for 8 ten thousand times at the temperature of minus 20 ℃.
Example 10
The raw materials and weights used in this example are shown in Table 10.
Watch 10
Name of raw materials Weight (unit: gram)
Polypropylene oxide Ether diol (number average molecular weight 2000) 690
Hydroxyl-terminated tetrafunctional silicone modified polyether (number average molecular weight 6000) 6
Toluene diisocyanate 122
Hydroxypropyl acrylate 110
1, 6-hexanediol diacrylate 30
Glycidyl methacrylate 30
Isobornyl acrylate 60
Hydroquinone 3
The preparation steps of the self-leveling light-curing polyurethane resin for synthetic leather of the embodiment are as follows:
1) putting 690g of polypropylene oxide ether glycol and 6g of hydroxyl-terminated tetrafunctional organic silicon modified polyether into a reaction kettle, and stirring at 50-55 ℃;
2) 122g of toluene diisocyanate is put into a reaction kettle in batches, the reaction temperature is strictly controlled to be 75-80 ℃, after the reaction is carried out for 4 hours under normal pressure, sampling is carried out every half hour to measure the NCO content, when the NCO content is lower than 3.6%, 110g of end-capping agent hydroxypropyl acrylate and 3g of polymerization inhibitor hydroquinone are put into the reaction kettle, the reaction is carried out at 75-80 ℃, when the NCO content is zero, heating is stopped, the reaction kettle is cooled to be lower than 40 ℃, 30g of 1, 6-hexanediol diacrylate, 30g of glycidyl methacrylate and 60g of isobornyl acrylate are put into the reaction kettle, and the self-leveling photocuring polyurethane resin for synthetic leather can be obtained after uniform mixing.
Mixing 100g of the obtained resin and 1.5g of photoinitiator Darocur-1173 by a dispersion machine, then coating about 0.2mm on release paper by blade coating, and curing by a UV curing machine; the obtained adhesive film has good leveling property, is folding-resistant at normal temperature, and does not crack for 15 ten thousand times, and does not crack for 4 ten thousand times at the temperature of minus 20 ℃.
In light of the above teachings, those skilled in the art will readily appreciate that the materials and their equivalents, the processes and their equivalents, as listed or exemplified herein, are capable of performing the invention in any of its several forms, and that the upper and lower limits of the parameters of the materials and processes, and the ranges of values between these limits are not specifically enumerated herein.

Claims (9)

1. The self-leveling light-cured polyurethane resin for the synthetic leather is characterized by being prepared from the following raw materials: polyol, organosilicon modified polyether polyol, diisocyanate, a blocking agent, a common diluent and a low surface energy diluent;
the organic silicon modified polyether polyol is selected from one of hydroxyl-terminated single-functionality organic silicon modified polyether, hydroxyl-terminated two-functionality organic silicon modified polyether, hydroxyl-terminated four-functionality organic silicon modified polyether and side hydroxyl two-functionality organic silicon modified polyether;
the dosage of the organic silicon modified polyether glycol is 0.5 to 1.5 percent of the total weight of the resin;
the low surface energy diluent is selected from one or more of 3,3, 5-trimethylcyclohexyl acrylate, lauric acid acrylate, isodecyl acrylate, isotridecyl methacrylate and isobornyl acrylate;
the dosage of the common diluent and the low surface energy diluent is 10 to 25 percent of the total weight of the polyol, the organosilicon modified polyether polyol, the diisocyanate and the end-capping agent;
the polyhydric alcohol is selected from one or more of polypropylene oxide/ethylene oxide ether triol, polypropylene oxide ether triol, polytetrahydrofuran ether diol, polypropylene oxide/ethylene oxide ether diol, polycaprolactone diol, poly neopentyl glycol adipate diol and poly hexanediol adipate diol, and the polyhydric alcohol necessarily contains polypropylene oxide ether diol and/or polypropylene oxide/ethylene oxide ether diol; the number average molecular weight of the polyol is 500-.
2. The self-leveling light-curing polyurethane resin for synthetic leather according to claim 1, further comprising a polymerization inhibitor.
3. The self-leveling light-curing polyurethane resin for synthetic leather according to claim 2, wherein the amount of the polymerization inhibitor is 0.2-0.5% of the total weight of the resin;
the ratio of the total moles of diisocyanate to the total moles of polyol is 1.5-3: 1;
the ratio of the total number of moles of the blocking agent to the total number of moles of the diisocyanate is 0.9-1.5: 1.
4. The self-leveling light-curing polyurethane resin for synthetic leather according to claim 1 or 2, wherein the end-capping agent is one or more selected from hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate and hydroxypropyl methacrylate.
5. The self-leveling light-curable polyurethane resin for synthetic leather according to claim 1 or 2, wherein the common diluent is one or more selected from hydroxyethyl acrylate, hydroxypropyl acrylate, isooctyl acrylate, glycidyl methacrylate, dipropylene glycol diacrylate, tripropylene glycol diacrylate, 1, 6-hexanediol diacrylate, neopentyl glycol diacrylate and trimethylolpropane triacrylate.
6. The self-leveling photocurable polyurethane resin for synthetic leather according to claim 1 or 2, wherein the diisocyanate is at least two selected from the group consisting of toluene diisocyanate, 1, 6-hexamethylene diisocyanate, isophorone diisocyanate, diphenylmethane 4, 4' -diisocyanate, dicyclohexylmethane diisocyanate, and tetramethylxylylene diisocyanate.
7. The self-leveling light-curable polyurethane resin for synthetic leather according to claim 6, wherein the diisocyanate is one or two selected from diphenylmethane 4, 4' -diisocyanate, toluene diisocyanate, and 1, 6-hexamethylene diisocyanate.
8. The method for preparing the self-leveling light-curing polyurethane resin for synthetic leather according to any one of claims 1 to 7, characterized by comprising the following steps:
1) mixing a polyol and a silicone modified polyether polyol;
2) adding diisocyanate for reaction, adding a blocking agent and a polymerization inhibitor, cooling when the NCO content is zero, adding a diluent, and mixing to obtain the self-leveling photocuring polyurethane resin for the synthetic leather.
9. The method of claim 8, wherein:
1) mixing the polyol and the organic silicon modified polyether polyol, and stirring at 50-60 ℃;
2) adding diisocyanate, reacting at 65-80 ℃ under normal pressure for 2-8 hours, adding a blocking agent and a polymerization inhibitor, cooling to below 40 ℃ when the NCO content is zero, adding a diluent, and mixing.
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