CN109665486B - Micro-cup and transfer printing preparation method and application thereof - Google Patents

Micro-cup and transfer printing preparation method and application thereof Download PDF

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Publication number
CN109665486B
CN109665486B CN201811582504.3A CN201811582504A CN109665486B CN 109665486 B CN109665486 B CN 109665486B CN 201811582504 A CN201811582504 A CN 201811582504A CN 109665486 B CN109665486 B CN 109665486B
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layer
transfer printing
chapped
substrate
microcup
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CN109665486A (en
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杨柏儒
龚又又
张雅帝
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Sun Yat Sen University
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Sun Yat Sen University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81CPROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
    • B81C1/00Manufacture or treatment of devices or systems in or on a substrate
    • B81C1/00349Creating layers of material on a substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/025Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81CPROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
    • B81C1/00Manufacture or treatment of devices or systems in or on a substrate
    • B81C1/00349Creating layers of material on a substrate
    • B81C1/00373Selective deposition, e.g. printing or microcontact printing
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/165Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on translational movement of particles in a fluid under the influence of an applied field
    • G02F1/166Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on translational movement of particles in a fluid under the influence of an applied field characterised by the electro-optical or magneto-optical effect
    • G02F1/167Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on translational movement of particles in a fluid under the influence of an applied field characterised by the electro-optical or magneto-optical effect by electrophoresis

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Nonlinear Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Molecular Biology (AREA)
  • Electrochemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention relates to a micro-cup and a transfer printing preparation method and application thereof. The microcups are manufactured in a transfer printing mode, specifically, a chap line layer with chap lines is formed on one side surface of a substrate, the surface of the chap line layer is contacted with an uncured microcup material layer to be formed into the microcups, so that the chap lines on the chap line layer can be transferred to the microcup material layer, and the microcup material layer is cured to form the required microcups. The preparation method is simple and easy to implement, directly adopts a transfer printing mode, does not need to manufacture a complicated and fine imprinting mold compared with the traditional photoetching or imprinting mode and the like, can obviously reduce the cost, can avoid imprinting material residues and ensures the quality of products. By controlling the forming condition of the chapped grains, the size and the specific shape of the formed chapped grains can be controlled, so that the microcups with the required size or shape can be finally obtained to meet the corresponding micro-packaging requirement.

Description

Micro-cup and transfer printing preparation method and application thereof
Technical Field
The invention relates to the technical field of micro-packaging, in particular to a micro-cup and a transfer printing preparation method and application thereof.
Background
In the field of electronic paper, flexible liquid crystal display and some biological related fields, the microcups play a very important role as packaging carriers. The microcups have the advantages of micro-packaging, transparency, flexibility, uniform thickness and the like. In the field of electronic paper, the encapsulation of the microcups is more stable than that of microcapsules, and the microcups are not sensitive to the external environment and have good wear resistance. The traditional manufacturing method of the microcups comprises a hot stamping method, an ultraviolet stamping method, a mask photoetching method and the like. Wherein, the hot stamping method can leave residual stamping materials at the bottom of the micro-cup; the ultraviolet imprinting method needs to prepare a fine mold, and has complex working procedures and high cost; mask lithography is very costly.
Disclosure of Invention
Accordingly, there is a need for a microcup, a transfer printing method and an application thereof, which are free from residual imprint material, simple in manufacturing process and low in cost.
A transfer printing preparation method of a microcup comprises the following steps:
providing or manufacturing a substrate, and forming a chapped grain layer on one side surface of the substrate;
contacting the surface of the substrate with the chapped texture layer with an uncured microcup material layer to be manufactured, and transferring the surface of the microcup material layer to enable the microcup material layer to penetrate into cracks of the chapped texture layer;
and curing the transferred micro-cup material layer, and removing the substrate to obtain the micro-cup.
In one embodiment, the chapped texture layer is a thin film layer formed on the substrate, or the chapped texture layer is an intrinsic skin layer of the substrate.
In one embodiment, the method for preparing the chapped line layer on the substrate is selected from one or more of deposition, coating, surface reaction, evaporation and liquid curing;
correspondingly, the cracks on the chapped line layer are formed by one or more methods selected from the group consisting of drying, air drying, plasma treatment, colloid polymerization, deposition, surface shrinkage, surface expansion and a mode of changing the surface stress of the material.
In one embodiment, the cracks on the chapped texture layer form random textures, regular textures or textures formed by combining random textures and regular textures, wherein the regular textures are one-way regular textures or multi-way regular textures.
In one embodiment, the surface of the substrate is anisotropic or isotropic.
In one embodiment, the substrate is selected from one or more of an inorganic material and an organic material; and/or
The chapped grain layer is made of one or more materials selected from inorganic materials and organic materials; and/or
The material of the microcup material layer is selected from one or more of inorganic materials and organic materials.
In one embodiment, the microcup material layer is cured by one or more selected from the group consisting of photo-curing, thermal curing, catalyst curing, and chemical reaction curing.
In one embodiment, the transfer is performed by one or more transfers.
A microcup prepared by the transfer printing preparation method of any one of the microcups described in any one of the above embodiments.
The microcups can be applied to the preparation of electronic paper, flexible liquid crystal displays or biological micro-packaging materials.
The invention provides a method for manufacturing a microcup by a transfer printing mode, which is characterized in that a chapping line layer with cracks is formed on one side surface of a substrate, the surface of the chapping line layer is contacted with an uncured microcup material layer of the microcup to be formed, for example, a microcup material layer can be directly formed on the surface of the chapping line layer, one side of the chapping line layer of the substrate can also be placed on the surface of the formed microcup material layer, so that the microcup material layer can be infiltrated into the cracks of the chapping line layer, the chapping lines on the chapping line layer are transferred to the microcup material layer, and the required microcup can be formed after the microcup material layer is cured and the substrate is removed. The preparation method is simple and easy to implement, directly adopts a transfer printing mode, does not need to manufacture a complicated and fine imprinting mold compared with the traditional photoetching or imprinting mode and the like, can obviously reduce the cost, can avoid imprinting material residues and ensures the quality of products.
Random or regular chap grains can be formed by controlling the forming conditions of the cracks, and the size and the specific appearance of the formed cracks can be further controlled by controlling the conditions, so that the required pattern can be finally transferred to the microcup material layer to obtain microcups with required size or appearance to meet the corresponding micro-packaging requirements.
Drawings
FIG. 1 is a graph of random chapped lines of example 1;
FIG. 2 is a schematic view of the structured chapped lines of example 2.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The invention provides a transfer printing preparation method of a microcup, which comprises the following steps:
the method comprises the following steps: providing or manufacturing a substrate, and forming a chapped grain layer on one side surface of the substrate;
step two: contacting the surface of the substrate with the chapped grain layer with an uncured microcup material layer to be made, and transferring the surface of the microcup material layer to enable the microcup material layer to penetrate into cracks of the chapped grain layer;
step three: and curing the transferred micro-cup material layer, and removing the substrate to obtain the micro-cup.
The transfer printing is to form a convex pattern matched with the cracks on the rhagades texture layer on the surface of the microcup material layer by penetrating the surface of the microcup material layer into the cracks of the rhagades texture layer, which is different from the traditional manufacturing method of stamping or integrally transferring the convex pattern on other material layers to a target layer.
The surface of the substrate is anisotropic or isotropic. The substrate may be an inorganic material substrate such as a silicon substrate, an organic material substrate such as a PET (polyethylene terephthalate) film substrate, a PDMS (polydimethylsiloxane) film substrate, or the like, or a mixed substrate of an inorganic material and an organic material. The material of the chapped grain layer can also be selected from one or more of inorganic materials and organic materials. The material of the microcup material layer may also be selected from one or more of inorganic materials and organic materials.
The chapped texture layer can be a film layer formed on the substrate or an inherent surface layer of the substrate, namely, the surface layer of the substrate is chapped. Additionally arranging a film layer on the substrate, cracking the film layer to form a chapped grain layer, and integrally penetrating the formed cracks through the whole film layer to extend to the surface of the substrate, so that the depth consistency of the cracks at all positions is high, and the depth and other dimensions of the finally obtained microcup cup body are relatively uniform; the surface layer of the substrate is directly chapped to manufacture the chapped grain layer, the manufacturing process is simple, and the cost can be reduced.
The thickness of the substrate and the chapped grain layer is not limited, and the depth and the width of the crack are not limited, and the substrate and the chapped grain layer can be designed specifically according to needs.
In one embodiment, the method for preparing the chapped texture layer on the substrate may be selected from one or more of deposition, coating, surface reaction, evaporation and liquid curing, and may be one of the above methods or a combination of the above methods. Accordingly, the cracks in the chapped grain layer are formed by one or more methods selected from the group consisting of drying (including contact heating and non-contact baking), air drying, plasma treatment, colloid polymerization, deposition, surface shrinkage, surface expansion, and changing the surface stress of the material. The specific manner in which the material is caused to crack by altering the surface stress of the material may be selected from one or more of electrical excitation, light exposure, thermal expansion and mechanical stretching.
Cracks on the chapped grain layer form grains of machine grains, regular grains or combination of random grains and regular grains. Wherein, the regular lines are unidirectional regular lines or multidirectional regular lines.
In one specific example, the curing manner of the microcup material layer may be selected from one or more of photo curing, thermal curing, catalyst curing, and chemical reaction curing.
In the transfer, a desired pattern may be transferred to the surface of the microcup material layer by primary transfer, or the pattern may be transferred to the surface of the microcup material layer by secondary, tertiary, or the like multiple transfers.
The microcups prepared by the method can be applied to the preparation of electronic paper, flexible liquid crystal displays or biological micro-packaging materials.
The micro-cup is manufactured in a transfer printing mode, the method is simple and easy to implement, compared with the traditional photoetching or imprinting modes, a complex and fine imprinting mold does not need to be manufactured, the cost can be obviously reduced, residues of imprinting materials can be avoided, and the quality of products is ensured. Random or regular rhagades can be formed by controlling the forming condition of the rhagades, and the size and the specific appearance of the formed cracks can be further controlled by controlling the condition, so that the required pattern can be finally transferred to the microcup material layer to obtain microcups with required size or appearance to meet the corresponding micro-packaging requirement.
The following are specific examples.
Example 1
Example 1 provides a method for preparing random cracks on a surface, specifically by air-drying polymerization of a colloid. Among the main materials used are titanium dioxide P25 (average particle size 25 nm) white powder, ethanol (concentration 2mol/L), ethyl acetate and PET (polyethylene terephthalate) film. The preparation method comprises the following specific steps:
1. washing the PET film with ethanol and deionized water for 20 minutes respectively, and drying;
2. ultrasonically dispersing titanium dioxide P25 powder in 2mol/L ethanol, and adding a proper amount of ethyl acetate to adjust the dispersion degree of titanium dioxide P25 particles;
3. the obtained titanium dioxide P25 colloid was added at a concentration of 30ml/cm2The volume of the solution is dropped on the surface of PET, and the solution is uniformly spun;
4. the obtained PET titanium dioxide P25 was placed in a vacuum oven at 40 ℃ and dried for several minutes until cracks spontaneously formed on the substrate.
As shown in fig. 1, random stripes may be obtained.
Example 2
Embodiment 2 provides a preparation method of uniform cracks on a surface, and the specific mode is that a mechanical external force is applied to a light and brittle film arranged in a lattice manner. Wherein the substrate selected is PDMS (polydimethylsiloxane). The preparation process comprises the following steps:
1. coating PDMS on the mother film, curing, and removing, and introducing regular groove lattice with depth of 0.5 μm, diameter of 1.5 μm and distance of 10 μm on the surface;
2. placing the obtained PDMS film in a plasma surface treatment machine, vacuumizing to 20Pa, slowly introducing oxygen into the cavity until the pressure of the cavity is 40Pa, adjusting the power to 100%, opening the plasma surface treatment machine, treating for 30min, and forming a PDMS light brittle layer with the thickness of 50-300 nm on the surface of the PDMS film;
3. and applying uniform stress to two sides of the PDMS until the PDMS film generates slight deformation, annealing, and observing the obtained PDMS under a microscope.
As shown in fig. 2, regular stripes can be obtained.
Example 3
Example 3 provides a method for preparing random surface cracks by using a deposition method, which is specifically operated as follows:
1. taking a silicon wafer, cleaning the silicon wafer for three times in 20min by using deionized water, then ultrasonically cleaning the silicon wafer for three times in alcohol for 20min, blow-drying the silicon wafer by using nitrogen, and cleaning the silicon wafer for 2min by using an oxygen plasma cleaning machine;
2. placing a silicon wafer in a chemical vapor deposition cavity, and vacuumizing;
3. introduction of N2Maintaining the gas flow rate at 100sccm (1 sccm: 1ml/min), adjusting the temperature to 750 deg.C, maintaining the temperature for 60min, and depositing a layer of Si with a thickness of 600nm on the surface of the silicon wafer3N4Naturally cooling;
4. and annealing the obtained Si wafer, and observing the surface stripes to be random under a microscope.
Example 4
Example 4 provides a method for fabricating a random-sized microcup. The specific scheme is as follows:
1. uniformly mixing 76% of aromatic acid methyl methacrylate, 3% of ethyl ethoxypropionate, 10% of 1-6-hexanediol diacrylate, 6% of beta-hydroxyethyl methacrylate and 3% of a high-molecular leveling agent 836 with 2% of a photoinitiator 4265, and uniformly coating the obtained mixed colloid in a clean culture dish to obtain a mixed colloid with the thickness of about 1 mm;
2. carefully attaching the PET substrate with the titanium dioxide chapped grain layer obtained in the example 1 on the surface of the mixed colloid, placing the mixed colloid in an ultraviolet curing box at 100% power, exposing for 30min, and taking out;
3. and taking down the PET substrate, and ultrasonically cleaning the obtained microcups in deionized water for 15min to remove the titanium dioxide P25 powder.
The obtained microcups are observed under a microscope, the obtained microcups retain random sizes, different sizes and different shapes of chapped stripes, and the crazes are generated by films additionally added to the surface of the substrate, extend to the surface of the substrate and keep more uniform thickness, so that the depth of the microcups is kept relatively uniform.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. The transfer printing preparation method of the microcups is characterized by comprising the following steps of:
providing or manufacturing a substrate, and forming a chapped grain layer on one side surface of the substrate;
contacting the surface of the substrate with the chapped texture layer with an uncured microcup material layer to be made into a microcup, and performing transfer printing on the surface of the microcup material layer, wherein the transfer printing is to enable the microcup material layer to penetrate into cracks of the chapped texture layer, and form a raised pattern matched with the cracks on the chapped texture layer on the surface of the microcup material layer;
and curing the transferred micro-cup material layer, and removing the substrate to obtain the micro-cup.
2. The method of claim 1, wherein the chapped texture layer is a film layer formed on the substrate, or the chapped texture layer is an intrinsic surface layer of the substrate.
3. The method of claim 2, wherein the chapped layer is formed on the substrate by one or more methods selected from deposition, coating, surface reaction, evaporation and liquid curing;
correspondingly, the cracks on the chapped line layer are formed by one or more methods selected from the group consisting of drying, air drying, plasma treatment, colloid polymerization, deposition, surface shrinkage, surface expansion and a mode of changing the surface stress of the material.
4. The method of claim 1, wherein the cracks of the cracked texture layer form random texture, regular texture or texture combining random texture and regular texture, wherein the regular texture is one-way regular texture or multi-way regular texture.
5. The transfer printing method of claim 1, wherein the surface of the substrate is anisotropic or isotropic.
6. The transfer printing preparation method of the microcups of any one of claims 1 to 5, wherein the substrate is made of one or more materials selected from inorganic materials and organic materials; and/or
The chapped grain layer is made of one or more materials selected from inorganic materials and organic materials; and/or
The material of the microcup material layer is selected from one or more of inorganic materials and organic materials.
7. The transfer printing preparation method of the microcup according to any one of claims 1 to 5, wherein the curing manner of the microcup material layer is selected from one or more of photo curing, thermal curing, catalyst curing and chemical reaction curing.
8. The transfer printing preparation method of the microcups of any one of claims 1-5, wherein the transfer printing is performed by one-time transfer printing or multiple transfer printing.
9. A microcup prepared by the transfer printing method of any one of claims 1 to 8.
10. Use of the microcups of claim 9 for the preparation of electronic paper, flexible liquid crystal displays or biological micro-encapsulation materials.
CN201811582504.3A 2018-12-24 2018-12-24 Micro-cup and transfer printing preparation method and application thereof Active CN109665486B (en)

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US5772905A (en) * 1995-11-15 1998-06-30 Regents Of The University Of Minnesota Nanoimprint lithography
CN101567301B (en) * 2008-04-21 2010-09-29 力成科技股份有限公司 Method for forming viscous grain by wafer separation
WO2010072675A2 (en) * 2008-12-23 2010-07-01 Pfeffer, Christian Method for producing thin, free-standing layers of solid state materials with structured surfaces
JP5263560B2 (en) * 2009-08-25 2013-08-14 日産化学工業株式会社 High hardness imprint material
EP3564745B1 (en) * 2012-02-14 2022-05-04 E Ink California, LLC Microcups designs for electrophoretic display
CN103030098B (en) * 2012-12-21 2015-08-05 西安交通大学 A kind of large-area nano gap electrod-array walk abreast manufacture method
CN104803342B (en) * 2014-01-23 2016-08-17 清华大学 The preparation method of bowl-shape metal Nano structure
CN104045054A (en) * 2014-05-14 2014-09-17 中国科学院合肥物质科学研究院 Method for preparing high-adhesion micro-nano array structure film through wet etching and reverse transfer printing

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