CN109665379A - Full-automatic winding displacement removable disk system - Google Patents
Full-automatic winding displacement removable disk system Download PDFInfo
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- CN109665379A CN109665379A CN201811593445.XA CN201811593445A CN109665379A CN 109665379 A CN109665379 A CN 109665379A CN 201811593445 A CN201811593445 A CN 201811593445A CN 109665379 A CN109665379 A CN 109665379A
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- Prior art keywords
- level
- rotating cylinder
- tension
- enameled wire
- full
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/044—Continuous winding apparatus for winding on two or more winding heads in succession
- B65H67/052—Continuous winding apparatus for winding on two or more winding heads in succession having two or more winding heads arranged in parallel to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/38—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
- B65H59/384—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension using electronic means
- B65H59/385—Regulating winding speed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Storage Of Web-Like Or Filamentary Materials (AREA)
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
Abstract
The present invention relates to enameled wire Wiring apparatus technical fields, more specifically, it is related to a kind of full-automatic winding displacement removable disk system, including line side location structure, throwing device, tangential knife and tension-adjusting gear, the driving motor in winding function area are electrically connected with the PLC controller.The present invention passes through the setting of first level transmission device, secondary transmission device, level-one extension arm, second level extension arm, infrared receiver, RF transmitter and PLC controller, can play automatic positioning wire side and improve the effect of disc turning machine working efficiency；The setting of wire bond structure, level-one pin configuration and second level pin configuration can play the effect for realizing the automatic change of lap of enameled wire；The setting of blade, pressure-ray film, screw, spring and limited post can play the effect of clamping enameled wire；The setting of tension adjustment box can be played and adjust inlet wire speed according to enameled wire inner tensions to improve the effect of enameled wire coiling quality.
Description
Technical field
The present invention relates to enameled wire Wiring apparatus technical fields, more specifically, it relates to a kind of full-automatic winding displacement removable disk
System.
Background technique
Currently, for coil winding machine as main production equipment, use is also more and more extensive in the production of enameled wire.By
It turns over work in the change of lap that coiling machine also needs to complete enameled wire during coiling, therefore also usually coil winding machine is called and is turned over
Machine.But what coil winding machine producer focused at present is the intelligent of coil winding machine, main performance is PLC control, touch screen and power-off note
Recall etc., but the positioning such as starting, breaking when to coil-winding, frontier distance, almost without being related to, the scheme used is past
Past is graduated scale positioning.
In the prior art, the Chinese invention patent of Publication No. CN202816661U discloses a kind of electromagnetic clutch electromagnetism
The coil winding machine of coil, including driving motor, driving motor drive the number of turns counter and be connected to the number of turns counter side
Roll composition, the output end of the driving motor the first driving wheel is set and passes through transmission belt and the number of turns counting device the
Two driving wheels connect, and also set up cable limiting device on the roll.The cable limiting device include be socketed in around
Casing on the inside of spool and one group of gag lever post is connected on casing, the casing is fastened on roll by fastening bolt
On.Beneficial effects of the present invention: also setting up the cable limiting device being made of casing, gag lever post due to using on roll,
So that coiling is smooth, reduces the thinned abrasion of wire, the quality of product is improved work efficiency, ensure that.
Above-mentioned prior art has the following deficiencies: in actual use, the removable disk of enameled wire on the coil winding machine
It also needs manually to switch over.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of full-automatic winding displacement removable disk system, tool
Manually broken string and creeling, labor-saving advantage are not needed.
To achieve the above object, the present invention provides the following technical scheme that a kind of full-automatic winding displacement removable disk system, including work
Make cabinet, the working cabined is divided into upper and lower part: top is control cabinet, and PLC controller is equipped in the control cabinet；Among lower part
Portion is winding function area, and there are two rotating cylinder, line side location structure, throwing device, tangential knife and tension tune for the installation of winding function area
Regulating device, the driving motor in winding function area are electrically connected with the PLC controller.
Further, the rotating cylinder includes rotation axis, the pedestal being fixedly connected with the rotating shaft and the stack shell for coiling.
Further, line side location structure includes horizontally disposed rotating cylinder, first level transmission device and secondary transmission dress
It sets, the transmission direction of first level transmission device and secondary transmission device is mutually perpendicular to, and first level transmission device is connected with level-one objective table,
Secondary transmission device is arranged on level-one objective table and is fixedly connected with level-one objective table, and secondary transmission device is connected with second level load
Object platform is fixedly connected with stand on second level objective table.
Further, the stand extends to form the level-one extension arm below rotating cylinder to rotating cylinder and is located above rotating cylinder
Second level extension arm, the junction of level-one extension arm, second level extension arm and second level objective table and stand is equipped with reinforcing rib.
Further, the throwing device includes installing panel, the rotating cylinder for being mounted on installation panel side, being located at mounting surface
Plate far from rotating cylinder side and the three-level driving motor being connect with rotating cylinder, level-one pin configuration and and level-one below rotating cylinder
The moving structure of pin configuration connection.
Further, the tangential knife includes three-level driving motor, pedestal, rotation axis and rotating cylinder.
Further, the pedestal is equipped with blade, and pedestal is equipped with the notch placed for blade, and blade is strip,
One end of blade forms the cut length of triangle, and the direction of cut length is identical as the steering of three-level driving motor, and blade is except cutting
Part other than section is linkage section.
Further, the tension-adjusting gear setting is on installation panel, including setting fixed peace on installation panel
Fill rectangular tension adjustment box.
Further, the tension adjustment box includes being fixed on tension adjustment box center and tension free to rotate
Inductive axis, tension inductive axis are fixedly connected with vertically disposed with tension inductive axis axial location far from one end of tension adjustment box
Balance shaft, one end of balance shaft are equipped with away line wheel, install and are fixedly connected with the reel for being located to walk below line wheel position on panel
Group.
In conclusion the invention has the following advantages:
1. passing through first level transmission device, secondary transmission device, level-one extension arm, second level extension arm, infrared receiver, infrared ray
The setting of transmitter and PLC controller can play automatic positioning wire side and improve the effect of disc turning machine working efficiency；
2. passing through the setting of wire bond structure, level-one pin configuration and second level pin configuration, it can play and realize the automatic of enameled wire
The effect of change of lap；
3. passing through the setting of blade, pressure-ray film, screw, spring and limited post, the effect of clamping enameled wire can be played, is passed through
The setting of pressing hole can play the effect for facilitating enameled wire to be detached from；
4. passing through the setting of tension adjustment box, it can play and adjust inlet wire speed according to enameled wire inner tensions to improve enamel-cover
The effect of line coiling quality.
Detailed description of the invention
Fig. 1 is embodiment overall structure diagram.
Fig. 2 is the overall structure diagram of automatic disc turning machine in the present embodiment.
Fig. 3 is the structure schematic diagram of automatic disc turning machine in the present embodiment.
Fig. 4 is the enlarged diagram in the portion A in Fig. 3.
Fig. 5 is the front schematic view of throwing device in the present embodiment.
Fig. 6 is the enlarged diagram in the portion B in Fig. 5.
Fig. 7 is the schematic rear view of throwing device in the present embodiment.
Fig. 8 is the schematic diagram of internal structure of second level pin configuration in the present embodiment.
Fig. 9 is the overall schematic of automatic disc turning machine in the present embodiment, for embodying driving motor, rotating drum shaft, rotating cylinder bottom
Connection relationship between seat, thread guide devices and throwing device.
Figure 10 is the enlarged diagram in the portion C in Fig. 9, for embodying the connection relationship between notch and blade.
Figure 11 is the perspective view of the explosion of tangential knife in the present embodiment, for embody blade, fixed structure and pressuring line structure it
Between connection relationship.
Figure 12 is the structural schematic diagram of blade in the present embodiment, for embodying between cut length, linkage section and anti-skid chequer
Connection relationship.
Figure 13 is a kind of overall structure diagram of speed governing type winder tension-adjusting gear in the present embodiment.
Figure 14 is the enlarged diagram in the portion D in Figure 13.
In figure, 1000, line side location structure；1001, rotating cylinder；1002, first level transmission device；1021, level-one objective table；
1022, level-one lead screw；1221, guide rod；1222, rubber shock-absorbing ring；1023, level-one driving motor；1024, primary speed-down is synchronous
Band；1025, rubber shock-absorbing sleeve；1003, secondary transmission device；1031, second level objective table；1032, second level lead screw；1033, second level
Driving motor；1034, double reduction synchronous belt；1004, stand；1041, level-one extension arm；1411, infrared receiver；
1412, wire leading wheel；1042, second level extension arm；1421, RF transmitter；1043, reinforcing rib；2000, throwing device；
2001, panel is installed；2021, rotation axis；2022, pedestal；2221, card wire structure；2222, baffle；22221, routing is reserved lacks
Mouthful；22222, lead preformed groove；2023, stack shell；2003, three-level driving motor；2031, three-level drive shaft；2004, level Four drives
Motor；2041, level Four drive shaft；2005, level-one pin configuration；2006, second level pin configuration；2061, rotating disc；2062, prolong
Stock；2063, stem；2007, moving structure；2008, wire bond structure；2081, routing bar；2811, side connecting plate；2812,
Upper junction plate；2813, lower connecting plate；2814, limited post；2082, induction rod；2821, level-one limit plate；2822, second level limits
Plate；2823, compressed spring；2824, end is abutted；2825, end cap is limited；2083, connection component；2831, higher level's mounting plate；
2832, junior's mounting plate；2833, support plate；28331, location hole；3000, tangential knife；3051, notch；3052, threaded hole；
3006, blade；3061, cut length；3062, linkage section；3621, connecting hole；3622, anti-skid chequer；3063, pressing hole；3007, spiral shell
Nail；3008, fixed structure；3081, limited post；3082, ring is accepted；3009, pressuring line structure；3091, pressure-ray film；3911, through-hole；
3912, deep gouge；3092, spring；4000, tension-adjusting gear；4011, reel group；4002, tension adjustment box；4021, tension
Inductive axis；4211, disk is adjusted；42111, waist-shaped hole；42112, positioning screw；4022, second location hole；4023, balance shaft；
4231, line wheel is walked；4232, gravity adjusting block；42321, fixation hole；42322, fixing bolt；4241, axis rotates sensing unit；
4025, level-one limited post；4026, second level limited post；5000, control cabinet；5001, display；5002, button control zone；5003,
The switch of general supply；5004, Switching Power Supply；5005, discharge cock；5006, PLC controller；5007, relay；5008, frequency conversion
Device；5009, warning light area；6000, working cabined.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
Embodiment:
Referring to Fig.1, a kind of full-automatic winding displacement removable disk system, including working cabined 6000, working cabined 6000 divide for upper and lower part.Most
Top is control cabinet 5000, and PLC controller 5006 and other electric control element integrated installations are in top control cabinet 5000.In lower part
Between portion be winding function area, front and back is mounted on functional unit.Lowest part is to manually control area, manually controls area equipped with display
5001 and 5002 domain of button control zone.It also can integrate Liang Tao winding function area, working cabined 6000 on certain this working cabined 6000
It is opposite to do height.The automatic disc turning machine of the present embodiment, automatic winding and switching removable disk winding for enameled wire, is not required to very important person
For broken string and removable disk.
Referring to Fig.1, winding function area installs there are two rotating cylinder 1001, line side location structure 1000, throwing device 2000, cuts
Line knife 3000 and tension-adjusting gear 4000.Rotating cylinder 1001 is typically provided two, to facilitate mutual removable disk.
Referring to Fig. 3, line side location structure 1000 includes horizontally disposed rotating cylinder 1001(referring to Fig. 2), first level transmission device
1002 and secondary transmission device 1003, the transmission direction of first level transmission device 1002 and secondary transmission device 1003 is mutually perpendicular to,
First level transmission device 1002 is connected with level-one objective table 1021, and secondary transmission device 1003 is arranged on level-one objective table 1021 simultaneously
It is fixedly connected with level-one objective table 1021, secondary transmission device 1003 is connected with second level objective table 1031(referring to Fig. 4), and second level carries
Stand 1004(is fixedly connected on object platform 1031 referring to Fig. 4).
Referring to Fig. 2, stand 1004(is referring to Fig. 4) extend to the level-one that rotating cylinder 1001 is extended to form positioned at 1001 lower section of rotating cylinder
Arm 1041 and the second level extension arm 1042 above rotating cylinder 1001, level-one extension arm 1041, second level extension arm 1042 and second level
The junction of objective table 1031 and stand 1004 is equipped with reinforcing rib 1043(referring to Fig. 4).The setting of reinforcing rib 1043 is on the one hand
The connective stability of level-one extension arm 1041 and second level extension arm 1042 and stand 1004 can be improved, improve bonding strength, and
And the vibration that its end generates in moving process of level-one extension arm 1041 and second level extension arm 1042 is reduced, to improve device
The service life of overall stability and effectively extension device in operational process.
Referring to Fig. 2, level-one extension arm 1041 is equipped with infrared receiver 1411, and second level extension arm 1042 is equipped with infrared
Line transmitter 1421.The axis direction of the length direction of level-one extension arm 1041 and second level extension arm 1042 and rotating cylinder 1001 is flat
Row, the infrared ray direction of the launch of RF transmitter 421 are straight down and tangent with 1 side of rotating cylinder.Infrared receiver 1411
PLC controller 5006, PLC controller 5006 and first level transmission device 1002 and second level are electrically connected with RF transmitter 1421
The control terminal of transmission device 1003 is electrically connected.
Referring to Fig. 3, first level transmission device 1002 includes level-one lead screw 1022 and three-level driving motor 1023, secondary transmission dress
Setting 1003 includes second level lead screw 1032 and secondary drive motor 1033, and level-one objective table 1021 is fixed with 1022 nut of level-one lead screw
Connection, 1022 two sides of level-one lead screw are fixedly connected with and the guide rod 1221 disposed in parallel of level-one lead screw 1022, guide rod 1221
It is slidably connected between level-one objective table 1021.Second level lead screw 1032 is fixed on level-one objective table 1021, second level lead screw 1032
Two sides be fixedly connected to and the guide rod 1221 disposed in parallel of second level lead screw 1032, guide rod 1221 and second level objective table
1031(is referring to Fig. 4) between be slidably connected.
Referring to Fig. 4, level-one objective table 1021 and second level objective table 1031 and the junction of guide rod 1221 are arranged with rubber
Shock ring 1222, between level-one objective table 1021 and level-one lead screw 1022, between second level objective table 1031 and second level lead screw 1032,
Bolt and nut connection is all made of between second level objective table 1031 and stand 1004, nut overcoat is equipped with rubber shock-absorbing sleeve 1025.Rubber
The setting of glue shock ring 1222 and rubber shock-absorbing sleeve 1025 can further absorb first level transmission device 1002 and secondary transmission dress
1003 vibrations generated in the process of running are set, stability whole in device operational process is improved.Stand 1004 and second level carry
Object platform 1031 is fixedly connected.
Referring to Fig. 3, subtract between the output end of three-level driving motor 1023 and the input terminal of level-one lead screw 1022 equipped with level-one
It is same to be equipped with double reduction for fast synchronous belt 1024 between the output end of secondary drive motor 1033 and the input terminal of second level lead screw 1032
Walk band 1034.Three-level driving motor 1023 can be improved in the setting of primary speed-down synchronous belt 1024 and double reduction synchronous belt 1034
With the powerdriven stability of secondary drive motor 1033, while first level transmission device 1002 and secondary transmission device 1003 are improved
Sensitivity and stability in back and forth movement.
The implementation principle of line side location structure are as follows: the transmission direction of first level transmission device 1002 and the axis side of rotating cylinder 1001
To vertical, the transmission direction of secondary transmission device 1003 is parallel with the axis direction of rotating cylinder 1001, with first level transmission device 1002
Transmission direction be set as X-direction, Y-direction is set as with the transmission direction of secondary transmission device 1003.First level transmission device 1002 can
So that level-one extension arm 1041 and second level extension arm 1042 move in X direction, secondary transmission device 1003 can make level-one
Extension arm 1041 and second level extension arm 1042 are moved along Y-direction.Level-one extension arm 1041, which is equipped with, walks line wheel for cabling,
When automatic disc turning machine works, one end of enameled wire is fixed on rotating cylinder 1001 and is bonded with line wheel is walked, and constantly turns in rotating cylinder 1001
Realize enameled wire in the coiling on 1001 surface of rotating cylinder in the state of dynamic.To make coiling of the enameled wire on rotating cylinder 1001 more equal
Even, PLC controller 5006 controls secondary transmission device 1003 during coiling along Y-direction back and forth movement, so that enameled wire exists
Uniform coiling on 1001 coiling region of rotating cylinder, improves the coiling quality of enameled wire.In reel change, according to program setting, PLC
Controller 5006 controls the movement of first level transmission device 1002, so that level-one extension arm 1041 drives enameled wire to empty rotating cylinder 1001
Mobile, enameled wire is fixed on empty rotating cylinder 1001 under the action of throwing device and thread cutter and starts the coiling of a new round
Process needs the shift position to level-one extension arm 1041 in reel change to position to guarantee coiling quality, real to reduce
The influence that various practical factors generate the positioning of level-one extension arm 1041 in the production environment of border, is arranged on level-one extension arm 1041
RF transmitter 1421, RF transmitter 1421 and red is arranged in infrared receiver 1411 on second level extension arm 1042
The positioning working principle of outer line receiver 1411 is as follows.
It is red that the initial position of level-one extension arm 1041 and second level extension arm 1042 emits RF transmitter 1421
Outside line and rotating cylinder 1001 are tangent, and in enameled wire coiling to the specific length on rotating cylinder 1001, RF transmitter 1421 emits
Infrared ray due to enameled wire the effect of blocking and can not be received by the infrared receiver 1411 of the lower section of rotating cylinder 1001.When turning over
Emit electric signal, then, PLC to PLC controller 5006 when machine examination measures enameled wire coiling to the specific length on rotating cylinder 1001
Controller 5006 controls first level transmission device 1002 and moves in X direction, and first level transmission device 1002 drives level-one extension arm 1041
Mobile to empty rotating cylinder 1001 with second level extension arm 1042, RF transmitter 1421 is being moved between two rotating cylinders 1001
When, infrared receiver 1411 is ready to receive to arrive infrared signal, and subsequent infrared receiver 1411 is sent out to PLC controller 5006
Penetrate reset signal.Later, it is continued to move under the drive of the another gear stage 1002 of level-one extension arm 1041, until infrared ray is sent out
The infrared ray that emitter 1421 emits is tangent for the first time with rotating cylinder 1001, and infrared ray is blocked by 1001 surface of rotating cylinder, infrared receiver
Device 1411, which loses infrared signal and converts control signal for the signal, is sent to PLC controller 5006, PLC controller 5006
Then control throwing device starts and enameled wire is made to carry out coiling on empty rotating cylinder 1001, and subsequent PLC controller 5006 is controlled
Level-one extension arm 1041 and second level extension arm 1042 processed move back and forth in the Y direction, realize that enameled wire is equal on rotating cylinder 1001
Even coiling so far completes the change of lap work of enameled wire.
Referring to Fig. 5, throwing device 2000 includes installation panel 2001, the rotating cylinder for being mounted on installation 2001 side of panel
1001, positioned at installation panel 2001 far from 1001 side of rotating cylinder and the three-level driving motor 2003(that connect with rotating cylinder 1001 join
According to Fig. 7), the level-one pin configuration 2005 positioned at the lower section of rotating cylinder 1001 and the moving structure that is connect with level-one pin configuration 2005
2007。
Referring to Fig. 6, rotating cylinder 1001 include rotation axis 2021, the pedestal 2022 being fixedly connected with rotation axis 2021 and be used for around
The stack shell 2023 of line, pedestal 2022 are equipped with card wire structure 2221, are equipped with second level pin configuration 2006, rotating cylinder inside pedestal 2022
1001 tops are equipped with wire bond structure 2008, and wire bond structure 2008 is including routing bar 2081, induction rod 2082 and for connecting routing
The connection component 2083 of bar 2081 and induction rod 2082.
Referring to Fig. 8, three-level driving motor 2003(is referring to Fig. 7) be equipped with rotation axis 2021(referring to Fig. 6) be fixedly connected
Three-level drive shaft 2031, second level pin configuration 2006 includes the rotating disc 2061 that is set in three-level drive shaft 2031, rotation
Disk 2061 is fixedly connected with the extension rod 2062 being vertically arranged, and extension rod 2062 is fixedly connected with and pacifies far from 1001 one end of rotating cylinder
The panel 2001(stem 2063 vertical referring to Fig. 5) is filled, is connected between rotating disc 2061 and three-level drive shaft 2031 by bearing
It connects, installs and level Four driving motor 2004(is installed referring to Fig. 7) on panel 2001, level Four driving motor 2004 drives including level Four
Axis 2041 passes through synchronous band connection between level Four drive shaft 2041 and rotating disc 2061.
Referring to Fig. 6,2022 edge of pedestal of rotating cylinder 1001 is equipped with the baffle 2222 of annular, and the width of baffle 2222 is pedestal
1 to 2 times of 2022 thickness, in the present embodiment, the width of baffle 222 is 2 times of 2022 thickness of pedestal.It is located on baffle 2222 and turns
Routing future insufficiency 22221 is equipped at right above cylinder 1001, the setting of routing future insufficiency 22221 can be enameled wire and card line
The contact of structure 2221 provides enough reserved spaces.It offers on baffle 2222 and is rotated for extension rod 2062 along its length
The lead preformed groove 22222 opened up, lead preformed groove 22222 can provide enough pre- leave a blank for the movement of extension rod 2062
Between.
Referring to Fig. 6, connection component 2083 includes being fixedly connected on installation panel 2001(referring to higher level's mounting plate on Fig. 5)
2831 and junior's mounting plate 2832, installation space, induction rod are formed between higher level's mounting plate 2831 and junior's mounting plate 2832
2082 are horizontally set in installation space close to installation 2001 side of panel and, and induction rod parallel with installation 2001 surface of panel
2082 one end far from installation space is abutted with extension rod 2062, and induction rod 2082 expands close to 2062 one end of extension rod to be formed with
End 2824 is abutted, abutting end 2824 is 1 to 2 times that cylindric and its basal diameter is 2082 diameter of induction rod, this implementation
In example, the basal diameter for abutting end 2824 is 2 times of 2082 diameter of induction rod.The setting for abutting end 2824 can increase sense
The contact area between bar 2082 and extension rod 2062 is answered, the case where being detached between induction rod 2082 and extension rod 2062 is reduced and sends out
It is raw, so that the normal work of the throwing device.
Referring to Fig. 6, inductive spacing edge is equipped with the support plate 2833 vertical with induction rod 2082,2833 centre bit of support plate
The location hole 28331 passed through for induction rod 2082 is installed, is arranged on induction rod 2082 and second level limit plate 2822 and support
The compressed spring 2823 that 2833 surface of plate abuts.Induction rod 2082 is arranged with limit end cap 2825, limit far from 1001 one end of rotating cylinder
The diameter of position end cap 2825 is 1.1 to 1.5 times of 28331 diameter of location hole, and in the present embodiment, the diameter of limit end cap 2825 is
1.5 times of 28331 diameter of location hole.Limit end cap 2825 setting can reduce induction rod 282 during the motion with support
There is a situation where being detached between plate 2833, so that the throwing device can work normally.
Referring to Fig. 6, routing bar 2081 be arranged in installation space far from installation panel 1(referring to the side Fig. 5) and with induction
Bar 2082 is arranged in parallel, and routing bar 2081 is fixedly connected with close to 2083 one end of connection component and sets vertically with higher level's mounting plate 2831
The side connecting plate 2811 set, 2811 two sides of side connecting plate, which each extend over, to be formed with higher level's mounting plate 2831 close to junior's mounting plate
The upper junction plate 2812 and the lower company abutted with junior mounting plate 2832 close to 2831 side of higher level's mounting plate that 2832 sides abut
Fishplate bar 2813, hinged between 2812 center position of upper junction plate and higher level's mounting plate 2831,2813 center of lower connecting plate
Join between place and junior's mounting plate 2832, upper junction plate 2812 is fixedly connected with and lower connection far from one end of routing bar 2081
The limited post 2814 that plate 2813 is fixedly connected is fixedly connected with the level-one limit abutted with 2814 side of limited post on induction rod 2082
Position plate 2821 and second level limit plate 2822, second level limit plate 2822 are arranged and parallel with support plate 2833 close to support plate 2833.
The implementation principle of throwing device are as follows: enameled wire is in coiling in order to which coiling uniformly can be on rotating cylinder 1001 along rotating cylinder
1001 it is axial move back and forth, when enameled wire on rotating cylinder 1001 coiling length reach as defined in change of lap length, and enameled wire is located at
When on rotating cylinder 1001 far from the one end for installing panel 2001, level Four driving motor 2004 controls extension rod 2062 and stem 2063
Mobile to the direction of enameled wire from vertical position, at this point, the length due to limited post 2814 is arranged, limited post 2814 is located at enamel-cover
Between line and installation panel 2001, limited post 2814 will not have an impact the coiling of enameled wire when mobile, and limited post 2814 moves
Stopping when moving to enameled wire lower position.Meanwhile with the movement of extension rod 2062, extension rod 2062 is no longer to induction rod 2082
Force, induction rod 2082 resets under the drive of compressed spring 2823, and routing bar 2081 is moved to perpendicular to mounting surface
The position of plate 2001.
As enameled wire continues coiling, enameled wire is moved to close to one end of installation panel 2001 on rotating cylinder 1001, and is painted
Envelope curve moves to the top position of limited post 2814 under the drive of mobile mechanism and level-one thread guide devices.At this point, level Four drives
Motor 2004 starts opposite direction operating, so that limited post 2814 is circled to vertical direction, in the effect of limited post 2814
Under, enameled wire is driven within the scope of the routing of routing bar 2081, to induction rod when extension rod 2062 moves to initial position
The effect of 2082 generation power simultaneously makes the rotation of routing bar 2081 to the position parallel with installation panel 2001, and enameled wire is in routing bar
It is contacted under the action of 2081 with card wire structure 2221 and completes change of lap work.
The specific work process of connection component 2083 is as follows, and induction rod 2082 is by the active force from extension rod 2062
When, level-one limit plate 2821 and second level limit plate 2822 drive limited post 2814 to move, and limited post 2814 is limited in level-one
Make opposite linear motion along 2821 length direction of level-one limit plate between plate 2821 and second level limit plate 2822, due to upper connection
It is hinged between plate 2812 and higher level's mounting plate 2831, it is hinged between lower connecting plate 2813 and junior's mounting plate 2832, so that
Whole realize under the drive of limited post 2814 that side connecting plate 2811, upper junction plate 2812 and lower connecting plate 2813 form turns
It is dynamic, and routing bar 2081 is driven to move to close to the direction of installation panel 2001.Induction rod 2082 is that extension rod 2062 is detached from
When, induction rod 2082 resets under the action of compressed spring 2823, and routing bar 2081 generates opposite direction and moves and move to and pacify
Fill the vertical position of panel 2001.
Referring to Fig. 9, tangential knife includes three-level driving motor 2003, pedestal 2022, rotation axis 2021 and rotating cylinder 1001, rotating cylinder
1001 tops are equipped with second level pin configuration 6 and throwing device 2000.
Referring to Fig.1 0, pedestal 2022 is equipped with blade 3006, and pedestal 2022 is equipped with the notch placed for blade 3006
3051, blade 3006 is strip, and one end of blade 3006 forms the cut length 3061 of triangle, the direction of cut length 3061 with
Three-level driving motor 2003(is referring to Fig. 9) steering it is identical, part of the blade 3006 in addition to cut length 3061 be linkage section
3062。
Referring to Fig.1 1, offer several connecting holes 3621 on linkage section 3062, in the present embodiment, the quantity of connecting hole 3621
It is 2.Be inserted with the screw 3007 connecting with 2022 internal whorl of pedestal in connecting hole 3621, two connecting holes 3621 it
Between be equipped with pressing hole 3063,2022 inside corresponding position of pedestal offer for screw 3007 screw in threaded hole 3052(referring to figure
10).The insertion of linkage section 3062 is arranged in notch 3051(referring to Figure 10) in, the insertion of 3007 end of screw is arranged in linkage section 3062
Interior, cut length 3061 is towards pedestal 2022(referring to Figure 10) outer surface inclination, cut length 3061 far from linkage section 3062 one
End is higher than the outer surface of pedestal 2022.
Referring to Fig.1 1, side of the blade 3006 inside pedestal 2022 is equipped with pressuring line structure 3009, pressuring line structure 3009
Including pressure-ray film 3091 and spring 3092, pressure-ray film 3091 and blade 3006 are close to pedestal 2022(referring to Figure 10) internal side
It abuts, pressure-ray film 3091 is equipped with several through-holes 3911 passed through for screw 3007, and spring 3092 is set on screw 3007, bullet
3092 one end of spring is abutted with the outer end face of threaded hole 3052, and the other end and pressure-ray film 3091 of spring 3092 are far from blade 3006
Side abuts, distance of the outer end face of a length of threaded hole 3052 of original of spring 3092 to pressure-ray film 3091 far from 3006 side of blade
1.5 to 2 times, in the present embodiment, a length of threaded hole 3052(of original of spring 3092 is referring to Figure 10) outer end face to pressure-ray film
2 times of 3091 distances far from 3006 side of blade.When screw 3007 is mounted in threaded hole 3052, spring 3092 is by screw thread
The limit of the outer end face and pressure-ray film 3091 in hole 3052 and compressed, spring 3092 applies towards blade 3006 pressure-ray film 3091
Pressure, spring 3092 length setting it is longer, spring 3092 can be made to generate enough pressure, enamel-cover to pressure-ray film 3091
Line can be more stable be connected between pressure-ray film 3091 and blade 3006 and it is not easily to fall off.
Referring to Fig.1 1, it is equipped between 2022 inside of pedestal and blade 3006 for blade 3006 to be fixed on consolidating on nut
Determine structure 3008, fixed structure 3008 includes limited post 3081, limited post 3081 be set on screw 3007 and with spring 3092
Inside fitting, limited post 3081 extends to form the undertaking ring abutted with blade 3006 close to one end of blade 3006 outward
3082, the one end of limited post 3081 far from blade 3006 is abutted with the outer end face of threaded hole 3052.The setting of limited post 3081 can
So that blade 3006 is fixed on the tip position of screw 3007.Blade 3006 during installation, can first outside by blade 3006,
After pressure-ray film 3091, screw 3007, limited post 3081 and spring 3092 are successively installed in sequence, then integral installation to lack
At mouth 3051.Due to being slidably connected between limited post 3081 and screw 3007, limited post 3081 is easily separated from screw during installation
3007 make installation inconvenient.Accepting ring 3082 can be connected between tension disc and blade 3006, so that limited post 3081
It is not easy to be detached from from screw 3007, so that easier for installation.
Referring to Fig.1 1, through-hole 3911 is bonded with the outer surface of limited post 3081, and tension disc by stock when being pushed open, tension disc
It can reduce tension disc along 3081 surface of limited post above and below straight path and occur when moving up and down because of unbalance stress
Inclination, to be stuck in irremovable on screw 7 happen.Through-hole 3911 is formed with confession close to the week edge of 3006 side of blade
The deep gouge 3912 that ring 3082 is embedded in is accepted, after the setting of deep gouge 3912 can make pressure-ray film 3091 and blade 3006 install, two
Still it is fit-state between person, realizes the clamping function to enameled wire.Side on linkage section 3062 close to pressure-ray film 3091 is set
Have several anti-skid chequer 3622(referring to Figure 12), anti-skid chequer 3622 is arranged close to cut length 3061, and anti-skid chequer 3622 can increase knife
Frictional force between piece 3006 and pressure-ray film 3091, so that enameled wire is not easily to fall off.
The tangential knife course of work: rotating cylinder 1001 is set in rotation axis 2021, and three-level driving motor 2003 drives rotation axis
2021 rotate and rotating cylinder 1001 are driven to rotate, and enameled wire is led to 1001 outside of rotating cylinder, throwing device 2000 by second level pin configuration 6
Enameled wire is struck to 2022 surface of pedestal.Blade 3006 is fixed on 2022 table of pedestal by screw 3007 and fixed structure 3008
Face, blade 3006 is with 2022 high speed rotation of pedestal, and the rotation direction phase of the cut length 3061 of blade 3006 and pedestal 2022
Together, it is struck to the enameled wire of pedestal 2022 and enters linkage section 3062 along cut length 3061, enameled wire is by pressuring line structure 3009
Effect be connected between pressuring line structure 3009 and linkage section 3062, as pedestal 2022 continues to rotate, enameled wire is by blade
3006 dissection is cut off, and enameled wire be clamped with 3006 phase of blade one section with the rotation of rotating cylinder 1001 and constantly in rotating cylinder
Coiling on 1001.When coiling is completed, enameled wire is led to another rotating cylinder 1001 by the process of repeatable lead, routing and tangent line
Upper continuation coiling, the enameled wire that coiling is completed on former rotating cylinder 1001 can be removed, and staff will be connected to the paint in blade 3006
Envelope curve the end of a thread takes out, and rotating cylinder 1001 and rotation axis 2021 are detached from, and the coiling of a roll of enameled wire can be completed and collect storage work
Make.
Cut length 3061, which is obliquely installed, can make enameled wire be more easier to enter 3006 He of blade from cut length 3061
Between tension disc, consequently facilitating realizing clamping of the enameled wire between blade 3006 and tension disc.The linkage section of blade 3006
3062 and 3007 end of screw 2022 surface of pedestal there is no protrusion, therefore, pedestal 2022 when rotated, 3062 He of linkage section
3007 end of screw is not easy to generate between enameled wire and contact, to be not easy to damage enameled wire.
When enameled wire is connected between tension disc and blade 3006, can exist due to being clamped too closely, only by operation
Personnel's drawing and can not make enameled wire be detached from clamping the case where.When this happens, pressing hole can be less than with bore
3063 stock passes through pressing hole 3063 and push tension disc into pedestal 2022 open, so that enameled wire is detached from, conveniently removes.
Stock take out after, tension disc due to spring 3092 thrust and homing, continuation abutted with blade 3006.
Referring to Fig.1 3, the setting of tension-adjusting gear 4000 is on installation panel 2001, specially on installation panel 2001
Rectangular tension adjustment box 4002 is fixedly mounted.
Referring to Fig.1 4, tension adjustment box 4002 includes being fixed on 4002 center of tension adjustment box and free to rotate
Tension inductive axis 4021, tension inductive axis 4021 are fixedly connected with and tension inductive axis far from one end of tension adjustment box 4002
3) the vertically disposed balance shaft 4023 of 4021 axial locations, one end of balance shaft 4023 are equipped with away line wheel 4231(referring to Fig.1, peace
It is fixedly connected on dress panel 2001 and is located to walk reel group 4011(below 4231 position of line wheel referring to Fig.1 3).Walk line wheel
4231 for realizing enameled wire cabling, the setting of reel group 4011 can be straightened the enameled wire in cabling, reduce
Enameled wire generates the case where coiling and deformation, to further increase the coiling quality of enameled wire.
Referring to Fig.1 4, tension induction box is equipped with axis and rotates sensing unit 4241, and axis rotates sensing unit 4241 and tension
Inductive axis 4021 connects, and PLC controller 5006 is electrically connected with the control terminal of bobbin winder device.Tension adjustment box 4002 close to walk line wheel
4231 side is fixedly connected with level-one limited post 4025 and second level limited post 4026 perpendicular to 4002 surface of tension adjustment box.
The setting of level-one limited post 4025 and second level limited post 4026 can be defined the slewing area of balance shaft 4023, reduce flat
Weighing apparatus axis 4023 causes the case where enameled wire is with the disengaging of line wheel 4231 is walked because rotational angle is excessive.
Referring to Fig.1 4, the both ends of balance shaft 4023 are arranged with gravity adjusting block 4232, and 4232 side of gravity adjusting block opens up
There is fixation hole 42321,42321 internal screw thread of fixation hole is connected with the fixing bolt 42322 abutted with 4023 surface of balance shaft.It is fixed
The setting of bolt 42322 can make the position of gravity adjusting block 4232 arbitrarily adjust along 4023 length direction of balance shaft, adjust
The position of gravity adjusting block 4232 can be made to be fixed by the bolt 42322 that is tightened after to suitable position.
Referring to Fig.1 4, tension inductive axis 4021 has extended to form adjusting disk close to the one end on 4002 surface of tension adjustment box
4211, it adjusts 4211 edge of disk and offers arc-shaped waist-shaped hole 42111, waist-shaped hole 42111 is to adjust 4211 center of circle of disk
For there are two symmetrical centre distributions, the central angle of waist-shaped hole 42111 is 45 ° to 80 °.It is located at waist-shaped hole on tension adjustment box 4002
It is equipped with second location hole 4022 in 42111, be inserted in second location hole 4022 and adjusts what 4211 surface of disk abutted
Positioning screw 42112.The position of positioning screw 42112 is fixed on 4002 surface of tension adjustment box, and adjusting disk 4211 can edge
The trend of waist-shaped hole 42111 carries out rotating to be adjusted the initial makeup location of balance shaft 4023, different to adapt to
Installation requirements.Positioning screw 42112 can be screwed in into second location hole 4022 after the initial position adjustment of balance shaft 4023
It is interior to be abutted up to adjusting 4211 surface of disk, disk 4211 is adjusted in the fixation on 4002 surface of tension adjustment box to realize.
The setting of two waist-shaped holes 42111 can make the rotation adjustment process for adjusting disk 4211 and fixation all more stable, improve
The stability of tension-adjusting gear at work.
Tension-adjusting gear implementation principle are as follows: when enameled wire inner tensions increase, balance shaft 4023 is by enameled wire
Effect can be deviated away from the direction of horizontal position, and tension inductive axis 4021 senses that the offset of balance shaft 4023 judges
The overtension of enameled wire and slow down threading speed.On the contrary, balance shaft 4023 is by enamel-cover when enameled wire inner tensions reduce
The effect of line can be deviated towards the direction close to horizontal position, and tension inductive axis 4021 senses the offset i.e. meeting of balance shaft 4023
Judge that the tension inside enameled wire is too small and improves threading speed.It is achieved in the real-time adjusting of enameled wire threading speed, so that
The threading speed moment of enameled wire is in an equilibrium state, to keep stabilization of the enameled wire around line mass.Axis rotation induction is single
Member 4241 can incude the rotational angle of tension inductive axis 4021 and convert electricity for the rotational angle information of tension inductive axis 21
Signal is sent to PLC controller 5006, PLC controller 5006 according to transmitting come electric signal to the threading speed of bobbin winder device into
Row fine tuning adjusts to PLC controller 5006 after prescribed limit after the rotational angle of tension inductive axis 21 and stops to bobbin winder device
The adjustment of threading speed.
The setting of gravity adjusting block 4232 can be adjusted the sensitivity of tension-adjusting gear, gravity adjusting block 4232
The sensitivity of more close then tension-adjusting gear is higher with a distance from 4023 center of balance shaft, i.e., lesser tension in enameled wire
Change is that can lead to tension sense to answer the biggish angle change of axis 4021.Gravity adjusting block 4232 is got over from 4023 center of balance shaft
It is remote then the sensitivity of tension-adjusting gear is smaller, i.e. the angle that 4021 angle of tension inductive axis is generated of tension variation in enameled wire
Degree variation is smaller.
Referring to Fig.1, the switch 5003 in control cabinet 5000 equipped with general supply, Switching Power Supply 5004, discharge cock 5005,
PLC controller 5006, four relays 5007, frequency converters 5008.Switching Power Supply 5004 converts low pressure for high voltage direct current and hands over
Galvanic electricity is supplied.Discharge cock 5005 protects each circuit.PLC controller 5006 passes through four relays respectively
The 5007 driving motor work of control four.PLC controller 5006 controls tension-adjusting gear work by frequency converter 5008.
Referring to Fig.1, it is additionally provided with 5009 domain of warning light area on working cabined 6000, can be broken respectively, around full, positioning mechanism
Offside, 5008 failure of frequency converter warning note.Function is more comprehensive, guarantees going on smoothly for production.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Claims (9)
1. a kind of full-automatic winding displacement removable disk system, including working cabined (6000), it is characterised in that: the working cabined (6000) is divided into
Upper and lower part: top is control cabinet (5000), is equipped with PLC controller (5006) in the control cabinet (5000)；Among lower part
Portion is winding function area, and there are two rotating cylinder (1001), line side location structures (1000), throwing device for the installation of winding function area
(2000), tangential knife (3000) and tension-adjusting gear (4000), the driving motor in winding function area with the PLC controller
(5006) it is electrically connected.
2. a kind of full-automatic winding displacement removable disk system according to claim 1, it is characterised in that: the rotating cylinder (1001) includes
Rotation axis (2021), the pedestal (2022) being fixedly connected with rotation axis (2021) and the stack shell (2023) for coiling.
3. a kind of full-automatic winding displacement removable disk system according to claim 2, it is characterised in that: line side location structure
It (1000) include horizontally disposed rotating cylinder (1001), first level transmission device (1002) and secondary transmission device (1002), level-one passes
The transmission direction of dynamic device (1002) and secondary transmission device (1002) is mutually perpendicular to, and first level transmission device (1002) is connected with one
Grade objective table (1021), secondary transmission device (1002) be arranged on level-one objective table (1021) and with level-one objective table (1021)
It is fixedly connected, secondary transmission device (1002) is connected with second level objective table (1031), and second level objective table is fixedly connected on (1031)
There are stand (1004).
4. a kind of full-automatic winding displacement removable disk system according to claim 3, it is characterised in that: the stand (1004) to turn
The second level that cylinder (1001) extends to form the level-one extension arm 1041 below rotating cylinder (1001) and is located above rotating cylinder (1001)
Extension arm 1042, the connection of level-one extension arm 1041, second level extension arm 1042 and second level objective table (1031) and stand (1004)
Place is equipped with reinforcing rib (1043).
5. a kind of full-automatic winding displacement removable disk system according to claim 4, it is characterised in that: the throwing device (2000)
Including installing panel (2001), the rotating cylinder (1001) for being mounted on installation panel (2001) side, being located at installation panel (2001) far
From rotating cylinder (1001) side and connect with rotating cylinder (1001) three-level driving motor (2003), be located at rotating cylinder (1001) below
Level-one pin configuration (2005) and the moving structure (2007) being connect with level-one pin configuration (2005).
6. a kind of full-automatic winding displacement removable disk system according to claim 5, it is characterised in that: the tangential knife includes three-level
Driving motor (2003), pedestal (2022), rotation axis (2021) and rotating cylinder (1001).
7. a kind of full-automatic winding displacement removable disk system according to claim 6, it is characterised in that: set on the pedestal (2022)
Having blade (3006), pedestal (2022) is equipped with the notch (3051) placed for blade (3006), and blade (3006) is strip,
One end of blade (3006) forms the cut length (3061) of triangle, direction and the three-level driving motor of cut length (3061)
(2003) steering is identical, and part of the blade (3006) in addition to cut length (3061) is linkage section (3062).
8. a kind of full-automatic winding displacement removable disk system according to claim 7, it is characterised in that: the tension-adjusting gear
(4000) rectangular tension adjustment is fixedly mounted in installation panel (2001) including setting in installation panel (2001) in setting
Box (4002).
9. a kind of full-automatic winding displacement removable disk system according to claim 8, it is characterised in that: the tension adjustment box
It (4002) include being fixed on tension adjustment box (4002) center and tension inductive axis (4021) free to rotate, tension sense
Axis (4021) are answered to be fixedly connected with far from the one end of tension adjustment box (4002) vertical with tension inductive axis (4021) axial location
The balance shaft (4023) of setting, one end of balance shaft (4023) are equipped with away line wheel (4231), fixed in installation panel (2001) to connect
It is connected to the reel group (4011) for being located to walk below line wheel (4231) position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811593445.XA CN109665379B (en) | 2018-12-25 | 2018-12-25 | Full-automatic winding displacement disk changing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811593445.XA CN109665379B (en) | 2018-12-25 | 2018-12-25 | Full-automatic winding displacement disk changing system |
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| Publication Number | Publication Date |
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| CN109665379A true CN109665379A (en) | 2019-04-23 |
| CN109665379B CN109665379B (en) | 2021-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811593445.XA Active CN109665379B (en) | 2018-12-25 | 2018-12-25 | Full-automatic winding displacement disk changing system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112723027A (en) * | 2020-12-26 | 2021-04-30 | 常州市武进华菱电工机械有限公司 | Automatic disc changing device for enameling machine |
| CN113860065A (en) * | 2021-09-25 | 2021-12-31 | 常州市武进华菱电工机械有限公司 | Pay off rack adjustable receives line equipment |
| CN114599597A (en) * | 2020-07-07 | 2022-06-07 | 实际测通私人有限公司 | Winding plant and method for winding a product web onto a reel |
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| CN114599597A (en) * | 2020-07-07 | 2022-06-07 | 实际测通私人有限公司 | Winding plant and method for winding a product web onto a reel |
| CN114599597B (en) * | 2020-07-07 | 2024-02-27 | 实际测通私人有限公司 | Winding device and method for winding product strips onto reels |
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|---|---|
| CN109665379B (en) | 2021-06-08 |
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